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CN108062070B - Intelligent work piece press mounting system - Google Patents

Intelligent work piece press mounting system Download PDF

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Publication number
CN108062070B
CN108062070B CN201711418767.6A CN201711418767A CN108062070B CN 108062070 B CN108062070 B CN 108062070B CN 201711418767 A CN201711418767 A CN 201711418767A CN 108062070 B CN108062070 B CN 108062070B
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Prior art keywords
workpiece
processor
voltage sensitive
signal
sensitive sensor
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CN108062070A (en
Inventor
任廷军
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Chongqing Jiaxin Intelligent Equipment Co ltd
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Chongqing Arrogant Electric Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/401Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/34Director, elements to supervisory
    • G05B2219/34242For measurement only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明的智能工件压装系统,针对现有的工件压装,使用伺服电机容易产生压装不到位以及无法检测工件位置来提高质量的问题,采用了以下方案:包括在压装前进行检测第一工件位置和在压装后检测第二工件到位情况的压装检测模块,通过压装检测模块的检测结果进行控制伺服电机的开启和关闭的控制模块,将压装检测模块的检测结果显示出来的显示模块,计算压装成功的成品的工件数量的成品计数模块,通过天线与外界连接的通信模块和与外界模块通信连接的用户终端,其中成品计数模块具有带计数信息的存储器,存储器中的技术信息能够被通信模块转发给用户终端。

The intelligent workpiece press-fitting system of the present invention adopts the following solutions for the existing workpiece press-fitting, the use of a servo motor is prone to problems that the press-fitting is not in place and the position of the workpiece cannot be detected to improve the quality. A workpiece position and a press-fit detection module that detects the position of the second workpiece after pressing, a control module that controls the opening and closing of the servo motor through the detection results of the press-fit detection module, and displays the detection results of the press-fit detection module. The display module, the finished product counting module that calculates the number of workpieces of the finished products that have been successfully pressed, the communication module connected to the outside world through the antenna, and the user terminal that is connected to the outside world, wherein the finished product counting module has a memory with counting information. The technical information can be forwarded to the user terminal by the communication module.

Description

Intelligent work piece press mounting system
Technical field
The invention belongs to press machine fields, and in particular to intelligent work piece press mounting system.
Background technique
Press fitting is the assembling process that two workpiece that will have magnitude of interference to cooperate are pressed onto cooperation position, Serve Motor Control work It is quick flexible when part pushes, so press fitting now is usually the power using servo motor as press fitting.
Since servo motor anti-electromagnetic interference capability is poor, servo motor may be shaken under electromagnetic interference, or even automatic pass Machine, so when being pressed into the cavity of the first workpiece using Serve Motor Control second workpiece, it may appear that second workpiece is pressed through Two Workpiece standard positions are not pressed onto the case where second workpiece normal place stops at all;Also, whether the first workpiece is put Putting correct is also to influence to be pressed successful key factor, does not detect whether the first workpiece is put correctly, just pushes second workpiece, There is very maximum probability because the first workpiece puts incorrect press fitting failure when second workpiece being caused to be pressed into the first workpiece, reduces It is pressed yield rate.
Therefore, press fitting is excessive when how to avoid servo motor that workpiece is driven to be pressed or press fitting is insufficient, and detection work Part position and improve press fitting quality be a urgent problem to be solved.
Summary of the invention
Intelligent work piece press mounting system of the invention, solving servo motor in the prior art workpiece is driven to carry out press fitting is pressure Overload is pressed deficiency and can not detect the ropy problem of location of workpiece press fitting.
Intelligent work piece press mounting system of the invention, comprising:
It is pressed detection module, press fitting detection module includes being embedded in working plate on the table to be used to detect pressure data Voltage sensitive sensor and for handle voltage sensitive sensor detection pressure data processor, the top of the voltage sensitive sensor with In same level, the internal diameter side of the first hollow Workpiece standard position is arranged in the voltage sensitive sensor at the top of working plate Side of the edge close to the center of circle;
After placing the first workpiece, when to the position of the first workpiece, whether standard is detected,
Voltage sensitive sensor is used to detect the first workpiece to the pressure of voltage sensitive sensor, when voltage sensitive sensor detects the first work When part applies pressure to voltage sensitive sensor, voltage sensitive sensor sends pressure signal to processor;
Processor is used to put normal information to display module transmission and sends servo enabling signal to control module, works as place When reason device receives the pressure signal of voltage sensitive sensor transmission, processor puts exception information to display module transmission;By When two workpiece are pressed into the first workpiece,
Voltage sensitive sensor is used to detect second workpiece to the pressure of voltage sensitive sensor, when voltage sensitive sensor detects the second work When part applies pressure to voltage sensitive sensor, voltage sensitive sensor sends pressure signal to processor;
Processor is used to send motor Restart Signal to control module, when processor receives the pressure of voltage sensitive sensor transmission When force signal, processor sends press fitting successful information to display module, and processor also sends servo shutdown signal to control module;
Control module, the controller including the opening and closing for controlling servo motor;Control module receives processor transmission Servo enabling signal after, control servo motor open;After control module receives the servo shutdown signal of processor transmission, control Servo motor processed is closed;After control module receives the motor Restart Signal of processor transmission, control servo motor is restarted;
Display module, including the display screen for video-stream processor information;Display module receives the pendulum of processor transmission After putting normal information, " putting normal " is shown on a display screen;Display module receive processor transmission put exception information Afterwards, " putting exception " is shown on a display screen;After display module receives the press fitting successful information of processor transmission, in display screen Upper display " is pressed successfully;"
Finished product counting module;Including being mounted on the second photosensitive sensor of qualified press fitting workpiece outlet bottom, for calculating The counter and memory for storing current count data of the quantity of qualification press fitting workpiece, second photosensitive sensor with Counter signals connection,
Communication module, including the antenna for external world's communication;User terminal for being communicated to connect with communication module;
The press fitting detection module further includes having first photosensitive sensor fixed with voltage sensitive sensor and being located at the first light Light emitting device right above dependent sensor, the light emitting device only emit light straight down;First photosensitive sensor It is connect with processor signal;
After first photosensitive sensor receives the light of light emitting device sending, the first photosensitive sensor has to processor transmission Optical signal;Processor is used to send workpiece exception information to display device, and when processor has received optical signal, processor stops Only send workpiece exception information;Display device receives the workpiece exception information of processor transmission, display " workpiece is abnormal ".
