CN108248598B - System and method for failure control of in-wheel motor driven hybrid electric vehicle - Google Patents
System and method for failure control of in-wheel motor driven hybrid electric vehicle Download PDFInfo
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Abstract
本发明提供一种轮毂电机驱动混合动力汽车失效控制方法,先并联式失效故障趋势识别:根据不同的失效故障所对应的特征参数,选择多种报文信号对失效故障进行趋势识别或判定;具体包括电子踏板、动力电池‑高压管理系统、发动机‑发电机直连系统和分布式轮毂电机驱动系统故障识别;然后根据失效故障趋势识别结果,通过主动调整分布式轮毂电机驱动系统的控制策略进行失效故障预处理;最后按照严重程度对已发生的失效故障进行警告和报警两级分级,按级别分别处理。各系统之间的失效故障判断和处理为并联架构,相互之间协同工作,在保证整车行驶安全性的前提下能够主动调整分布式轮毂电机驱动系统的控制策略以保证车辆在面对失效故障时的行驶稳定性。
The invention provides a failure control method for a hub motor-driven hybrid electric vehicle. Firstly, parallel failure failure trend identification: according to the characteristic parameters corresponding to different failure failures, a variety of message signals are selected for trend identification or judgment of failure failures; specifically Including electronic pedals, power battery-high voltage management system, engine-generator direct connection system and distributed in-wheel motor drive system fault identification; then according to the failure fault trend identification results, the failure is eliminated by actively adjusting the control strategy of the distributed in-wheel motor drive system Fault pre-processing; finally, according to the severity, the failure faults that have occurred are classified into two levels of warning and alarm, and are dealt with according to the level. The fault judgment and processing among the various systems is a parallel structure, and they work together to actively adjust the control strategy of the distributed in-wheel motor drive system under the premise of ensuring the safety of the vehicle to ensure that the vehicle is in the face of failures. driving stability.
Description
技术领域technical field
本发明属于轮毂电机分布式驱动汽车控制技术领域,具体涉及一种轮毂电机驱动混合动力汽车失效控制系统及方法。The invention belongs to the technical field of hub motor distributed drive vehicle control, and in particular relates to a failure control system and method for a hub motor driven hybrid vehicle.
背景技术Background technique
如图1所示,轮毂电机驱动混合动力汽车失效控制系统主要由发动机-发电机直连系统、动力电池-高压管理系统、轮毂电机-轮毂电机控制器驱动系统、电子踏板系统、整车控制器组成,各个系统之间通过高压电缆进行能量传递、通过低压CAN线进行信息交互。与传统车辆相比,系统复杂程度大、各个系统状态信息庞杂,因此,如何主动判断失效故障发生的趋势、合理地进行整车冗余控制、设计出较好的控制系统架构是整车失效故障控制系统的关键技术之一。As shown in Figure 1, the failure control system of an in-wheel motor-driven hybrid electric vehicle is mainly composed of an engine-generator direct connection system, a power battery-high voltage management system, an in-wheel motor-in-wheel motor controller drive system, an electronic pedal system, and a vehicle controller. Composition, each system performs energy transfer through high-voltage cables, and performs information exchange through low-voltage CAN lines. Compared with traditional vehicles, the complexity of the system is high, and the state information of each system is complex. Therefore, how to actively judge the trend of failures, reasonably carry out redundant control of the whole vehicle, and design a better control system architecture is the key to the failure of the whole vehicle. One of the key technologies of the control system.
与集中式驱动电动汽车相比,分布式轮毂电机驱动汽车可以单独对各个车轮进行精确控制。一方面可以提高车辆在动力性、通过性、驱动防滑、车辆稳定性、整车效率优化方面的控制效果;另一方面,车辆其余系统失效故障的发生会直接对各个车轮的驱动状态、车辆行驶稳定性产生影响。因此,如何使各个系统的失效故障处理模块与轮毂电机驱动系统协调工作以保证车辆行驶稳定性与安全性是整车失效故障控制系统的难点之一。Compared with centralized drive electric vehicles, distributed in-wheel motor drive vehicles can precisely control each wheel individually. On the one hand, it can improve the control effect of the vehicle in terms of power, passability, drive anti-skid, vehicle stability, and vehicle efficiency optimization; Stability has an impact. Therefore, how to coordinate the failure processing modules of each system with the in-wheel motor drive system to ensure vehicle driving stability and safety is one of the difficulties in the vehicle failure control system.
同时,多个轮毂电机驱动系统的失效故障有多种组合状态,不同的组合状态需要采用不同的处理方法以保证在各种行驶工况下的行车安全性。因此,基于汽车动力学的轮毂电机驱动系统失效故障处理模块设计是整车失效故障控制系统的难点之一。At the same time, the failures of multiple in-wheel motor drive systems have multiple combination states, and different combination states require different processing methods to ensure driving safety under various driving conditions. Therefore, the design of the in-wheel motor drive system failure fault handling module based on vehicle dynamics is one of the difficulties in the vehicle failure fault control system.
发明内容Contents of the invention
本发明要解决的技术问题是:提供一种轮毂电机驱动混合动力汽车失效控制系统及方法,以保证车辆在面对失效故障时的行驶稳定性。The technical problem to be solved by the present invention is to provide a failure control system and method for an in-wheel motor-driven hybrid electric vehicle, so as to ensure the driving stability of the vehicle in the face of a failure.
