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CN108190950B - Preparation method of zirconium dioxide - Google Patents

Preparation method of zirconium dioxide Download PDF

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CN108190950B
CN108190950B CN201810116917.6A CN201810116917A CN108190950B CN 108190950 B CN108190950 B CN 108190950B CN 201810116917 A CN201810116917 A CN 201810116917A CN 108190950 B CN108190950 B CN 108190950B
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tower
tail gas
zirconium dioxide
absorption tower
zirconium
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CN108190950A (en
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武珠峰
黄彬
范协诚
银波
刘兴平
孙永仕
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Xinjiang Jingshuo New Material Co ltd
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Abstract

The invention discloses a preparation method of zirconium dioxide, which comprises the following steps: 1) heating and sublimating solid zirconium tetrachloride into gaseous zirconium tetrachloride in an evaporator; 2) igniting gaseous zirconium tetrachloride and hydrogen, oxygen or air in a combustor, carrying out combustion reaction to generate solid zirconium dioxide and hydrogen chloride, and obtaining a first mixture after the reaction. According to the preparation method of zirconium dioxide, solid zirconium dioxide is prepared through ignition combustion reaction, so that self-supply of heat in a combustor is realized, energy is saved, and production cost is reduced.

Description

二氧化锆的制备方法The preparation method of zirconium dioxide

技术领域technical field

本发明属于二氧化锆生产技术领域,具体涉及一种二氧化锆的制备方法。The invention belongs to the technical field of zirconium dioxide production, and in particular relates to a preparation method of zirconium dioxide.

背景技术Background technique

根据工艺的不同,氧化锆的制备工艺可分为化学法(湿法工艺)和电熔法(干法工艺)两种,电熔法是将锆英砂和焦炭或石油焦通过一步电弧炉在2300℃的高温下熔炼而获得氧化锆。化学法是首先将锆英砂转化为氧氯化锆,氧氯化锆再在高温下分解生成氧化锆。电熔法的主要缺点是产品纯度较低,目前国内生产的电熔锆纯度平均在98.5%,限制了电熔氧化锆在高端产品领域中的应用。化学法制备氧化锆过程工艺复杂,同时还会产生大量的废液,生产成本高。According to different processes, the preparation process of zirconia can be divided into chemical method (wet process) and electrofusion method (dry process). Zirconium oxide is obtained by smelting at a high temperature of 2300°C. The chemical method is to first convert zircon sand into zirconium oxychloride, and then zirconium oxychloride is decomposed at high temperature to form zirconium oxide. The main disadvantage of the electrofusion method is that the product purity is low. At present, the average purity of fused zirconium produced in China is 98.5%, which limits the application of fused zirconia in the field of high-end products. The process of chemically preparing zirconia is complicated, and at the same time, a large amount of waste liquid is generated, and the production cost is high.

现有技术均采用四氯化锆水解的方法来制备氧化锆,工艺复杂。因此开发一种新的二氧化锆制备方法成了本领域技术人员难以克服的技术壁垒。The prior art all adopts the method of hydrolysis of zirconium tetrachloride to prepare zirconia, and the process is complicated. Therefore, developing a new method for preparing zirconium dioxide has become a technical barrier that is difficult for those skilled in the art to overcome.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是针对现有技术中存在的上述不足,提供一种二氧化锆的制备方法,解决了传统化学法制备二氧化锆过程中工艺复杂,生产成本高的问题。The technical problem to be solved by the present invention is to provide a preparation method of zirconium dioxide for the above-mentioned deficiencies in the prior art, which solves the problems of complicated process and high production cost in the process of preparing zirconium dioxide by traditional chemical method.

解决本发明技术问题所采用的技术方案是提供一种二氧化锆的制备方法,包括以下步骤:The technical scheme adopted to solve the technical problem of the present invention is to provide a preparation method of zirconium dioxide, comprising the following steps:

1)将固体四氯化锆在蒸发器内加热升华为气态四氯化锆;1) heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride in an evaporator;

2)将气态四氯化锆与氢气、氧气或空气在燃烧器内进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物。2) Ignite gaseous zirconium tetrachloride and hydrogen, oxygen or air in the burner, and generate solid zirconium dioxide and hydrogen chloride through combustion reaction, and obtain the first mixture after the reaction.

优选的是,所述步骤2)中燃烧器内的温度为500~1000℃。Preferably, the temperature in the burner in the step 2) is 500-1000°C.

优选的是,所述步骤2)中,点火反应后,反应放热使得燃烧器内的温度保持在500~1000℃。通过调节燃烧反应器内的氧气的进气量来控制燃烧器内的温度为500~1000℃。Preferably, in the step 2), after the ignition reaction, the reaction exotherm keeps the temperature in the burner at 500-1000°C. The temperature in the combustor is controlled to be 500-1000°C by adjusting the intake air amount of oxygen in the combustion reactor.

优选的是,所述步骤1)中蒸发器内的加热温度为400~550℃。Preferably, the heating temperature in the evaporator in the step 1) is 400-550°C.

优选的是,在所述步骤2)之后还包括以下步骤:Preferably, the following steps are also included after the step 2):

3)将第一混合物通入到第一除尘器中进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气。3) Passing the first mixture into the first dust collector for dust removal, the solid zirconium dioxide in the first mixture is separated, and the separated first dust removal tail gas is obtained.

优选的是,步骤2)中当气态四氯化锆与氢气、氧气在燃烧器内进行点火时,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=(2~2.5):1:(1~1.1)。第一混合物包括:二氧化锆含量(固体)、氯化氢、四氯化锆、氢气、微量氧气、微量水蒸汽。Preferably, in step 2), when gaseous zirconium tetrachloride, hydrogen and oxygen are ignited in the burner, the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=(2~2.5): 1: (1 to 1.1). The first mixture includes: zirconium dioxide content (solids), hydrogen chloride, zirconium tetrachloride, hydrogen, traces of oxygen, traces of water vapor.

优选的是,四氯化锆的沸点<第一除尘器内的温度<二氧化锆的沸点。Preferably, the boiling point of zirconium tetrachloride<the temperature in the first dust collector<the boiling point of zirconium dioxide.

优选的是,第一除尘器内的温度为400~1000℃。常温常压下,四氯化锆的沸点为331℃,二氧化锆的沸点为4300℃。Preferably, the temperature in the first dust collector is 400-1000°C. At normal temperature and pressure, the boiling point of zirconium tetrachloride is 331°C, and the boiling point of zirconium dioxide is 4300°C.

优选的是,所述步骤3)后还包括以下步骤:Preferably, after the step 3), the following steps are also included:

4)将第一除尘尾气通入到冷却器中进行冷却,将第一除尘尾气中的气态四氯化锆冷却为固体四氯化锆,得到冷却混合物;冷却混合物包括:氯化氢、四氯化锆、氢气、微量氧气、微量水蒸汽、微量二氧化锆。4) pass the first dedusting tail gas into the cooler for cooling, and cool the gaseous zirconium tetrachloride in the first dedusting tail gas into solid zirconium tetrachloride to obtain a cooling mixture; the cooling mixture comprises: hydrogen chloride, zirconium tetrachloride , hydrogen, trace oxygen, trace water vapor, trace zirconium dioxide.