The basic principle of this programme are as follows: workbench is that working plate is placed on workbench for being pressed, entire to press The process of dress is completed on working plate;Voltage sensitive sensor is for detecting pressure data, and voltage sensitive sensor is embedded in In working plate, the upper surface for avoiding voltage sensitive sensor from causing workbench is protruded, so that press fitting be caused to fail;
Whether press fitting detection module is for carrying out detection to the first workpiece of press fitting and detecting in place to press fitting , wherein the inner diameter edge of the first hollow Workpiece standard position is arranged in close to center of circle side, convenient for detection in voltage sensitive sensor When whether the first workpiece is put in place and second workpiece is embedded in the first workpiece, if in place;
Since voltage sensitive sensor is arranged at the inner diameter edge of normal place close to center of circle side, and the centre of the first workpiece To be hollow, therefore, when all voltage sensitive sensors can not detect pressure, the first workpiece is not connect with voltage sensitive sensor Touching, judges that the placement position of first workpiece is agreed with the first Workpiece standard position, i.e., first workpiece is put correctly;When pressure-sensitive When sensor detects pressure, the first workpiece is contacted with voltage sensitive sensor, and is applied to voltage sensitive sensor pressure, then judge this One workpiece judges that first workpiece puts exception there is no agreeing with the first Workpiece standard position;
Display module is for video-stream processor information, and wherein processor information is mainly shown on a display screen;
Specifically, display device receive processor transmission put normal information after, display " put normal ", to mention The placement position of awake the first workpiece of staff is correct, does not need to be adjusted;Display module receives the pendulum of processor transmission After putting exception information, show " putting exception ", to remind staff, the placement position of the first workpiece is incorrect, need into Row adjustment;Control module is the signal that reception press fitting detection module transmits and controls various components, and controller therein is used for Control the opening and closing of servo motor;
Since the voltage sensitive sensor in press fitting detection module is located at the underface region of second workpiece normal place, so, When second workpiece is press-fit into place, second workpiece is provided to voltage sensitive sensor pressure, i.e. voltage sensitive sensor experiences pressure, and When second workpiece is not press-fit into place, the case where not experiencing pressure there are voltage sensitive sensor;
Therefore, it can determine whether second workpiece is press-fit into place in this way,
When the pressure data that voltage sensitive sensor does not detect, voltage sensitive sensor does not send pressure signal to processor, Processor is not received by pressure signal, and processor sends motor Restart Signal to controller, and controller receives processor hair After the motor Restart Signal sent, control servo motor restarting, and second workpiece is continued to push;Voltage sensitive sensor is not examined Pressure data is measured, illustrates that second workpiece is not contacted with working plate at all, i.e., second workpiece is absolutely not press-fit into place, and needs Continue to open servo motor, make it that second workpiece be driven to continue to push, completes follow-up work;
When voltage sensitive sensor detects pressure data, voltage sensitive sensor sends pressure signal to processor, and processor receives To pressure signal, processor sends servo shutdown signal to controller, and the servo that controller receives processor transmission closes letter After number, control servo motor is closed;Processor also sends press fitting successful information to display device, and display device receives processor The press fitting successful information of transmission shows " being pressed successfully " in display screen;It reminds staff that will be pressed successfully qualified workpiece to put Enter qualified press fitting workpiece exit;
Finished product counting module is the quantity for calculating the successful qualified workpiece of press fitting, since the second photosensitive sensor is pacified Mounted in the bottom of qualified press fitting workpiece outlet, when being pressed that successfully qualified workpiece is by qualified press fitting workpiece outlet, bottom is blocked The second photosensitive sensor light so that the light that senses of the second photosensitive sensor generates variation, specifically, qualified When workpiece is without the second photosensitive sensor, light is shone directly on the second photosensitive sensor, the electricity of the second photosensitive sensor It puts down as the first level, when qualified workpiece is located at the surface of the second photosensitive sensor, light received by the second photosensitive sensor It being blocked by qualified workpiece, the point of the second photosensitive sensor is put down as second electrical level, when qualified workpiece has been subjected to the second photosensitive sensor, Light shines directly on the second photosensitive sensor, and the level of the second photosensitive sensor is the first level, so, with a conjunction The second photosensitive sensor of process of lattice workpiece, the second photosensitive sensor will generate a pair of of pulse;And counter is that one kind can Recording impulse number destination device can be counted using counter to by the workpiece of the second photosensitive sensor in this programme, After the completion of counting in memory by count information storage, convenient for calculating qualification rate later;
And the antenna in communication module is used to receive the information of user terminal transmission and sends information to user terminal;With Family can be communicatively coupled by user terminal and communication module, and then communication module sends the count information in memory To user terminal, the quantity of current qualified workpiece is known convenient for user;
Both first photosensitive sensor and light emitting device be it is mutually matched, due to the first photosensitive sensor and light emitting device Line and the first workpiece inner wall close to and under normal circumstances, the inner wall of the first workpiece should not have protrusion, will not obstruct hair The light of electro-optical device transmitting arrives at the position of the first photosensitive sensor, therefore can not detect light when the first photosensitive sensor is shown When line, this programme may determine that the inner wall of first workpiece has protrusion, and the protrusion will affect subsequent press fitting.