本发明为解决上述技术问题所采取的技术方案为:一种轮毂电机驱动混合动力汽车失效控制方法,其特征在于:它包括以下步骤:The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a method for controlling the failure of an in-wheel motor-driven hybrid electric vehicle, which is characterized in that it includes the following steps:
S1、失效故障趋势识别:根据不同的失效故障所对应的特征参数,选择多种报文信号对失效故障进行趋势识别或判定;具体包括:S1. Failure trend identification: According to the characteristic parameters corresponding to different failures, select a variety of message signals to identify or determine the trend of failures; specifically include:
电子踏板失效故障识别:根据电子踏板的开度信号,对电子踏板系统已发生的失效故障进行逻辑判断与识别;Electronic pedal failure fault identification: According to the opening signal of the electronic pedal, logically judge and identify the failure faults that have occurred in the electronic pedal system;
动力电池-高压管理系统故障识别:根据高压管理系统反馈给整车控制器的能表征动力电池和整车高压安全系统失效故障的报文信息,对动力电池、车辆高压安全系统发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的动力电池、车辆高压安全系统失效故障的类型进行识别;Power battery-high voltage management system fault identification: According to the message information that the high voltage management system feeds back to the vehicle controller that can represent the failure of the power battery and the vehicle's high voltage safety system, the types of failures that occur in the power battery and the vehicle's high voltage safety system Identify failure trends and possibilities, and identify the types of power battery and vehicle high-voltage safety system failures that have occurred;
发动机-发电机直连系统故障识别:根据发电机、发动机反馈给整车控制器的能表征发电机和发动机失效故障的报文信息,结合发电机的母线电压、母线电流、发电机转速、发电机定子温度和发电机控制器温度,对发电机、发动机发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的发电机、发动机失效故障的类型进行识别;Fault identification of the engine-generator direct connection system: According to the message information that the generator and the engine feed back to the vehicle controller that can represent the failure of the generator and the engine, combined with the generator bus voltage, bus current, generator speed, power generation The generator stator temperature and the temperature of the generator controller are used to identify the failure trend of the generator and engine failure and the possibility of failure, and to identify the types of generator and engine failures that have occurred;
分布式轮毂电机驱动系统:根据轮毂电机驱动系统反馈给整车控制器的能表征各个轮毂电机驱动系统失效故障的报文信息,结合各轮毂电机的母线电压、母线电流、轮毂电机转速、轮毂电机定子温度和轮毂电机控制器温度,对各个轮毂电机驱动系统发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的各个轮毂电机驱动系统失效故障的类型进行识别;Distributed in-wheel motor drive system: According to the message information that can represent the failure of each in-wheel motor drive system fed back to the vehicle controller by the in-wheel motor drive system, combined with the bus voltage, bus current, in-wheel motor speed, in-wheel motor Stator temperature and in-wheel motor controller temperature, identify the failure trend of each in-wheel motor drive system failure type and possibility, and identify the types of in-wheel motor drive system failures that have occurred;
S2、失效故障预处理:根据失效故障趋势识别结果,通过主动调整分布式轮毂电机驱动系统的控制策略进行失效故障预处理;具体包括:S2. Failure pretreatment: According to the identification result of the failure trend, the failure pretreatment is carried out by actively adjusting the control strategy of the distributed in-wheel motor drive system; specifically includes:
动力电池-高压管理系统失效故障预处理:通过限制整车需求功率、控制声光报警装置来提示驾驶员,保证车辆安全减速;Power battery-high voltage management system failure fault pretreatment: by limiting the required power of the vehicle and controlling the sound and light alarm device to prompt the driver to ensure the safe deceleration of the vehicle;
发动机-发电机直连系统失效故障预处理:通过限制整车需求功率、控制声光报警装置来提示驾驶员,保证车辆安全减速;Engine-generator direct connection system failure fault pre-treatment: by limiting the required power of the vehicle and controlling the sound and light alarm device to remind the driver to ensure the safe deceleration of the vehicle;
分布式轮毂电机驱动系统失效故障预处理:计算车速、车身姿态信号,限制目标轮毂电机与同轴对侧轮毂电机的需求功率、控制声光报警装置来提示驾驶员,保证车辆安全减速;Distributed in-wheel motor drive system failure fault pre-processing: calculate vehicle speed, body attitude signal, limit the required power of the target in-wheel motor and coaxial opposite in-wheel motor, control the sound and light alarm device to prompt the driver, and ensure the safe deceleration of the vehicle;
S3、已发生的失效故障分级后处理:按照严重程度对已发生的失效故障进行警告和报警两级分级,按级别分别处理;具体包括:S3. Post-processing of grading failures that have occurred: According to the severity, the failures that have occurred are classified into two levels of warning and alarm, and are processed separately according to the level; specifically include:
电子踏板系统处理:当只有某一路电子踏板的开度信号有故障,则为警告,则采用一路正常的开度信号以传达驾驶员意图,并将发送给各个轮毂电机驱动系统的扭矩命令减半;若两路开度信号均有故障,则为报警,则限制所有轮毂电机驱动系统的输出功率,进入跛行模式;Electronic pedal system processing: When only one electronic pedal opening signal is faulty, it is a warning, and a normal opening signal is used to convey the driver's intention, and the torque command sent to each hub motor drive system is halved ; If the two opening signals are faulty, it will be an alarm, and then limit the output power of all hub motor drive systems and enter the limp mode;
动力电池-高压管理系统处理:警告,则动力电池自行限制充放电功率,限制所有轮毂电机驱动系统的输出功率,进入跛行模式;报警,则切断整车高压,车辆由驾驶员操作刹车踏板减速直至停车;Power battery-high voltage management system processing: warning, the power battery will limit the charging and discharging power by itself, limit the output power of all hub motor drive systems, and enter the limp mode; alarm, cut off the high voltage of the whole vehicle, and the vehicle will be decelerated by the driver operating the brake pedal until parking;
发动机-发电机直连系统处理:警告,则发动机-发电机系统自行限制输出功率,同时限制发送给各个轮毂电机驱动系统的扭矩命令;报警,则发动机-发电机直连系统进入卸载保护模式工作,发电机空转,限制所有轮毂电机驱动系统的输出功率,进入跛行模式;Engine-generator direct connection system processing: warning, the engine-generator system limits the output power by itself, and at the same time limits the torque command sent to each hub motor drive system; alarm, the engine-generator direct connection system enters the unloading protection mode to work , the generator is idling, limiting the output power of all hub motor drive systems, and entering limp mode;
分布式轮毂电机驱动系统处理:警告,则轮毂电机驱动系统自行限制输出功率,整车控制器同步限制目标轮毂电机驱动系统与同轴对侧轮毂电机驱动系统的力矩命令以避免附加横摆力矩的产生;报警,则轮毂电机驱动系统卸载空转,限制整车需求功率,车辆进入刹车优先模式,驾驶员通过转向助力、刹车助力系统安全停车。Distributed hub motor drive system processing: warning, then the hub motor drive system limits the output power by itself, and the vehicle controller synchronously limits the torque command of the target hub motor drive system and the coaxial opposite side hub motor drive system to avoid the additional yaw moment When an alarm is generated, the in-wheel motor drive system unloads and idles, limiting the required power of the vehicle, the vehicle enters the brake priority mode, and the driver parks safely through the power steering and brake power systems.
