CN108405427A - Cleaning equipment and cleaning method between a kind of the first and second support plate of steam generator - Google Patents
Cleaning equipment and cleaning method between a kind of the first and second support plate of steam generator Download PDFInfo
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- CN108405427A CN108405427A CN201810213046.XA CN201810213046A CN108405427A CN 108405427 A CN108405427 A CN 108405427A CN 201810213046 A CN201810213046 A CN 201810213046A CN 108405427 A CN108405427 A CN 108405427A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims abstract description 23
- 210000000078 claw Anatomy 0.000 claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000012546 transfer Methods 0.000 claims abstract description 38
- 238000009434 installation Methods 0.000 claims description 36
- 239000007921 spray Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2230/00—Other cleaning aspects applicable to all B08B range
- B08B2230/01—Cleaning with steam
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- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明公开了一种蒸汽发生器第一和第二支撑板间清洗设备及清洗方法,清洗设备包括本体、设置在本体两侧的一对前支撑爪、一对后支撑爪、用于驱动前支撑爪和/或后支撑爪的驱动机构、用于与水源连通的枪头、用于带动枪头转动的旋转机构及设置在本体上方的盖板;清洗设备工作于蒸汽发生器的第一支撑板上方,用于清洗两侧的传热管间区域,两前支撑爪和两后支撑爪均向外扩撑在各自对应的传热管上,枪头中的水流喷射至相邻的传热管的管间区域,通过旋转枪头实现第一和第二支撑板间管间区域的清洗。本发明解决了在现有蒸汽发生器结构下将清洗设备安装到第一支撑板上方并顺利收回的难题,清洗设备既满足清洗要求,又消除射流反作用力影响,稳定性高。
The invention discloses a cleaning device and a cleaning method between the first and second support plates of a steam generator. The cleaning device includes a body, a pair of front supporting claws and a pair of rear supporting claws arranged on both sides of the The driving mechanism of the supporting claw and/or the rear supporting claw, the gun head used to communicate with the water source, the rotating mechanism used to drive the gun head to rotate, and the cover plate arranged above the body; the cleaning equipment works on the first support of the steam generator Above the plate, it is used to clean the area between the heat transfer tubes on both sides. The two front support claws and the two rear support claws are both expanded outwards on the corresponding heat transfer tubes, and the water in the gun head is sprayed to the adjacent heat transfer tubes. For the inter-tube area of the tube, the cleaning of the inter-tube area between the first and second support plates is realized by rotating the gun head. The invention solves the problem of installing the cleaning equipment above the first support plate under the structure of the existing steam generator and retracts it smoothly. The cleaning equipment not only meets the cleaning requirements, but also eliminates the influence of jet flow reaction force, and has high stability.
Description
技术领域technical field
本发明涉及蒸汽发生器领域,尤其涉及一种蒸汽发生器第一和第二支撑板间清洗设备及清洗方法。The invention relates to the field of steam generators, in particular to a cleaning device and cleaning method between the first and second support plates of the steam generator.
背景技术Background technique
蒸汽发生器是利用燃料或其他能源的热能把水加热成为热水或蒸汽的机械设备。由于其内部结构限制和复杂性,长期以来蒸汽发生器只进行蒸汽发生器二次侧管板管间区域清洗工作;近年来又发展了分流板和第一支撑板间的清洗技术;截止目前,尚无法进行第一与第二支撑板之间区域的清洗工作,而该区域通过涡流信号表征出存有较多的沉积泥渣,有必要定期进行清除。A steam generator is a mechanical device that uses heat energy from fuel or other energy sources to heat water into hot water or steam. Due to the limitation and complexity of its internal structure, the steam generator has only been cleaned for the area between the tube plate and the secondary side of the steam generator for a long time; in recent years, the cleaning technology between the splitter plate and the first support plate has been developed; so far, It is not yet possible to clean the area between the first and second support plates, and this area is characterized by eddy current signals with more sedimentary sludge, which needs to be cleaned regularly.
发明内容Contents of the invention
鉴于以上内容,有必要提供一种蒸汽发生器第一和第二支撑板间清洗设备及清洗方法,本发明的技术方案如下:In view of the above, it is necessary to provide a cleaning device and a cleaning method between the first and second support plates of the steam generator. The technical solution of the present invention is as follows:
一方面,本发明提供了一种蒸汽发生器第一和第二支撑板间清洗设备,所述清洗设备包括本体、设置在本体前部两侧的一对前支撑爪、设置在本体后部两侧的一对后支撑爪、用于驱动前支撑爪和/或后支撑爪的驱动机构、用于管间清洗并与水源连通的枪头、用于带动所述枪头转动的旋转机构及设置在本体上方的盖板;In one aspect, the present invention provides a cleaning device between the first and second support plates of a steam generator. The cleaning device includes a body, a pair of front supporting claws arranged on both sides of the front of the body, and two front claws arranged on the rear of the body. A pair of rear support claws on the side, a driving mechanism for driving the front support claws and/or rear support claws, a gun head for cleaning between pipes and connected to a water source, a rotating mechanism and settings for driving the gun head to rotate a cover plate above the body;
所述清洗设备工作于蒸汽发生器的第一支撑板上方,用于清洗两侧的传热管间区域,两个前支撑爪和两个后支撑爪均向外扩撑在各自对应的传热管上,所述枪头喷嘴中的水流喷射至相邻的传热管的管间区域,通过旋转枪头实现第一和第二支撑板间管间区域的全部清洗。The cleaning equipment works above the first support plate of the steam generator, and is used to clean the area between the heat transfer tubes on both sides. On the tube, the water flow in the gun head nozzle is sprayed to the inter-tube area of adjacent heat transfer tubes, and the entire inter-tube area between the first and second support plates can be cleaned by rotating the gun head.
