CN108411074B - A kind of manufacturing method of quenched homogeneous target - Google Patents
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
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- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
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Abstract
本发明涉及冶金及压力加工领域,公开了一种调质均质靶板的制造方法,该方法包括将钢锭依次进行压机锻制、退火处理、机械加工处理和调质处理,退火处理采用包括如下过程的步骤进行:将压机锻制后得到的靶板以升温至第一温度,并在该第一温度下保持2~4h;将靶板升温至第二温度,并在该第二温度下保持4~6h;将靶板降至第三温度,并在该第三温度下保持5~7h;将靶板升温至第四温度,并在该第四温度下保持25~35h;将靶板降温至350~450℃,然后降温至200℃以下。由本发明的上述方法制造得到的调质均质靶板的平面组织均匀、硬度均匀且性能的各向异性小。The invention relates to the field of metallurgy and pressure processing, and discloses a method for manufacturing a quenched and tempered homogeneous target plate. The method includes sequentially performing press forging, annealing treatment, mechanical processing and quenching and tempering treatment on a steel ingot, and the annealing treatment adopts the following steps: The steps of the following process are carried out: the target plate obtained after forging by the press is heated to the first temperature, and kept at the first temperature for 2 to 4 hours; the target plate is heated to the second temperature, and at the second temperature Keep the target plate for 4-6 hours; lower the target plate to the third temperature and keep it at the third temperature for 5-7 hours; raise the target plate to the fourth temperature and keep it at the fourth temperature for 25-35 hours; The plate is cooled to 350-450°C, and then cooled to below 200°C. The quenched and tempered homogeneous target plate produced by the above method of the present invention has uniform planar structure, uniform hardness and small performance anisotropy.
Description
技术领域technical field
本发明涉及冶金及压力加工领域,具体地,涉及一种调质均质靶板的制造方法。The invention relates to the fields of metallurgy and pressure processing, in particular to a method for manufacturing a tempered and homogeneous target plate.
背景技术Background technique
靶板在动能弹撞击下的侵彻和贯穿问题,数百年来一直备受人们的关注,各国学者对该问题进行了大量的研究。所谓侵彻是指弹丸未完全穿透但已进入靶体中,即造成弹丸嵌入并形成弹坑。所谓贯穿是指弹丸完全穿透了靶体。The problem of penetration and penetration of the target plate under the impact of kinetic energy projectiles has attracted people's attention for hundreds of years, and scholars from various countries have done a lot of research on this problem. The so-called penetration means that the projectile has not completely penetrated but has entered the target body, which causes the projectile to embed and form a crater. The so-called penetration means that the projectile completely penetrates the target body.
均质靶板通常用于测试穿甲弹穿透能力,根据这一使用条件就要求均质靶板整个平面组织均匀,硬度均匀,性能的各向异性小。靶板尺寸一般规格通常在10~250mm*1200~1500mm*1500~1800mm(厚*宽*长),这种靶板一般由连铸坯加大型热轧板轧机生产。300mm以上厚度均质靶板,由于连铸坯尺寸的限制,导致轧机生产轧制比不足,无法满足标准要求。Homogeneous target plates are usually used to test the penetrating ability of armor-piercing projectiles. According to this use condition, it is required that the homogeneous target plate has uniform structure, uniform hardness, and small anisotropy in performance. The general specification of the target plate size is usually 10-250mm*1200-1500mm*1500-1800mm (thickness*width*length). This kind of target plate is generally produced by continuous casting slabs and large-scale hot rolling mills. Homogeneous target plates with a thickness of more than 300mm, due to the limitation of the size of the continuous casting slab, the production rolling ratio of the rolling mill is insufficient and cannot meet the standard requirements.