按上述方法,本方法还包括高压上电自检测:在高压上电环节对车辆各个系统是否存在失效故障进行检验,若存在失效故障或CAN线通信问题,则整车控制器判断高压上电不成功,无法行车。According to the above method, this method also includes high-voltage power-on self-inspection: during the high-voltage power-on link, it is checked whether there are failures in each system of the vehicle. If there is a failure or a CAN line communication problem, the vehicle controller determines that the high-voltage power-on Success, unable to drive.
按上述方法,所述的电子踏板的开度信号通过转角传感器采集,经过AD转换后通过均值滤波技术进行滤波,输出2路在行程内具有2倍比例关系的一高一低数字信号。According to the above method, the opening signal of the electronic pedal is collected by the rotation angle sensor, filtered by the average value filter technology after AD conversion, and 2 channels of one high and one low digital signals with a 2-fold proportional relationship within the stroke are output.
按上述方法,利用所述的一高一低数字信号,运用变化率限值诊断模块,将电子踏板系统的失效故障分成突变与停滞两种;According to the above method, using the one high and one low digital signal, using the rate-of-change limit diagnosis module, the failure fault of the electronic pedal system is divided into two types: sudden change and stagnation;
所述的变化率限值诊断模块具体按以下方式进行判断:若Pedal_H或Pedal_L两次采样数值不变且在2N次采样中发生次数超过N次或连续发生N次,则认为出现了电子踏板停滞故障;若Pedal_H或Pedal_L两次采样数值之差超过阈值且2N次采样中发生次数超过N次或连续发生N次,则认为出现了电子踏板突变故障;N为预设的采样次数。The rate-of-change limit diagnostic module specifically judges in the following manner: if the two sampling values of Pedal_H or Pedal_L remain unchanged and occur more than N times in 2N sampling times or occur continuously N times, then it is considered that there has been electronic pedal stagnation Fault; if the difference between the two sampling values of Pedal_H or Pedal_L exceeds the threshold and the number of occurrences in 2N samples exceeds N times or occurs continuously N times, it is considered that there is a sudden failure of the electronic pedal; N is the preset number of sampling times.
按上述方法,在进行电子踏板系统的失效故障的判断时,将一高一低数字信号存在的偶发性故障和短时干扰进行过滤,所述的偶发性故障和短时干扰为故障或数字信号干扰时间少于预定的秒数。According to the above method, when judging the failure of the electronic pedal system, the sporadic faults and short-term disturbances of the high and low digital signals are filtered, and the sporadic faults and short-term disturbances are faults or digital signals. Interference time is less than the predetermined number of seconds.
按上述方法,以高数字信号为准进行电子踏板系统的开度计算,低数字信号用于与高数字信号比较,进行数字信号合理性故障判断。According to the above method, the opening degree of the electronic pedal system is calculated based on the high digital signal, and the low digital signal is used to compare with the high digital signal to judge the rationality of the digital signal.
按上述方法,计算得到的电子踏板系统的开度,与预存的开度阈值进行比较,判断信号线路对地短路、对电源短路和开路的失效故障。According to the above method, the calculated opening of the electronic pedal system is compared with the pre-stored opening threshold, and the failure faults of the signal line short circuit to ground, short circuit to power supply and open circuit are judged.
按上述方法,所述的S3中,还按级别进行声光报警。According to the above method, in the S3, sound and light alarms are also performed according to levels.
一种轮毂电机驱动混合动力汽车失效控制系统,其特征在于:包括发电机控制器、发电机、动力电池-高压管理系统、整车控制器、电子踏板系统、轮毂电机、轮毂电机控制器和存储器;其中,A failure control system for a hub motor driven hybrid electric vehicle, characterized in that it includes a generator controller, a generator, a power battery-high voltage management system, a vehicle controller, an electronic pedal system, a hub motor, a hub motor controller and a memory ;in,
发电机的驱动信号输入端、状态反馈信号输出端分别与发电机控制器的驱动信号输出端、发电机状态反馈信号输入端连接,发电机控制器的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The drive signal input terminal and the state feedback signal output terminal of the generator are respectively connected with the drive signal output terminal and the generator state feedback signal input terminal of the generator controller, and the control signal input terminal and the state feedback signal output terminal of the generator controller are respectively Connect with the control signal output terminal and the state feedback signal input terminal of the vehicle controller;
动力电池-高压管理系统的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The control signal input terminal and the status feedback signal output terminal of the power battery-high voltage management system are respectively connected with the control signal output terminal and the status feedback signal input terminal of the vehicle controller;
电子踏板系统包括电子制动踏板和电子加速踏板,电子制动踏板和电子加速踏板分别通过转角传感器输出模拟开度信号,经过AD转换装置转变为数字信号,数字信号输出端与整车控制器的状态反馈信号输入端连接;The electronic pedal system includes an electronic brake pedal and an electronic accelerator pedal. The electronic brake pedal and the electronic accelerator pedal respectively output an analog opening signal through a rotation angle sensor, which is converted into a digital signal by an AD conversion device. The digital signal output terminal is connected with the vehicle controller. State feedback signal input connection;
轮毂电机的驱动信号输入端、状态反馈信号输出端分别与轮毂电机控制器的驱动信号输出端、轮毂电机状态反馈信号输入端连接,轮毂电机控制器的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The drive signal input end and the state feedback signal output end of the hub motor are respectively connected to the drive signal output end of the hub motor controller and the input end of the hub motor state feedback signal, and the control signal input end and the state feedback signal output end of the hub motor controller are respectively Connect with the control signal output terminal and the state feedback signal input terminal of the vehicle controller;
当四个轮毂电机处于驱动状态下,动力电池组与发电机协调配合,驱动负荷较低时,动力电池接收发电机多余的电能,驱动负荷较高时,动力电池与发电机一起向轮毂电机提供电能;When the four in-wheel motors are in the driving state, the power battery pack and the generator coordinate and cooperate. When the driving load is low, the power battery receives the excess electric energy of the generator. When the driving load is high, the power battery and the generator provide power to the in-wheel motor. electric energy;
发电机与发动机系统之间采用机械连接,发动机带动发电机发电;The generator and the engine system are mechanically connected, and the engine drives the generator to generate electricity;
存储器中存有控制器程序供整车控制器调用,从而完成所述的轮毂电机驱动混合动力汽车失效控制方法。A controller program is stored in the memory for calling by the vehicle controller, so as to complete the failure control method for the in-wheel motor-driven hybrid electric vehicle.
