CN108247291A - A high-efficiency golf head face plate processing technology - Google Patents
A high-efficiency golf head face plate processing technology Download PDFInfo
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- 238000005516 engineering process Methods 0.000 title claims abstract description 8
- 238000003801 milling Methods 0.000 claims abstract description 21
- 238000007689 inspection Methods 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- 238000003698 laser cutting Methods 0.000 claims abstract description 4
- 239000011265 semifinished product Substances 0.000 claims description 62
- 239000000047 product Substances 0.000 claims description 18
- 239000003963 antioxidant agent Substances 0.000 claims description 8
- 230000003078 antioxidant effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 229910052705 radium Inorganic materials 0.000 claims description 4
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 claims description 4
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 235000006708 antioxidants Nutrition 0.000 claims 4
- 238000005422 blasting Methods 0.000 claims 2
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 238000005242 forging Methods 0.000 abstract description 11
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 230000003064 anti-oxidating effect Effects 0.000 abstract description 8
- 238000005488 sandblasting Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 3
- 241001417534 Lutjanidae Species 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Golf Clubs (AREA)
Abstract
本发明公开了一种高效的高尔夫球头面板加工工艺，依次包括如下步骤：镭切毛坯料、第一次抗氧化处理、加热粗压、第二次抗氧化处理，加热精锻、铣削击球面、铣削斜边、喷砂处理、打码和成品检验及包装，本发明采用两次加热锻压，有效地去除了毛坯料中的内应力，有效改善机械加工性能，使之便于铣削，而且采用上述工艺，具有工艺步骤简单合理，且工艺成本低，通过该工艺生产出来的产品其机械强度高，产品质量稳定，合格率高，减少了对原材料的浪费，有效降低了生产成本。
The invention discloses an efficient golf head panel processing technology, which comprises the following steps in sequence: laser cutting of a blank, a first anti-oxidation treatment, heating rough pressing, a second anti-oxidation treatment, heating fine forging, milling of a hitting surface, milling of a bevel, sandblasting, coding, and finished product inspection and packaging. The invention adopts two heating forgings to effectively remove the internal stress in the blank, effectively improve the machining performance, and make it easy to mill. In addition, the above process has simple and reasonable process steps and low process cost. The products produced by the process have high mechanical strength, stable product quality, high pass rate, reduced waste of raw materials, and effectively reduced production costs.
Description
【技术领域】【Technical field】
本发明涉及高尔夫球头加工领域，尤其是一种高效的高尔夫球头面板加工工艺。The invention relates to the field of golf head processing, in particular to an efficient golf head panel processing technology.
【背景技术】【Background technique】
高尔夫球头面板具有背面和击球面，且击球面为凸弧曲面，传统的加工方法有：数控机床直接对毛坯料进行铣削和对毛坯件直接进行冲压成型；采用数控机床直接对毛坯料进行铣削的方法不仅浪费材料，而且加工量大，加工时间长，致使加工成本高；采用对板材毛坯件直接冲压成型的方法，由于高尔夫球头面板的形状复杂，所冲压成型的产品，其尺寸难于满足设计要求，甚至容易出现拉伸断裂，致使废品率高，且由于加工工艺的影响，致使击球效果不佳。The golf head panel has a back surface and a ball hitting surface, and the ball hitting surface is a convex arc surface. The traditional processing methods include: CNC machine tools directly milling the blanks and directly stamping the blanks; using CNC machine tools to directly process the blanks The method of milling not only wastes materials, but also has a large amount of processing and a long processing time, resulting in high processing costs; the method of directly stamping and forming the blank of the plate, due to the complex shape of the golf head panel, the dimension of the stamped and formed product It is difficult to meet the design requirements, and even prone to tensile fracture, resulting in a high scrap rate, and due to the influence of the processing technology, the batting effect is not good.
本发明即针对现有技术的不足而改进提出。The present invention improves and proposes aiming at the deficiencies of the prior art.
