CN108218209A - Electric heating continuous glass tableware decoration firing and toughening furnace - Google Patents
Electric heating continuous glass tableware decoration firing and toughening furnace Download PDFInfo
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- CN108218209A CN108218209A CN201810081373.4A CN201810081373A CN108218209A CN 108218209 A CN108218209 A CN 108218209A CN 201810081373 A CN201810081373 A CN 201810081373A CN 108218209 A CN108218209 A CN 108218209A
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- 239000011521 glass Substances 0.000 title claims abstract description 17
- 238000005034 decoration Methods 0.000 title claims abstract description 12
- 238000005485 electric heating Methods 0.000 title claims abstract description 11
- 238000010304 firing Methods 0.000 title abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 40
- 239000010959 steel Substances 0.000 claims abstract description 40
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 239000003292 glue Substances 0.000 claims abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 56
- 239000010935 stainless steel Substances 0.000 claims description 56
- 238000009413 insulation Methods 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000005496 tempering Methods 0.000 claims description 37
- 239000000919 ceramic Substances 0.000 claims description 27
- 239000011449 brick Substances 0.000 claims description 23
- 239000000835 fiber Substances 0.000 claims description 18
- 238000004049 embossing Methods 0.000 claims description 13
- 239000011819 refractory material Substances 0.000 claims description 12
- 239000011094 fiberboard Substances 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000009530 blood pressure measurement Methods 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 6
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052863 mullite Inorganic materials 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 230000003584 silencer Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 4
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/06—Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/007—Other surface treatment of glass not in the form of fibres or filaments by thermal treatment
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及梭子窑技术领域,具体为一种电热连续式玻璃餐具烤花和钢化炉。The invention relates to the technical field of shuttle kilns, in particular to an electrothermal continuous glass tableware baking and tempering furnace.
背景技术Background technique
经过高温制坯,用高科技的技术生产的新颖钢化玻璃餐具,是目前市场最为环保的餐具类型,但是现有的烤花和钢化设备结构、热工设计复杂,烧成周期较长,制作成本较高、经济效益不高,自动化程度低,操作复杂。The novel toughened glass tableware produced by high-tech technology after high-temperature billeting is the most environmentally friendly type of tableware in the market. However, the existing embossing and tempering equipment structure, thermal design are complicated, the firing cycle is long, and the production cost is high. High, low economic benefits, low degree of automation, complex operation.
发明内容Contents of the invention
本发明的目的在于提供一种电热连续式玻璃餐具烤花和钢化炉,以解决上述背景技术中提出的问题。The object of the present invention is to provide an electrothermal continuous glass tableware embossing and tempering furnace to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种电热连续式玻璃餐具烤花和钢化炉,包括炉体钢架、预热排胶系统、烤花系统、餐具钢化系统和出口冷却系统,所述炉体钢架的两端分别设有窑炉入口和窑炉出口,所述窑炉入口处和窑炉出口处分别安装有入口装料平台和入口卸料平台,且出入口装料平台和出口卸料平台的内部皆安装有出入口传动包胶辊筒,所述出入口传动包胶辊筒一侧的入口装料平台和出口卸料平台内部皆安装有不锈钢输送网带输送动力装置,且不锈钢输送网带输送动力装置的输出端通过皮带轮机构与出入口传动包胶滚筒的一端连接,所述出入口传动包胶辊筒下方的入口装料平台和出口卸料平台内部皆安装有出入口网带张紧辊筒,且出入口传动包胶辊筒和出入口网带张紧辊筒上缠绕有高温不锈钢网带,高温不锈钢网带在炉体钢架的内部循环,所述窑炉入口一侧的炉体钢架内部设有预热排胶系统,预热排胶系统的内壁上砌筑有第一窑炉砌筑隔热耐火材料层,且预热排胶系统顶部的第一窑炉砌筑隔热耐火材料层从炉内热面起分别设有50mm厚的1000℃陶瓷纤板二层、25mm厚的1000℃陶瓷纤维毯三层,预热排胶系统两侧的第一窑炉砌筑隔热耐火材料层从炉内热面起分别设有230mm厚的1300℃轻质断热砖一层、10mm厚的1000℃陶瓷纤维毯一层、50mm厚的1000℃陶瓷纤维毯二层,预热排胶系统底部的第一窑炉砌筑隔热耐火材料层从炉内热面起分别设有65mm厚的1300℃轻质断热砖一层、55mm后的600℃黏土保温砖二层,所述预热排胶系统内部的顶端水平安装有窑炉电热系统,且预热排胶系统顶部靠近窑炉入口的一端均匀安装有排胶风管,所述排胶风管的输出端安装有预热排胶风机,预热排胶风机的输出端安装有排气烟囱,所述预热排胶系统远离窑炉入口一侧的炉体钢架中设有烤花系统,烤花系统内部的顶端安装有窑炉电热系统,所述烤花系统的内壁上设有第二窑炉砌筑隔热耐火材料层,且烤花系统顶部的第二窑炉砌筑隔热耐火材料层从炉内热面起分别设有50mm厚的1260℃陶瓷纤板一层、10mm厚的850℃节能纳米保温板一层、50mm厚的1000℃陶瓷纤板一层、25mm厚的1000℃陶瓷纤维毯四层,烤花系统两侧的第二窑炉砌筑隔热耐火材料层从炉内热面起分别设有230mm厚的1300℃轻质莫来石断热砖一层、25mm厚的1260℃陶瓷纤维毯一层、10mm厚的850℃节能纳米保温板一层、25mm厚的1000℃陶瓷纤维毯三层,烤花系统底部的第二窑炉砌筑隔热耐火材料层从炉内热面起分别设有65mm厚的1300℃轻质莫来石断热砖一层、65mm厚的1000℃高铝聚轻球砖一层、10mm厚的850℃节能纳米