本发明的有益效果为:电子踏板、动力电池-高压管理系统、发动机-发电机直连系统、分布式轮毂电机驱动系统之间的失效故障判断和处理为并联架构,各自对即将发生和已经发生的失效故障进行判断,相互之间协同工作,在保证整车行驶安全性的前提下能够主动调整分布式轮毂电机驱动系统的控制策略以保证车辆在面对失效故障时的行驶稳定性,并且对已发生的失效故障进行分级处理。The beneficial effects of the present invention are: the failure judgment and processing among the electronic pedal, the power battery-high voltage management system, the engine-generator direct connection system, and the distributed in-wheel motor drive system are in a parallel structure, each of which is about to occur and has occurred Judging the failure of the vehicle and working together with each other, the control strategy of the distributed in-wheel motor drive system can be actively adjusted under the premise of ensuring the driving safety of the vehicle to ensure the driving stability of the vehicle in the face of a failure. The failures that have occurred are handled in a graded manner.
附图说明Description of drawings
图1为整车失效故障处理模块的并联结构图。Figure 1 is a parallel structure diagram of the failure processing module of the whole vehicle.
图2为电子踏板系统分级失效故障处理方法架构图。Fig. 2 is a framework diagram of a fault handling method for graded failures of the electronic pedal system.
图3为动力电池-高压管理系统分级失效故障处理方法架构图。Fig. 3 is a framework diagram of a fault handling method for graded failures of the power battery-high voltage management system.
图4为发动机-发电机直连系统分级失效故障处理方法架构图。Fig. 4 is a framework diagram of a fault handling method for graded failures of the engine-generator direct connection system.
图5为分布式轮毂电机驱动系统分级失效故障处理方法架构图。Fig. 5 is a framework diagram of a fault handling method for graded failures of a distributed in-wheel motor drive system.
具体实施方式Detailed ways
下面结合具体实例和附图对本发明做进一步说明。The present invention will be further described below in conjunction with specific examples and accompanying drawings.
本发明提供一种轮毂电机驱动混合动力汽车失效控制系统,如图1所示,包括发电机控制器、发电机、动力电池-高压管理系统、整车控制器、电子踏板系统、轮毂电机、轮毂电机控制器和存储器,互相之间通过CAN线进行通信或者通过高压电缆传递电能。其中,整车控制器起到了判断识别、调动其他系统协同工作的作用。其中,The present invention provides an in-wheel motor-driven hybrid vehicle failure control system, as shown in Figure 1, including a generator controller, a generator, a power battery-high voltage management system, a vehicle controller, an electronic pedal system, an in-wheel motor, and a wheel hub The motor controller and the memory communicate with each other through CAN lines or transmit electric energy through high-voltage cables. Among them, the vehicle controller plays the role of judging and identifying and mobilizing other systems to work together. in,
发电机的驱动信号输入端、状态反馈信号输出端分别与发电机控制器的驱动信号输出端、发电机状态反馈信号输入端连接,发电机控制器的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The drive signal input terminal and the state feedback signal output terminal of the generator are respectively connected with the drive signal output terminal and the generator state feedback signal input terminal of the generator controller, and the control signal input terminal and the state feedback signal output terminal of the generator controller are respectively Connect with the control signal output terminal and the state feedback signal input terminal of the vehicle controller;
动力电池-高压管理系统的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The control signal input terminal and the status feedback signal output terminal of the power battery-high voltage management system are respectively connected with the control signal output terminal and the status feedback signal input terminal of the vehicle controller;
电子踏板系统包括电子制动踏板和电子加速踏板,电子制动踏板和电子加速踏板分别通过转角传感器输出模拟开度信号,经过AD转换装置转变为数字信号,数字信号输出端与整车控制器的状态反馈信号输入端连接;The electronic pedal system includes an electronic brake pedal and an electronic accelerator pedal. The electronic brake pedal and the electronic accelerator pedal respectively output an analog opening signal through a rotation angle sensor, which is converted into a digital signal by an AD conversion device. The digital signal output terminal is connected with the vehicle controller. State feedback signal input connection;
轮毂电机的驱动信号输入端、状态反馈信号输出端分别与轮毂电机控制器的驱动信号输出端、轮毂电机状态反馈信号输入端连接,轮毂电机控制器的控制信号输入端、状态反馈信号输出端分别与整车控制器的控制信号输出端、状态反馈信号输入端连接;The drive signal input end and the state feedback signal output end of the hub motor are respectively connected to the drive signal output end of the hub motor controller and the input end of the hub motor state feedback signal, and the control signal input end and the state feedback signal output end of the hub motor controller are respectively Connect with the control signal output terminal and the state feedback signal input terminal of the vehicle controller;
当四个轮毂电机处于驱动状态下,动力电池组与发电机协调配合,驱动负荷较低时,动力电池接收发电机多余的电能,驱动负荷较高时,动力电池与发电机一起向轮毂电机提供电能;When the four in-wheel motors are in the driving state, the power battery pack and the generator coordinate and cooperate. When the driving load is low, the power battery receives the excess electric energy of the generator. When the driving load is high, the power battery and the generator provide power to the in-wheel motor. electric energy;
发电机与发动机系统之间采用机械连接,发动机带动发电机发电;The generator and the engine system are mechanically connected, and the engine drives the generator to generate electricity;
存储器中存有控制器程序供整车控制器调用,从而完成轮毂电机驱动混合动力汽车失效控制方法。A controller program is stored in the memory for calling by the vehicle controller, so as to complete the failure control method for the hybrid electric vehicle driven by the in-wheel motor.