5)将冷却混合物通入第二除尘器进行除尘,冷却混合物中的固体四氯化锆被分离下来,并得到分离开的第二除尘尾气;第二除尘尾气包括:氯化氢、氢气、微量氧气。5) Passing the cooling mixture into the second dust collector for dust removal, the solid zirconium tetrachloride in the cooling mixture is separated, and the separated second dust removal tail gas is obtained; the second dust removal tail gas includes: hydrogen chloride, hydrogen and trace oxygen.

6)将第二除尘尾气通入除氧器进行除氧,得到除氧器尾气,除氧器尾气包括氯化氢和氢气。除氧器尾气包括:氯化氢、氢气。6) Passing the second dedusting tail gas into the deaerator for deoxygenation to obtain the deaerator tail gas, and the deaerator tail gas includes hydrogen chloride and hydrogen. The tail gas of the deaerator includes: hydrogen chloride and hydrogen.

优选的是,所述步骤4)中经过冷却器进行冷却的温度为150~220℃。Preferably, in the step 4), the temperature for cooling through the cooler is 150-220°C.

优选的是,当步骤2)中气态四氯化锆与氢气、空气在燃烧器内进行点火时,氢气的摩尔数:空气中氧气的摩尔数:四氯化锆的摩尔数=(2~2.5):(1~1.5):1。第一混合物包括:氯化氢、氮气、二氧化锆(固体)、微量氧气、微量水蒸汽、微量氢气。Preferably, when gaseous zirconium tetrachloride, hydrogen and air are ignited in the burner in step 2), the number of moles of hydrogen: the number of moles of oxygen in the air: the number of moles of zirconium tetrachloride=(2~2.5 ):(1~1.5):1. The first mixture includes: hydrogen chloride, nitrogen, zirconium dioxide (solid), traces of oxygen, traces of water vapor, traces of hydrogen.

优选的是,所述步骤3)后还包括以下步骤:Preferably, after the step 3), the following steps are also included:

4)将第一除尘尾气通入到吸收塔吸附氯化氢,在吸收塔的塔釜得到吸收塔的塔釜液,在吸收塔的塔顶得到吸收塔尾气,将吸收塔尾气进行放空;第一除尘尾气包括:氯化氢、氮气、氧气、微量水蒸气、微量氢气。4) pass the first dedusting tail gas into the absorption tower to absorb hydrogen chloride, obtain the tower still liquid of the absorption tower at the tower still of the absorption tower, obtain the absorption tower tail gas at the tower top of the absorption tower, and vent the absorption tower tail gas; the first dedusting The tail gas includes: hydrogen chloride, nitrogen, oxygen, trace water vapor, trace hydrogen.

吸收塔尾气包括:氮气、氧气、微量水分、微量氢气。The tail gas of the absorption tower includes: nitrogen, oxygen, trace moisture, trace hydrogen.

5)将吸收塔的塔釜液通入解析塔解析氯化氢,在解析塔的塔顶得到解析塔尾气,解析塔尾气包括氯化氢。解析塔尾气包括:氯化氢、水。5) Passing the tower bottom liquid of the absorption tower into the desorption tower to decompose hydrogen chloride, and obtains the desorption tower tail gas at the top of the desorption tower, and the desorption tower tail gas includes hydrogen chloride. The tail gas of the analytical tower includes: hydrogen chloride and water.

优选的是,所述步骤5)之后还包括以下步骤:Preferably, the step 5) also includes the following steps after:

6)将解析塔的塔釜液和/或吸收塔的塔釜液通入到吸收塔的塔顶,作为吸收塔的淋洗液。6) Passing the tower still liquid of the desorption tower and/or the tower still liquid of the absorption tower into the tower top of the absorption tower as the eluent of the absorption tower.

本发明还提供一种二氧化锆的制备装置,包括:The present invention also provides a preparation device of zirconium dioxide, comprising:

蒸发器,用于将固体四氯化锆加热升华为气态四氯化锆;Evaporator for heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride;

燃烧器,与蒸发器连接,燃烧器用于气态四氯化锆与氢气、氧气或空气在燃烧器内进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物。The burner is connected to the evaporator, and the burner is used to ignite gaseous zirconium tetrachloride and hydrogen, oxygen or air in the burner, and the combustion reaction generates solid zirconium dioxide and hydrogen chloride, and the first mixture is obtained after the reaction.

优选的是,所述的二氧化锆的制备装置还包括:Preferably, the device for preparing zirconium dioxide also includes:

混合器,设置于蒸发器与燃烧器之间,且分别与蒸发器、燃烧器连接,混合器用于将气态四氯化锆与通入其内的氢气混合。The mixer is arranged between the evaporator and the burner, and is connected with the evaporator and the burner respectively, and the mixer is used for mixing the gaseous zirconium tetrachloride and the hydrogen gas passed into it.

优选的是,燃烧器内设置有用于向燃烧器内通入物料的气体分布器,气体分布器包括:位于中心位置的内环通道、包覆于内环通道外呈环形的中环通道、包覆于中环通道外呈环形的外环通道,内环通道用于通入气态四氯化锆和氢气的混合气,中环通道用于通入氧气或空气,外环通道用于通入气态四氯化锆和氢气的混合气。Preferably, the burner is provided with a gas distributor for feeding materials into the burner, and the gas distributor includes: an inner ring channel at the center position, a ring-shaped middle ring channel covered on the outside of the inner ring channel, a coating The outer ring channel is annular outside the middle ring channel, the inner ring channel is used for the gaseous mixture of zirconium tetrachloride and hydrogen, the middle ring channel is used for oxygen or air, and the outer ring channel is used for the gaseous tetrachloride A mixture of zirconium and hydrogen.

优选的是,所述的二氧化锆的制备装置还包括:Preferably, the device for preparing zirconium dioxide also includes:

第一除尘器,与燃烧器连接,第一除尘器用于对通入其内的第一混合物进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气。The first dust collector is connected to the burner, and the first dust collector is used for dust removal of the first mixture passed into it, the solid zirconium dioxide in the first mixture is separated, and the separated first dust removal exhaust gas is obtained.