This programme has the beneficial effect that 1) this programme is by being placed in the inner circle of the first Workpiece standard position by subcircular one The voltage sensitive sensor of side detects the position of the first workpiece, i.e. the pressure data that voltage sensitive sensor detects after the first workpiece placement is Zero, the first workpiece is put correctly at this time;Otherwise the first workpiece puts exception;It with the naked eye detects whether to be accurate to compared to common The case where position, this programme is detected using voltage sensitive sensor, more accurate;2) when the first workpiece puts abnormal in this programme, display Device shows " putting exception ", and convenient for reminding staff to adjust putting for the first workpiece in time, and there is no start at this time Second workpiece, therefore, this programme ensure that the position of the first workpiece is and the first Workpiece standard position when carrying out second workpiece press fitting Set identical, i.e., the first workpiece does not deviate by setting position, avoids putting exception due to first location of workpiece and press fitting being caused to fail; 3) when starting the press fitting of second workpiece in this programme, incude whether second workpiece reaches designated position by voltage sensitive sensor, if The pressure data that voltage sensitive sensor detects be not zero second workpiece press fitting finish, if the number pressure that voltage sensitive sensor detects According to being that zero second workpiece is not press-fit into place;4) since servo motor anti-electromagnetic interference capability is poor, hold during the work time Easily there is the case where power-off suddenly, so when pushing second workpiece there are Serve Motor Control, it may appear that be pressed feelings not in place Condition, in the present solution, by controller, controlling servo motor restarting after judgement press fitting is not in place, continuing to drive the second work Part pushes, to continue to complete press fitting process;5) this programme is easy to use the user of user terminal by communication module, timely The quantity for the qualified workpiece that solution is completed using the device of this system;It 6) can also be by photosensitive sensor either with or without reception in this programme Placement position or the inner wall shape that the first workpiece is judged to the light of light emitting device transmission, when photosensitive sensor is not received by When the light that light emitting device is sent, display device shows that workpiece is abnormal ", convenient for reminding staff, the first workpiece exists abnormal Situation, it may be possible to which placement position is incorrect or the inner wall of workpiece has protrusion;7) it compares and only passes through voltage sensitive sensor detection first For whether the location of workpiece is correct, in this programme in such a way that voltage sensitive sensor and photosensitive sensor combine, synthesis is sentenced Whether disconnected first workpiece can reduce the success rate of press fitting, i.e. voltage sensitive sensor does not detect pressure data, and light sensor When device detects the light that light emitting device issues, which is appropriate for the press fitting of next step, otherwise needs to reexamine.
It further, further include going deep into detection module, going deep into detection module includes clamping jaw, rotation axis and connecting rod, the company Extension bar one end connects clamping jaw, and the connecting rod other end connects rotation axis, and the clamping jaw can clamp two end faces of the first workpiece, institute Stating clamping jaw can move horizontally under the drive of rotation axis, the inner circle of the motion track of the clamping jaw and the first Workpiece standard position Concentric.
Clamping jaw drives the first workpiece to be rotated, due to the motion profile of clamping jaw and the inner circle concentric of the first workpiece, institute With when clamping jaw drives the first workpiece rotation, the position of the interior circle contour of the first workpiece will not change, i.e. the chamber of the first workpiece Body will not be displaced, and when clamping jaw drives the first workpiece rotation, voltage sensitive sensor examines circle contour in the bottom of the first workpiece It surveys;If the detection of voltage sensitive sensor whole process does not detect pressure data, then can be determined that circle contour is uniform in the first workpiece 's;If voltage sensitive sensor detects pressure data, then can be determined that circle contour is non-uniform in the first workpiece;It is specific as follows:
If voltage sensitive sensor does not detect pressure data, then can be determined that circle contour is uniform in the first workpiece, Voltage sensitive sensor does not send pressure signal to processor, and processor is not received by the pressure signal of voltage sensitive sensor transmitting, then Processor sends the uniform information of workpiece to display device, after display device receives the uniform information of workpiece of processor transmission, shows Show " workpiece is uniform ";
If voltage sensitive sensor detects pressure data, then can be determined that circle contour is non-uniform in the first workpiece;Pressure Dependent sensor sends pressure signal to processor, and processor receives the pressure signal of voltage sensitive sensor transmission, and processor is to aobvious Showing device sends workpiece exception information, and after display device receives the workpiece exception information of processor transmission, " workpiece is different for display Often ";
This programme realizes the pressure data detected by voltage sensitive sensor, thus it is speculated that whether the interior circle contour of the first workpiece out For uniform target, and display device being used in scheme, the case where " workpiece is uniform " being shown, prompting staff can be with Carry out the operation of next step;It will be shown the case where " workpiece is abnormal ", remind staff, abnormal, nothing occurs in the first workpiece Method carries out press fitting operation, replaces workpiece in time.
Further, including blow-off module, blow-off module include the blower and blower surface band in workbench in working chamber The working plate of air holes.
The sundries of first work piece inner surface, to up-draught, is blown out using wind-force, is reached by air holes by the blower of this programme Clear up the effect of the first work piece inner surface.
Further, the switch of the blower is controlled by controller;Processor is used to send fan initiating signal, works as processor When having received optical signal, processor sends blower shutdown signal to controller;Controller is controlled after receiving fan initiating signal Blower starting processed, control blower is closed after controller receives blower shutdown signal.
In view of artificially controlling blower, cost of labor is increased, and blower works always can improve energy consumption, therefore we Case proposes the opening and closing using controller control blower, and this programme, which realizes basis, has no-sundries control blower to open and close The effect closed, also saves cost while energy saving, when detecting the first workpiece inner wall has protrusion, blower starting is blown away Sundries, until when detecting the first workpiece inner wall without protrusion, blower is closed.