所述的轮毂电机驱动混合动力汽车失效控制方法,它包括以下步骤:The described in-wheel motor drive hybrid electric vehicle failure control method, it comprises the following steps:
S1、失效故障趋势识别:根据不同的失效故障所对应的特征参数,选择多种报文信号对失效故障进行趋势识别或判定;具体包括:S1. Failure trend identification: According to the characteristic parameters corresponding to different failures, select a variety of message signals to identify or determine the trend of failures; specifically include:
电子踏板失效故障识别:根据电子踏板的开度信号,对电子踏板系统已发生的失效故障进行逻辑判断与识别。Electronic pedal failure fault identification: According to the opening signal of the electronic pedal, logically judge and identify the failure faults that have occurred in the electronic pedal system.
电子踏板工作时,踏板上装配的转角传感器会输出模拟信号,而模拟信号采集后难免有脉冲干扰,运用均值滤波技术对电子踏板输出的数字信号进行滤波,有效提高了数字信号的平滑度;同时将电子踏板的两路输出数字信号设定为高、低两路:Pedal_Input_H和Pedal_Input_L,两路信号在行程内具有2倍比例关系:Pedal_Input_H≈Pedal_Input_L*2,双通道设置与单通道设置相比容错率更高、故障识别效果更好。所述的失效故障包括数字信号突变故障、数字信号停滞故障、数字信号合理性故障、电子踏板线路对地短路故障、电子踏板线路对电源短路故障和电子踏板线路开路故障。When the electronic pedal is working, the rotation angle sensor assembled on the pedal will output an analog signal, and after the analog signal is collected, there will inevitably be pulse interference. The digital signal output by the electronic pedal is filtered by using the mean value filter technology, which effectively improves the smoothness of the digital signal; at the same time Set the two output digital signals of the electronic pedal as high and low: Pedal_Input_H and Pedal_Input_L, the two signals have a 2-fold proportional relationship within the stroke: Pedal_Input_H≈Pedal_Input_L*2, the dual-channel setting is fault-tolerant compared with the single-channel setting The rate is higher and the fault identification effect is better. The failure faults include digital signal mutation faults, digital signal stagnation faults, digital signal rationality faults, electronic pedal circuit short-circuit faults to ground, electronic pedal circuit short-circuit faults to power supply and electronic pedal circuit open circuit faults.
电子踏板的数字信号经过滤波后通过特定的分辨率进行解析,使加速、制动踏板输出的数字信号以百分比的形式表示踏板的实时开度、较好的反映驾驶员的意图,进而整车控制器根据行车模式(混合动力驱动/纯电动)计算动力系统的实时峰值输出功率并与电子加速踏板输出的踏板实时开度(百分比)相乘即得到整车控制器实时发送至轮毂电机驱动系统的功率请求,同时还有多种冗余控制在实时影响该功率请求,如驱动防滑控制、驱动力自适应控制、发电机加载控制、动力电池充放电功率自适应控制等。但是当电子踏板的转角传感器出现故障时,数字信号会出现失真的问题,整车无法响应驾驶员意图,甚至会严重影响整车的行驶安全性;针对上述情况,根据得到的经过滤波处理的电子踏板两路输出信号Pedal_Input_H、Pedal_Input_L,运用变化率限值诊断,将数字信号的失效故障分成突变与停滞两种。若Pedal_H或Pedal_L两次采样数值不变且在200次采样中发生次数超过预定的采样次数(例如100次)或连续发生预定的采样次数(例如100次),则认为出现了电子踏板停滞故障;若Pedal_H或Pedal_L两次采样数值之差超过阈值且预定的采样次数(例如200次)采样中发生次数超过一半或连续发生一半次数,则认为出现了电子踏板突变故障。The digital signal of the electronic pedal is filtered and analyzed with a specific resolution, so that the digital signal output by the acceleration and brake pedals can represent the real-time opening of the pedal in the form of a percentage, which can better reflect the driver's intention, and then control the entire vehicle. The controller calculates the real-time peak output power of the power system according to the driving mode (hybrid drive/pure electric drive) and multiplies it with the real-time pedal opening (percentage) output by the electronic accelerator pedal to obtain the real-time output power sent by the vehicle controller to the in-wheel motor drive system At the same time, there are a variety of redundant controls that affect the power request in real time, such as drive anti-skid control, drive force adaptive control, generator loading control, power battery charge and discharge power adaptive control, etc. However, when the corner sensor of the electronic pedal fails, the digital signal will be distorted, the vehicle cannot respond to the driver's intention, and even seriously affect the driving safety of the vehicle; in view of the above situation, according to the obtained electronic The two output signals of pedals, Pedal_Input_H and Pedal_Input_L, use the rate of change limit value diagnosis to divide the failure of digital signals into two types: sudden change and stagnation. If the value of the two samples of Pedal_H or Pedal_L remains unchanged and the number of occurrences exceeds the predetermined number of samples (for example, 100 times) in 200 samples, or the predetermined number of samples occurs continuously (for example, 100 times), it is considered that there is an electronic pedal stagnation fault; If the difference between the two sampling values of Pedal_H or Pedal_L exceeds the threshold and the number of occurrences in the predetermined number of samplings (for example, 200) exceeds half or half of the number of consecutive occurrences, it is considered that there is an electronic pedal mutation fault.