保温板一层、115mm厚的600℃黏土保温砖一层,所述烤花系统和预热排胶系统内侧的底部均匀安装有UCP连座轴承,且相邻UCP连座轴承中安装有底部传动轴,所述烤花系统和预热排胶系统的底部均匀安装有涡轮减速机,且涡轮减速机的输出端与底部传动轴连接,所述底部传动轴上均匀炉部辊轴传动动力装置,所述烤花系统和预热排胶系统内部的中间位置处均匀安装有高温不锈钢辊轴,且高温不锈钢辊轴与高温不锈钢网带底面紧密接触,所述高温不锈钢辊轴两端的炉体钢架侧面皆固定有传动角钢,传动角钢上安装有传动轴承座,且高温不锈钢辊轴的两端皆通过传动轴套安装在传动轴承座内,所述高温不锈钢辊轴的一端通过三级链齿轮与炉部辊轴传动动力装置连接,所述烤花系统远离预热排胶系统一侧的炉体钢架内部设有餐具钢化系统,餐具钢化系统内部的上端设有上风嘴格,餐具钢化系统内部的底端设有下风嘴格,且上风嘴格位于高温不锈钢网带的上方,下风嘴格位于高温不锈钢网带的下方,上风嘴格的中间位置处设有上风嘴格测压口,下风嘴格的中间位置处设有下风嘴格测压口,所述下风嘴格两侧的餐具钢化系统内部皆安装有调节座,且两侧的调节座之间安装有托网自由辊轴,所述托网自由辊轴位于高温不锈钢网带与下风嘴格之间,所述上风嘴格和下风嘴格的输入端皆连接有钢化配管,且钢化配管与上风嘴格和下风嘴格的连接处分别安装有上层风压自动控制风闸和下层风压自动控制风闸,所述钢化配管远离上风嘴格和下风嘴格的一端安装有玻璃钢化送风机,所述餐具钢化系统一侧的烤花系统内部安装有两个差压传讯器,且两个差压传讯器的输出端分别与上风嘴格测压口和下风嘴格测压口的输入端连接,所述餐具钢化系统远离烤花系统一侧的炉体钢架内部设有出口冷却系统,出口冷却系统的内部设有产品冷却系统,所述产品冷却系统的底端均匀安装有出口冷却排气扇,产品冷却系统内部的顶端均匀安装有出口冷却轴流风扇。In order to achieve the above object, the present invention provides the following technical solutions: an electrothermal continuous glass tableware embossing and tempering furnace, including a steel frame for the furnace body, a preheating and degumming system, an embossing system, a tableware tempering system, and an outlet cooling system. The two ends of the steel frame of the furnace body are respectively provided with a kiln entrance and a kiln exit, and the entrance loading platform and the entrance unloading platform are respectively installed at the kiln entrance and the kiln exit, and the entrance loading platform and the exit The inside of the unloading platform is equipped with an entrance and exit transmission rubber-coated roller, and the entrance loading platform and the exit unloading platform on the side of the entrance and exit transmission rubber-coated roller are equipped with a stainless steel conveyor mesh belt transmission power device, and the stainless steel conveyor The output end of the mesh belt conveying power device is connected to one end of the entrance and exit drive rubberized roller through the pulley mechanism, and the entrance and exit mesh belt tensioning rollers are installed inside the entrance loading platform and the exit unloading platform under the entrance and exit transmission rubberized roller The high-temperature stainless steel mesh belt is wound on the entrance and exit transmission rubber-covered roller and the entrance and exit mesh belt tension roller. The high-temperature stainless steel mesh belt circulates inside the steel frame of the furnace body. The furnace body steel frame on the side of the kiln entrance There is a preheating and debinding system inside. The first kiln masonry insulation refractory layer is built on the inner wall of the preheating debinding system, and the first kiln masonry insulation refractory layer on the top of the preheating debinding system There are two layers of 50mm thick 1000°C ceramic fiber board and three layers of 25mm thick 1000°C ceramic fiber blanket starting from the hot surface of the furnace. The first kiln on both sides of the preheating and debinding system is built with heat-insulating refractory layers. From the hot surface of the furnace, there are respectively a layer of 230mm thick 1300℃ lightweight heat-insulating brick, a 10mm thick layer of 1000℃ ceramic fiber blanket, a 50mm thick layer of 1000℃ ceramic fiber blanket, and the bottom of the preheating and debinding system. The first kiln masonry heat insulation refractory material layer is respectively provided with a 65mm thick 1300°C light heat insulation brick layer from the furnace heating surface, and a 55mm thick 600°C clay heat insulation brick second layer. The preheating and debinding system A kiln electric heating system is installed horizontally on the top of the interior, and a debinding air duct is evenly installed on the top end of the preheating and debinding system near the kiln inlet. An exhaust chimney is installed at the output end of the thermal debinding fan. The furnace body steel frame of the preheating debinding system is far away from the kiln entrance. , the inner wall of the decal system is provided with a second kiln masonry heat-insulating refractory material layer, and the second kiln masonry heat-insulation refractory material layer on the top of the decal system is respectively provided with a thickness of 50 mm from the hot surface in the furnace. One layer of 1260°C ceramic fiber board, one layer