【发明内容】【Content of invention】
本发明要解决的技术问题是提供一种高效的高尔夫球头面板加工工艺，依次包括如下步骤：镭切毛坯料、第一次抗氧化处理、加热粗压、第二次抗氧化处理，加热精锻、铣削击球面、铣削斜边、喷砂处理、打码和成品检验及包装，本发明采用两次加热锻压，有效地去除了毛坯料中的内应力，有效改善机械加工性能，使之便于铣削，而且采用上述工艺，具有工艺步骤简单合理，且工艺成本低，通过该工艺生产出来的产品其机械强度高，产品质量稳定，合格率高，减少了对原材料的浪费，有效降低了生产成本。The technical problem to be solved by the present invention is to provide a high-efficiency golf head panel processing technology, which includes the following steps in turn: radium cutting the blank, the first anti-oxidation treatment, heating and rough pressing, the second anti-oxidation treatment, heating and finishing Forging, milling the hitting face, milling the hypotenuse, sandblasting, coding and finished product inspection and packaging, the present invention adopts two times of heating forging to effectively remove the internal stress in the rough material, effectively improve the machining performance, and make it It is convenient for milling, and adopts the above process, which has simple and reasonable process steps and low process cost. The products produced by this process have high mechanical strength, stable product quality and high pass rate, which reduces the waste of raw materials and effectively reduces production costs. cost.
本发明一种高效的高尔夫球头面板加工工艺，所述的高尔夫球头面板包括有面板本体101，所述的面板本体101具有相对的击球面102和背面103，且击球面102下侧设有斜边104，通过以下技术方案实现，包括如下步骤：The present invention is an efficient golf head panel processing technology. The golf head panel includes a panel body 101. The panel body 101 has a relative hitting surface 102 and a back surface 103, and the lower side of the hitting surface 102 is The hypotenuse 104 is provided, which is realized through the following technical solutions, including the following steps:
a)镭切毛坯料：按照设计图纸要求，选用钛合金或不锈钢板材，通过激光切割机对毛坯料进行切割，得到半成品a；a) Radium cutting blanks: according to the requirements of the design drawings, select titanium alloy or stainless steel plates, and cut the blanks with a laser cutting machine to obtain semi-finished products a;
b)第一次抗氧化处理：将半成品a浸泡在抗氧化剂中，时长为1-2min，得半成品b；b) The first anti-oxidation treatment: soak the semi-finished product a in the antioxidant for 1-2 minutes to obtain the semi-finished product b;
c)加热粗锻：将半成品b加热至600℃～990℃，压力为120-300t，且保温2-6min,对半成品b进行锻压以去除内应力，得到半成品c，半成品c两侧面中部分别形成有凸弧面和凹弧面；c) Heating rough forging: heat semi-finished product b to 600°C-990°C, pressure 120-300t, and keep warm for 2-6 minutes, forge semi-finished product b to remove internal stress, obtain semi-finished product c, and form the middle part of both sides of semi-finished product c respectively There are convex arc surface and concave arc surface;
d)第二次抗氧化处理：将半成品c浸泡在抗氧化剂中，时长为1-2min，得半成品d；d) The second anti-oxidation treatment: soak the semi-finished product c in the antioxidant for 1-2 minutes to obtain the semi-finished product d;
e)加热精锻：将半成品d加热至600℃～990℃，压力为120-300t，且保温2-6min,对半成品d进行锻压以去除内应力，半成品d两侧面中部的凸弧面和凹弧面进一步成型，得到半成品e；e) Heating precision forging: heat the semi-finished product d to 600 ℃ ~ 990 ℃, the pressure is 120-300t, and keep it warm for 2-6 minutes, forging the semi-finished product d to remove internal stress, the convex arc surface and the concave surface in the middle of the two sides of the semi-finished product d The curved surface is further formed to obtain a semi-finished product e;
f)铣削击球面102，根据设计图纸要求，采用一模多穴夹具装置在方形且呈水平的卧式夹治具上，多个半成品e相应装卡在一模多穴夹治具上，通过数控机床对具有半成品e的凸弧面进行3D曲面铣削加工，并将击球面(102)铣削曲面度R为200-600，得半成品f；f) Milling the hitting surface 102, according to the requirements of the design drawings, using a multi-cavity clamp device on a square and horizontal horizontal clamping fixture, a plurality of semi-finished products e are correspondingly mounted on the multi-cavity clamping fixture, Carry out 3D curved surface milling processing to the convex arc surface with semi-finished product e by numerical control machine tool, and the milling surface degree R of the hitting surface (102) is 200-600, obtains semi-finished product f;
g)铣斜边104：根据设计图纸要求，通过数控机床对半成品f铣削击球面102下侧的斜边104，得半成品g；g) Milling the hypotenuse 104: According to the requirements of the design drawings, mill the hypotenuse 104 on the lower side of the ball hitting surface 102 through the CNC machine tool to obtain the semi-finished product g;
h)喷砂处理：向半成品g表面喷射54-90#的氧化铝砂，喷砂压力为3～6KG/m2，得半成品h；h) Sand blasting treatment: Spray 54-90# alumina sand on the surface of the semi-finished product g, and the sand blasting pressure is 3-6KG/m 2 to obtain the semi-finished product h;
i)打码：在半成品h的背面103打上标识，得到成品；i) Coding: marking on the back 103 of the semi-finished product h to obtain the finished product;
j)成品检验及包装。j) Finished product inspection and packaging.