双通道信号存在偶发性故障和短时干扰,因而会短时、突然地触发电子踏板系统的失效故障分级处理模块,进而影响电子踏板系统对驾驶员意图识别的连续性,导致行驶平顺性受到极大的负面影响;针对上述情况,运用故障消抖技术,将双通道信号存在的偶发性故障或短时干扰进行有效过滤,避免了失效保护程序的短时触发。There are sporadic faults and short-term interference in the dual-channel signal, which will trigger the failure classification processing module of the electronic pedal system for a short time and suddenly, which will affect the continuity of the electronic pedal system's recognition of the driver's intentions, resulting in severe damage to the ride comfort. In view of the above situation, the fault debounce technology is used to effectively filter the occasional fault or short-term interference of the dual-channel signal, avoiding the short-term trigger of the fail-safe program.
根据得到的电子踏板两路输出信号中的高路信号Pedal_Input_H进行踏板开度计算,同时运用双通道比较方法,根据步骤2-1得到的电子踏板两路输出信号中的低路信号Pedal_Input_L实时监控高路数字信号是否存在合理性故障。Calculate the pedal opening according to the high signal Pedal_Input_H in the two output signals of the electronic pedal, and use the dual-channel comparison method to monitor the high in real time according to the low signal Pedal_Input_L in the two output signals of the electronic pedal obtained in step 2-1. Whether there is a reasonable fault in the digital signal of the channel.
根据得到的电子踏板两路输出信号,采用阈值诊断/极限值诊断方法,将滤波后的加速/制动踏板信号与预存在整车控制器中的阈值进行比较,可以有效诊断信号线路对地短路、对电源短路和开路等故障。According to the obtained two-way output signal of the electronic pedal, threshold value diagnosis/limit value diagnosis method is used to compare the filtered acceleration/brake pedal signal with the threshold value pre-stored in the vehicle controller, which can effectively diagnose the short circuit of the signal line to ground , Faults such as short circuit and open circuit of the power supply.
动力电池-高压管理系统故障识别:根据高压管理系统(BMS)反馈给整车控制器的能表征动力电池和整车高压安全系统失效故障的报文信息,对动力电池、车辆高压安全系统发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的动力电池、车辆高压安全系统失效故障的类型进行识别。Power battery-high voltage management system fault identification: According to the message information that can represent the failure of the power battery and the vehicle high voltage safety system fed back to the vehicle controller by the high voltage management system (BMS), the failure of the power battery and the vehicle high voltage safety system The types and possibilities of failures are identified for failure failure trends, and the types of failures of power batteries and vehicle high-voltage safety systems that have occurred are identified.
发动机-发电机直连系统故障识别:根据发电机、发动机反馈给整车控制器的能表征发电机和发动机失效故障的报文信息,结合发电机的母线电压、母线电流、发电机转速、发电机定子温度和发电机控制器温度,对发电机、发动机发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的发电机、发动机失效故障的类型进行识别。Fault identification of the engine-generator direct connection system: According to the message information that the generator and the engine feed back to the vehicle controller that can represent the failure of the generator and the engine, combined with the generator bus voltage, bus current, generator speed, power generation The generator stator temperature and the temperature of the generator controller are used to identify the failure trend of the generator and engine failure and the possibility of failure, and to identify the types of generator and engine failures that have occurred.
分布式轮毂电机驱动系统:根据轮毂电机驱动系统反馈给整车控制器的能表征各个轮毂电机驱动系统失效故障的报文信息,结合各轮毂电机的母线电压、母线电流、轮毂电机转速、轮毂电机定子温度和轮毂电机控制器温度,对各个轮毂电机驱动系统发生失效故障的类型和可能性进行失效故障趋势识别,并对已发生的各个轮毂电机驱动系统失效故障的类型进行识别。Distributed in-wheel motor drive system: According to the message information that can represent the failure of each in-wheel motor drive system fed back to the vehicle controller by the in-wheel motor drive system, combined with the bus voltage, bus current, in-wheel motor speed, in-wheel motor The temperature of the stator and the temperature of the hub motor controller are used to identify the failure trend of each hub motor drive system and the possibility of failure, and to identify the types of failures of each hub motor drive system that have occurred.
S2、失效故障预处理:根据失效故障趋势识别结果,通过主动调整分布式轮毂电机驱动系统的控制策略进行失效故障预处理;具体包括:S2. Failure pretreatment: According to the identification result of the failure trend, the failure pretreatment is carried out by actively adjusting the control strategy of the distributed in-wheel motor drive system; specifically includes:
动力电池-高压管理系统失效故障预处理:识别出动力电池有出现失效故障的趋势或整车高压系统有安全隐患后,整车控制器将油门踏板分辨率减半、控制声光报警装置,使驾驶员与动力电池-高压管理系统失效故障处理模块协同工作,在保证车辆安全减速的前提下,尽可能地将失效故障控制在未触发状态。Power battery-high voltage management system failure fault pre-processing: After identifying the power battery failure tendency or the vehicle high-voltage system has potential safety hazards, the vehicle controller will halve the resolution of the accelerator pedal and control the sound and light alarm device, so that The driver and the power battery-high voltage management system failure failure processing module work together to control the failure failure as far as possible in the non-triggered state on the premise of ensuring the safe deceleration of the vehicle.
发动机-发电机直连系统失效故障预处理:识别出发电机、发动机有出现失效故障的趋势后,整车控制器将油门踏板分辨率减半、控制声光报警装置,使驾驶员与发动机-发电机直连系统失效故障处理模块协同工作,在保证车辆安全减速的前提下,尽可能地将失效故障控制在未触发状态。Engine-generator direct connection system failure fault pre-processing: After identifying the generator and engine failure tendency, the vehicle controller will halve the resolution of the accelerator pedal and control the sound and light alarm device, so that the driver and the engine-generator The failure fault processing module of the machine direct connection system works together to control the failure fault in the untriggered state as much as possible on the premise of ensuring the safe deceleration of the vehicle.