of 10mm thick 850°C energy-saving nano-insulation board, one layer of 50mm thick 1000°C ceramic fiber board, four layers of 25mm thick 1000°C ceramic fiber blanket, the first layer on both sides of the decal system The heat insulation refractory material layer of the second kiln is respectively equipped with a layer of 230mm thick 1300℃ lightweight mullite heat insulating brick, a 25mm thick layer of 1260℃ ceramic fiber blanket, and a 10mm thick layer of 850℃ thermal insulation brick from the hot surface of the furnace. One layer of energy-saving nano insulation board, three layers of 25mm thick 1000℃ ceramic fiber blanket , the second kiln masonry insulation refractory material layer at the bottom of the baking system is respectively equipped with a 65mm thick 1300 ℃ lightweight mullite thermal insulation brick layer from the furnace heating surface, a 65mm thick 1000 ℃ high alumina poly light One layer of ball bricks, one layer of 850°C energy-saving nano insulation board with a thickness of 10mm, one layer of 600°C clay insulation brick with a thickness of 115mm. In addition, a bottom transmission shaft is installed in the adjacent UCP block bearing, and a worm gear reducer is evenly installed on the bottom of the desiccation system and the preheating deglue system, and the output end of the worm gear reducer is connected to the bottom drive shaft, and the bottom On the transmission shaft, there is a uniform furnace roller shaft drive power device. The high-temperature stainless steel roller shaft is evenly installed at the middle position inside the desiccation system and the preheating and degumming system, and the high-temperature stainless steel roller shaft is in close contact with the bottom surface of the high-temperature stainless steel mesh belt. The sides of the steel frame of the furnace body at both ends of the high-temperature stainless steel roller shaft are fixed with transmission angle steel, and a transmission bearing seat is installed on the transmission angle steel, and both ends of the high-temperature stainless steel roller shaft are installed in the transmission bearing seat through a transmission sleeve. One end of the high-temperature stainless steel roller shaft is connected to the roller shaft transmission power device of the furnace through a three-stage sprocket. The upper end of the tableware tempering system is equipped with an upper air nozzle grid, and the bottom end of the tableware tempering system is equipped with a lower air nozzle grid, and the upper air nozzle grid is located above the high-temperature stainless steel mesh belt, the lower air nozzle grid is located below the high-temperature stainless steel mesh belt, and the middle position of the upper air nozzle grid There is a pressure measuring port for the upper air nozzle grid, and a pressure measuring port for the lower air nozzle grid is provided in the middle of the lower air nozzle grid. Adjusting seats are installed inside the tableware tempering system on both sides of the lower air nozzle grid, and the adjusting seats on both sides The free roller shaft of the supporting net is installed between them, and the free roller shaft of the supporting net is located between the high-temperature stainless steel mesh belt and the lower air nozzle grid. The upper air pressure automatic control damper and the lower air pressure automatic control damper are respectively installed at the connection with the upper air nozzle grid and the lower air nozzle grid. Two differential pressure transmitters are installed inside the embossing system on one side of the tableware tempering system, and the output ends of the two differential pressure transmitters are respectively connected to the input ends of the pressure measurement port of the upper air nozzle grid and the pressure measurement port of the lower air nozzle grid. , the steel frame of the furnace body on the side away from the decoration system of the tableware tempering system is provided with an outlet cooling system inside, and the inside of the outlet cooling system is provided with a product cooling system, and the bottom end of the product cooling system is evenly equipped with an outlet cooling exhaust The top of the product cooling system is uniformly equipped with an outlet cooling axial flow fan.