调质是靶板制造的关键过程,传统的靶板调质方法一般采用油或水加油双液淬火,对于大于300mm厚度靶板,油冷降温速度偏慢,靶板心部组织不均匀,且硬度不足。水加油双液冷却操作繁琐,温度和时间很难掌握,切容易开裂。无法保证最终产品断口形貌。影响穿甲弹穿透能力的准确测试。Quenching and tempering is the key process of target plate manufacturing. The traditional target plate quenching and tempering method generally uses oil or water and double liquid quenching. For a target plate with a thickness greater than 300mm, the cooling rate of oil cooling is slow, and the core structure of the target plate is not uniform. Insufficient hardness. The operation of water refueling dual liquid cooling is cumbersome, the temperature and time are difficult to control, and the cutting is easy to crack. Final product fracture morphology cannot be guaranteed. An accurate test of the penetrating capabilities of armor-piercing projectiles.
因此,如何通过控制各环节工艺参数,获得厚度尺寸不受限制的各向异性小、靶心不受拉应力影响、靶板整个平面组织均匀、硬度均匀、有效防止开裂变形的靶板,成为当前穿甲弹穿透能力测试领域一个亟待解决的问题。Therefore, how to obtain a target plate with unlimited thickness, small anisotropy, unaffected by tensile stress, uniform structure and uniform hardness of the entire target plate, and effective prevention of cracking and deformation by controlling the process parameters of each link has become the current armor-piercing projectile. An urgent problem to be solved in the field of penetration testing.
发明内容Contents of the invention
本发明的目的是提供一种能够获得平面组织均匀、硬度均匀、性能的各向异性小的靶板的制造方法。The object of the present invention is to provide a manufacturing method capable of obtaining a target plate with uniform planar structure, uniform hardness, and small performance anisotropy.
为了实现上述目的,本发明提供一种调质均质靶板的制造方法,该方法包括将钢锭依次进行压机锻制、退火处理、机械加工处理和调质处理,其中,所述退火处理采用包括如下过程的步骤进行:In order to achieve the above object, the present invention provides a method for manufacturing a quenched and tempered homogeneous target plate. The method includes sequentially performing press forging, annealing treatment, machining treatment and quenching and tempering treatment on the steel ingot, wherein the annealing treatment adopts Include steps in the following process:
(1)将压机锻制后得到的靶板以≤80℃/h的第一升温速率升温至650~750℃的第一温度,并在该第一温度下保持2~4h;(1) Heating the target plate obtained after forging by the press to a first temperature of 650-750°C at a first heating rate of ≤80°C/h, and keeping it at the first temperature for 2-4h;
(2)将经步骤(1)后的靶板以≤100℃/h的第二升温速率升温至820~920℃的第二温度,并在该第二温度下保持4~6h;(2) heating the target plate after step (1) to a second temperature of 820-920°C at a second heating rate of ≤100°C/h, and keeping it at the second temperature for 4-6h;
(3)将经步骤(2)后的靶板的温度降至350~400℃的第三温度,并在该第三温度下保持5~7h;(3) Lowering the temperature of the target plate after step (2) to a third temperature of 350-400° C., and keeping it at the third temperature for 5-7 hours;
(4)将经步骤(3)后的靶板升温至630~730℃的第四温度,并在该第四温度下保持25~35h;以及(4) heating the target plate after step (3) to a fourth temperature of 630-730° C., and keeping it at the fourth temperature for 25-35 hours; and
(5)将经步骤(4)后的靶板以≤30℃/h的第一降温速率降温至350~450℃,然后以低于所述第一降温速率的第二降温速率降温至200℃以下。(5) Cool down the target plate after step (4) to 350-450°C at a first cooling rate of ≤30°C/h, and then cool down to 200°C at a second cooling rate lower than the first cooling rate the following.
由本发明的上述方法制造得到的调质均质靶板的平面组织均匀、硬度均匀且性能的各向异性小。The quenched and tempered homogeneous target plate produced by the above method of the present invention has uniform planar structure, uniform hardness and small performance anisotropy.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.