Further, including the inverse timing device for calculating blower stream time, the inverse timing device and processing The connection of device signal, the opening and closing of the inverse timing device are controlled by controller;
When processor sends fan initiating signal to controller, processor also sends countdown starting letter to controller Number;For controller after the countdown enabling signal for receiving processor transmission, control countdown starter opens countdown;? After time set countdown, there are signals to processor transmission protrusion for inverse timing device;Processor receives countdown dress The protrusion of transmission is set there are after signal, workpiece shapes exception information is sent to display device, sends blower to controller and close letter Number;After display device receives workpiece shapes exception information, " workpiece shapes abnormal " is shown on a display screen;Controller receives Control blower is closed after the blower shutdown signal that processor is sent.
The protrusion that this programme realizes in detection inner wall is sundries or dust;When dry a period of time after also detection have it is convex It rises, then determines that the protrusion for manufacture protrusion (the irregular protrusion generated when the first workpiece of manufacture), is closed blower at this time, shown The display screen display " workpiece shapes are abnormal " of device, convenient for reminding staff, which is scrap workpieces;
It avoids when the protrusion of the first workpiece inner wall is raised for manufacture, photosensitive sensor can not detect always light emitting device The light of transmitting, i.e. photosensitive sensor, which are sent always, has optical signal to processor, and processor controls blower one by controller Straight work can not close, to cause the waste of the energy;Inverse timing device is increased in this programme, to working time of blower into Row timing, until timing terminates, control blower is closed by force, avoids the waste of the energy.
Further, the voltage sensitive sensor is evenly distributed on the inside of the first Workpiece standard position.
The first workpiece is avoided to be placed off, so that voltage sensitive sensor is entirely located in circular portion in the first workpiece, pressure-responsive After device detects pressure data, be transferred to processor, it is zero that processor, which detects pressure data, and then send put normal information to The case where display, display shows " putting normal ", occurs, i.e., after the first workpiece is placed off, base case judges the first work Part places correct situation, therefore this programme is protected, it is specified that voltage sensitive sensor is evenly distributed on the inside of the first Workpiece standard position When demonstrate,proving workpiece deviation, at least one voltage sensitive sensor has sensed ambient pressure, avoids error in judgement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the first workpiece is detected in intelligent work piece press mounting system embodiment of the present invention;
Fig. 2 is to detect the first workpiece using two varistors in Fig. 1 to put correct schematic diagram;
Fig. 3 is to detect the first workpiece using three varistors in Fig. 1 to put correct schematic diagram;
Fig. 4 is to detect the first workpiece using four varistors in Fig. 1 to put correct schematic diagram;
Fig. 5 is when irradiating the first photosensitive sensor using light emitting device in Fig. 1, and protrusion occurs in the first workpiece inner wall of discovery Schematic diagram;
Fig. 6 is when irradiating the first photosensitive sensor using light emitting device in Fig. 1, and the first workpiece inner wall of discovery is not raised Schematic diagram;
Fig. 7 is the structural schematic diagram for being pressed second workpiece in the intelligent press mounting system embodiment of the present invention;
Fig. 8 is the module diagram for being pressed part in the intelligent press mounting system embodiment of the present invention;
Fig. 9 is the module diagram of segment count in the intelligent press mounting system embodiment of the present invention.
Specific embodiment
Below by the further details of explanation of specific embodiment:
Appended drawing reference in Figure of description includes: clamping jaw 1, the first workpiece 2, working plate 3, blower 4, falsework 5, shines Device 6, voltage sensitive sensor 7, the first photosensitive sensor 8, air holes 9, second workpiece 10.
Intelligent work piece press mounting system of the invention, comprising:
As illustrated in figures 1 and 8, it is pressed detection module, press fitting detection module includes being embedded in working plate 3 on the table It is pressure-sensitive for detecting the voltage sensitive sensor 7 of pressure data and the processor of the pressure data for handling the detection of voltage sensitive sensor 7 In same level, hollow the first workpiece 2 mark is arranged in voltage sensitive sensor 7 for the top of sensor 7 and the top of working plate 3 The inner diameter edge that level is set is evenly distributed on the inside of 2 normal place of the first workpiece close to the side in the center of circle, voltage sensitive sensor 7;
After placing the first workpiece 2, when being detected to the position of the first workpiece 2,
Voltage sensitive sensor 7 is used to detect the first workpiece 2 to the pressure of voltage sensitive sensor 7, when voltage sensitive sensor 7 detects the When one workpiece 2 applies pressure to voltage sensitive sensor 7, voltage sensitive sensor 7 sends pressure signal to processor;
Processor is used to put normal information to display transmission and sends servo enabling signal to control module, works as processing When device receives the pressure signal of the transmission of voltage sensitive sensor 7, processor puts exception information to display transmission
It further include having with the first photosensitive sensor 8 as defined in voltage sensitive sensor 7 and right above the first photosensitive sensor 8 Light emitting device 6, the light emitting device 6 only emits light straight down;First photosensitive sensor 8 and processor signal Connection;
When the first photosensitive sensor 8 can not receive the light of the transmitting of light emitting device 6, there is light letter to processor transmission Number;After processor has received optical signal, workpiece exception information is sent to display, sends 4 enabling signal of blower to controller; Display receives workpiece exception information, on a display screen display " workpiece is abnormal ";When processor has been not received by optical signal When, processor sends 4 shutdown signal of blower to controller;
Go deep into detection module, going deep into detection module includes clamping jaw 1, and the clamping jaw 1 can clamp two ends of the first workpiece 2 Face, the clamping jaw 1 can horizontally rotate, the inner circle concentric of 2 normal place of rotational trajectory and the first workpiece of the clamping jaw 1;
Blow-off module, blow-off module include 4 work of the surface with air holes 9 of blower 4 and blower in workbench in working chamber Make plate 3;
Timing module, including the inverse timing device for calculating 4 stream time of blower, the inverse timing device and place The connection of device signal is managed, the opening and closing of the inverse timing device is controlled by controller;
When processor sends 4 enabling signal of blower to controller, processor also sends countdown starting letter to controller Number;For controller after the countdown enabling signal for receiving processor transmission, control countdown starter opens countdown;? After time set countdown, there are signals to processor transmission protrusion for inverse timing device;Processor receives countdown dress The protrusion of transmission is set there are after signal, workpiece shapes exception information is sent to display, sends blower 4 to controller and close letter Number;After display receives workpiece shapes exception information, " workpiece shapes abnormal " is shown on a display screen;Controller receives everywhere Control blower 4 is closed after managing 4 shutdown signal of blower that device is sent;
Control module, including controller, the controller are used to control servo motor opening and closing, and control blower 4 is opened and closed, control System;After control module receives the servo enabling signal of processor transmission, control servo motor is opened;Control module receives everywhere After managing the servo shutdown signal that device is sent, control servo motor is closed;The blower 4 that control module receives processor transmission starts Blower 4 is controlled after signal to start;Control blower 4 is closed after control module receives 4 shutdown signal of blower that processor is sent;
Display, including the display screen for video-stream processor information;Display receives putting just for processor transmission After normal information, " putting normal " is shown on a display screen;Display receive processor transmission put exception information after, aobvious Show screen display " putting exception ";After display receives the press fitting successful information of processor transmission, display " is pressed on a display screen Dress up function;"
As shown in figure 9, finished product counting module;The second light sensor including being mounted on qualified press fitting workpiece outlet bottom Device, the counter for calculating the qualified quantity for being pressed workpiece and the memory for storing current count data, described second Photosensitive sensor is connect with counter signals,
Communication module, including the antenna for external world's communication;User terminal for being communicated to connect with communication module.