优选的,所述窑炉出口和窑炉入口的内部皆安装有出入口网带限位挡轮,且出入口网带限位挡轮与高温不锈钢网带的一侧紧密接触。Preferably, both the outlet of the kiln and the inlet of the kiln are equipped with a mesh belt stop wheel at the entrance and exit, and the mesh belt stop wheel at the entrance and exit is in close contact with one side of the high-temperature stainless steel mesh belt.
优选的,所述窑炉入口处的炉体钢架内部安装有入口网带清洁装置,且入口网带清洁装置的顶部高温不锈钢网带底部紧密接触。Preferably, an entrance mesh belt cleaning device is installed inside the steel frame of the furnace body at the entrance of the kiln, and the top of the entrance mesh belt cleaning device is in close contact with the bottom of the high-temperature stainless steel mesh belt.
优选的,所述玻璃钢化送风机的输入端安装有送风机不锈钢消音过滤器。Preferably, the input end of the glass tempering air blower is equipped with a stainless steel sound-absorbing filter for the air blower.
优选的,所述钢化配管与上风嘴格和下风嘴格的连接处皆安装有螺纹管。Preferably, threaded pipes are installed at the connections between the toughened piping and the upper and lower nozzle grids.
与现有技术相比,本发明的有益效果是:结构、热工、控制设计合理,烧成周期短,各个制作工序结合连续式流水生产、使用洁净能源、环保节能、生产能力高,制作成本低、经济效益明显,烧成全自动控制,操作简便易学。Compared with the prior art, the beneficial effects of the present invention are: reasonable structure, thermal engineering, and control design, short firing cycle, continuous flow production in combination with each production process, use of clean energy, environmental protection and energy saving, high production capacity, and low production cost. Low cost, obvious economic benefits, fully automatic firing control, easy to operate and learn.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为图1中A-A处的断面图;Fig. 3 is the sectional view of A-A place in Fig. 1;
图4为图1中B-B处的断面图;Fig. 4 is the sectional view of B-B place in Fig. 1;
图5为图1中C-C处的断面图;Fig. 5 is the sectional view of C-C place in Fig. 1;
图6为图1中D-D处的断面图。Fig. 6 is a sectional view at D-D in Fig. 1 .
图中:1-炉体钢架;2-入口装料平台;3-预热排胶系统;4-烤花系统;5-餐具钢化系统;6-出口冷却系统;7-出口卸料平台;8-高温不锈钢网带;9-预热排胶风机;10-排气烟囱;11-排胶风管;12-钢化配管;13-下层风压自动控制风闸;14-上层风压自动控制风闸;15-玻璃钢化送风机;16-出口冷却轴流风扇;17-出口冷却排气扇;18-不锈钢输送网带输送动力装置;19-炉部辊轴传动动力装置;20-涡轮减速机;21-出入口传动包胶辊筒;22出入口网带张紧辊筒;23-出入口网带限位挡轮;24-入口网带清洁装置;25-窑炉电热系统;26-第一窑炉砌筑隔热耐火材料层;27-窑炉入口;28-底部传动轴;29-UCP连座轴承;30-传动轴承座;31-传动轴套;32-传动角钢;33-高温不锈钢辊轴;34-窑炉出口;35-产品冷却系统;36-上风嘴格;37-下风嘴格;38-上风嘴格测压口;39-下风嘴格测压口;40-调节座;41-托网自由辊轴;42-差压传讯器;43-送风机不锈钢消音过滤器;44-第二窑炉砌筑隔热耐火材料层。In the figure: 1-steel frame of furnace body; 2-inlet loading platform; 3-preheating and degluing system; 4-decorative system; 5-tableware tempering system; 6-exit cooling system; 8-high-temperature stainless steel mesh belt; 9-preheating glue removal fan; 10-exhaust chimney; 11-glue removal air duct; 12-tempered piping; Air damper; 15-glass tempering blower; 16-exit cooling axial fan; 17-exit cooling exhaust fan; 18-stainless steel conveyor mesh belt transmission power device; 19-furnace roller shaft drive power device; 20-turbine reducer ;21-Entrance and exit drive rubber-coated roller; 22-Entrance and exit mesh belt tension roller; 23-Entrance and exit mesh belt limit stop wheel; 24-Entrance mesh belt cleaning device; 25-Kiln electric heating system; 26-First kiln Masonry insulation refractory layer; 27-kiln entrance; 28-bottom transmission shaft; 29-UCP block bearing; 30-transmission bearing seat; 31-transmission bushing; 32-transmission angle steel; 33-high temperature stainless steel roller shaft ;34-Kiln outlet; 35-Product cooling system; 36-Up air nozzle grid; 37-Down air nozzle grid; 38-Up air nozzle grid