进一步地,所述清洗设备还包括摄像模组,用于监控水流的喷射区域信息、前支撑爪和/或后支撑爪与传热管的对齐状态信息,及/或本体的前视状态信息。Further, the cleaning device further includes a camera module for monitoring the spraying area information of the water flow, the alignment status information of the front support claw and/or the rear support claw and the heat transfer tube, and/or the front view status information of the main body.
进一步地,所述摄像模组包括第一摄像头、第二摄像头及第三摄像头,所述第一摄像头用于监控水流的喷射区域信息,所述第二摄像头用于监控前支撑爪和/或后支撑爪与传热管的对齐信息,所述第三摄像头用于监控本体的前视状态信息。Further, the camera module includes a first camera, a second camera and a third camera, the first camera is used to monitor the spray area information of the water flow, and the second camera is used to monitor the front support claw and/or the rear The alignment information of the support claws and the heat transfer tubes, and the third camera is used to monitor the front-view status information of the body.
进一步地,所述驱动机构为步进气缸,所述清洗设备还包括与所述驱动机构固定连接的连接板,所述前支撑爪和后支撑爪一种设置在所述步进气缸上,另一种设置在所述连接板上。Further, the driving mechanism is a stepping cylinder, and the cleaning device also includes a connecting plate fixedly connected with the driving mechanism, one of the front supporting claw and the rear supporting claw is arranged on the stepping cylinder, and the other One is arranged on the connection board.
进一步地,所述清洗设备还包括高压旋转头和轴承座,所述枪头的一端与轴承座连接,另一端与高压旋转头连接,所述枪头用于喷射水流的喷嘴设置在枪头的中部。Further, the cleaning equipment also includes a high-pressure rotary head and a bearing seat, one end of the gun head is connected to the bearing seat, and the other end is connected to the high-pressure rotary head, and the nozzle of the gun head for spraying water is arranged on the top of the gun head. middle part.
进一步地,所述枪头通过高压管与水源连通,所述高压管为柔性管,所述高压管通过所述高压旋转头与枪头连通。Further, the gun head communicates with the water source through a high-pressure tube, the high-pressure tube is a flexible tube, and the high-pressure tube communicates with the gun head through the high-pressure rotating head.
另一方面,本发明提供了一种用于安装或回收如上所述的清洗设备的安装工具,包括L型结构的把手和立柱,所述立柱为空心结构,其内部设置有升降杆,所述升降杆上部设有用于供清洗设备线束穿过的线孔,所述升降杆下部与牵引绳的一端连接,所述牵引绳的另一端伸出立柱,并通过导向轮向把手方向延伸。In another aspect, the present invention provides an installation tool for installing or recovering the cleaning equipment as described above, which includes a handle and a column with an L-shaped structure, the column is a hollow structure, and a lifting rod is arranged inside it. The upper part of the lifting rod is provided with a wire hole for the wire harness of the cleaning equipment to pass through, and the lower part of the lifting rod is connected to one end of the traction rope, and the other end of the traction rope extends out of the column and extends toward the handle through the guide wheel.
进一步地,所述安装工具还包括设置在蒸汽发生器手孔处的线束驱动机构,所述线束驱动机构用于根据清洗设备的步进情况随动控制清洗设备上的线束进出所述蒸汽发生器;Further, the installation tool also includes a wire harness driving mechanism arranged at the hand hole of the steam generator, and the wire harness driving mechanism is used to control the wire harness on the cleaning equipment to enter and exit the steam generator according to the stepping conditions of the cleaning equipment. ;
或者,所述线束驱动机构上还包括固定锁紧环,所述固定锁紧环用于将把手固定在蒸汽发生器外部。Alternatively, the wire harness driving mechanism further includes a fixing locking ring, and the fixing locking ring is used for fixing the handle on the outside of the steam generator.