As shown in Figure 1, intelligent work piece press mounting system of the invention, including servo motor and workbench, servo motor are used for Second workpiece 10 is driven to be pressed into the cavity of the first workpiece 2, servo motor provides 10 power of second workpiece;
Bench-top is fixed with working plate 3 (working plate 3 is welded on bench-top in this programme), and working plate 3 is embedded There are voltage sensitive sensor 7 and the first photosensitive sensor 8, specifically, opening up fluted at the top of working plate 3, is placed in groove pressure-sensitive The top of sensor 7 and the first photosensitive sensor 8, the first photosensitive sensor 8 and voltage sensitive sensor 7 is in 3 top surface of working plate In same level, wherein the first photosensitive sensor 8 is fixedly connected with voltage sensitive sensor 7 and (is glued in this programme);
As shown in Fig. 2, the internal diameter side of hollow 2 normal place of the first workpiece is arranged in the groove for being equipped with voltage sensitive sensor 7 Side of the edge close to the center of circle;The quantity of voltage sensitive sensor 7 is greater than or equal to two, is organized as follows: if voltage sensitive sensor 7 Quantity is two, then the line between the two voltage sensitive sensors 7 passes through the center of circle of 2 normal place of the first workpiece;Such as Fig. 3 and figure Shown in 4, if the quantity of voltage sensitive sensor 7 is three or three or more, it is not in same position between voltage sensitive sensor 7, It and is inner diameter edge with 2 normal place of the first workpiece;
As shown in Figure 1, workbench is that working plate 3 is placed on workbench for being pressed, the mistake being entirely pressed Journey is completed on working plate 3;Voltage sensitive sensor 7 is for detecting pressure data, and voltage sensitive sensor 7 is embedded in work Make the upper surface for avoiding voltage sensitive sensor 7 to cause workbench in plate 3 to protrude, so that press fitting be caused to fail;
As shown in Fig. 2, furthermore voltage sensitive sensor 7 be arranged in hollow 2 normal place of the first workpiece inner diameter edge it is close Center of circle side, convenient for detection the first workpiece 2 whether put in place and second workpiece 10 be embedded in the first workpiece 2 when, if arrive Position;It is whether identical as standard in order to accurately detect the position that the first workpiece 2 is put, the quantity of the voltage sensitive sensor 7 in this programme More than or equal to two;As shown in Fig. 2, if the quantity of voltage sensitive sensor 7 is two, the company between the two voltage sensitive sensors 7 Line passes through the center of circle of 2 normal place of the first workpiece, and the inner circle of standard transducer is determined by diameter;As shown in Figure 3 and Figure 4, if The quantity of voltage sensitive sensor 7 is three or more, then is not in same position between voltage sensitive sensor 7, and is and first The inner diameter edge of 2 normal place of workpiece, the inner circle of standard transducer is determined by 3 points;In order to improve servo motor of the present invention Detected in press-loading apparatus the first workpiece 2 whether precision in place, it is further proposed that qualifications, i.e. voltage sensitive sensor 7 are uniformly point Inner circle of the cloth in 2 normal place of the first workpiece;When guaranteeing that workpiece deviates, at least one voltage sensitive sensor 7 has sensed the external world Pressure avoids error in judgement;
As shown in figure 8, voltage sensitive sensor 7 is to work as pressure for detecting the first workpiece 2 for the pressure of voltage sensitive sensor 7 When dependent sensor 7 does not detect pressure data, processor is not received by the pressure signal of the transmitting of voltage sensitive sensor 7, processing Device puts normal information to LED display transmission;LED display receive processor transmission put normal information after, display " putting normal ";To remind the placement position of the first workpiece of staff 2 correct, do not need to be adjusted;
Simultaneous processor sends clamping jaw enabling signal to controller, after controller receives clamping jaw enabling signal, control folder Pawl 1 clamps the first workpiece 2, so that clamping jaw 1 drives the first workpiece 2 to be rotated, due to the motion profile and the first workpiece of clamping jaw 1 2 inner circle concentric, so, when clamping jaw 1 drives the rotation of the first workpiece 2, the position of the interior circle contour of the first workpiece 2 will not occur Variation, the i.e. cavity of the first workpiece 2 will not be displaced, and when clamping jaw 1 drives the rotation of the first workpiece 2, voltage sensitive sensor 7 is to the first work Circle contour is detected in the bottom of part 2;
If the pressure data of the whole detection of voltage sensitive sensor 7 is 0, then can be determined that circle contour is in the first workpiece 2 Uniformly, the pressure data that voltage sensitive sensor 7 will test is sent to processor, and processor detects that voltage sensitive sensor 7 transmits Pressure data be 0, then to LED display send workpiece homogeneous signal, LED display receive processor transmission workpiece After homogeneous signal, show " workpiece is uniform ";
If the case where pressure data of the whole detection of voltage sensitive sensor 7 exists for 0, then can be determined that in the first workpiece 2 Circle contour is non-uniform;The pressure data that voltage sensitive sensor 7 will test is sent to processor, and processor detects pressure-sensitive biography The case where pressure data that sensor 7 transmits exists for 0, then send workpiece abnormal signal to LED display, and LED display receives After the workpiece abnormal signal sent to processor, display " workpiece is abnormal ";
This programme realizes the pressure data detected by voltage sensitive sensor 7, thus it is speculated that the interior circle contour of the first workpiece 2 is out No is uniform target, and LED display is used in scheme, and the case where " workpiece is uniform " is shown, staff is reminded It can carry out the operation of next step;It will be shown the case where " workpiece is abnormal ", and remind staff, the first workpiece 2 occurs different Often, press fitting operation can not be carried out, replaces workpiece in time;