分布式轮毂电机驱动系统失效故障预处理:识别出某个或多个轮毂电机-轮毂电机控制器系统有出现失效故障的趋势后,综合计算车速、车身姿态信号得到力矩命令调节量△T,在保证行驶稳定性的前提下,整车控制器根据△T同步降低发送至目标轮毂电机与同轴对侧轮毂电机的力矩命令、控制声光报警装置,使驾驶员与分布式轮毂电机驱动系统失效故障处理模块协同工作,在保证车辆安全减速的前提下,尽可能地将失效故障控制在未触发状态。Distributed in-wheel motor drive system failure fault pre-processing: After identifying one or more in-wheel motor-in-wheel motor controller systems with a tendency to fail, comprehensively calculate the vehicle speed and body attitude signals to obtain the torque command adjustment value △T. Under the premise of ensuring driving stability, the vehicle controller synchronously reduces the torque command sent to the target hub motor and the coaxial opposite hub motor according to △T, controls the sound and light alarm device, and makes the driver and the distributed hub motor drive system invalid The fault processing modules work together to control the failure fault as far as possible in the non-triggered state on the premise of ensuring the safe deceleration of the vehicle.
S3、已发生的失效故障分级后处理:按照严重程度对已发生的失效故障进行警告“warning”和报警“alarm”两级分级,按级别分别处理。当车辆有发生失效故障的趋势后,整车控制器将主动调整车辆需求功率并配合驾驶员减速操作使车辆安全减速,若车辆降速后,失效故障发生趋势未能得到有效遏制,车辆随后发生失效故障,各个并联工作模块开始进行失效故障的分级后处理。具体包括:S3. Classified post-processing of failed failures that have occurred: According to the severity, the failed failures that have occurred are classified into two levels of warning "warning" and alarm "alarm", and are processed according to the level. When the vehicle tends to fail, the vehicle controller will actively adjust the required power of the vehicle and cooperate with the driver's deceleration operation to safely decelerate the vehicle. Failure fault, each parallel working module starts to carry out the classification post-processing of failure fault. Specifically include:
电子踏板系统处理:当只有某一路电子踏板的开度信号有故障,则为警告,则采用一路正常的开度信号以传达驾驶员意图,并将发送给各个轮毂电机驱动系统的扭矩命令减半;若两路开度信号均有故障,则为报警,则限制所有轮毂电机驱动系统的输出功率,进入跛行模式。具体的,处理电子踏板系统“warning”预警故障:整车控制器采用一路正常的踏板信号以传达驾驶员意图,并将发送给各个轮毂电机驱动系统的扭矩命令减半,从而使车辆运行在相对安全的低功率状态,整车控制器触发“warning”报警信号。处理电子踏板系统“alarm”预警故障:整车控制器根据计算得到的慢速行驶阻力功率重度限制所有轮毂电机驱动系统的输出功率,将车辆最高车速限制在5km/h以内,即进入跛行模式,整车控制器触发“alarm”报警信号。Electronic pedal system processing: When only one electronic pedal opening signal is faulty, it is a warning, and a normal opening signal is used to convey the driver's intention, and the torque command sent to each hub motor drive system is halved ; If the two opening signals are faulty, it will be an alarm, and then limit the output power of all hub motor drive systems and enter the limp mode. Specifically, deal with the "warning" early warning failure of the electronic pedal system: the vehicle controller uses a normal pedal signal to convey the driver's intention, and halves the torque command sent to each hub motor drive system, so that the vehicle runs at a relative In a safe low power state, the vehicle controller triggers a "warning" alarm signal. Handle the early warning failure of the electronic pedal system "alarm": The vehicle controller severely restricts the output power of all hub motor drive systems based on the calculated slow-speed driving resistance power, and limits the maximum speed of the vehicle to within 5km/h, that is, enters the limp mode. The vehicle controller triggers an "alarm" alarm signal.
动力电池-高压管理系统处理:警告,则动力电池自行限制充放电功率,限制所有轮毂电机驱动系统的输出功率,进入跛行模式;报警,则切断整车高压,车辆由驾驶员操作刹车踏板减速直至停车。具体的,处理动力电池-高压管理系统“warning”预警故障:动力电池自行限制充放电功率,考虑到失效等级若继续升级,整车高压将被切断,失去刹车、转向助力,驾驶员无法安全操控车辆停车,因而整车控制器根据计算得到的慢速行驶阻力功率重度限制所有轮毂电机驱动系统的输出功率,将车辆最高车速限制在5km/h以内,即进入跛行模式,同时触发“warning”信号。处理动力电池-高压管理系统“alarm”预警故障:动力电池-高压系统切断整车高压,车辆由驾驶员操作刹车踏板减速直至停车,同时触发“alarm”信号。Power battery-high voltage management system processing: warning, the power battery will limit the charging and discharging power by itself, limit the output power of all hub motor drive systems, and enter the limp mode; alarm, cut off the high voltage of the whole vehicle, and the vehicle will be decelerated by the driver operating the brake pedal until parking. Specifically, deal with the "warning" early warning failure of the power battery-high voltage management system: the power battery limits the charging and discharging power by itself. Considering that if the failure level continues to upgrade, the high voltage of the vehicle will be cut off, the brakes and steering power will be lost, and the driver will not be able to control it safely. The vehicle stops, so the vehicle controller severely restricts the output power of all in-wheel motor drive systems according to the calculated slow-speed driving resistance power, and limits the vehicle's maximum speed within 5km/h, that is, it enters the limp mode and triggers the "warning" signal at the same time . Deal with the "alarm" early warning failure of the power battery-high voltage management system: the power battery-high voltage system cuts off the high voltage of the vehicle, the driver operates the brake pedal to decelerate the vehicle until it stops, and the "alarm" signal is triggered at the same time.