优选的是,所述的二氧化锆的制备装置还包括:Preferably, the device for preparing zirconium dioxide also includes:

冷却器,与第一除尘器连接,冷却器用于对第一除尘尾气进行冷却,将气态四氯化锆冷却为固体四氯化锆,得到冷却混合物;a cooler, connected with the first dust collector, the cooler is used for cooling the first dust removal tail gas, and cooling the gaseous zirconium tetrachloride into solid zirconium tetrachloride to obtain a cooling mixture;

第二除尘器,与冷却器连接,第二除尘器用于将冷却混合物进行除尘,冷却混合物中的固体四氯化锆被分离下来,并得到分离开的第二除尘尾气;The second dust collector is connected with the cooler, and the second dust collector is used for dedusting the cooling mixture, the solid zirconium tetrachloride in the cooling mixture is separated, and the separated second dust removal tail gas is obtained;

除氧器,与第二除尘器连接,除氧器用于将第二除尘尾气进行除氧,得到除氧器尾气,除氧器尾气包括氯化氢和氢气。The deaerator is connected to the second dust collector, and the deaerator is used to deoxygenate the second dust removal tail gas to obtain the deaerator tail gas, and the deaerator tail gas includes hydrogen chloride and hydrogen.

优选的是,所述的二氧化锆的制备装置还包括:Preferably, the device for preparing zirconium dioxide also includes:

吸收塔,与第一除尘器连接,吸收塔用于对第一除尘尾气吸附氯化氢,在吸收塔的塔釜得到吸收塔的塔釜液,在吸收塔的塔顶得到吸收塔尾气,将吸收塔尾气进行放空;The absorption tower is connected with the first dust collector. The absorption tower is used to adsorb hydrogen chloride on the first dust removal tail gas. The tower kettle liquid of the absorption tower is obtained from the tower kettle of the absorption tower, and the tail gas of the absorption tower is obtained at the top of the absorption tower. The exhaust gas is vented;

解析塔,与吸收塔连接,解析塔用于对吸收塔的塔釜液解析氯化氢,在解析塔的塔顶得到解析塔尾气,解析塔尾气包括氯化氢。The analysis tower is connected with the absorption tower, and the analysis tower is used to analyze the hydrogen chloride in the tower bottom liquid of the absorption tower, and the tail gas of the analysis tower is obtained at the top of the analysis tower, and the tail gas of the analysis tower includes hydrogen chloride.

优选的是,解析塔的塔釜与吸收塔的塔顶连接,解析塔的塔釜液通入到吸收塔的塔顶,作为吸收塔的淋洗液;和/或,Preferably, the tower still of the analysis tower is connected with the tower top of the absorption tower, and the tower still liquid of the analysis tower is passed into the tower top of the absorption tower as the eluent of the absorption tower; and/or,

吸收塔的塔釜与吸收塔的塔顶连接,吸收塔的塔釜液通入到吸收塔的塔顶,作为吸收塔的淋洗液。The tower kettle of the absorption tower is connected with the tower top of the absorption tower, and the tower kettle liquid of the absorption tower is passed into the tower top of the absorption tower as the eluent of the absorption tower.

本发明中的二氧化锆的制备方法,通过点火燃烧反应制备固体二氧化锆,实现了燃烧器内热量的自给,从而节约了能量,降低了生产成本。The preparation method of zirconium dioxide in the present invention prepares solid zirconium dioxide through ignition and combustion reaction, and realizes self-sufficiency of heat in the burner, thereby saving energy and reducing production cost.

附图说明Description of drawings

图1是本发明实施例2中的二氧化锆的制备装置的结构示意图;Fig. 1 is the structural representation of the preparation device of zirconium dioxide in embodiment 2 of the present invention;

图2是本发明实施例5中的二氧化锆的制备装置的结构示意图;Fig. 2 is the structural representation of the preparation device of zirconium dioxide in embodiment 5 of the present invention;

图3是本发明实施例2、5中的气体分布器的主视图;3 is a front view of the gas distributor in Embodiments 2 and 5 of the present invention;

图4是本发明实施例2、5中的气体分布器的俯视图。FIG. 4 is a plan view of the gas distributor in Embodiments 2 and 5 of the present invention.

图中:1-蒸发器;2-混合器;3-燃烧器;4-气体分布器;5-内环通道;6-中环通道;7-外环通道;8-第一除尘器;9-冷却器;10-第二除尘器;11-除氧器;12-吸收塔;13-塔底酸液循环泵;14-塔顶回流液喷淋器;15-解析塔;16-加热器。In the figure: 1-evaporator; 2-mixer; 3-burner; 4-gas distributor; 5-inner ring channel; 6-middle ring channel; 7-outer ring channel; 8-first dust collector; 9- Cooler; 10-Second dust collector; 11-Deaerator; 12-Absorption tower; 13-Tower bottom acid liquid circulation pump; 14-Tower top reflux liquid sprayer; 15-Analysis tower; 16-Heater.

具体实施方式Detailed ways

为使本领域技术人员更好地理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步详细描述。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

实施例1Example 1

本实施例提供一种二氧化锆的制备方法,包括以下步骤:The present embodiment provides a preparation method of zirconium dioxide, comprising the following steps:

1)将固体四氯化锆在蒸发器内加热升华为气态四氯化锆;1) heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride in an evaporator;

2)将气态四氯化锆与氢气、氧气或空气在燃烧器内进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物。2) Ignite gaseous zirconium tetrachloride and hydrogen, oxygen or air in the burner, and generate solid zirconium dioxide and hydrogen chloride through combustion reaction, and obtain the first mixture after the reaction.

本实施例还提供一种二氧化锆的制备装置,包括:The present embodiment also provides a device for preparing zirconium dioxide, comprising:

蒸发器,用于将固体四氯化锆加热升华为气态四氯化锆;Evaporator for heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride;

燃烧器,与蒸发器连接,燃烧器用于气态四氯化锆与氢气、氧气或空气在燃烧器内进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物。The burner is connected to the evaporator, and the burner is used to ignite gaseous zirconium tetrachloride and hydrogen, oxygen or air in the burner, and the combustion reaction generates solid zirconium dioxide and hydrogen chloride, and the first mixture is obtained after the reaction.

本实施例中的二氧化锆的制备方法,通过点火燃烧反应制备固体二氧化锆,实现了燃烧器内热量的自给,从而节约了能量,降低了生产成本。In the preparation method of zirconium dioxide in this embodiment, solid zirconium dioxide is prepared through ignition and combustion reaction, which realizes self-sufficiency of heat in the burner, thereby saving energy and reducing production cost.