再一方面,本发明提供了一种基于上述的清洗设备及安装工具的蒸汽发生器第一和第二支撑板间清洗方法,包括:In another aspect, the present invention provides a method for cleaning between the first and second support plates of the steam generator based on the above-mentioned cleaning equipment and installation tool, including:
将清洗设备上的高压管和线束的一端穿过安装工具的升降杆上的线孔;Pass one end of the high-pressure pipe and wire harness on the cleaning device through the wire hole on the lifting rod of the installation tool;
将清洗设备和安装工具的立柱从手孔放入蒸汽发生器内部;Put the column of cleaning equipment and installation tools into the steam generator through the hand hole;
同时拉动安装工具的牵引绳和所述高压管的另一端,使清洗设备上升至第一支撑板上方;Simultaneously pull the traction rope of the installation tool and the other end of the high-pressure pipe to make the cleaning equipment rise above the first support plate;
向开口槽方向倾斜升降杆,同时将高压管的所述另一端向手孔内移动,使清洗设备平铺在第一支撑板上;Tilt the lifting rod toward the direction of the opening slot, and at the same time move the other end of the high-pressure pipe into the hand hole, so that the cleaning equipment is laid flat on the first support plate;
打开前支撑爪和后支撑爪,使其分别扩撑在对应的传热管上;Open the front support claw and the rear support claw so that they are respectively expanded and supported on the corresponding heat transfer tubes;
打开水路、气路和旋转机构,使喷射的水流对传热管间区域进行清洗。Open the water circuit, the air circuit and the rotating mechanism, so that the sprayed water can clean the area between the heat transfer tubes.
进一步地,在对一个传热管间区域清洗完成后,还包括:Further, after cleaning the area between a heat transfer tube, it also includes:
关断水路、气路和旋转机构;Shut off the water circuit, air circuit and rotating mechanism;
前支撑爪闭合,步进气缸推出一个管间距后,前支撑爪打开;The front support claws are closed, and after the stepping cylinder pushes out a tube distance, the front support claws are opened;
后支撑爪闭合,步进气缸缩回一个管间距,使后支撑爪前进一个管间距并打开;The rear support claw is closed, and the stepping cylinder is retracted by one tube spacing, so that the rear support claw advances one tube spacing and opens;
打开水路、气路和旋转机构,对下一个传热管间区域进行清洗。Open the water circuit, air circuit and rotating mechanism to clean the area between the next heat transfer tubes.
本发明具有下列优点:The present invention has the following advantages:
a.清洗设备配合压力泵和高压柔性水管,满足清洗要求;a. The cleaning equipment cooperates with the pressure pump and the high-pressure flexible water pipe to meet the cleaning requirements;
b.传热管间区域清洗时依靠前和后支撑爪同时扩撑在传热管上,消除了射流反作用力影响,提高在清洗过程中的设备稳定性。b. When cleaning the area between the heat transfer tubes, rely on the front and rear support claws to expand and support the heat transfer tubes at the same time, eliminating the influence of the jet reaction force and improving the stability of the equipment during the cleaning process.
附图说明Description of drawings
图1是本发明实施例提供的蒸汽发生器第一和第二支撑板间清洗设备的结构示意图;Fig. 1 is a schematic structural view of cleaning equipment between the first and second support plates of a steam generator provided by an embodiment of the present invention;
图2是本发明实施例提供的传热管间清洗设备的的俯视图;Fig. 2 is a top view of the cleaning equipment between heat transfer tubes provided by the embodiment of the present invention;
图3是图2中传热管间清洗设备的A-A方向剖视图;Fig. 3 is the sectional view of the A-A direction of the cleaning equipment between the heat transfer tubes in Fig. 2;
图4是图2中传热管间清洗设备的前视图;Fig. 4 is the front view of the cleaning equipment between the heat transfer tubes in Fig. 2;
图5是本发明实施例提供的清洗设备的安装工具的结构示意图;5 is a schematic structural view of an installation tool for cleaning equipment provided by an embodiment of the present invention;
图6是本发明实施例提供的清洗设备通过安装工具在蒸汽发生器上的安装示例图;Fig. 6 is an example diagram of the installation of the cleaning equipment provided by the embodiment of the present invention on the steam generator through the installation tool;
图7是本发明实施例提供的蒸汽发生器第一支撑板的俯视图;Fig. 7 is a top view of the first support plate of the steam generator provided by the embodiment of the present invention;
图8是图7中第一支撑板的局部放大图;Figure 8 is a partial enlarged view of the first support plate in Figure 7;
图9是图6中线束驱动机构的独立结构示意图;Fig. 9 is a schematic diagram of the independent structure of the wire harness drive mechanism in Fig. 6;
图10是本发明实施例提供的管间清洗设备的清洗方法流程图;Fig. 10 is a flow chart of the cleaning method of the inter-pipe cleaning equipment provided by the embodiment of the present invention;
图11是清洗设备在清洗完一个管间后步进控制的方法流程图。Fig. 11 is a flow chart of the method for step-by-step control of the cleaning equipment after cleaning a tube.
