CN108180250A - A kind of built-in magnet valve improves the two-wire ring MR damper of damping capacity - Google Patents
A kind of built-in magnet valve improves the two-wire ring MR damper of damping capacity Download PDFInfo
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- CN108180250A CN108180250A CN201810057457.4A CN201810057457A CN108180250A CN 108180250 A CN108180250 A CN 108180250A CN 201810057457 A CN201810057457 A CN 201810057457A CN 108180250 A CN108180250 A CN 108180250A
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- 238000013016 damping Methods 0.000 title claims abstract description 86
- 230000005284 excitation Effects 0.000 claims abstract description 73
- 238000004804 winding Methods 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 239000012530 fluid Substances 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000002955 isolation Methods 0.000 abstract description 19
- 238000010586 diagram Methods 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000005288 electromagnetic effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/53—Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
- F16F9/535—Magnetorheological [MR] fluid dampers
- F16F9/537—Magnetorheological [MR] fluid dampers specially adapted valves therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3207—Constructional features
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid-Damping Devices (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
本发明公开了一种内置磁阀改善阻尼性能的双线圈型磁流变阻尼器,主要由阻尼器端盖、阻尼器缸体、线圈绕线架、励磁线圈、阀体、阀芯、弹簧、永磁铁以及隔磁圆筒等组成。线圈绕线架与阻尼器缸体之间的圆环间隙构成第一液流通道;隔磁圆筒外表面的槽形通道以及阀体中心的圆形通孔构成第二液流通道。双线圈式结构可两级调节输出阻尼力,并可获得较大的输出阻尼力;活塞杆最右端的励磁线圈、阀芯、永磁铁、阀体以及弹簧组成阻尼器内部的磁阀,磁阀常开设计可使阻尼器获得较小的初始阻尼力。双线圈式结构与内置磁阀相结合,使阻尼器在获得较大输出阻尼力同时阻尼力可调范围宽,特别适合应用于各种特殊复杂减振系统。
The invention discloses a double-coil magnetorheological damper with a built-in magnetic valve to improve damping performance, which mainly consists of a damper end cover, a damper cylinder body, a coil winding frame, an excitation coil, a valve body, a valve core, and a spring. , permanent magnets, and magnetic isolation cylinders. The annular gap between the coil bobbin and the damper cylinder forms the first liquid flow channel; the groove-shaped channel on the outer surface of the magnetic isolation cylinder and the circular through hole in the center of the valve body form the second liquid flow channel. The double-coil structure can adjust the output damping force in two stages, and can obtain a larger output damping force; the excitation coil at the rightmost end of the piston rod, the valve core, the permanent magnet, the valve body and the spring form the magnetic valve inside the damper. The normally open design of the valve enables the damper to obtain a small initial damping force. The combination of double-coil structure and built-in magnetic valve enables the damper to obtain a large output damping force and a wide adjustable range of damping force, which is especially suitable for various special and complex vibration reduction systems.
Description
技术领域technical field
本发明涉及一种磁流变阻尼器,尤其涉及一种内置磁阀改善阻尼性能的双线圈型磁流变阻尼器。The invention relates to a magnetorheological damper, in particular to a double-coil magnetorheological damper with a built-in magnetic valve to improve damping performance.
背景技术Background technique
磁流变阻尼器是利用磁流变液的磁流变效应制成的半主动智能减振器。磁流变阻尼器具有输出阻尼力大、连续可控可逆且响应速度快等优点。因此广泛应用于各种工业减振领域,例如汽车悬架减振、房屋建筑减振、铁路机车减振以及重型机械减振等。The magnetorheological damper is a semi-active intelligent shock absorber made of the magnetorheological effect of magnetorheological fluid. Magnetorheological dampers have the advantages of large output damping force, continuous controllability and reversibility, and fast response speed. Therefore, it is widely used in various industrial vibration reduction fields, such as automobile suspension vibration reduction, housing construction vibration reduction, railway locomotive vibration reduction and heavy machinery vibration reduction, etc.
传统的磁流变阻尼器通过在内置活塞头上缠绕一组激励线圈,通入电流可产生垂直于阻尼间隙的磁力线。磁流变液受磁场作用粘度发生变化,进而产生输出阻尼力。输入不同大小的电流,可产生不同大小的输出阻尼力。The traditional magneto-rheological damper winds a set of exciting coils on the built-in piston head, and passing current can generate magnetic lines of force perpendicular to the damping gap. The viscosity of the magnetorheological fluid changes under the action of a magnetic field, thereby generating an output damping force. Inputting different magnitudes of current can produce different magnitudes of output damping force.