实施例2Example 2

如图1所示,本实施例还提供一种二氧化锆的制备装置,包括:As shown in FIG. 1, this embodiment also provides a preparation device for zirconium dioxide, including:

蒸发器1,用于将固体四氯化锆加热升华为气态四氯化锆;具体的,本实施例中的蒸发器1的主体材质为碳钢、不锈钢,蒸发器1内部设置有氮化硅、氧化锆、氧化铝或其混合物形成的耐磨耐高温陶瓷内衬,蒸发器1外侧设置有加热机构,加热方式采用电阻加热、辐射加热、感应加热中的一种。蒸发器1至燃烧器3进口之间的管线内部设置有氮化硅、氧化锆、氧化铝或其混合物形成的耐磨耐高温陶瓷内衬,同时设有电伴热和保温。The evaporator 1 is used for heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride; specifically, the main material of the evaporator 1 in this embodiment is carbon steel and stainless steel, and the interior of the evaporator 1 is provided with silicon nitride A wear-resistant and high-temperature resistant ceramic lining formed by zirconia, alumina or a mixture thereof, a heating mechanism is arranged on the outside of the evaporator 1, and the heating method adopts one of resistance heating, radiation heating and induction heating. The pipeline between the evaporator 1 and the inlet of the burner 3 is provided with a wear-resistant and high-temperature resistant ceramic lining formed of silicon nitride, zirconia, alumina or a mixture thereof, as well as electric heat tracing and heat preservation.

混合器2,与蒸发器1连接,且分别与蒸发器1、燃烧器3连接,混合器2用于将气态四氯化锆与通入其内的氢气混合;The mixer 2 is connected with the evaporator 1, and is connected with the evaporator 1 and the burner 3 respectively, and the mixer 2 is used to mix the gaseous zirconium tetrachloride with the hydrogen gas passed into it;

燃烧器3,与混合器2器连接,燃烧器3用于对通入其内的混合的气态四氯化锆与氢气与通入其内的氧气进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物;燃烧器3内设置有用于向燃烧器3内通入物料的气体分布器4,如图3、4所示,气体分布器4包括:位于中心位置的内环通道5、包覆于内环通道5外呈环形的中环通道6、包覆于中环通道6外呈环形的外环通道7,内环通道5用于通入气态四氯化锆和氢气的混合气,中环通道6用于通入氧气,外环通道7用于通入气态四氯化锆和氢气的混合气。燃烧器3的主体材质为800H钢的耐高温材料,内部设置有氮化硅、氧化锆、氧化铝或其复合材料形成的耐磨耐高温陶瓷内衬,燃烧反应器底部安装有气体分布器4,形成可燃性气体氢气包裹氧化剂氧气的反应条件,确保反应过程中氧化剂反应完全。The burner 3 is connected with the mixer 2, and the burner 3 is used to ignite the mixed gaseous zirconium tetrachloride and hydrogen gas introduced into it and the oxygen introduced into it, and the combustion reaction generates solid zirconium dioxide, hydrogen chloride , the first mixture is obtained after the reaction; the burner 3 is provided with a gas distributor 4 for feeding materials into the burner 3, as shown in Figures 3 and 4, the gas distributor 4 includes: an inner ring channel located at the center 5. The middle ring channel 6 that is wrapped in the inner ring channel 5 is annular, and the outer ring channel 7 that is wrapped in the middle ring channel 6 is annular, and the inner ring channel 5 is used for introducing the mixture of gaseous zirconium tetrachloride and hydrogen , the middle ring channel 6 is used for introducing oxygen, and the outer ring channel 7 is used for introducing a mixture of gaseous zirconium tetrachloride and hydrogen. The main material of the burner 3 is a high temperature resistant material of 800H steel, and a wear resistant and high temperature resistant ceramic lining formed of silicon nitride, zirconia, alumina or their composite materials is arranged inside, and a gas distributor 4 is installed at the bottom of the combustion reactor. , to form the reaction conditions in which the flammable gas hydrogen wraps the oxidant oxygen to ensure that the oxidant reacts completely during the reaction process.

第一除尘器8,与燃烧器3连接,第一除尘器8用于对通入其内的第一混合物进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气;优选的是,第一除尘器8为袋式除尘器,其滤芯采用金属烧结滤芯或布袋式滤芯。The first dust collector 8 is connected to the burner 3, and the first dust collector 8 is used to dedust the first mixture passed into it, the solid zirconium dioxide in the first mixture is separated, and the separated first mixture is obtained. 1. Dedusting exhaust gas; preferably, the first dust collector 8 is a bag-type dust collector, and its filter element adopts a metal sintered filter element or a bag-type filter element.

冷却器9,与第一除尘器8连接,冷却器9用于对第一除尘尾气进行冷却,将气态四氯化锆冷却为固体四氯化锆,得到冷却混合物;优选的是,冷却器9采用列管式换热器,采用的冷媒为循环水或蒸汽冷凝液。The cooler 9 is connected to the first dust collector 8, and the cooler 9 is used to cool the first dust removal exhaust gas, and cool the gaseous zirconium tetrachloride into solid zirconium tetrachloride to obtain a cooling mixture; preferably, the cooler 9 A tubular heat exchanger is used, and the refrigerant used is circulating water or steam condensate.

第二除尘器10,与冷却器9连接,第二除尘器10用于将冷却混合物进行除尘,冷却混合物中的固体四氯化锆被分离下来,并得到分离开的第二除尘尾气;The second dust collector 10 is connected with the cooler 9, and the second dust collector 10 is used for dedusting the cooling mixture, the solid zirconium tetrachloride in the cooling mixture is separated, and the separated second dust removal exhaust gas is obtained;

除氧器11,与第二除尘器10连接,除氧器11用于将第二除尘尾气进行除氧,得到除氧器尾气,除氧器尾气包括氯化氢和氢气。除氧器11以硅胶和/或分子筛为吸附剂,通过变温吸附或变压吸附的方式实现第二除尘尾气中的氧气的去除。The deaerator 11 is connected to the second precipitator 10, and the deaerator 11 is used to deoxygenate the second dedusting tail gas to obtain the deaerator tail gas, and the deaerator tail gas includes hydrogen chloride and hydrogen. The deaerator 11 uses silica gel and/or molecular sieve as adsorbents, and realizes the removal of oxygen in the second dedusting tail gas by means of temperature swing adsorption or pressure swing adsorption.

本实施例提供一种使用上述装置制备二氧化锆的方法,包括以下步骤:The present embodiment provides a method for preparing zirconium dioxide using the above device, comprising the following steps:

1)以精制固体四氯化锆为原料,将固体四氯化锆在蒸发器1内加热升华为气态四氯化锆,蒸发器1内的加热温度为480℃。1) Using the purified solid zirconium tetrachloride as the raw material, the solid zirconium tetrachloride is heated and sublimated into gaseous zirconium tetrachloride in the evaporator 1, and the heating temperature in the evaporator 1 is 480°C.