pressure measurement port; 42-differential pressure transmitter; 43-stainless steel muffler filter for air blower; 44-second kiln masonry insulation and refractory material layer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供的一种实施例:一种电热连续式玻璃餐具烤花和钢化炉,包括炉体钢架1、预热排胶系统3、烤花系统4、餐具钢化系统5和出口冷却系统6,所述炉体钢架1的两端分别设有窑炉入口27和窑炉出口34,所述窑炉入口27处和窑炉出口34处分别安装有入口装料平台2和入口卸料平台7,且出入口装料平台2和出口卸料平台7的内部皆安装有出入口传动包胶辊筒21,所述出入口传动包胶辊筒21一侧的入口装料平台2和出口卸料平台7内部皆安装有不锈钢输送网带输送动力装置18,且不锈钢输送网带输送动力装置18的输出端通过皮带轮机构与出入口传动包胶滚筒21的一端连接,所述出入口传动包胶辊筒21下方的入口装料平台2和出口卸料平台7内部皆安装有出入口网带张紧辊筒22,且出入口传动包胶辊筒21和出入口网带张紧辊筒22上缠绕有高温不锈钢网带8,高温不锈钢网带8在炉体钢架1的内部循环,窑炉入口处27的炉体钢架7内部安装有入口网带清洁装置24,且入口网带清洁装置24的顶部高温不锈钢网带8底部紧密接触,窑炉出口34和窑炉入口27的内部皆安装有出入口网带限位挡轮23,且出入口网带限位挡轮23与高温不锈钢网带8的一侧紧密接触,避免高温不锈钢网带8跑偏入、出窑炉擦、挂轨道边沿和炉内砌砖,所述窑炉入口27一侧的炉体钢架1内部设有预热排胶系统3,预热排胶系统3的内壁上砌筑有第一窑炉砌筑隔热耐火材料层26,且预热排胶系统3顶部的第一窑炉砌筑隔热耐火材料层26从炉内热面起分别设有50mm厚的1000℃陶瓷纤板二层、25mm厚的1000℃陶瓷纤维毯三层,预热排胶系统3两侧的第一窑炉砌筑隔热耐火材料层26从炉内热面起分别设有230mm厚的1300℃轻质断热砖一层、10mm厚的1000℃陶瓷纤维毯一层、50mm厚的1000℃陶瓷纤维毯二层,预热排胶系统3底部的第一窑炉砌筑隔热耐火材料层26从炉内热面起分别设有65mm厚的1300℃轻质断热砖一层、55mm后的600℃黏土保温砖二层,所述预热排胶系统3内部的顶端水平安装有窑炉电热系统25,且预热排胶系统3顶部靠近窑炉入口27的一端均匀安装有排胶风管11,所述排胶风管11的输出端安装有预热排胶风机9,预热排胶风机9的输出端安装有排气烟囱10,所述预热排胶系统3远离窑炉入口27一侧的炉体钢架1中设有烤花系统4,烤花系统4内部的顶端安装有窑炉电热系统25,所述烤花系统4的内壁上设有第二窑炉砌筑隔热耐火材料层44,且烤花系统4顶部的第二窑炉砌筑隔热耐火材料层44从炉内热面起分别设有50mm厚的1260℃陶瓷纤板一层、10mm厚的850℃节能纳米保温板一层、50mm厚的1000℃陶瓷纤板一层、25mm厚的1000℃陶瓷纤维毯四层,烤花系统4两侧的第二窑炉砌筑隔热耐火材料层44从炉内热面起分别设有230mm厚的1300℃轻质莫来石断热砖一层、25mm厚的1260℃陶瓷纤维毯一层、10mm厚的850℃节能纳米保温板一层、25mm厚的1000℃陶瓷纤维毯三层,烤花系统4底部的第二窑炉砌筑隔热耐火材料层44从炉内热面起分别设有65mm厚的1300℃轻质莫来石断热砖一层、65mm厚的1000℃高铝聚轻球砖一层、10mm厚的850℃节能纳米保温板一层、115mm厚的600℃黏土保温砖一层,所述烤花系统4和预热排胶系统3内侧的底部均匀安装有UCP连座轴承29,且相邻UCP连座轴承19中安装有底部传动轴28,所述烤花系统4和预热排胶系统3的底部均匀安装有涡轮减速机20,该涡轮减速机20的型号可为P032,且涡轮减速机20的输出端与底部传动轴28连接,所述底部传动轴28上均匀炉部辊轴传动动力装置19,所述烤花系统4和预热排胶系统3内部的中间位置处均匀安装有高温不锈钢辊轴33,且高温不锈钢辊轴33与高温不锈钢网带8底面紧密接触,所述高温不锈钢辊轴33两端的炉体钢架1侧面皆固定有传动角钢32,传动角钢32上安装有传动轴承座30,且高温不锈钢辊轴33的两端皆通过传动轴套31安装在传动轴承座30内,所述高温不锈钢辊轴33的一端通过三级链齿轮与炉部辊轴传动动力装置19连接,所述烤花系统4远离预热排胶系统3一侧的炉体钢架1内部设有餐具钢化系统5,餐具钢化系统5内部的上端设有上风嘴格36,餐具钢化系统5内部的底端设有下风嘴格37,且上风嘴格36位于高温不锈钢网带8的上方,下风嘴格37位于高温不锈钢网带8的下方,上风嘴格36的中间位置处设有上风嘴格测压口38,下风嘴格37的中间位置处设有下风嘴格测压口39,所述下风嘴格37两侧的餐具钢化系统5内部皆安装有调节座40,且两侧的调节座40之间安装有托网自由辊轴41,所述托网自由辊轴41位于高温不锈钢网带8与下风嘴格37之间,所述上风嘴格36和下风嘴格37的输入端皆连接有钢化配管12,且钢化配管12与上风嘴格36和下风嘴格37的连接处分别安装有上层风压自动控制风闸14和下层风压自动控制风闸13,钢化配管12与上风嘴格36和下风嘴格37的连接处皆安装有螺纹管,所述钢化配管12远离上风嘴格36和下风嘴格37的一端安装有玻璃钢化送风机15,玻璃钢化送风机15的输入端安装有送风机不锈钢消音过滤器43,所述餐具钢化系统5一侧的烤花系统4内部安装有两个差压传讯器42,该差压传讯器42的型号可为PUE94,且两个差压传讯器42的输出端分别与上风嘴格测压口38和下风嘴格测压口39的输入端连接,所述餐具钢化系统5远离烤花系统4一侧的炉体钢架1内部设有出口冷却系统6,出口冷却系统6的内部设有产品冷却系统35,所述产品冷却系统35的底端均匀安装有出口冷却排气扇17,产品冷却系统35内部的顶端均匀安装有出口冷却轴流风扇16。Please refer to Figures 1-6, an embodiment provided by the present invention: an electrothermal continuous glass tableware embossing and tempering furnace, including a furnace body steel frame 1, a preheating degumming system 3, an embossing system 4, and tableware tempering System 5 and outlet cooling system 6, the two ends of the furnace body steel frame 1 are respectively provided with a kiln inlet 27 and a kiln outlet 34, and the kiln inlet 27 and the kiln outlet 34 are respectively equipped with inlet charging The platform 2 and the entrance unloading platform 7, and the inside of the entrance and exit loading platform 2 and the exit unloading platform 7 are all equipped with an entrance and exit transmission rubberized roller 21, and the entrance and exit loading platform on the side of the entrance and exit transmission rubberized roller 21 2 and the outlet unloading