传统的单线圈磁流变阻尼器因结构简单被广泛应用,但是由于结构限制,不能产生较大的输出阻尼力。双线圈型磁流变阻尼器的出现,有效解决了输出阻尼力不够大的问题,但是由于阻尼间隙的长度增加,阻尼器的初始阻尼力也会增大,因此阻尼器的可调范围大大减小。磁流变阻尼器因阻尼力以及可调范围等问题,进一步限制了其工业应用场合。因此急需设计一种具有大输出阻尼力及宽可调范围的磁流变阻尼器,用于满足各种工况。The traditional single-coil magneto-rheological damper is widely used due to its simple structure, but due to structural limitations, it cannot generate a large output damping force. The emergence of the double-coil magneto-rheological damper effectively solves the problem of insufficient output damping force. However, due to the increase in the length of the damping gap, the initial damping force of the damper will also increase, so the adjustable range of the damper is greatly reduced. Small. Magneto-rheological dampers have further limited their industrial applications due to damping force and adjustable range. Therefore, it is urgent to design a magnetorheological damper with large output damping force and wide adjustable range to meet various working conditions.
发明内容Contents of the invention
为了克服背景技术所述磁流变阻尼器存在的问题及满足磁流变阻尼器的实际使用要求,本发明提供一种内置磁阀改善阻尼性能的双线圈型磁流变阻尼器。该阻尼器的线圈绕线架圆周外表面与阻尼器缸体圆周内表面之间形成的圆环间隙构成磁流变液流经的第一液流通道;隔磁圆筒外表面均匀加工四个凹槽,阀体中心加工有一个圆形通孔。隔磁圆筒外表面的槽形通道以及阀体中心的圆形通孔构成磁流变液流经的第二液流通道。线圈绕线架上缠绕励磁线圈Ⅰ和励磁线圈Ⅱ,可同时形成三个阻尼间隙,有效增大了输出阻尼力;当励磁线圈Ⅰ和励磁线圈Ⅱ通入同向电流时,线圈中间段阻尼间隙的磁力线相互抵消,阻尼器输出一定大小的阻尼力;当励磁线圈Ⅰ和励磁线圈Ⅱ通入异向电流时,线圈中间段阻尼间隙的磁力线相互叠加,阻尼器输出一个更大的阻尼力;双线圈式结构使阻尼器可进行两级调节阻尼力,同时获得一个更大的输出阻尼力;活塞杆右端的励磁线圈Ⅲ、阀芯、阀芯左端永磁铁、阀体以及弹簧组成阻尼器内部的磁阀。阀芯最右端的圆球与阀体通孔在同一轴线上,阀芯与隔磁圆筒之间的弹簧使第二液流通道处于常通状态,从而使阻尼器获得一个较小的初始阻尼力。阀芯左端镶嵌永磁铁,永磁铁左侧为N极,右侧为S极。给活塞杆最右端的励磁线圈Ⅲ通入电流,励磁线圈Ⅲ产生感应磁场且左侧为S极,右侧为N极。励磁线圈Ⅲ与阀芯永磁铁之间产生斥力,进而压缩弹簧使阀芯向右移动,阀芯右端的圆球堵住阀体中心圆形通孔。输入电流越大,阀芯移动位移也越大,阀体通孔堵住程度就越大。内置常开式磁阀,可保证阻尼器的初始阻尼力为一较小值;磁阀工作可使第二液流通道闭合,阻尼器获得更大的阻尼力,最终使阻尼器动态范围增大;双线圈式结构与内置磁阀相结合,使阻尼器在获得更大阻尼力同时拥有更宽的阻尼力可调范围。与传统结构的磁流变阻尼器相比,本发明磁流变阻尼器具有更大的输出阻尼力及较宽的阻尼力可调范围,阻尼性能更加优越,更适合应用于各种减振场合。In order to overcome the problems of the magneto-rheological damper described in the background technology and to meet the practical requirements of the magnetorheological damper, the present invention provides a double-coil magneto-rheological damper with a built-in magnetic valve to improve damping performance. The annular gap formed between the outer surface of the coil winding frame of the damper and the inner surface of the cylinder body of the damper constitutes the first liquid flow channel through which the magnetorheological fluid flows; the outer surface of the magnetic isolation cylinder is uniformly processed into four Groove, a circular through hole is machined in the center of the valve body. The slot-shaped channel on the outer surface of the magnetic isolation cylinder and the circular through hole in the center of the valve body constitute the second flow channel through which the magnetorheological fluid flows. The excitation coil Ⅰ and excitation coil Ⅱ are wound on the coil winding frame, which can form three damping gaps at the same time, which effectively increases the output damping force; The magnetic field lines of the coils cancel each other out, and the damper outputs a certain amount of damping force; when the excitation coil Ⅰ and the excitation coil Ⅱ are supplied with different directions of current, the magnetic force lines of the damping gap in the middle section of the coil are superimposed on each other, and the damper outputs a larger damping force; The coil structure enables the damper to adjust the damping force in two stages, and at the same time obtain a larger output damping force; the excitation coil III at the right end of the piston rod, the valve core, the permanent magnet at the left end of the valve core, the valve body and the spring form the inside of the damper magnetic valve. The ball at the rightmost end of the spool is on the same axis as the through hole of the valve body, and the spring between the spool and the magnetic isolation cylinder makes the second liquid flow channel in a normally open state, so that the damper can obtain a small initial damping force. The left end of the spool is inlaid with a permanent magnet, the left side of the permanent magnet is the N pole, and the right side is the S pole. Pass current to the excitation coil III at the rightmost end of the piston rod, and the excitation coil III generates an induced magnetic field with the S pole on the left and the N pole on the right. A repulsive force is generated between the excitation coil III and the permanent magnet of the spool, and then the spring is compressed to move the spool to the right, and the ball at the right end of the spool blocks the circular through hole in the center of the valve body. The greater the input current, the greater the displacement of the spool, and the greater the blocking degree of the through hole of the valve body. The built-in normally open magnetic valve can ensure that the initial damping force of the damper is a small value; the operation of the magnetic valve can close the second liquid flow channel, and the damper can obtain greater damping force, and finally increase the dynamic range of the damper ;The combination of double-coil structure and built-in magnetic valve makes the damper have a wider adjustable range of damping force while obtaining greater damping force. Compared with the magnetorheological damper of the traditional structure, the magnetorheological damper of the present invention has a larger output damping force and a wider adjustable range of damping force, superior damping performance, and is more suitable for various vibration reduction occasions .