2)将气态四氯化锆与过量的氢气在混合器2内混合后,经过气体分布器4进入燃烧反应器内,在气体分布器4的出口处与氧气混合均匀,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=2.5:1:1.15,点火,反应生成二氧化锆粉体、氯化氢气体,反应后得到第一混合物,点火反应后,反应放热使得燃烧器3内的温度保持在500~1000℃。通过调节燃烧反应器内的氧气的进气量来控制燃烧器3内的温度为500~1000℃。反应过程中四氯化锆稍过量,氢气过量,氧气反应完全。第一混合物包括:二氧化锆含量15-20mol%(固体)、氯化氢含量65-75mol%、四氯化锆含量1-5mol%、氢气含量5-10mol%、氧气含量小于0.1mol%、水蒸汽含量小于0.1mol%。2) after mixing gaseous zirconium tetrachloride and excess hydrogen in mixer 2, enter into combustion reactor through gas distributor 4, and mix with oxygen at the outlet of gas distributor 4, the moles of hydrogen: oxygen The number of moles of zirconium tetrachloride = 2.5:1:1.15, ignition, the reaction generates zirconium dioxide powder, hydrogen chloride gas, the first mixture is obtained after the reaction, after the ignition reaction, the reaction exotherm makes the burner 3 inside The temperature is maintained at 500 ~ 1000 ℃. The temperature in the burner 3 is controlled to be 500 to 1000° C. by adjusting the intake air amount of oxygen in the combustion reactor. During the reaction, the zirconium tetrachloride is slightly excessive, the hydrogen is excessive, and the oxygen reaction is complete. The first mixture comprises: zirconium dioxide content 15-20mol% (solid), hydrogen chloride content 65-75mol%, zirconium tetrachloride content 1-5mol%, hydrogen content 5-10mol%, oxygen content less than 0.1mol%, water vapor The content is less than 0.1 mol%.

3)将第一混合物中的二氧化锆粉体在气流的作用下通入到第一除尘器8中进行除尘,四氯化锆的沸点<第一除尘器8内的温度<二氧化锆的沸点,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气。具体的,本实施例中的第一除尘器8内的温度为400~1000℃。固体二氧化锆通过第一除尘器8底部连接的排渣管线排出。第一除尘尾气包括:二氧化锆含量小于0.1mol%、氯化氢含量75-90mol%、四氯化锆含量2-5mol%、氢气含量10-15mol%、氧气含量小于0.1mol%、水蒸汽含量小于0.1mol%。3) The zirconium dioxide powder in the first mixture is passed into the first dust collector 8 under the action of air flow for dust removal, and the boiling point of zirconium tetrachloride<the temperature in the first dust collector 8<the temperature of zirconium dioxide. At the boiling point, the solid zirconium dioxide in the first mixture is separated, and the separated first dedusting tail gas is obtained. Specifically, the temperature in the first dust collector 8 in this embodiment is 400-1000°C. The solid zirconium dioxide is discharged through the slag discharge pipeline connected at the bottom of the first dust collector 8 . The first dust removal tail gas includes: the content of zirconium dioxide is less than 0.1mol%, the content of hydrogen chloride is 75-90mol%, the content of zirconium tetrachloride is 2-5mol%, the content of hydrogen is 10-15mol%, the content of oxygen is less than 0.1mol%, and the content of water vapor is less than 0.1 mol%.

4)将第一除尘尾气通入到冷却器9中进行冷却,冷却器9进行冷却的温度为180~220℃。将第一除尘尾气中的未反应的四氯化锆蒸汽被冷却为固体四氯化锆,得到冷却混合物。冷却过程不发生物质的量的变化,冷却混合物包括:二氧化锆含量小于0.1mol%、氯化氢含量75-90mol%、四氯化锆含量2-5mol%、氢气含量10-15mol%、氧气含量小于0.1mol%、水蒸汽含量小于0.1mol%。4) Passing the first dust removal exhaust gas into the cooler 9 for cooling, and the cooling temperature of the cooler 9 is 180-220°C. The unreacted zirconium tetrachloride vapor in the first dedusting tail gas is cooled to solid zirconium tetrachloride to obtain a cooled mixture. There is no change in the amount of substances during the cooling process, and the cooling mixture includes: the content of zirconium dioxide is less than 0.1mol%, the content of hydrogen chloride is 75-90mol%, the content of zirconium tetrachloride is 2-5mol%, the content of hydrogen is 10-15mol%, and the content of oxygen is less than 0.1mol%, the water vapor content is less than 0.1mol%.

5)将冷却混合物通入第二除尘器10进行除尘,冷却混合物中的固体四氯化锆被分离下来,并得到分离开的第二除尘尾气;固体四氯化锆通过第二除尘器10底部连接的排渣管线排出。第二除尘尾气包括:氯化氢含量85-90mol%、氢气含量10-15mol%、氧气含量小于0.1mol%。5) The cooling mixture is passed into the second dust collector 10 for dedusting, the solid zirconium tetrachloride in the cooling mixture is separated, and the second dust removal tail gas of separation is obtained; the solid zirconium tetrachloride passes through the bottom of the second dust collector 10 The connected slag discharge line is discharged. The second dedusting tail gas includes: the content of hydrogen chloride is 85-90 mol%, the content of hydrogen is 10-15 mol%, and the content of oxygen is less than 0.1 mol%.

6)将第二除尘尾气通入除氧器11进行除氧,得到除氧器尾气,除氧器尾气包括氯化氢和氢气。除氧器尾气包括纯度较高的氯化氢与氢气的混合气体,可以作为三氯氢硅生产过程中的氯化剂。本实施例中,反应过程中氯元素充分回收利用,解决了环境污染问题,同时提高了经济效益。除氧器尾气包括:氯化氢含量85-90mol%、氢气含量10-15mol%。6) Passing the second dust removal tail gas into the deaerator 11 for deoxygenation to obtain the deaerator tail gas, and the deaerator tail gas includes hydrogen chloride and hydrogen. The tail gas of the deaerator includes a mixture of hydrogen chloride and hydrogen with high purity, which can be used as a chlorinating agent in the production process of trichlorosilane. In this embodiment, the chlorine element is fully recycled in the reaction process, which solves the problem of environmental pollution and improves the economic benefit at the same time. The tail gas of the deaerator includes: the content of hydrogen chloride is 85-90 mol%, and the content of hydrogen is 10-15 mol%.

本实施例中的二氧化锆的制备方法,通过点火燃烧反应制备固体二氧化锆,实现了燃烧器3内热量的自给,从而节约了能量,降低了生产成本。点火燃烧反应中产生的氯化氢充分回收,解决了环境污染问题,提高了经济效益。In the preparation method of zirconium dioxide in this embodiment, solid zirconium dioxide is prepared by ignition combustion reaction, which realizes self-sufficiency of heat in the burner 3, thereby saving energy and reducing production cost. The hydrogen chloride produced in the ignition combustion reaction is fully recovered, which solves the problem of environmental pollution and improves economic benefits.

实施例3Example 3

本实施例提供一种二氧化锆的制备方法,使用实施例2中的二氧化锆的制备装置,本实施例中的方法与实施例2中的方法的区别为:This embodiment provides a preparation method of zirconium dioxide, using the preparation device of zirconium dioxide in embodiment 2, the difference between the method in this embodiment and the method in embodiment 2 is:

步骤1)中,蒸发器1内的加热温度为420℃;In step 1), the heating temperature in the evaporator 1 is 420°C;

步骤2)中,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=2.3:1:1.1。In step 2), the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=2.3:1:1.1.