Furthermore the inner circle shape with bottom is put in this programme, the position for detecting the first workpiece 2 except through voltage sensitive sensor 7 It is whether uniformly outer, moreover it is possible to the inner wall situation of the first workpiece 2 is further detected by the first photosensitive sensor 8;Specifically:
As shown in Figure 1, U-shaped falsework 5,5 one end of falsework and workbench are detachably connected (this programme on the table In for screw connect), convenient in the press fitting of subsequent second workpiece 10, U-shaped falsework 5 is removed, avoid stop servo electricity Machine drives second workpiece 10 to be pressed;The other end of falsework 5 is fixed with light emitting device 6, and the light emitting device 6 in this programme is RF transmitter, the light in this programme is infrared ray, and RF transmitter is common luminaire, at the same avoid with it is coloured Light is obscured, and the judgement of the first photosensitive sensor 8 is influenced;Light emitting device 6 for emitting vertical light to the first photosensitive sensor 8, Since light emitting device 6 is located at the surface of the first photosensitive sensor 8, it ensure that when 2 inner wall of the first workpiece is without protrusion, shine The vertical light that device 6 emits can arrive at the first photosensitive sensor 8;
Both first photosensitive sensor 8 and light emitting device 6 be it is mutually matched, due to the first photosensitive sensor 8 with shine The inner wall of the line of device 6 and the first workpiece 2 is not close to and under normal circumstances, as shown in fig. 6, the inner wall of the first workpiece 2 should There is protrusion, the light that will not obstruct the transmitting of light emitting device 6 arrives at the position of the first photosensitive sensor 8, therefore when the first photosensitive biography When the display of sensor 8 can not detect light, it is raised that this programme may determine that the inner wall of first workpiece 2 exists, and the protrusion meeting Influence subsequent press fitting;
As shown in figure 5, the light range of exposures shadow representation that light emitting device 6 issues in figure, as seen from the figure, the first workpiece The protrusion of 2 inner walls obstructed light emitting device 6 sending light transmission, scheme left side the first photosensitive sensor 8 receive it is luminous The infrared ray that device 6 issues, first photosensitive sensor 8 in left side do not emit any signal;Scheme first light sensor on right side When device 8 can not receive the infrared ray of the sending of light emitting device 6, first photosensitive sensor 8 on right side has light letter to processor transmission Number;
After what the first photosensitive sensor 8 that processor receives left side issued has optical signal, processor is sent out to LED display Send workpiece exception information;LED display receives workpiece exception information, display " workpiece is abnormal ";By LED display by first The operation irregularity situation that photosensitive sensor 8 detects is shown that, convenient for reminding staff, the first workpiece 2 has abnormal feelings Condition checks or replaces in time the first workpiece 2 for exception occur convenient for staff.
And clamping jaw 1 controls the first workpiece 2 and is rotated, and further increases the range of the first photosensitive sensor 8 detection, From the line of current static the 6 to the first photosensitive sensor of light emitting device 8, become the inner wall of entire first workpiece 2;
When processor sends workpiece homogeneous signal to LED display and is not received by what the first photosensitive sensor 8 was sent When having optical signal, i.e. the placement position of the first workpiece 2 is correct, and the inner circle of the bottom of the first workpiece 2 is uniform, the first workpiece 2 Inner wall there is not protrusion;Processor also sends servo enabling signal to controller;Controller receives servo enabling signal Afterwards, control servo motor starting, drives second workpiece 10 to be pressed;
As shown in fig. 7, due to press fitting detection module in voltage sensitive sensor 7 be located at 10 normal place of second workpiece just under Square region, so, when second workpiece 10 is press-fit into place, second workpiece 10 is provided to 7 pressure of voltage sensitive sensor, i.e., pressure-sensitive biography The case where sensor 7 experiences pressure, and when second workpiece 10 is not press-fit into place, does not experience pressure there are voltage sensitive sensor 7; Therefore, it can determine whether second workpiece 10 is press-fit into place in this way:
The pressure data that voltage sensitive sensor 7 will test is transferred to processor, and processor finds that pressure data is 0, to Controller sends motor Restart Signal, after controller receives the motor Restart Signal of processor transmission, controls servo motor weight New starting, and second workpiece 10 is continued to push;Pressure data is 0 explanation, and second workpiece 10 does not connect with working plate 3 at all Touching, i.e., second workpiece 10 is absolutely not press-fit into place, and needs to continue to open servo motor, under making it that second workpiece 10 be driven to continue Pressure completes follow-up work;
Voltage sensitive sensor is used to detect second workpiece to the pressure of voltage sensitive sensor, when voltage sensitive sensor detects the second work When part applies pressure to voltage sensitive sensor, voltage sensitive sensor sends pressure signal to processor;
Processor is used to send motor Restart Signal to control module, when processor receives the pressure of voltage sensitive sensor transmission When force signal, processor sends press fitting successful information to display module, and processor also sends servo shutdown signal to control module
The pressure data that voltage sensitive sensor 7 will test is transferred to processor, and processor finds that pressure data is not 0, Servo shutdown signal is sent to controller, after controller receives the servo shutdown signal of processor transmission, controls servo motor It closes;Processor also sends press fitting successful information to LED display, and LED display receives the press fitting success of processor transmission Information, and show " being pressed successfully ";