其中,附图标记为:11-第一支撑板,12-传热管,13-手孔,14-分流板,15-第二支撑板,16-开口槽,17-围板,20-本体,21-前支撑爪,22-后支撑爪,23-驱动机构,24-枪头,25-旋转机构,26-盖板,27-第一摄像头,28-第二摄像头,29-第三摄像头,30-连接板,31-高压旋转头,32-轴承座,33-喷嘴,34-射流槽,41-把手,42-立柱,43-升降杆,44-线孔,45-牵引绳,46-导向轮,47-钢丝收放固定器,5-线束驱动机构,51-固定锁紧环,52-安装法兰,53-驱动机构,54-线束,55-高压管。Wherein, reference numerals are: 11-the first support plate, 12-heat transfer tube, 13-hand hole, 14-distributor plate, 15-second support plate, 16-open slot, 17-shroud, 20-body , 21-front support claw, 22-rear support claw, 23-drive mechanism, 24-gun head, 25-rotation mechanism, 26-cover plate, 27-first camera, 28-second camera, 29-third camera , 30-connecting plate, 31-high pressure rotating head, 32-bearing seat, 33-nozzle, 34-jet groove, 41-handle, 42-column, 43-lifting rod, 44-line hole, 45-traction rope, 46 -guide wheel, 47-steel wire retractable fixer, 5-wiring harness driving mechanism, 51-fixed locking ring, 52-installation flange, 53-driving mechanism, 54-wiring harness, 55-high pressure pipe.
具体实施方式Detailed ways
以下结合说明书附图及具体实施例进一步说明本发明的技术方案。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明实施例提供的蒸汽发生器第一和第二支撑板间清洗设备,可以方便的安装在第一支撑板上并实现回收,通过气动步进和枪头旋转的方式实现该区域逐管间的高压清洗,能够有效抵消射流反作用力,设备稳定性高,具有较大的市场前景。The cleaning equipment between the first and second support plates of the steam generator provided by the embodiment of the present invention can be conveniently installed on the first support plate to achieve recovery, and realize the pipe-by-pipe cleaning in this area by means of pneumatic stepping and gun head rotation. The high-pressure cleaning can effectively offset the jet reaction force, the equipment has high stability, and has a great market prospect.
实施例Example
柔性清洗设备(因蒸汽发生器结构特征,清洗设备需要接上柔性高压水管,称为柔性清洗设备)的设计开发的难点首先在于如何在现有的蒸汽发生器结构下将清洗设备安装到第一支撑板上方,并能顺利收回;其次在于清洗设备的集成小型化设计,满足清洗的功能要求,还要考虑到清洗时设备的稳定性,如何消除射流反作用力。The difficulty in the design and development of flexible cleaning equipment (due to the structural characteristics of the steam generator, the cleaning equipment needs to be connected to flexible high-pressure water pipes, called flexible cleaning equipment) is how to install the cleaning equipment in the first place under the existing steam generator structure. It is above the support plate and can be retracted smoothly; the second is the integrated miniaturization design of the cleaning equipment to meet the functional requirements of cleaning, and also consider the stability of the equipment during cleaning and how to eliminate the jet reaction force.
在本发明的一个实施例中,提供了一种蒸汽发生器第一和第二支撑板间清洗设备,如图1-4所示,所述清洗设备包括本体20、设置在本体20前部两侧的一对前支撑爪21、设置在本体20后部两侧的一对后支撑爪22、用于驱动前支撑爪21和/或后支撑爪22的驱动机构23、用于管间清洗并与水源连通的枪头24、用于带动所述枪头24转动的旋转机构25及设置在本体20上方的盖板26。两个前支撑爪21和两个后支撑爪22均向外扩撑在各自对应的传热管12上,所述枪头24中的水流喷射至相邻的传热管12的管间区域,同时在所述的旋转机构25的作用下实现第一和第二支撑板间区域的清洗,所述旋转机构25的控制系统采用分布式PLC系统。In one embodiment of the present invention, a cleaning device between the first and second support plates of the steam generator is provided. As shown in FIGS. 1-4 , the cleaning device includes a body 20 and two A pair of front support claws 21 on the side, a pair of rear support claws 22 arranged on both sides of the rear of the body 20, a driving mechanism 23 for driving the front support claws 21 and/or rear support claws 22, used for cleaning between tubes and A gun head 24 communicating with the water source, a rotating mechanism 25 for driving the gun head 24 to rotate, and a cover plate 26 arranged above the body 20 . The two front supporting claws 21 and the two rear supporting claws 22 are all expanded outwards on the corresponding heat transfer tubes 12, and the water flow in the gun head 24 is sprayed to the inter-tube area of the adjacent heat transfer tubes 12, At the same time, the cleaning of the area between the first and second support plates is realized under the action of the rotating mechanism 25, and the control system of the rotating mechanism 25 adopts a distributed PLC system.