本发明解决其技术问题所采用的技术方案包括:左吊环(1)、活塞杆(2)、阻尼器左端盖(3)、阻尼器缸体(4)、线圈绕线架(5)、励磁线圈Ⅰ(6)、励磁线圈Ⅱ(7)、阻尼器右端盖(8)、右吊环(9)、浮动活塞(10)、阀体(11)、阀芯(12)、弹簧(13)、永磁铁(14)、隔磁圆筒(15)以及励磁线圈Ⅲ(16);左吊环(1)与活塞杆(2)通过螺纹固定连接;阻尼器左端盖(3)中间加工有圆形通孔,活塞杆(2)与阻尼器左端盖(3)圆形通孔内表面间隙配合,并通过密封圈进行密封;阻尼器左端盖(3)与阻尼器缸体(4)间隙配合,并通过密封圈进行密封;阻尼器左端盖(3)与阻尼器缸体(4)通过螺钉固定连接;线圈绕线架(5)圆周外表面与阻尼器缸体(4)圆周内表面之间形成的圆环间隙构成磁流变液流经的第一液流通道;隔磁圆筒(15)外表面均匀加工有四个凹槽,阀体(11)中心部位加工有一个圆形通孔;隔磁圆筒(15)外表面的槽形通道以及阀体(11)中心的圆形通孔构成磁流变液流经的第二液流通道;隔磁圆筒(15)圆周内表面与活塞杆(2)右端外表面过盈配合;活塞杆(2)右端加工有一个环形凹槽,励磁线圈Ⅲ(16)缠绕在活塞杆(2)的环形凹槽内;励磁线圈Ⅲ(16)的引线通过活塞杆(2)上的引线槽及引线孔引出;线圈绕线架(5)圆周内表面与隔磁圆筒(15)外表面过盈配合;线圈绕线架(5)外圆周表面加工有两个环形凹槽,励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)分别缠绕在线圈绕线架(5)的两个环形凹槽内;励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)的引线分别通过线圈绕线架(5)的引线槽和活塞杆(2)的引线孔引出;当励磁线圈Ⅰ(6)和励磁线圈Ⅱ(7)通入同向电流时,线圈中间段阻尼间隙的磁力线相互抵消,阻尼器输出一定大小的阻尼力;当励磁线圈Ⅰ(6)和励磁线圈Ⅱ(7)通入异向电流时,线圈中间段阻尼间隙的磁力线相互叠加,阻尼器输出一个较大的阻尼力;双线圈式结构使阻尼器可进行两级阻尼力调节,同时获得一个较大的输出阻尼力;阀体(11)外表面与线圈绕线架(5)圆周内表面过盈配合;阀体(11)右侧法兰周边加工有螺孔,阀体(11)与线圈绕线架(5)通过螺钉进行紧固连接;阀芯(12)加工成T形圆柱状,阀芯(12)右端设有一圆球,圆球直径大于阀体(11)中心圆形通孔直径;阀芯(12)右端圆球与阀体(11)中心圆形通孔在同一轴线上;阀芯(12)左端外圆周表面与隔磁圆筒(15)圆周内表面间隙配合,并通过密封圈进行密封;阀芯(12)左端面加工有圆环形槽,槽内镶嵌永磁铁(14),永磁铁(14)左侧为N极,右侧为S极;弹簧(13)左端与阀芯(12)连接,弹簧(13)右端与隔磁圆筒(15)内腔右端连接;浮动活塞(10)外表面与阻尼器缸体(4)内表面间隙配合,并通过密封圈进行密封;阻尼器右端盖(8)与阻尼器缸体(4)间隙配合,并通过密封圈进行密封;阻尼器右端盖(8)与阻尼器缸体(4)通过螺钉固定连接;阻尼器右端盖(8)与右吊环(9)通过螺纹固定连接;励磁线圈Ⅲ(16)、阀芯(12)、永磁铁(14)、阀体(11)以及弹簧(13)组成阻尼器内部的磁阀;阀芯(12)与隔磁圆筒(15)之间的弹簧(13)使第二液流通道处于常通状态,从而使阻尼器获得较小的初始阻尼力;当给励磁线圈Ⅲ(16)通入电流时,励磁线圈Ⅲ(16)产生感应磁场,且左侧为S极,右侧为N极;励磁线圈Ⅲ(16)与永磁铁(14)之间产生斥力,进而压缩弹簧(13)使阀芯(12)向右移动,阀芯(12)右端的圆球堵住阀体(11)中心圆形通孔;输入电流越大,阀芯(12)向右移动的位移也越大,阀体(11)中心圆形通孔堵住程度就越大;内置常开式磁阀,保证初始阻尼力为一较小值;磁阀工作可使第二液流通道闭合,阻尼器获得更大的阻尼力,最终使阻尼力可调范围增大。The technical solution adopted by the present invention to solve the technical problem includes: left suspension ring (1), piston rod (2), damper left end cover (3), damper cylinder (4), coil winding frame (5), excitation Coil Ⅰ (6), excitation coil Ⅱ (7), right end cover of damper (8), right lifting ring (9), floating piston (10), valve body (11), spool (12), spring (13), The permanent magnet (14), the magnetic isolation cylinder (15) and the excitation coil III (16); the left lifting ring (1) and the piston rod (2) are fixedly connected by threads; the left end cover (3) of the damper is processed with a circular hole, the piston rod (2) is in clearance fit with the inner surface of the circular through hole of the left end cover of the damper (3), and is sealed by a sealing ring; the left end cover of the damper (3) is in clearance fit with the damper cylinder (4), and The sealing is performed by the sealing ring; the left end cover of the damper (3) is fixedly connected with the damper cylinder (4) by screws; the outer surface of the coil winding frame (5) and the inner surface of the damper cylinder (4) are formed The ring gap constitutes the first liquid flow channel through which the magnetorheological fluid flows; the outer surface of the magnetic isolation cylinder (15) is evenly processed with four grooves, and the center of the valve body (11) is processed with a circular through hole; The groove-shaped channel on the outer surface of the magnetic isolation cylinder (15) and the circular through hole in the center of the valve body (11) constitute the second liquid flow channel through which the magnetorheological fluid flows; the inner surface of the magnetic isolation cylinder (15) and the The outer surface of the right end of the piston rod (2) is interference fit; the right end of the piston rod (2) is processed with an annular groove, and the excitation coil III (16) is wound in the annular groove of the piston rod (2); the excitation coil III (16) The lead wire is drawn out through the lead groove and lead hole on the piston rod (2); the inner surface of the circumference of the coil winding frame (5) is in interference fit with the outer surface of the magnetic isolation cylinder (15); the outer circumference of the coil winding frame (5) The surface