platform 7 are equipped with a stainless steel conveyor mesh belt conveying power device 18, and the output end of the stainless steel conveyor mesh belt conveying power device 18 is connected to one end of the entrance and exit transmission rubber-coated drum 21 through a pulley mechanism, and the entrance and exit transmission The inlet loading platform 2 and the outlet unloading platform 7 below the rubberized roller 21 are equipped with an inlet and outlet mesh belt tensioning roller 22, and the inlet and outlet drive rubberized roller 21 and the inlet and outlet mesh belt tensioning roller 22 are wound There is a high-temperature stainless steel mesh belt 8, and the high-temperature stainless steel mesh belt 8 circulates inside the steel frame of the furnace body 1. An entrance mesh belt cleaning device 24 is installed inside the furnace body steel frame 7 at the kiln entrance 27, and the entrance mesh belt cleaning device 24 The bottom of the top high-temperature stainless steel mesh belt 8 is in close contact, the inside of the kiln outlet 34 and the kiln inlet 27 is equipped with an entrance and exit mesh belt limit stop wheel 23, and the entrance and exit mesh belt limit stop wheel 23 is connected to the high-temperature stainless steel mesh belt 8. One side is in close contact to avoid high-temperature stainless steel mesh belt 8 running off into and out of the kiln, rubbing, hanging on the edge of the track and laying bricks in the furnace. The inside of the furnace body steel frame 1 on the side of the kiln entrance 27 is equipped with preheating and degluing System 3, the inner wall of the preheating and debinding system 3 has a first kiln masonry insulation refractory layer 26, and the first kiln masonry insulation refractory layer 26 on the top of the preheating debinding system 3 From the heating surface in the furnace, there are two layers of 50mm thick 1000°C ceramic fiber board and three layers of 25mm thick 1000°C ceramic fiber blanket, and the first kiln masonry insulation refractory layer 26 on both sides of the preheating and debinding system 3 From the hot surface of the furnace, there are respectively a layer of 230mm thick 1300°C lightweight heat-insulating brick, a 10mm thick layer of 1000°C ceramic fiber blanket, a 50mm thick layer of 1000°C ceramic fiber blanket, and the bottom of the preheating and debinding system 3 The first kiln masonry heat insulation refractory material layer 26 is respectively provided with a 65mm thick 1300°C light heat insulation brick layer and a 55mm thick 600°C clay heat insulation brick second layer from the furnace heating surface. A kiln electric heating system 25 is installed horizontally on the top of the adhesive system 3, and an end of the top of the preheating adhesive removal system 3 near the kiln inlet 27 is evenly equipped with an adhesive removal air duct 11, and the output end of the adhesive removal air duct 11 is installed There is a preheating and debinding fan 9, the output end of the preheating and debinding fan 9 is equipped with an exhaust chimney 10, and the furnace body steel frame 1 on the side far away from the kiln entrance 27 of the preheating and debinding system 3 is provided with a grill System 4, a kiln electric heating system 25 is installed on the top of the decoration system 4, and the inner wall of the decoration system 4 is provided with There is a second kiln masonry heat-insulating refractory layer 44, and the second kiln masonry heat-insulation refractory layer 44 on the top of the decal system 4 is respectively provided with a 50mm thick 1260°C ceramic fiber board from the hot surface in the furnace. 