与现有技术相比，本发明在铣削工艺之前，进行两次加热锻压，有效地去除了毛坯料中的内应力，提高了机械加工性能，而且采用上述工艺，生产出来的产品的机械强度高，产品质量稳定且耐用，以及减少了对原材料浪费，有效降低了生产成本。Compared with the prior art, the present invention performs heating and forging twice before the milling process, which effectively removes the internal stress in the blank, improves the machining performance, and adopts the above-mentioned process to produce products with high mechanical strength , the product quality is stable and durable, and the waste of raw materials is reduced, which effectively reduces the production cost.
【附图说明】【Description of drawings】
下面结合附图对本发明的具体实施方式作进一步详细说明，其中：The specific embodiment of the present invention is described in further detail below in conjunction with accompanying drawing, wherein:
图1为本发明所加工高尔夫球头面板成品示意图；Fig. 1 is the schematic diagram of the finished product of the processed golf head panel of the present invention;
图2为本发明所加工高尔夫球头面板加工过程中半成品a侧视图。Fig. 2 is a side view of the semi-finished product a during the processing of the processed golf head panel of the present invention.
图3为本发明所加工高尔夫球头面板加工过程中半成品e侧视图。Fig. 3 is a side view of the semi-finished product e during the processing of the processed golf head panel of the present invention.
图4为本发明所加工高尔夫球头面板加工过程中半成品f侧视图。Fig. 4 is a side view of the semi-finished product f during the processing of the processed golf head panel of the present invention.
图5为本发明f步骤中将多个半成品e装卡在方形的呈水平放置的卧式夹治具上的示意图。Fig. 5 is a schematic diagram of clamping a plurality of semi-finished products e on a square horizontal fixture in step f of the present invention.
【具体实施方式】【Detailed ways】
下面结合附图对本发明的实施方式作详细说明。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示，本发明一种高效的高尔夫球头面板加工工艺，所述的高尔夫球头面板包括有面板本体101，所述的面板本体101具有相对的击球面102和背面103，且击球面102下侧设有斜边104，通过以下技术方案实现，包括如下步骤：As shown in FIG. 1 , the present invention is an efficient golf head face plate processing technology, the golf head face plate includes a face plate body 101, the face plate body 101 has an opposite ball hitting face 102 and a back face 103, and The underside of the hitting surface 102 is provided with a hypotenuse 104, which is realized through the following technical solutions, including the following steps:
a)镭切毛坯料：按照设计图纸要求，选用钛合金或不锈钢板材，通过激光切割机对毛坯料进行切割，得到半成品a；a) Radium cutting blanks: according to the requirements of the design drawings, select titanium alloy or stainless steel plates, and cut the blanks with a laser cutting machine to obtain semi-finished products a;
b)第一次抗氧化处理：将半成品a浸泡在抗氧化剂中，时长为1-2min，得半成品b；b) The first anti-oxidation treatment: soak the semi-finished product a in the antioxidant for 1-2 minutes to obtain the semi-finished product b;
c)加热粗锻：将半成品b加热至600℃～990℃，压力为120-300t，且保温2-6min,对半成品b进行锻压以去除内应力，得到半成品c，半成品c两侧面中部分别形成有凸弧面和凹弧面；c) Heating rough forging: heat semi-finished product b to 600°C-990°C, pressure 120-300t, and keep warm for 2-6 minutes, forge semi-finished product b to remove internal stress, obtain semi-finished product c, and form the middle part of both sides of semi-finished product c respectively There are convex arc surface and concave arc surface;
d)第二次抗氧化处理：将半成品c浸泡在抗氧化剂中，时长为1-2min，得半成品d；d) The second anti-oxidation treatment: soak the semi-finished product c in the antioxidant for 1-2 minutes to obtain the semi-finished product d;
e)加热精锻：将半成品d加热至600℃～990℃，压力为120-300t，且保温2-6min,对半成品d进行锻压以去除内应力，半成品d两侧面中部的凸弧面和凹弧面进一步成型，得到半成品e；e) Heating precision forging: heat the semi-finished product d to 600 ℃ ~ 990 ℃, the pressure is 120-300t, and keep it warm for 2-6 minutes, forging the semi-finished product d to remove internal stress, the convex arc surface and the concave surface in the middle of the two sides of the semi-finished product d The curved surface is further formed to obtain a semi-finished product e;