实施例4Example 4

本实施例提供一种二氧化锆的制备方法,使用实施例2中的二氧化锆的制备装置,本实施例中的方法与实施例2中的方法的区别为:This embodiment provides a preparation method of zirconium dioxide, using the preparation device of zirconium dioxide in embodiment 2, the difference between the method in this embodiment and the method in embodiment 2 is:

步骤1)中,蒸发器1内的加热温度为530℃;In step 1), the heating temperature in the evaporator 1 is 530°C;

步骤2)中,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=2.2:1:1.2。In step 2), the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=2.2:1:1.2.

实施例5Example 5

如图2所示,本实施例还提供一种二氧化锆的制备装置,包括:As shown in Figure 2, the present embodiment also provides a preparation device for zirconium dioxide, comprising:

蒸发器1,用于将固体四氯化锆加热升华为气态四氯化锆;Evaporator 1, for heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride;

混合器2,与蒸发器1连接,且分别与蒸发器1、燃烧器3连接,混合器2用于将气态四氯化锆与通入其内的氢气混合;The mixer 2 is connected with the evaporator 1, and is connected with the evaporator 1 and the burner 3 respectively, and the mixer 2 is used to mix the gaseous zirconium tetrachloride with the hydrogen gas passed into it;

燃烧器3,与混合器2器连接,燃烧器3用于对通入其内的混合的气态四氯化锆与氢气与通入其内的空气进行点火,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物;燃烧器3内设置有用于向燃烧器3内通入物料的气体分布器4,如图3、4所示,气体分布器4包括:位于中心位置的内环通道5、包覆于内环通道5外呈环形的中环通道6、包覆于中环通道6外呈环形的外环通道7,内环通道5用于通入气态四氯化锆和氢气的混合气,中环通道6用于通入氧气或空气,外环通道7用于通入气态四氯化锆和氢气的混合气。The burner 3 is connected with the mixer 2, and the burner 3 is used to ignite the mixed gaseous zirconium tetrachloride and hydrogen gas introduced into it and the air introduced into it, and the combustion reaction generates solid zirconium dioxide, hydrogen chloride , the first mixture is obtained after the reaction; the burner 3 is provided with a gas distributor 4 for feeding materials into the burner 3, as shown in Figures 3 and 4, the gas distributor 4 includes: an inner ring channel located at the center 5. The middle ring channel 6 that is wrapped in the inner ring channel 5 is annular, and the outer ring channel 7 that is wrapped in the middle ring channel 6 is annular, and the inner ring channel 5 is used for introducing the mixture of gaseous zirconium tetrachloride and hydrogen , the middle ring channel 6 is used for introducing oxygen or air, and the outer ring channel 7 is used for introducing a mixture of gaseous zirconium tetrachloride and hydrogen.

第一除尘器8,与燃烧器3连接,第一除尘器8用于对通入其内的第一混合物进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气;The first dust collector 8 is connected to the burner 3, and the first dust collector 8 is used to dedust the first mixture passed into it, the solid zirconium dioxide in the first mixture is separated, and the separated first mixture is obtained. 1. Dust removal of exhaust gas;

吸收塔12,与第一除尘器8连接,吸收塔12用于对第一除尘尾气吸附氯化氢,在吸收塔12的塔釜得到吸收塔12的塔釜液,在吸收塔12的塔顶得到吸收塔尾气,将吸收塔尾气进行放空;吸收塔12包括:塔底酸液循环泵13、塔顶回流液喷淋器14,塔底酸液循环泵13用于将吸收塔12的塔釜液泵入到解析塔15内进行解析,塔顶回流液喷淋器14用于将吸收塔12顶部的液体进行喷淋。The absorption tower 12 is connected with the first dust collector 8, and the absorption tower 12 is used for adsorbing hydrogen chloride to the first dust removal tail gas, and the tower still liquid of the absorption tower 12 is obtained in the tower still of the absorption tower 12, and the absorption tower 12 is absorbed at the top of the absorption tower 12. The tower tail gas is emptied from the absorption tower tail gas; the absorption tower 12 includes: a tower bottom acid liquid circulation pump 13, a tower top reflux liquid sprayer 14, and the tower bottom acid liquid circulation pump 13 is used to pump the tower still liquid pump of the absorption tower 12 It enters into the analysis tower 15 for analysis, and the tower top reflux liquid sprayer 14 is used to spray the liquid at the top of the absorption tower 12 .

解析塔15,与吸收塔12连接,解析塔15用于对吸收塔12的塔釜液解析氯化氢,在解析塔15的塔顶得到解析塔尾气,解析塔尾气包括氯化氢,解析塔15的塔釜与吸收塔12的塔顶连接,解析塔15的塔釜液通入到吸收塔12的塔顶,作为吸收塔12的淋洗液;吸收塔12的塔釜与吸收塔12的塔顶连接,塔底酸液循环泵13还用于将吸收塔12的塔釜液泵入到吸收塔12的塔顶,作为吸收塔12的淋洗液。解析塔15底部设置有加热器16用于加热。The analysis tower 15 is connected to the absorption tower 12, and the analysis tower 15 is used to analyze the hydrogen chloride in the tower kettle liquid of the absorption tower 12, and the analysis tower tail gas is obtained at the top of the analysis tower 15, and the analysis tower tail gas includes hydrogen chloride. It is connected with the tower top of the absorption tower 12, and the tower still liquid of the analytical tower 15 is passed into the tower top of the absorption tower 12 as the eluent of the absorption tower 12; the tower still of the absorption tower 12 is connected with the tower top of the absorption tower 12, The tower bottom acid liquid circulation pump 13 is also used to pump the tower bottom liquid of the absorption tower 12 to the tower top of the absorption tower 12 as the eluent of the absorption tower 12 . A heater 16 is provided at the bottom of the desorption tower 15 for heating.

本实施例提供一种使用上述装置制备二氧化锆的方法,包括以下步骤:The present embodiment provides a method for preparing zirconium dioxide using the above device, comprising the following steps:

1)以精制固体四氯化锆为原料,将固体四氯化锆在蒸发器1内加热升华为气态四氯化锆,蒸发器1内的加热温度为400℃。1) Using the purified solid zirconium tetrachloride as the raw material, the solid zirconium tetrachloride is heated and sublimated into gaseous zirconium tetrachloride in the evaporator 1, and the heating temperature in the evaporator 1 is 400°C.