1 layer, 10mm thick 850℃ energy-saving nano insulation board layer, 50mm thick 1000℃ ceramic fiber board layer, 25mm thick 1000℃ ceramic fiber blanket The thermal refractory material layer 44 is respectively equipped with a layer of 230mm thick 1300°C lightweight mullite thermal insulation brick, a 25mm thick layer of 1260°C ceramic fiber blanket, and a 10mm thick 850°C energy-saving nano insulation board. layer, 25mm thick 1000°C ceramic fiber blanket three layers, the second kiln masonry heat insulation refractory layer 44 at the bottom of the decal system 4 is respectively provided with 65mm thick 1300°C lightweight mullite breaks from the hot surface in the furnace One layer of thermal bricks, one layer of 65mm thick 1000°C high-alumina poly light spherical bricks, one layer of 10mm thick 850°C energy-saving nano-insulation boards, one layer of 115mm thick 600°C clay insulation bricks, the desiccation system 4 and pre- The bottom of the inner side of the thermal degumming system 3 is evenly installed with a UCP pedestal bearing 29, and the bottom transmission shaft 28 is installed in the adjacent UCP pedestal bearing 19, and the bottoms of the degumming system 4 and the preheating degumming system 3 are evenly installed There is a worm gear reducer 20, the model of which worm gear reducer 20 can be P032, and the output end of the worm gear reducer 20 is connected with the bottom drive shaft 28, and the uniform furnace portion roller shaft drives the power unit 19 on the bottom drive shaft 28, so The high-temperature stainless steel roller shaft 33 is evenly installed in the middle position of the above-mentioned flower decoration system 4 and the preheating deglue system 3, and the high-temperature stainless steel roller shaft 33 is in close contact with the bottom surface of the high-temperature stainless steel mesh belt 8, and the high-temperature stainless steel roller shaft 33 is two The furnace body steel frame 1 side of end all is fixed with transmission angle steel 32, and transmission bearing seat 30 is installed on transmission angle steel 32, and the two ends of high-temperature stainless steel roller shaft 33 all are installed in transmission bearing seat 30 by transmission bushing 31, described One end of the high-temperature stainless steel roller shaft 33 is connected to the furnace roller shaft transmission power device 19 through a three-stage sprocket, and the tableware tempering system is provided inside the furnace body steel frame 1 on the side far away from the preheating and degumming system 3 of the decal system 4 5. The upper end of the tableware tempering system 5 is provided with an upper air nozzle grid 36, and the lower end of the tableware tempering system 5 is provided with a lower air nozzle grid 37, and the upper air nozzle grid 36 is located above the high-temperature stainless steel mesh belt 8, and the lower air nozzle grid 37 is located Below the high-temperature stainless steel mesh belt 8, an upper air nozzle grid pressure measuring port 38 is provided at the middle position of the upper air nozzle grid 36, and a lower air nozzle grid pressure measuring port 39 is provided at the middle position of the lower air nozzle grid 37, and