is processed with two annular grooves, and the excitation coil I (6) and the excitation coil II (7) are respectively wound in the two annular grooves of the coil bobbin (5); the excitation coil I (6) and the excitation coil II The lead wires of (7) are respectively drawn out through the lead wire groove of the coil winding frame (5) and the lead wire hole of the piston rod (2); The magnetic field lines in the damping gap in the middle section cancel each other out, and the damper outputs a certain amount of damping force; when the excitation coil Ⅰ (6) and the exciting coil Ⅱ (7) are fed with different directions of current, the magnetic field lines in the damping gap in the middle section of the coil are superimposed on each other, and the damping The damper outputs a relatively large damping force; the double-coil structure enables the damper to perform two-stage damping force adjustment, and at the same time obtains a relatively large output damping force; the outer surface of the valve body (11) and the coil winding frame (5) The inner surface of the circumference is interference fit; the flange on the right side of the valve body (11) is processed with screw holes, and the valve body (11) and the coil winding frame (5) are fastened and connected by screws; the valve core (12) is processed into a T Cylindrical, the right end of the spool (12) is provided with a ball, and the diameter of the sphere is greater than the diameter of the circular through hole in the center of the valve body (11); On the same axis; the outer circumference of the left end of the spool (12) The surface is matched with the inner surface of the magnetic isolation cylinder (15) in a gap, and is sealed by a sealing ring; the left end surface of the valve core (12) is processed with a circular groove, and the permanent magnet (14) is embedded in the groove, and the permanent magnet (14) The left side is the N pole, and the right side is the S pole; the left end of the spring (13) is connected to the spool (12), and the right end of the spring (13) is connected to the right end of the inner cavity of the magnetic isolation cylinder (15); the outer surface of the floating piston (10) The gap fits with the inner surface of the damper cylinder (4) and is sealed by a seal ring; the right end cover of the damper (8) is in clearance fit with the damper cylinder (4) and is sealed by a seal ring; the right end cover of the damper ( 8) It is fixedly connected with the damper cylinder (4) through screws; the right end cover of the damper (8) is fixedly connected with the right suspension ring (9) through threads; the excitation coil III (16), the valve core (12), the permanent magnet (14 ), the valve body (11) and the spring (13) constitute the magnetic valve inside the damper; the spring (13) between the valve core (12) and the magnetic isolation cylinder (15) makes the second liquid flow channel in a normally open state , so that the damper obtains a small initial damping force; when the current is applied to the excitation coil III (16), the excitation coil III (16) generates an induced magnetic field, and the left side is the S pole, and the right side is the N pole; the excitation A repulsive force is generated between the coil III (16) and the permanent magnet (14), and then the spring (13) is compressed to move the spool (12) to the right, and the ball at the right end of the spool (12) blocks the center circle of the valve body (11). The larger the input current, the greater the displacement of the valve core (12) to the right, and the greater the blocking degree of the circular through hole in the center of the valve body (11); the built-in normally open magnetic valve ensures initial damping The force is a small value; the operation of the magnetic valve can close the second liquid flow channel, and the damper obtains a greater damping force, and finally increases the adjustable range of the damping force.