f)铣削击球面102，根据设计图纸要求，采用一模多穴夹具装置在方形且呈水平的卧式夹治具上，多个半成品e相应装卡在一模多穴夹治具上，通过数控机床对具有半成品e的凸弧面进行3D曲面铣削加工，并将击球面(102)铣削曲面度R为200-600，得半成品f；f) Milling the hitting surface 102, according to the requirements of the design drawings, using a multi-cavity clamp device on a square and horizontal horizontal clamping fixture, a plurality of semi-finished products e are correspondingly mounted on the multi-cavity clamping fixture, Carry out 3D curved surface milling processing to the convex arc surface with semi-finished product e by numerical control machine tool, and the milling surface degree R of the hitting surface (102) is 200-600, obtains semi-finished product f;
g)铣斜边104：根据设计图纸要求，通过数控机床对半成品f铣削击球面102下侧的斜边104，得半成品g；g) Milling the hypotenuse 104: According to the requirements of the design drawings, mill the hypotenuse 104 on the lower side of the ball hitting surface 102 through the CNC machine tool to obtain the semi-finished product g;
h)喷砂处理：向半成品g表面喷射54-90#的氧化铝砂，喷砂压力为3～6KG/m2，得半成品h；h) Sand blasting treatment: Spray 54-90# alumina sand on the surface of the semi-finished product g, and the sand blasting pressure is 3-6KG/m 2 to obtain the semi-finished product h;
i)打码：在半成品h的背面103打上标识，得到成品；i) Coding: marking on the back 103 of the semi-finished product h to obtain the finished product;
j)成品检验及包装,为了提高检验效率，可根据合格产品制作出相应的卡规和塞规，检验员通过卡规和塞规即可快速地检测成品是否合格。j) Finished product inspection and packaging. In order to improve the inspection efficiency, corresponding snapper gauges and plug gauges can be made according to qualified products. The inspector can quickly check whether the finished product is qualified through snapper gauges and plug gauges.
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| CN102989144A (en) * | 2012-12-26 | 2013-03-27 | 吴景霖 | Manufacturing method of golf head striking surface and structure of golf head striking surface |
| CN104175067A (en) * | 2014-07-16 | 2014-12-03 | 中山市长富五金制品有限公司 | A method of making a panel |
| US20150000367A1 (en) * | 2012-05-09 | 2015-01-01 | Acushnet Company | Method of manufacturing a striking face of a golf club head |
| CN105479120A (en) * | 2016-01-22 | 2016-04-13 | 吴景霖 | A processing technology of golf head hitting surface |
| CN105563050A (en) * | 2016-03-22 | 2016-05-11 | 中山鑫辉精密技术股份有限公司 | Processing technology of golf club push plate and fixture used in the technology |
| JP2016077487A (en) * | 2014-10-15 | 2016-05-16 | 株式会社本間ゴルフ | Golf club head manufacturing method and golf club head thereof |
| CN105643210A (en) * | 2016-01-22 | 2016-06-08 | 吴景霖 | A kind of golf head structure and its production process |
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2017
- 2017-12-28 CN CN201711464676.6A patent/CN108247291A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150000367A1 (en) * | 2012-05-09 | 2015-01-01 | Acushnet Company | Method of manufacturing a striking face of a golf club head |
| CN102989144A (en) * | 2012-12-26 | 2013-03-27 | 吴景霖 | Manufacturing method of golf head striking surface and structure of golf head striking surface |
| CN104175067A (en) * | 2014-07-16 | 2014-12-03 | 中山市长富五金制品有限公司 | A method of making a panel |
| JP2016077487A (en) * | 2014-10-15 | 2016-05-16 | 株式会社本間ゴルフ | Golf club head manufacturing method and golf club head thereof |
| CN105479120A (en) * | 2016-01-22 | 2016-04-13 | 吴景霖 | A processing technology of golf head hitting surface |
| CN105643210A (en) * | 2016-01-22 | 2016-06-08 | 吴景霖 | A kind of golf head structure and its production process |
| CN105563050A (en) * | 2016-03-22 | 2016-05-11 | 中山鑫辉精密技术股份有限公司 | Processing technology of golf club push plate and fixture used in the technology |
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