所述清洗设备工作于蒸汽发生器的第一支撑板11上方,用于清洗第一支撑板11与第二支撑板15之间的传热管管间区域,如图6所示,清洗设备先由手孔13处进入蒸汽发生器的分流板14上,然后通过安装工具的提升作用,将其上升至第一支撑板11上方,参见图7和图8可以看出,所述第一支撑板11边缘设置有开口槽16,即所述清洗设备穿过所述开口槽16到达第一支撑板11的上方。所述盖板26主要作用避免安装或收回过程中,枪头24等内部零部件与第一支撑板11的开口槽16卡涩,保证顺利完成安装或收回设备,同时盖板26上设置有射流槽34,所述射流槽34用于为枪头24的水流向外喷射提供空间。The cleaning equipment works above the first support plate 11 of the steam generator, and is used to clean the area between the heat transfer tubes between the first support plate 11 and the second support plate 15. As shown in Figure 6, the cleaning equipment first Enter the diverter plate 14 of the steam generator through the hand hole 13, and then lift it to the top of the first support plate 11 through the lifting action of the installation tool. Referring to FIGS. 7 and 8, it can be seen that the first support plate An open slot 16 is provided on the edge of the first support plate 11 , that is, the cleaning equipment passes through the open slot 16 to reach above the first support plate 11 . The main function of the cover plate 26 is to prevent the internal parts such as the gun head 24 from being jammed with the opening groove 16 of the first support plate 11 during the installation or retraction process, so as to ensure the smooth completion of the installation or retraction of the equipment, and the cover plate 26 is provided with a jet Groove 34, the jet groove 34 is used to provide space for the water flow of the gun head 24 to spray outward.
所述驱动机构23为步进气缸,所述清洗设备还包括与所述驱动机构23固定连接的连接板30,所述前支撑爪21和后支撑爪22中的一种设置在所述步进气缸上,另一种设置在所述连接板30上,在本实施例的附图中,所示前支撑爪21设置在步进气缸上,后支撑爪22设置在连接板30上。The driving mechanism 23 is a step cylinder, and the cleaning device also includes a connecting plate 30 fixedly connected to the driving mechanism 23, and one of the front supporting claws 21 and the rear supporting claws 22 is arranged on the stepping On the cylinder, the other is arranged on the connecting plate 30 , in the drawings of this embodiment, the front supporting claw 21 shown is arranged on the step cylinder, and the rear supporting claw 22 is arranged on the connecting plate 30 .
清洗设备是实现第一支撑板上方柔性清洗的核心部件,可以满足清洗时步进、旋转、管间对中、稳定性和参数匹配等功能要求。设计的清洗设备可以满足上述要求;为保证清洗设备能够顺利的安装到第一支撑板11上方,结合第一支撑板11的开口槽16的尺寸,设计相应的宽度和厚度,保证清洗设备能够顺利穿过所述开口槽16。其中,所述前支撑爪21为两个,后支撑爪22为两个,如图2所示,前支撑爪21或后支撑爪22均由定制的双向气缸和支撑爪(气爪手指)组成,其中双向气缸为单作用弹簧复位式,避免气源异常情况下能够闭合气缸进而实现设备的顺利取出;气爪手指槽面与传热管外径相切,为避免张开接触时传热管表面受损,材料选用聚醚醚酮。安装或回收时,前后支撑爪均保持闭合状态,清洗过程中,两气爪手指张开撑在两侧传热管上,抵消射流反作用力对设备稳定性产生的影响。步进气缸实现设备的前进或后退,用来清洗不同的管间;气缸行程为相邻管中心距,采用机械限位的方法保证步进的精度及射流的对中性。步进过程如下,当后支撑爪22打开,前支撑爪21闭合,步进气缸推出一个管间距,前支撑爪21也随之前进一个管间距;此时,前支撑爪21打开,后支撑爪22闭合,步进气缸缩回一个管间距,后支撑爪22也随之前进一个管间距;如此完成管间前进,后退原理相同。The cleaning equipment is the core component to realize the flexible cleaning above the first support plate, which can meet the functional requirements of stepping, rotating, centering between tubes, stability and parameter matching during cleaning. The designed cleaning equipment can meet the above requirements; in order to ensure that the cleaning equipment can be smoothly installed above the first support plate 11, in combination with the size of the opening groove 16 of the first support plate 11, the corresponding width and thickness are designed to ensure that the cleaning equipment can be installed smoothly. through the open slot 16 . Wherein, there are two front supporting claws 21 and two rear supporting claws 22. As shown in Figure 2, the front supporting claws 21 or the rear supporting claws 22 are all made up of customized two-way cylinders and supporting claws (air claw fingers) , in which the two-way cylinder is a single-acting spring return type, which can prevent the cylinder from being closed when the air source is abnormal, so as to realize the smooth removal of the equipment; The surface is damaged, and the material is polyetheretherketone. When installing or recovering, the front and rear support claws remain closed. During the cleaning process, the fingers of the two air claws are opened to support the heat transfer tubes on both sides to offset the impact of the jet reaction force on the stability of the equipment. The stepping cylinder realizes the forward or backward of the equipment, and is used to clean different tubes; the stroke of the cylinder is the center-to-center distance of adjacent tubes, and the method of mechanical limit is adopted to ensure the accuracy of stepping and the centering of the jet. The stepping process is as follows, when the rear support claw 22 is opened, the front support claw 21 is closed, the stepping cylinder pushes out a pipe distance, and the front support claw 21 also advances a pipe distance; at this time, the front support claw 21 is opened, and the rear support claw 22 closed, the stepping air cylinder retracts a pipe spacing, and the rear support claw 22 also advances a pipe spacing thereupon; thus completing the advancement between the pipes, the retreat principle is the same.