2)将气态四氯化锆与过量的氢气在混合器2内混合后,经过气体分布器4进入燃烧反应器内,在气体分布器4的出口处与氧气混合均匀,氢气的摩尔数:空气中氧气的摩尔数:四氯化锆的摩尔数=2.1:1.3:1,点火,反应生成固体二氧化锆、氯化氢,反应后得到第一混合物,点火反应后,反应放热使得燃烧器3内的温度保持在500~1000℃。反应过程中,氢气、空气过量,四氯化锆反应完全。第一混合物包括:氯化氢含量35-45mol%、氮气含量45-55mol%、二氧化锆含量5-15mol%(固体)、氧气含量0-5mol%、水蒸汽含量0-1mol%、氢气含量小于0.1mol%。2) after mixing gaseous zirconium tetrachloride and excess hydrogen in mixer 2, enter into combustion reactor through gas distributor 4, mix evenly with oxygen at the outlet of gas distributor 4, the number of moles of hydrogen: air The number of moles of oxygen in the medium: the number of moles of zirconium tetrachloride = 2.1:1.3:1, ignition, the reaction generates solid zirconium dioxide and hydrogen chloride, the first mixture is obtained after the reaction, after the ignition reaction, the reaction exotherm makes the burner 3 The temperature is maintained at 500 ~ 1000 ℃. During the reaction, hydrogen and air are excessive, and the reaction of zirconium tetrachloride is complete. The first mixture includes: hydrogen chloride content 35-45mol%, nitrogen content 45-55mol%, zirconium dioxide content 5-15mol% (solid), oxygen content 0-5mol%, water vapor content 0-1mol%, hydrogen content less than 0.1 mol%.

3)将第一混合物通入到第一除尘器8中进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气。第一除尘尾气包括:氯化氢含量40-45mol%、氮气含量50-55mol%、氧气含量1-5mol%、水蒸气含量0-1mol%、氢气含量小于0.1mol%。3) Passing the first mixture into the first dust remover 8 for dedusting, the solid zirconium dioxide in the first mixture is separated, and the separated first dedusting tail gas is obtained. The first dedusting tail gas includes: hydrogen chloride content of 40-45 mol%, nitrogen content of 50-55 mol%, oxygen content of 1-5 mol%, water vapor content of 0-1 mol%, and hydrogen content of less than 0.1 mol%.

4)将第一除尘尾气通入到吸收塔12吸附氯化氢,在吸收塔12的塔釜得到吸收塔12的塔釜液,在吸收塔12的塔顶得到吸收塔尾气,将吸收塔尾气进行放空。吸收塔12以稀盐酸为吸收剂,第一除尘尾气从吸收塔12的底部进入到吸收塔12,在吸收塔12内向上移动过程中与吸收塔12的塔顶喷淋而下的酸液进行气液接触,第一除尘尾气中的氯化氢被吸收,吸收塔12的塔顶得到的吸收塔尾气包括氮气、氧气,可以直接放空,吸收塔12的塔釜液为高浓度盐酸。吸收塔尾气包括:氮气含量90-98mol%、氧气含量2-5mol%、水分含量0-1mol%、氢气含量小于0.1mol%。4) the first dedusting tail gas is passed into the absorption tower 12 to absorb hydrogen chloride, the tower still liquid of the absorption tower 12 is obtained at the tower still of the absorption tower 12, the absorption tower tail gas is obtained at the tower top of the absorption tower 12, and the absorption tower tail gas is vented . The absorption tower 12 uses dilute hydrochloric acid as the absorbent, the first dust removal tail gas enters the absorption tower 12 from the bottom of the absorption tower 12, and is carried out with the acid liquid sprayed down from the top of the absorption tower 12 during the upward movement in the absorption tower 12. Gas-liquid contact, the hydrogen chloride in the first dust removal tail gas is absorbed, the absorption tower tail gas obtained at the top of the absorption tower 12 includes nitrogen and oxygen, and can be directly vented, and the tower still liquid of the absorption tower 12 is high-concentration hydrochloric acid. The tail gas of the absorption tower includes: nitrogen content of 90-98 mol%, oxygen content of 2-5 mol%, moisture content of 0-1 mol%, and hydrogen content of less than 0.1 mol%.

5)将吸收塔12的塔釜液通入解析塔15解析氯化氢,在解析塔15的塔顶得到解析塔尾气,解析塔尾气包括氯化氢。解析塔15底部设置有加热器16,加热器16加热使得解析塔15底部的温度为70~85℃,解析塔15中的酸液中的氯化氢气体由液相转移到气相中,解析出来的氯化氢气体由解析塔15的塔顶排出,解析塔尾气由解析塔15的塔顶排出,可以用作三氯氢硅合成工序的氯化剂。本实施例中,反应过程中氯元素充分回收利用,解决了环境污染问题,同时提高了经济效益。解析塔尾气包括:99vol%氯化氢,1vol%水。5) Pass the tower still liquid of the absorption tower 12 into the desorption tower 15 to decompose hydrogen chloride, and obtain the desorption tower tail gas at the top of the desorption tower 15, and the desorption tower tail gas includes hydrogen chloride. A heater 16 is provided at the bottom of the desorption tower 15, and the heater 16 is heated so that the temperature at the bottom of the desorption tower 15 is 70-85° C. The hydrogen chloride gas in the acid solution in the desorption tower 15 is transferred from the liquid phase to the gas phase, and the decomposed hydrogen chloride The gas is discharged from the top of the analytical tower 15, and the tail gas of the analytical tower is discharged from the top of the analytical tower 15, which can be used as a chlorinating agent in the trichlorosilane synthesis process. In this embodiment, the chlorine element is fully recycled in the reaction process, which solves the problem of environmental pollution and improves the economic benefit at the same time. The tail gas of the desorption tower includes: 99vol% hydrogen chloride, 1vol% water.

6)将解析塔15的塔釜液和/或吸收塔12的塔釜液通入到吸收塔12的塔顶,作为吸收塔12的淋洗液。通过解析塔15解析后得到的低浓度的解析塔15的塔釜液通入到吸收塔12的塔顶。6) Passing the tower bottom liquid of the analysis tower 15 and/or the tower bottom liquid of the absorption tower 12 into the tower top of the absorption tower 12 as the eluent of the absorption tower 12. The low-concentration tower bottom liquid of the analysis tower 15 obtained after the analysis by the analysis tower 15 is passed to the top of the absorption tower 12 .

本实施例中的二氧化锆的制备方法,通过点火燃烧反应制备固体二氧化锆,实现了燃烧器3内热量的自给,从而节约了能量,降低了生产成本。点火燃烧反应中产生的氯化氢充分回收,解决了环境污染问题,提高了经济效益。In the preparation method of zirconium dioxide in this embodiment, solid zirconium dioxide is prepared by ignition combustion reaction, which realizes self-sufficiency of heat in the burner 3, thereby saving energy and reducing production cost. The hydrogen chloride produced in the ignition combustion reaction is fully recovered, which solves the problem of environmental pollution and improves economic benefits.