the lower air nozzle grid 37 The tableware tempering system 5 on both sides is equipped with adjusting seats 40, and the supporting net free roller shaft 41 is installed between the adjusting seats 40 on both sides. The supporting net free roller shaft 41 is located between the high temperature stainless steel mesh belt 8 and the lower air nozzle. Between the grids 37, the input ends of the upper air nozzle grid 36 and the lower air nozzle grid 37 are connected with toughened piping 12, and the connection between the toughened piping 12 and the upper air nozzle grid 36 and the lower air nozzle grid 37 The upper air pressure automatic control damper 14 and the lower air pressure automatic control damper 13 are respectively installed, and the joints of the toughened piping 12 and the upper air nozzle grid 36 and the lower air nozzle grid 37 are all equipped with threaded pipes, and the toughened piping 12 is far away from the windward One end of the nozzle grid 36 and the lower air nozzle grid 37 is equipped with a glass tempered blower 15, and the input end of the glass tempered blower 15 is equipped with a blower stainless steel silencer filter 43. A differential pressure transmitter 42, the model of the differential pressure transmitter 42 can be PUE94, and the output ends of the two differential pressure transmitters 42 are respectively connected to the input ends of the upper air nozzle grid pressure measurement port 38 and the lower air nozzle grid pressure measurement port 39 connected, the tableware tempering system 5 is provided with an outlet cooling system 6 inside the furnace body steel frame 1 on the side away from the decoration system 4, and the inside of the outlet cooling system 6 is provided with a product cooling system 35, and the bottom of the product cooling system 35 The outlet cooling exhaust fan 17 is evenly installed at the end, and the outlet cooling axial flow fan 16 is evenly installed at the top of the product cooling system 35 inside.
工作原理:使用时,首先将餐具放置于入口装料平台2处的高温不锈钢网带8上,餐具依次经过预热排胶系统3、烤花系统4、餐具钢化系统5、餐具冷却系统6,完成烤花和钢化处理后通过高温不锈钢网带8输送至窑炉出口34处,餐具钢化系统中通过上风嘴格36和下风嘴格37对高温不锈钢网带8上端的餐具仅钢化处理,钢化时,通过上风嘴格测压口38和下风嘴格测压口39对上风嘴格36和下风嘴格37进行压力检测,便于保证压力的稳定性。Working principle: When in use, the tableware is first placed on the high-temperature stainless steel mesh belt 8 at the inlet loading platform 2, and the tableware passes through the preheating and degumming system 3, the embossing system 4, the tableware tempering system 5, and the tableware cooling system 6 in sequence. After finishing the desiccation and tempering treatment, it is transported to the kiln outlet 34 through the high-temperature stainless steel mesh belt 8. In the tableware tempering system, the tableware at the upper end of the high-temperature stainless steel mesh belt 8 is only tempered through the upper air nozzle grid 36 and the lower air nozzle grid 37. , carry out pressure detection on the upper air nozzle grid 36 and the lower air nozzle grid 37 through the upper air nozzle grid pressure measuring port 38 and the lower air nozzle grid pressure measuring port 39, so as to ensure the stability of the pressure.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109186259A (en) * | 2018-09-17 | 2019-01-11 | 李亿明 | A kind of ceramic packing sintering kiln |
| CN109399963A (en) * | 2018-12-29 | 2019-03-01 | 重庆兴宝兴玻璃制品有限公司 | Glass decoration firing kiln |
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