优选地,所述清洗设备还包括高压旋转头31和轴承座32,所述枪头24的一端与轴承座32连接,另一端与高压旋转头31连接,所述枪头24用于喷射水流的喷嘴33设置在枪头24的中部,优选设置两个喷嘴33,如图3和图4所示,对应地,所述盖板26上设置有两个射流槽34,所述喷嘴33设置在所述射流槽34处,两个喷嘴33间距设置为一个相邻管中心距。枪头24一端安装在高压旋转头31、一端安装在轴承座32上,所述旋转机构25优选为伺服电机,所述伺服电机驱动枪头24旋转,旋转角度可由控制系统设定;三个摄像头分别用来观察水射流入射管间状态、管间对中状态和前视状态,其中管间对中状态用来监视气缸的步进和支撑爪对传热管的支撑状态,前视用来辅助设备的安装和收回,具体包括第一摄像头27、第二摄像头28及第三摄像头29,所述第一摄像头27用于监控水流的喷射区域信息,所述第二摄像头28用于监控前支撑爪21和/或后支撑爪22与传热管12的对齐信息,所述第三摄像头29用于监控本体20的前视状态信息。Preferably, the cleaning device also includes a high-pressure rotating head 31 and a bearing seat 32, one end of the gun head 24 is connected to the bearing seat 32, and the other end is connected to the high-pressure rotating head 31, and the gun head 24 is used for spraying water. The nozzle 33 is arranged in the middle of the gun head 24, preferably two nozzles 33 are provided, as shown in Figure 3 and Figure 4, correspondingly, the cover plate 26 is provided with two jet grooves 34, and the nozzle 33 is arranged on the At the jet slot 34, the distance between the two nozzles 33 is set as the distance between the centers of adjacent tubes. One end of the gun head 24 is installed on the high-pressure rotary head 31, and the other end is installed on the bearing seat 32. The rotating mechanism 25 is preferably a servo motor, and the servo motor drives the gun head 24 to rotate, and the rotation angle can be set by the control system; three cameras They are respectively used to observe the state of the water jet inflowing between the tubes, the centering state between the tubes and the front-view state. The installation and withdrawal of the equipment specifically include a first camera 27, a second camera 28 and a third camera 29, the first camera 27 is used to monitor the spray area information of the water flow, and the second camera 28 is used to monitor the front support claw 21 and/or the alignment information of the rear support claw 22 and the heat transfer tube 12 , the third camera 29 is used to monitor the front view status information of the main body 20 .
优选地,所述枪头24通过高压管与水源连通,考虑到高压管需要转两个90°弯,所述高压管为柔性管,所述高压管通过所述高压旋转头31与枪头24连通。所述柔性管在高压泵和喷嘴的联合作用下,可满足高压清洗流量需求。Preferably, the gun head 24 communicates with the water source through a high-pressure pipe. Considering that the high-pressure pipe needs to turn two 90° bends, the high-pressure pipe is a flexible pipe, and the high-pressure pipe passes through the high-pressure rotating head 31 and the gun head 24. connected. Under the joint action of the high-pressure pump and the nozzle, the flexible pipe can meet the high-pressure cleaning flow requirement.
在本发明的另一个实施例中,提供了一种用于安装或回收如上所述的清洗设备的安装工具,安装工具是用来将清洗设备放置在第一支撑板上方进行清洗并在清洗结束后将设备回收,是实施第一支撑板柔性清洗的必要前提条件。考虑到蒸汽发生器内部空间条件,它由把手端、立柱端两大部分组成,两者间通过快速接口进行连接,把手端包含钢丝收放固定器;立柱端由立柱、升降杆、导向轮和钢丝等组成,如图5所示,所述安装工具包括把手41和立柱42,所述把手41和立柱42形成L型结构,所述立柱42为空心结构,其内部设置有升降杆43,所述升降杆43上部设有用于供清洗设备线束穿过的线孔44,所述升降杆43下部与牵引绳45的一端连接,所述牵引绳45的另一端伸出立柱42,并通过导向轮46向把手41方向延伸,所述牵引绳45优选为钢丝绳,所述把手41远离立柱42的一端端部设有钢丝收放固定器47(安装时通过手动拉动钢丝绳,在安装完毕后清洗阶段,通过钢丝收放固定器47对安装工具的钢丝绳进行固定)。In another embodiment of the present invention, there is provided an installation tool for installing or reclaiming the cleaning equipment as described above, the installation tool is used to place the cleaning equipment on the first support plate for cleaning and when the cleaning is finished Finally, recycling the equipment is a necessary prerequisite for the flexible cleaning of the first support plate. Considering the internal space conditions of the steam generator, it consists of two parts, the handle end and the column end, which are connected by a quick interface. The handle end contains a steel wire retractable fixer; As shown in Figure 5, the installation tool includes a handle 41 and a column 42, the handle 41 and the column 42 form an L-shaped structure, the column 42 is a hollow structure, and a lifting rod 43 is arranged inside it. The upper part of the lifting rod 43 is provided with a wire hole 44 for the wiring harness of the cleaning equipment to pass through. The lower part of the lifting rod 43 is connected to one end of the traction rope 45, and the other end of the traction rope 45 extends out of the column 42 and passes through the guide wheel. 46 extends toward the handle 41 direction, and the traction rope 45 is preferably a steel wire rope, and the end of the handle 41 away from the column 42 is provided with a steel wire retractable fixer 47 (by manually pulling the steel wire rope during installation, after the installation is completed, the cleaning stage, The steel wire rope of installation tool is fixed by steel wire retractable fixer 47).