本发明与背景技术相比,具有的有益效果是:Compared with the background technology, the present invention has the beneficial effects of:
(1) 本发明的线圈绕线架圆周外表面与阻尼器缸体圆周内表面之间形成的圆环间隙构成磁流变液流经的第一液流通道;隔磁圆筒外表面均匀加工四个凹槽,阀体中心部位加工有一个圆形通孔;隔磁圆筒外表面的槽型通道以及阀体中心的圆形通孔构成磁流变液流经的第二液流通道。第一液流通道和第二液流通道的构成可有效增加阻尼器的输出阻尼力,同时可减小初始输出阻尼力,使得阻尼力可调范围更宽。(1) The annular gap formed between the outer surface of the coil winding frame of the present invention and the inner surface of the cylinder body of the damper constitutes the first liquid flow channel through which the magnetorheological fluid flows; the outer surface of the magnetic isolation cylinder is evenly processed There are four grooves, and a circular through hole is processed in the center of the valve body; the grooved channel on the outer surface of the magnetic isolation cylinder and the circular through hole in the center of the valve body constitute the second liquid flow channel through which the magnetorheological fluid flows. The composition of the first liquid flow channel and the second liquid flow channel can effectively increase the output damping force of the damper, and at the same time reduce the initial output damping force, so that the adjustable range of the damping force is wider.
(2) 本发明的线圈绕线架上分别缠绕励磁线圈Ⅰ和励磁线圈Ⅱ,可同时形成三个阻尼间隙,有效增大了输出阻尼力;当励磁线圈Ⅰ和励磁线圈Ⅱ通入同向电流时,线圈中间段阻尼间隙的磁力线相互抵消,阻尼器输出一定大小的阻尼力;当励磁线圈Ⅰ和励磁线圈Ⅱ通入异向电流时,线圈中间段阻尼间隙的磁力线相互叠加,阻尼器输出一个较大的阻尼力;双线圈式结构使本发明阻尼器可进行阻尼力两级调节,同时可获得一个较大的输出阻尼力。(2) The excitation coil I and the excitation coil II are respectively wound on the coil winding frame of the present invention, and three damping gaps can be formed at the same time, which effectively increases the output damping force; when the excitation coil I and the excitation coil II are fed with the same direction current When , the magnetic lines of force in the damping gap in the middle section of the coil cancel each other out, and the damper outputs a certain amount of damping force; Larger damping force; the double-coil structure enables the damper of the present invention to adjust the damping force in two stages, and at the same time obtain a larger output damping force.
(3)本发明活塞杆右端的励磁线圈Ⅲ、阀芯、永磁铁、阀体以及弹簧组成阻尼器内部的磁阀;阀芯右端圆球与阀体中心圆形通孔在同一轴线上;阀芯与隔磁圆筒之间的弹簧使第二液流通道处于常通状态,从而使阻尼器获得一个较小的初始阻尼力;阀芯左端镶嵌永磁铁,永磁铁左侧为N极,右侧为S极;给活塞杆最右端的励磁线圈Ⅲ通入电流,励磁线圈Ⅲ产生感应磁场,且左侧为S极,右侧为N极;励磁线圈Ⅲ与阀芯永磁铁之间产生斥力,进而压缩弹簧使阀芯向右移动,阀芯右端的圆球堵住阀体中心圆形通孔;输入电流越大,阀芯移动位移也越大,阀体通孔堵住程度就越大;内置常开式磁阀,可保证初始阻尼力为一较小值;磁阀工作可使第二液流通道闭合,阻尼器获得更大的阻尼力,最终使阻尼器的阻尼力可调范围增大。(3) The excitation coil III at the right end of the piston rod of the present invention, the valve core, the permanent magnet, the valve body and the spring form the magnetic valve inside the damper; the ball at the right end of the valve core is on the same axis as the circular through hole in the center of the valve body; the valve The spring between the core and the magnetic isolation cylinder makes the second liquid flow channel in a normally open state, so that the damper can obtain a small initial damping force; the left end of the valve core is embedded with a permanent magnet, the left side of the permanent magnet is N pole, and the right The side is the S pole; the current is passed to the excitation coil III at the rightmost end of the piston rod, and the excitation coil III generates an induced magnetic field, and the left side is the S pole, and the right side is the N pole; a repulsive force is generated between the excitation coil III and the permanent magnet of the valve core , and then compress the spring to move the valve core to the right, and the ball at the right end of the valve core blocks the circular through hole in the center of the valve body; the greater the input current, the greater the displacement of the valve core, and the greater the blocking degree of the through hole of the valve body ;The built-in normally open magnetic valve can ensure the initial damping force is a small value; the working of the magnetic valve can close the second liquid flow channel, and the damper can obtain greater damping force, and finally the damping force of the damper can be adjusted. increase.