When processor to display send workpiece homogeneous signal, and have received the first photosensitive sensor 8 transmission have light When signal, i.e. the placement position of the first workpiece 2 is correct, the inner circle of the bottom of the first workpiece 2 be it is uniform, the first workpiece 2 it is interior There is protrusion in wall;Processor sends 4 enabling signal of blower to controller;Controller controls wind after receiving 4 enabling signal of blower Machine 4 starts;And working plate 3 is equipped with air holes 9, air holes 9 is reached in the first workpiece 2 convenient for the wind that blower 4 is blown out by working chamber The cavity that wall surrounds;
If protrusion is sundries, blower 4 can blow away sundries, so that the first photosensitive sensor 8 receives surface The infrared ray that light emitting device 6 emits, and then the first photosensitive sensor 8 stops transmission and has optical signal to processor, processor is no longer Optical signal is received;After so blower 4 blows away sundries, processor only sends workpiece homogeneous signal to LED display and does not have There is the optical signal that has for receiving the transmission of the first photosensitive sensor 8, processor sends servo enabling signal to controller, and controller connects The servo enabling signal control servo motor starting for receiving processor transmission, to carry out the press fitting of second workpiece 10;Meanwhile locating Device is managed while sending servo enabling signal to controller, processor also sends 4 shutdown signal of blower, controller to controller After receiving 4 shutdown signal of blower, control blower 4 is closed, and blower 4 is avoided to continue working, and wastes electric energy, and increase by second Air drag when workpiece 10 is pressed further increases the energy consumption of servo motor;
If protrusion is not sundries, i.e., protrusion is the manufacture protrusion that 2 inner wall of the first workpiece occurs during fabrication, and blower 4 is being controlled Start under the control of device processed, and dry a period of time, in this period, the first photosensitive sensor 8 has to processor transmission always Optical signal, then can be determined that the manufacture protrusion that this protrusion is the first workpiece 2;Specifically, blower 4 is on startup, that is, handle When device sends 4 enabling signal of blower to controller, processor also sends countdown enabling signal to controller, and controller is receiving To after countdown enabling signal, control countdown starter opens countdown, after inverse timing device countdown, to processing Device sends protrusion there are signal, and processor receives protrusion there are after signal, and processor is different to LED display transmission workpiece shapes Normal information, LED display is after receiving workpiece shapes exception information, display " workpiece shapes are abnormal ";Processor is receiving Protrusion also sends 4 shutdown signal of blower to controller there are after signal, after controller receives 4 shutdown signal of blower, controls wind Machine 4 is closed;Controller receives 4 shutdown signal of blower and closes blower 4;
It avoids when the protrusion of 2 inner wall of the first workpiece is raised for manufacture, the first photosensitive sensor 8 can not detect always hair The light that electro-optical device 6 emits, i.e., the first photosensitive sensor 8, which is sent always, has optical signal to processor, and processor passes through controller It controls blower 4 and works can not close always, to cause the waste of the energy;Inverse timing device is increased in this programme, to wind The working time of machine 4 carries out timing, and until timing terminates, control blower 4 is closed by force, avoids the waste of the energy;
And staff sees " workpiece shapes are abnormal " that LED display is shown, that is, can determine that, on first workpiece 2 Protrusion is manufacture protrusion, and the first workpiece 2 is scrap workpieces, it should the first workpiece 2 of replacement in time;
In addition, in the present solution, controller also controlled when receiving 4 shutdown signal of blower inverse timing device closing, avoid When protrusion is sundries, sundries is blown out, and protrusion disappears, and blower 4 is closed, and inverse timing device is still working, and mistake is caused to be reported Workpiece shapes are abnormal, cause economic loss;Service life and subsequent recoverable in view of LED display.
As shown in figure 9, finished product counting module is the quantity for calculating the successful qualified workpiece of press fitting, due to the second light Dependent sensor is mounted on the bottom of qualified press fitting workpiece outlet, is pressed successful qualified workpiece and exports by qualified press fitting workpiece When, the light of the second photosensitive sensor of bottom is blocked, so that the light that the second photosensitive sensor senses generates variation, Specifically, light shines directly on the second photosensitive sensor, and second is photosensitive when qualified workpiece is without the second photosensitive sensor The level of sensor is the first level, when qualified workpiece is located at the surface of the second photosensitive sensor, the second photosensitive sensor institute The light received is blocked by qualified workpiece, and the point of the second photosensitive sensor is put down as second electrical level, and qualified workpiece has been subjected to the second light When dependent sensor, light is shone directly on the second photosensitive sensor, and the level of the second photosensitive sensor is the first level, institute With with the second photosensitive sensor of process of a qualified workpiece, the second photosensitive sensor will generate a pair of of pulse;And it counts Device is that one kind is able to record umber of pulse destination device, can be to the work by the second photosensitive sensor using counter in this programme Part is counted, after the completion of counting in memory by count information storage, convenient for calculating qualification rate later;
And the antenna in communication module is used to receive the information of user terminal transmission and sends information to user terminal;With Family can be communicatively coupled by user terminal and communication module, and then communication module sends the count information in memory To user terminal, the quantity of current qualified workpiece is known convenient for user.