所述清洗设备在蒸汽发生器内的安装结构如图6所示,升降杆43通过手动收放钢丝实现在立柱42内腔里的上下运动,柔性清洗设备的高压水管和线束穿过线孔44;通过拉动水管和线束将清洗设备升至升降杆43下端极限位置,此时设备牵拉端刚好位于第一支撑板11下表面处,通过拉动钢丝将升降杆43升起,进而将清洗设备下部升至第一支撑板11上方,此时可通过前视摄像头来判断,并将钢丝通过钢丝收放固定器47进行固定限位。此时,将安装工具整体向里推,使立柱42向内倾斜接触第一支撑板11的开口槽16,随后松开或稍向前推高压管或线束使设备放在第一支撑板11上方。The installation structure of the cleaning equipment in the steam generator is shown in Figure 6. The lifting rod 43 moves up and down in the inner cavity of the column 42 by manually retracting the steel wire, and the high-pressure water pipe and wiring harness of the flexible cleaning equipment pass through the wire hole 44 ; By pulling the water pipe and wiring harness, the cleaning equipment will be raised to the limit position of the lower end of the lifting rod 43. At this time, the pulling end of the equipment is just at the lower surface of the first support plate 11, and the lifting rod 43 will be raised by pulling the steel wire, and then the lower part of the cleaning device will be lifted. Rise to the top of the first support plate 11, at this time it can be judged by the front-view camera, and the steel wire is fixed and limited by the steel wire retractable fixer 47. At this time, push the installation tool inward as a whole, so that the column 42 is inclined inward to contact the opening groove 16 of the first support plate 11, and then loosen or slightly push the high-pressure pipe or wire harness forward to place the device on the first support plate 11 .
由于高压管或线束从手孔到第一支撑板11上方需要转两个直角弯,加之高压管有一定的刚性,为了能够减小设备步进阻力,在手孔上安装线束驱动机构5,能够根据设备的步进情况随动控制线束54和高压管55进出蒸汽发生器,如图6和图9所示。它主要由固定锁紧环51、安装法兰52、驱动机构53等组成,其中固定锁紧环51用于限位固定安装工具的把手41;安装法兰52通过螺栓(图中未示出)安装在手孔法兰面上,驱动机构53通过旋转电机驱动三组滚轮实现线束54和高压管55的进出。Since the high-pressure pipe or wire harness needs to turn two right-angle bends from the hand hole to the top of the first support plate 11, and the high-pressure pipe has a certain rigidity, in order to reduce the stepping resistance of the equipment, the wire harness driving mechanism 5 is installed on the hand hole, which can Follow-up control wire harness 54 and high-pressure pipe 55 enter and exit the steam generator according to the stepping situation of the equipment, as shown in Fig. 6 and Fig. 9 . It is mainly composed of a fixed locking ring 51, a mounting flange 52, a driving mechanism 53, etc., wherein the fixed locking ring 51 is used to limit and fix the handle 41 of the installation tool; the mounting flange 52 is passed through a bolt (not shown in the figure) Installed on the flange surface of the hand hole, the driving mechanism 53 drives three sets of rollers through the rotating motor to realize the entry and exit of the wire harness 54 and the high-pressure pipe 55 .
在本发明的另一个实施例中,提供了一种基于上述清洗设备及安装工具的蒸汽发生器第一和第二支撑板间清洗方法,参见图10,所述方法包括以下流程:In another embodiment of the present invention, a method for cleaning between the first and second support plates of the steam generator based on the above-mentioned cleaning equipment and installation tools is provided. Referring to FIG. 10 , the method includes the following process:
S1、将清洗设备上的高压管55和线束54的一端穿过安装工具的升降杆上的线孔。S1. Pass the high-pressure pipe 55 on the cleaning device and one end of the wire harness 54 through the wire hole on the lifting rod of the installation tool.
S2、将清洗设备和安装工具的立柱从手孔放入蒸汽发生器内部。S2. Put the column of the cleaning equipment and the installation tool into the steam generator through the hand hole.
具体地,将本体20放在分流板14(如图6所示)上方,将安装工具斜向上插入到围板17内部,此时升降杆43处于最下部位置。Specifically, the body 20 is placed above the splitter plate 14 (as shown in FIG. 6 ), and the installation tool is inserted obliquely upwards into the enclosure 17 , and the lifting rod 43 is at the lowest position at this time.
S3、同时拉动安装工具的牵引绳和所述高压管的另一端,使清洗设备上升至第一支撑板上方。S3. Simultaneously pull the traction rope of the installation tool and the other end of the high-pressure pipe to raise the cleaning device above the first support plate.