(4) 本发明双线圈式结构与内置磁阀相结合,使阻尼器在获得较大阻尼力同时拥有更宽的阻尼力可调范围。与传统结构的磁流变阻尼器相比,本发明磁流变阻尼器具有较大的输出阻尼力及较宽的阻尼力可调范围,阻尼性能更加优越,更适合应用于各种减振场合。(4) The combination of the double-coil structure of the present invention and the built-in magnetic valve enables the damper to have a wider adjustable range of damping force while obtaining greater damping force. Compared with the magneto-rheological damper of the traditional structure, the magnetorheological damper of the present invention has a larger output damping force and a wider adjustable range of damping force, superior damping performance, and is more suitable for various vibration reduction occasions .
附图说明Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明内置磁阀结构示意图。Fig. 2 is a schematic diagram of the structure of the built-in magnetic valve of the present invention.
图3是本发明活塞部分A-A剖视图。Fig. 3 is a sectional view of the piston part A-A of the present invention.
图4是本发明磁阀通电示意图。Fig. 4 is a schematic diagram of the power supply of the magnetic valve of the present invention.
图5是本发明励磁线圈Ⅰ和励磁线圈Ⅱ通异向电流时的磁力线分布示意图。Fig. 5 is a schematic diagram of the distribution of magnetic lines of force when the excitation coil I and the excitation coil II of the present invention pass currents in opposite directions.
图6是本发明励磁线圈Ⅰ和励磁线圈Ⅱ通同向电流时的磁力线分布示意图。Fig. 6 is a schematic diagram of the magnetic field line distribution when the excitation coil I and the excitation coil II of the present invention pass current in the same direction.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1所示,本发明包括:左吊环(1)、活塞杆(2)、阻尼器左端盖(3)、阻尼器缸体(4)、线圈绕线架(5)、励磁线圈Ⅰ(6)、励磁线圈Ⅱ(7)、阻尼器右端盖(8)、右吊环(9)、浮动活塞(10)、阀体(11)、阀芯(12)、弹簧(13)、永磁铁(14)、隔磁圆筒(15)以及励磁线圈Ⅲ(16)。As shown in Figure 1, the present invention comprises: left lifting ring (1), piston rod (2), damper left end cover (3), damper cylinder (4), coil bobbin frame (5), excitation coil I ( 6), excitation coil II (7), right end cover of damper (8), right lifting ring (9), floating piston (10), valve body (11), valve core (12), spring (13), permanent magnet ( 14), magnetic isolation cylinder (15) and excitation coil III (16).
图2所示为本发明内置磁阀示意图。活塞杆(2)最右端缠绕励磁线圈Ⅲ(16);阀芯(12)左端镶嵌永磁铁(14),永磁铁(14)左侧为N极,右侧为S极;弹簧(13)安装在阀芯(12)之间;活塞杆最右端的励磁线圈Ⅲ(16)、阀芯(12)、永磁铁(14)、阀体(11)以及弹簧(13)构成了阻尼器内部的磁阀。Fig. 2 is a schematic diagram of the built-in magnetic valve of the present invention. The rightmost end of the piston rod (2) is wound with the excitation coil III (16); the left end of the spool (12) is inlaid with a permanent magnet (14), and the left side of the permanent magnet (14) is the N pole, and the right side is the S pole; the spring (13) is installed Between the spools (12); the excitation coil III (16) at the rightmost end of the piston rod, the spool (12), the permanent magnet (14), the valve body (11) and the spring (13) constitute the magnetic field inside the damper. valve.