发动机-发电机直连系统处理:警告,则发动机-发电机系统自行限制输出功率,同时限制发送给各个轮毂电机驱动系统的扭矩命令;报警,则发动机-发电机直连系统进入卸载保护模式工作,发电机空转,限制所有轮毂电机驱动系统的输出功率,进入跛行模式。具体的,处理发动机-发电机直连系统“warning”预警故障:发动机-发电机系统自行限制输出功率,同时整车控制器根据计算得到的中速行驶阻力功率限制所有轮毂电机驱动系统的输出功率,将车辆最高车速限制在30km/h以内,即限制发送给各个轮毂电机驱动系统的扭矩命令并触发“warning”预警信号。处理发动机-发电机直连系统“alarm”报警故障:发动机-发电机直连系统进入卸载保护模式工作,发电机空转,以防止发电机系统发生不可逆的损坏,整车控制器根据计算得到的慢速行驶阻力功率重度限制所有轮毂电机驱动系统的输出功率,将车辆最高车速限制在5km/h以内,即纯电跛行模式,同时触发“alarm”信号。Engine-generator direct connection system processing: warning, the engine-generator system limits the output power by itself, and at the same time limits the torque command sent to each hub motor drive system; alarm, the engine-generator direct connection system enters the unloading protection mode to work , the generator idles, limiting the output power of all hub motor drive systems, and entering limp mode. Specifically, deal with the "warning" early warning failure of the engine-generator direct connection system: the engine-generator system limits the output power by itself, and at the same time, the vehicle controller limits the output power of all in-wheel motor drive systems according to the calculated medium-speed driving resistance power , to limit the maximum speed of the vehicle within 30km/h, that is, to limit the torque command sent to each hub motor drive system and trigger the "warning" early warning signal. Deal with the "alarm" alarm failure of the engine-generator direct connection system: the engine-generator direct connection system enters the unloading protection mode to work, and the generator is idling to prevent irreversible damage to the generator system. The high-speed driving resistance power severely limits the output power of all in-wheel motor drive systems, and limits the vehicle's maximum speed within 5km/h, that is, the pure electric limp mode, and triggers the "alarm" signal at the same time.
分布式轮毂电机驱动系统处理:警告,则轮毂电机驱动系统自行限制输出功率,整车控制器同步限制目标轮毂电机驱动系统与同轴对侧轮毂电机驱动系统的力矩命令以避免附加横摆力矩的产生;报警,则轮毂电机驱动系统卸载空转,限制整车需求功率,车辆进入刹车优先模式,驾驶员通过转向助力、刹车助力系统安全停车。具体的,处理分布式轮毂电机驱动系统“warning”预警故障:轮毂电机驱动系统自行限制输出功率,整车控制器同步限制目标轮毂电机驱动系统与同轴对侧轮毂电机驱动系统的力矩命令以避免附加横摆力矩的产生,同时触发“warning”信号。处理分布式轮毂电机驱动系统“alarm”报警故障:轮毂电机驱动系统卸载空转,为防止轮毂电机系统发生不可逆的损坏,并保证车辆的行驶稳定性,将整车需求功率降为零,车辆进入刹车优先模式,驾驶员通过转向助力、刹车助力系统安全停车,同时触发“alarm”信号。Distributed hub motor drive system processing: warning, then the hub motor drive system limits the output power by itself, and the vehicle controller synchronously limits the torque command of the target hub motor drive system and the coaxial opposite side hub motor drive system to avoid the additional yaw moment When an alarm is generated, the in-wheel motor drive system unloads and idles, limiting the required power of the vehicle, the vehicle enters the brake priority mode, and the driver parks safely through the power steering and brake power systems. Specifically, deal with the "warning" early warning fault of the distributed hub motor drive system: the hub motor drive system limits the output power by itself, and the vehicle controller synchronously limits the torque commands of the target hub motor drive system and the coaxial opposite side hub motor drive system to avoid The generation of additional yaw moment triggers the "warning" signal at the same time. Handle the "alarm" alarm fault of the distributed hub motor drive system: the hub motor drive system is unloaded and idling. In order to prevent irreversible damage to the hub motor system and ensure the driving stability of the vehicle, the required power of the vehicle is reduced to zero, and the vehicle enters the brake In priority mode, the driver parks safely through the power steering and brake power systems, and at the same time triggers the "alarm" signal.
本方法还包括高压上电自检测:在高压上电环节对车辆各个系统是否存在失效故障进行检验,若存在失效故障或CAN线通信问题,则整车控制器判断高压上电不成功,无法行车。The method also includes high-voltage power-on self-inspection: during the high-voltage power-on link, it is checked whether each system of the vehicle has a failure fault. If there is a failure fault or a CAN line communication problem, the vehicle controller judges that the high-voltage power-on is unsuccessful and cannot drive. .
本发明的整车失效故障处理模块不仅仅适用于图1所示的串联式混合动力轮毂电机分布式驱动汽车,采用电动轮分布式驱动的新能源车辆均可以运用本发明对整车失效故障进行识别与处理,保证高度电动化的分布式驱动车辆在上电、行驶过程中安全应对高压驱动部件、高压储能部件以及电动化附件发生的失效故障。The failure processing module of the whole vehicle of the present invention is not only applicable to the distributed drive vehicle of the serial hybrid in-wheel motor shown in Fig. Identify and process to ensure that highly electrified distributed drive vehicles safely respond to failures of high-voltage drive components, high-voltage energy storage components, and electrified accessories during power-on and driving.
以上实施例仅用于说明本发明的设计思想和特点,其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施,本发明的保护范围不限于上述实施例。所以,凡依据本发明所揭示的原理、设计思路所作的等同变化或修饰,均在本发明的保护范围之内。The above embodiments are only used to illustrate the design concept and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. The protection scope of the present invention is not limited to the above embodiments. Therefore, all equivalent changes or modifications based on the principles and design ideas disclosed in the present invention are within the protection scope of the present invention.
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