In addition, the application is there are also some other embodiments, if blower 4 can be by being opened manually and closing, clamping jaw 1 can be with It by manually pressing from both sides, is then rotated, the light emitting device 6 on U-shaped falsework 5 can open and close, etc., then this is just not one by one It repeats.
Above-described is only the preferred embodiment of the present invention, and the common sense such as well known specific structure and characteristic are herein in scheme It does not describe excessively, one skilled in the art know technical field that the present invention belongs to institute before the applying date or priority date Some ordinary technical knowledges can know the prior art all in the field, and have using conventional real before the date The ability of means is tested, one skilled in the art can improve simultaneously under the enlightenment that the application provides in conjunction with self-ability Implement this programme, some typical known features or known method should not become one skilled in the art and implement this The obstacle of application.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, may be used also To make several modifications and improvements, these also should be considered as protection scope of the present invention, these all will not influence implementation of the present invention Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification The records such as specific embodiment can be used for explaining the content of claim.

Claims (6)

1. intelligent work piece press mounting system characterized by comprising
It is pressed detection module, press fitting detection module includes the pressure for being used to detect pressure data being embedded in working plate on the table The processor of dependent sensor and the pressure data for handling voltage sensitive sensor detection, the top of the voltage sensitive sensor and work In same level, the inner diameter edge that the first hollow Workpiece standard position is arranged in the voltage sensitive sensor is leaned at the top of plate The side in the nearly center of circle;
After placing the first workpiece, when to the position of the first workpiece, whether standard is detected,
Voltage sensitive sensor is used to detect the first workpiece to the pressure of voltage sensitive sensor, when voltage sensitive sensor detects the first workpiece pair When voltage sensitive sensor applies pressure, voltage sensitive sensor sends pressure signal to processor;
Processor is used to put normal information to display module transmission and sends servo enabling signal to control module, works as processor When receiving the pressure signal of voltage sensitive sensor transmission, processor puts exception information to display module transmission;By the second work When part is pressed into the first workpiece,
Voltage sensitive sensor is used to detect second workpiece to the pressure of voltage sensitive sensor, when voltage sensitive sensor detects second workpiece pair When voltage sensitive sensor applies pressure, voltage sensitive sensor sends pressure signal to processor;
Processor is used to send motor Restart Signal to control module, when processor receives the pressure letter of voltage sensitive sensor transmission Number when, processor to display module send press fitting successful information, processor also to control module send servo shutdown signal;
Control module, the controller including the opening and closing for controlling servo motor;Control module receives watching for processor transmission After taking enabling signal, control servo motor is opened;After control module receives the servo shutdown signal of processor transmission, control is watched Take motor closing;After control module receives the motor Restart Signal of processor transmission, control servo motor is restarted;
Display module, including the display screen for video-stream processor information;Display module receives putting just for processor transmission After normal information, " putting normal " is shown on a display screen;Display module receive processor transmission put exception information after, It shows screen display " putting exception ";After display module receives the press fitting successful information of processor transmission, show on a display screen Show and " is pressed successfully;"
Finished product counting module;Including being mounted on the second photosensitive sensor of qualified press fitting workpiece outlet bottom, for calculating qualification It is pressed the counter of the quantity of workpiece and the memory for storing current count data, second photosensitive sensor and counting The connection of device signal,
Communication module, including the antenna for external world's communication;User terminal for being communicated to connect with communication module;
The press fitting detection module further includes having first photosensitive sensor fixed with voltage sensitive sensor and being located at the first photosensitive biography Light emitting device right above sensor, the light emitting device only emit light straight down;First photosensitive sensor and place Manage the connection of device signal;
After first photosensitive sensor receives the light of light emitting device sending, the first photosensitive sensor has light letter to processor transmission Number;Processor is used to send workpiece exception information to display device, and when processor has received optical signal, processor stops hair Send workpiece exception information;Display device receives the workpiece exception information of processor transmission, display " workpiece is abnormal ".
2. intelligent work piece press mounting system according to claim 1, it is characterised in that: further include going deep into detection module, deeply Detection module includes clamping jaw, rotation axis and connecting rod, and described connecting rod one end connects clamping jaw, the connection rotation of the connecting rod other end Axis, the clamping jaw can clamp two end faces of the first workpiece, and the clamping jaw can move horizontally under the drive of rotation axis, institute State the motion track of clamping jaw and the inner circle concentric of the first Workpiece standard position.
3. intelligent work piece press mounting system according to claim 1, it is characterised in that: including blow-off module, blow-off module packet Include the working plate with air holes right above the blower and blower in workbench in working chamber.
4. intelligent work piece press mounting system according to claim 3, it is characterised in that: the switch of the blower is by controller control System;Processor is used to send fan initiating signal, and when processor has received optical signal, processor sends blower shutdown signal To controller;Controller receives control blower starting after fan initiating signal, and controller is controlled after receiving blower shutdown signal Blower processed is closed.
5. intelligent work piece press mounting system according to claim 4, it is characterised in that: including timing module, including based on The inverse timing device of blower stream time is calculated, the inverse timing device is connect with processor signal, the inverse timing device Opening and closing controlled by controller;
When processor sends fan initiating signal to controller, processor also sends countdown enabling signal to controller;Control For device processed after the countdown enabling signal for receiving processor transmission, control inverse timing device opens countdown;Inverse timing device After countdown, there are signals to processor transmission protrusion for inverse timing device;Processor receives inverse timing device transmission Protrusion sends workpiece shapes exception information to display device there are after signal, sends blower shutdown signal to controller;Display dress It sets after receiving workpiece shapes exception information, on a display screen display " workpiece shapes are abnormal ";Controller receives processor hair Blower is controlled after the blower shutdown signal sent to close.
6. intelligent work piece press mounting system according to claim 1, it is characterised in that: the voltage sensitive sensor is evenly distributed on The inside of first Workpiece standard position.
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