图3所示为本发明活塞部分A-A剖视图。线圈绕线架(5)圆周外表面与阻尼器缸体(4)圆周内表面之间形成的圆环间隙构成磁流变液流经的第一液流通道;隔磁圆筒(15)外表面均匀加工四个凹槽,阀体(11)中部位心加工有一个圆形通孔;隔磁圆筒(15)外表面的槽形通道以及阀体(11)中心的圆形通孔构成磁流变液流经的第二液流通道。Figure 3 is a sectional view of the piston part A-A of the present invention. The annular gap formed between the outer circumferential surface of the coil winding frame (5) and the inner circumferential surface of the damper cylinder (4) constitutes the first liquid flow channel through which the magnetorheological fluid flows; Four grooves are evenly processed on the surface, and a circular through hole is processed in the center of the valve body (11); the groove-shaped channel on the outer surface of the magnetic isolation cylinder (15) and the circular through hole in the center of the valve body (11) constitute The second flow channel through which the magnetorheological fluid flows.
图4是本发明磁阀通电示意图。给活塞杆(2)最右端的励磁线圈Ⅲ(16)通入电流,励磁线圈Ⅲ(16)产生感应磁场,且左侧为S极,右侧为N极。励磁线圈Ⅲ(16)与永磁铁(14)之间产生斥力,进而压缩弹簧(13)使阀芯(12)向右移动,阀芯(12)右端的圆球堵住阀体(11)中心圆形通孔。输入电流越大,阀芯(12)向右移动的位移也越大,阀体(11)中心圆形通孔堵住程度就越大。同时,隔磁圆筒(15)将励磁线圈Ⅲ(16)磁力线限制在圆筒内部,不会对磁流变液产生影响。Fig. 4 is a schematic diagram of the power supply of the magnetic valve of the present invention. Pass current to the excitation coil III (16) at the rightmost end of the piston rod (2), and the excitation coil III (16) generates an induced magnetic field, and the left side is the S pole, and the right side is the N pole. A repulsive force is generated between the excitation coil III (16) and the permanent magnet (14), and then the spring (13) is compressed to move the spool (12) to the right, and the ball at the right end of the spool (12) blocks the center of the valve body (11) Circular through hole. The greater the input current, the greater the displacement of the spool (12) moving to the right, and the greater the blocking degree of the circular through hole in the center of the valve body (11). At the same time, the magnetic isolation cylinder (15) confines the magnetic field lines of the excitation coil III (16) inside the cylinder, which will not affect the magnetorheological fluid.
图5是本发明励磁线圈Ⅰ和励磁线圈Ⅱ通异向电流时的磁力线分布示意图。线圈绕线架(5)及阻尼器缸体(4)均为10号钢导磁材料,励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)因电磁效应产生的磁力线依次穿过线圈绕线架(5)及阻尼器缸体(4),形成闭合回路。给励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)通入异向电流,励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)中间段阻尼间隙处磁力线相互叠加。Fig. 5 is a schematic diagram of the distribution of magnetic lines of force when the excitation coil I and the excitation coil II of the present invention pass currents in opposite directions. Both the coil winding frame (5) and the damper cylinder (4) are made of No. 10 steel magnetically conductive material, and the magnetic field lines generated by the excitation coil I (6) and excitation coil II (7) due to electromagnetic effects pass through the coil winding frame in sequence (5) and the damper cylinder (4) form a closed loop. The opposite direction current is passed to the excitation coil I (6) and the excitation coil II (7), and the magnetic force lines at the damping gap in the middle section of the excitation coil I (6) and the excitation coil II (7) are superimposed on each other.
图6是本发明励磁线圈Ⅰ和励磁线圈Ⅱ通同向电流时的磁力线分布示意图。给励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)通入同向电流,励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)中间段阻尼间隙处磁力线相互抵消。Fig. 6 is a schematic diagram of the magnetic field line distribution when the excitation coil I and the excitation coil II of the present invention pass current in the same direction. The current in the same direction is passed into the excitation coil I (6) and the excitation coil II (7), and the magnetic force lines at the damping gap in the middle section of the excitation coil I (6) and the excitation coil II (7) cancel each other out.
本发明工作原理如下:The working principle of the present invention is as follows:
当励磁线圈Ⅲ(16)未通入电流时,阀芯(12)受弹簧(13)支撑使磁阀保持常通状态,阻尼器获得一个较低的阻尼力;当励磁线圈Ⅰ(6)与励磁线圈Ⅱ(7)通入电流时,励磁线圈因电磁效应产生的磁力线垂直通过有效阻尼通道。当励磁线圈Ⅰ(6)和励磁线圈Ⅱ(7)通入同向电流时,线圈中间段阻尼间隙的磁力线相互抵消;当励磁线圈Ⅰ(6)和励磁线圈Ⅱ(7)通入异向电流时,线圈中间段阻尼间隙的磁力线相互叠加;由于磁场作用,流经第一液流通道的磁流变液其粘度会增大,屈服应力增强。磁流变液流经第一液流通道,需克服这种链状排列的分子间的力,从而增大磁流变阻尼器的粘滞阻尼力。通过调节励磁线圈Ⅰ(6)和励磁线圈Ⅱ(7)中电流大小,可改变磁流变液的屈服应力,达到所需的输出阻尼力。When the excitation coil III (16) is not supplied with current, the spool (12) is supported by the spring (13) to keep the solenoid valve in a normally-on state, and the damper obtains a lower damping force; when the excitation coil I (6) and When the excitation coil II (7) is supplied with current, the magnetic lines of force generated by the excitation coil due to electromagnetic effects pass through the effective damping channel vertically. When the excitation coil Ⅰ (6) and the excitation coil Ⅱ (7) are fed with the same direction current, the magnetic lines of force in the damping gap in the middle section of the coil cancel each other; When , the magnetic field lines of the damping gap in the middle section of the coil are superimposed on each other; due to the action of the magnetic field, the viscosity of the magnetorheological fluid flowing through the first liquid flow channel will increase, and the yield stress will increase. When the magnetorheological fluid flows through the first fluid flow channel, it needs to overcome the force between molecules arranged in chains, thereby increasing the viscous damping force of the magnetorheological damper. By adjusting the current in the excitation coil I (6) and the excitation coil II (7), the yield stress of the magnetorheological fluid can be changed to achieve the required output damping force.