实施例6Example 6

本实施例提供一种二氧化锆的制备方法,使用实施例5中的二氧化锆的制备装置,本实施例中的方法与实施例5中的方法的区别为:This embodiment provides a preparation method of zirconium dioxide, using the preparation device of zirconium dioxide in embodiment 5, the difference between the method in this embodiment and the method in embodiment 5 is:

步骤1)中,蒸发器1内的加热温度为500℃;In step 1), the heating temperature in the evaporator 1 is 500°C;

步骤2)中,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=2.15:1.1:1。In step 2), the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=2.15:1.1:1.

实施例7Example 7

本实施例提供一种二氧化锆的制备方法,使用实施例5中的二氧化锆的制备装置,本实施例中的方法与实施例5中的方法的区别为:This embodiment provides a preparation method of zirconium dioxide, using the preparation device of zirconium dioxide in embodiment 5, the difference between the method in this embodiment and the method in embodiment 5 is:

步骤1)中,蒸发器1内的加热温度为550℃;In step 1), the heating temperature in the evaporator 1 is 550°C;

步骤2)中,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=2.2:1.5:1。In step 2), the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=2.2:1.5:1.

可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principle of the present invention, but the present invention is not limited thereto. For those skilled in the art, without departing from the spirit and essence of the present invention, various modifications and improvements can be made, and these modifications and improvements are also regarded as the protection scope of the present invention.

Claims (7)

1.一种二氧化锆的制备方法,其特征在于,包括以下步骤:1. a preparation method of zirconium dioxide, is characterized in that, comprises the following steps: 1)将固体四氯化锆在蒸发器内加热升华为气态四氯化锆;1) heating and subliming solid zirconium tetrachloride into gaseous zirconium tetrachloride in an evaporator; 2)将气态四氯化锆与氢气、氧气或空气在燃烧器内进行点火,氢气的摩尔数:氧气的摩尔数:四氯化锆的摩尔数=(2.2~2.5):1:(1.1~1.2),或,氢气的摩尔数:空气中氧气的摩尔数:四氯化锆的摩尔数=(2.1~2.2):(1.1~1.5):1,燃烧反应生成固体二氧化锆、氯化氢,反应后得到第一混合物,通过点火燃烧反应制备固体二氧化锆,实现了燃烧器内热量的自给;2) Ignite gaseous zirconium tetrachloride with hydrogen, oxygen or air in the burner, the number of moles of hydrogen: the number of moles of oxygen: the number of moles of zirconium tetrachloride=(2.2~2.5):1:(1.1~ 1.2), or, the number of moles of hydrogen: the number of moles of oxygen in the air: the number of moles of zirconium tetrachloride=(2.1~2.2): (1.1~1.5): 1, the combustion reaction generates solid zirconium dioxide, hydrogen chloride, and the reaction After obtaining the first mixture, solid zirconium dioxide is prepared through ignition and combustion reaction, and the self-sufficiency of heat in the burner is realized; 3)将第一混合物通入到第一除尘器中进行除尘,第一混合物中的固体二氧化锆被分离下来,并得到分离开的第一除尘尾气。3) Passing the first mixture into the first dust collector for dust removal, the solid zirconium dioxide in the first mixture is separated, and the separated first dust removal tail gas is obtained. 2.根据权利要求1所述的二氧化锆的制备方法,其特征在于,所述步骤2)中燃烧器内的温度为500~1000℃。2 . The preparation method of zirconium dioxide according to claim 1 , wherein the temperature in the burner in the step 2) is 500-1000° C. 3 . 3.根据权利要求1所述的二氧化锆的制备方法,其特征在于,四氯化锆的沸点<第一除尘器内的温度<二氧化锆的沸点。3. the preparation method of zirconium dioxide according to claim 1, is characterized in that, the boiling point of zirconium tetrachloride<temperature in the first dust collector<the boiling point of zirconium dioxide. 4.根据权利要求1或3所述的二氧化锆的制备方法,其特征在于,所述步骤3)后还包括以下步骤:4. the preparation method of zirconium dioxide according to claim 1 or 3, is characterized in that, after described step 3) also comprises the following steps: 4)将第一除尘尾气通入到冷却器中进行冷却,将第一除尘尾气中的气态四氯化锆冷却为固体四氯化锆,得到冷却混合物;4) passing the first dedusting tail gas into the cooler for cooling, and cooling the gaseous zirconium tetrachloride in the first dedusting tail gas to solid zirconium tetrachloride to obtain a cooling mixture; 5)将冷却混合物通入第二除尘器进行除尘,冷却混合物中的固体四氯化锆被分离下来,并得到分离开的第二除尘尾气;5) the cooling mixture is passed into the second dust collector for dedusting, the solid zirconium tetrachloride in the cooling mixture is separated, and the second dedusting tail gas that is separated is obtained; 6)将第二除尘尾气通入除氧器进行除氧,得到除氧器尾气,除氧器尾气包括氯化氢和氢气。6) Passing the second dedusting tail gas into the deaerator for deoxygenation to obtain the deaerator tail gas, and the deaerator tail gas includes hydrogen chloride and hydrogen. 5.根据权利要求4所述的二氧化锆的制备方法,其特征在于,所述步骤4)中经过冷却器进行冷却的温度为150~220℃。5 . The method for preparing zirconium dioxide according to claim 4 , wherein, in the step 4), the temperature for cooling through the cooler is 150-220° C. 6 . 6.根据权利要求1所述的二氧化锆的制备方法,其特征在于,所述步骤3)后还包括以下步骤:6. the preparation method of zirconium dioxide according to claim 1, is characterized in that, after described step 3) also comprises the following steps: 4)将第一除尘尾气通入到吸收塔吸附氯化氢,在吸收塔的塔釜得到吸收塔的塔釜液,在吸收塔的塔顶得到吸收塔尾气,将吸收塔尾气进行放空;4) pass the first dust removal tail gas into the absorption tower to absorb hydrogen chloride, obtain the tower still liquid of the absorption tower at the tower still of the absorption tower, obtain the absorption tower tail gas at the tower top of the absorption tower, and vent the absorption tower tail gas; 5)将吸收塔的塔釜液通入解析塔解析氯化氢,在解析塔的塔顶得到解析塔尾气,解析塔尾气包括氯化氢。5) Passing the tower bottom liquid of the absorption tower into the desorption tower to decompose hydrogen chloride, and obtains the desorption tower tail gas at the top of the desorption tower, and the desorption tower tail gas includes hydrogen chloride. 7.根据权利要求6所述的二氧化锆的制备方法,其特征在于,所述步骤5)之后还包括以下步骤:7. the preparation method of zirconium dioxide according to claim 6, is characterized in that, after described step 5) also comprises the following steps: 6)将解析塔的塔釜液和/或吸收塔的塔釜液通入到吸收塔的塔顶,作为吸收塔的淋洗液。6) Passing the tower still liquid of the desorption tower and/or the tower still liquid of the absorption tower into the tower top of the absorption tower as the eluent of the absorption tower.
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