竖直安装工具,并安装把手端,回拉使立柱贴近围板17,拉动钢丝升起升降杆43,清洗设备也随之升起直至超过第一支撑板11上表面,如图6所示。Install the tool vertically, and install the handle end, pull back to make the column close to the coaming board 17, pull the steel wire to raise the lifting rod 43, and the cleaning equipment will also rise thereupon until exceeding the upper surface of the first support plate 11, as shown in Figure 6.
所述第一支撑板的形状如图7和图8所示,整体为一个圆形板,在直径两侧分别设有一个缺口状的开口槽16,供清洗设备从第一支撑板11下方向上吊起,穿过所述开口槽16到达第一支撑板11上方。The shape of the first support plate is shown in Figure 7 and Figure 8, and it is a circular plate as a whole, and a notch-shaped opening groove 16 is respectively provided on both sides of the diameter, for the cleaning equipment to move from the first support plate 11 to the bottom. Lift up, pass through the opening slot 16 and reach above the first support plate 11.
S4、下降升降杆,同时将高压管的所述另一端向手孔内移动,使清洗设备平铺在第一支撑板上。S4. Lower the lifting rod, and at the same time move the other end of the high-pressure pipe into the hand hole, so that the cleaning equipment is laid flat on the first support plate.
上抬安装工具把手端,使第一支撑板高度处的升降杆斜贴在第一支撑板的开口槽16端部;下降升降杆的同时向手孔里送高压管,使清洗设备平铺在第一支撑板上方。Lift up the handle end of the installation tool, so that the lifting rod at the height of the first supporting plate is obliquely attached to the end of the opening groove 16 of the first supporting plate; while lowering the lifting rod, send the high-pressure pipe to the hand hole, so that the cleaning equipment is flat on the above the first support plate.
S5、打开前支撑爪和后支撑爪,使其分别扩撑在对应的传热管上。S5. Open the front supporting claw and the rear supporting claw so that they are expanded and supported on the corresponding heat transfer tubes respectively.
根据对中摄像头的视频信号进行微调,打开前后两对支撑爪使两侧支撑爪撑在传热管上,支撑爪撑在传热管的过程中清洗设备也会产生一个微调整,达到安装到位的状态,同时通过三个摄像头的视频信号进行确认。Fine-tune according to the video signal of the centering camera, open the front and rear two pairs of supporting claws so that the supporting claws on both sides are supported on the heat transfer tube, and the cleaning equipment will also be slightly adjusted during the process of supporting the supporting claws on the heat transfer tube to achieve the installation in place The status of the camera is confirmed by the video signals of the three cameras at the same time.
S6、打开水路、气路和旋转机构,使喷射的水流对传热管间区域进行清洗。S6. Open the water path, the air path and the rotating mechanism, so that the sprayed water flow can clean the area between the heat transfer tubes.
进一步地,在对一个传热管间区域清洗完成后,还包括步进控制,参见图11,所述方法包括以下流程:Further, after cleaning the area between a heat transfer tube, step control is also included, see Figure 11, the method includes the following process:
S71、关断水路、气路和旋转机构;S71, shut off the water circuit, the air circuit and the rotating mechanism;
S72、前支撑爪闭合,步进气缸推出一个管间距后,前支撑爪打开;S72. The front support claw is closed, and after the stepping cylinder pushes out a pipe distance, the front support claw is opened;
S73、后支撑爪闭合,步进气缸缩回一个管间距,使后支撑爪前进一个管间距并打开;S73. The rear support claw is closed, and the stepping cylinder is retracted by one pipe distance, so that the rear support claw is advanced by one pipe distance and opened;
S74、打开水路、气路和旋转机构,对下一个传热管间区域进行清洗,直至清洗完所有管间区域。S74. Open the water circuit, the air circuit and the rotating mechanism, and clean the area between the next heat transfer tubes until all the areas between the tubes are cleaned.
清洗结束后,按上述过程逆序回收清洗设备。After cleaning, recover the cleaning equipment in reverse order of the above process.
本发明的传热管间清洗设备可实现第一至第二支撑板间区域的水力清洗功能;考虑到高压软管的布置长度和其内径偏小的特点,压损较大,建议采用半段式清洗,即从两侧手孔分别安装设备进行清洗,在此不再赘述。The cleaning equipment between the heat transfer tubes of the present invention can realize the hydraulic cleaning function of the area between the first and second support plates; considering the arrangement length of the high-pressure hose and the characteristics of its small inner diameter and large pressure loss, it is recommended to use a half-section Type cleaning, that is, installing equipment from the hand holes on both sides for cleaning, which will not be repeated here.
以上所述仅为本发明的优选实施例,并非因此限制其专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not limit the scope of its patents. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings is directly or indirectly used in other related technical fields. All are included in the scope of patent protection of the present invention in the same way.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111059524A (en) * | 2019-12-30 | 2020-04-24 | 中核武汉核电运行技术股份有限公司 | Hydraulic flushing device for pollution discharge cavity of collecting pipe of horizontal steam generator |
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Application publication date: 20180817 |