当阻尼器遇到需要更大阻尼力工况时,给励磁线圈Ⅲ(16)通入电流,励磁线圈Ⅲ(16)产生感应磁场,且左侧为S极,右侧为N极。励磁线圈Ⅲ(16)与永磁铁(14)之间产生斥力,进而压缩弹簧(13)使阀芯(14)向右移动,阀芯右端的圆球堵住阀体(11)中心圆形通孔,使输出阻尼力进一步增大。励磁线圈Ⅲ(16)通入电流大小不同,阀体(11)中心圆形通孔被堵程度不同,因此调节励磁线圈Ⅲ(16)电流大小便可进一步调节输出阻尼力。When the damper encounters a working condition that requires a greater damping force, current is passed to the excitation coil III (16), and the excitation coil III (16) generates an induced magnetic field, and the left side is the S pole, and the right side is the N pole. A repulsive force is generated between the excitation coil III (16) and the permanent magnet (14), and then the spring (13) is compressed to move the valve core (14) to the right, and the ball at the right end of the valve core blocks the circular passage in the center of the valve body (11). The hole further increases the output damping force. Excitation coil III (16) is supplied with different currents, and the circular through hole in the center of the valve body (11) is blocked in different degrees. Therefore, adjusting the current of excitation coil III (16) can further adjust the output damping force.
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| CN110878807A (en) * | 2019-11-08 | 2020-03-13 | 中国科学院上海光学精密机械研究所 | Built-in hybrid mode magnetorheological damper |
| CN114718977A (en) * | 2022-05-06 | 2022-07-08 | 重庆大学 | Magnetorheological hydro-pneumatic spring |
| CN114962525A (en) * | 2022-05-31 | 2022-08-30 | 重庆大学 | Magneto-rheological bidirectional valve-controlled hydraulic damper |
| CN115727089A (en) * | 2022-12-03 | 2023-03-03 | 福州大学 | Multi-pole annular magnetic circuit variable-configuration magneto-rheological shock absorber and control method thereof |
| CN119023241A (en) * | 2024-10-29 | 2024-11-26 | 江苏鼎吉能源工程技术有限公司 | Hydraulic damper dynamic and static performance integrated composite test bench |
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| CN110242696A (en) * | 2019-06-18 | 2019-09-17 | 天津大学 | A variable damping control method for a multi-stage controllable variable damping shock absorber |
| CN110242696B (en) * | 2019-06-18 | 2020-09-08 | 天津大学 | A variable damping control method of a multi-stage controllable variable damping shock absorber |
| CN110878807A (en) * | 2019-11-08 | 2020-03-13 | 中国科学院上海光学精密机械研究所 | Built-in hybrid mode magnetorheological damper |
| CN110878807B (en) * | 2019-11-08 | 2021-07-27 | 中国科学院上海光学精密机械研究所 | Built-in hybrid mode magnetorheological damper |
| CN114718977A (en) * | 2022-05-06 | 2022-07-08 | 重庆大学 | Magnetorheological hydro-pneumatic spring |
| CN114718977B (en) * | 2022-05-06 | 2024-01-26 | 重庆大学 | Magnetorheological oil-gas spring |
| CN114962525A (en) * | 2022-05-31 | 2022-08-30 | 重庆大学 | Magneto-rheological bidirectional valve-controlled hydraulic damper |
| CN114962525B (en) * | 2022-05-31 | 2024-06-04 | 重庆大学 | Magnetorheological bidirectional valve-controlled hydraulic damper |
| CN115727089A (en) * | 2022-12-03 | 2023-03-03 | 福州大学 | Multi-pole annular magnetic circuit variable-configuration magneto-rheological shock absorber and control method thereof |
| CN115727089B (en) * | 2022-12-03 | 2024-06-04 | 福州大学 | Magnetorheological damper with multipole ring-shaped magnetic circuit variable configuration and control method thereof |
| CN119023241A (en) * | 2024-10-29 | 2024-11-26 | 江苏鼎吉能源工程技术有限公司 | Hydraulic damper dynamic and static performance integrated composite test bench |
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