本发明提供了一种调质均质靶板的制造方法,该方法包括将钢锭依次进行压机锻制、退火处理、机械加工处理和调质处理,其中,所述退火处理采用包括如下过程的步骤进行:The invention provides a method for manufacturing a quenched and tempered homogeneous target plate. The method includes sequentially performing press forging, annealing treatment, mechanical processing and quenching and tempering treatment on a steel ingot, wherein the annealing treatment adopts the following process: Steps to proceed:
(1)将压机锻制后得到的靶板以≤80℃/h的第一升温速率升温至650~750℃的第一温度,并在该第一温度下保持2~4h;(1) Heating the target plate obtained after forging by the press to a first temperature of 650-750°C at a first heating rate of ≤80°C/h, and keeping it at the first temperature for 2-4h;
(2)将经步骤(1)后的靶板以≤100℃/h的第二升温速率升温至820~920℃的第二温度,并在该第二温度下保持4~6h;(2) heating the target plate after step (1) to a second temperature of 820-920°C at a second heating rate of ≤100°C/h, and keeping it at the second temperature for 4-6h;
(3)将经步骤(2)后的靶板的温度降至350~400℃的第三温度,并在该第三温度下保持5~7h;(3) Lowering the temperature of the target plate after step (2) to a third temperature of 350-400° C., and keeping it at the third temperature for 5-7 hours;
(4)将经步骤(3)后的靶板升温至630~730℃的第四温度,并在该第四温度下保持25~35h;以及(4) heating the target plate after step (3) to a fourth temperature of 630-730° C., and keeping it at the fourth temperature for 25-35 hours; and
(5)将经步骤(4)后的靶板以≤30℃/h的第一降温速率降温至350~450℃,然后以低于所述第一降温速率的第二降温速率降温至200℃以下。(5) Cool down the target plate after step (4) to 350-450°C at a first cooling rate of ≤30°C/h, and then cool down to 200°C at a second cooling rate lower than the first cooling rate the following.
优选地,在步骤(1)中,所述第一温度为680~720℃。更优选地,在步骤(1)中,所述第一升温速率为50~80℃/h。Preferably, in step (1), the first temperature is 680-720°C. More preferably, in step (1), the first heating rate is 50-80° C./h.
优选地,在步骤(2)中,所述第二温度为850~890℃。更优选地,在步骤(2)中,所述第二升温速率为70~100℃/h,且所述第二升温速率大于所述第一升温速率。Preferably, in step (2), the second temperature is 850-890°C. More preferably, in step (2), the second temperature increase rate is 70-100° C./h, and the second temperature increase rate is greater than the first temperature increase rate.
优选地,在步骤(4)中,所述第四温度为660~700℃。Preferably, in step (4), the fourth temperature is 660-700°C.
优选地,在步骤(5)中,所述第一降温速率为15~30℃/h。Preferably, in step (5), the first cooling rate is 15-30° C./h.
优选地,在步骤(5)中,所述第二降温速率为≤15℃/h。更优选地,所述第二降温速率为8~15℃/h。Preferably, in step (5), the second cooling rate is ≤15°C/h. More preferably, the second cooling rate is 8-15°C/h.
根据本发明的一种优选的具体实施方式,本发明提供了一种调质均质靶板的制造方法,该方法包括将钢锭依次进行压机锻制、退火处理、机械加工处理和调质处理,其中,所述退火处理采用包括如下过程的步骤进行:According to a preferred specific embodiment of the present invention, the present invention provides a method for manufacturing a quenched and tempered homogeneous target plate, the method includes sequentially performing press forging, annealing treatment, machining treatment and quenching and tempering treatment on the steel ingot , wherein, the annealing treatment is carried out using steps comprising the following process:
(1)将压机锻制后得到的靶板以50~80℃/h的第一升温速率升温至680~720℃的第一温度,并在该第一温度下保持2~4h;(1) Heating the target plate obtained after forging by the press to a first temperature of 680-720°C at a first heating rate of 50-80°C/h, and keeping it at the first temperature for 2-4h;
(2)将经步骤(1)后的靶板以70~100℃/h的第二升温速率升温至850~890℃的第二温度,并在该第二温度下保持4~6h;(2) heating the target plate after step (1) to a second temperature of 850-890°C at a second heating rate of 70-100°C/h, and keeping at the second temperature for 4-6h;
(3)将经步骤(2)后的靶板的温度降至350~400℃的第三温度,并在该第三温度下保持5~7h;(3) Lowering the temperature of the target plate after step (2) to a third temperature of 350-400° C., and keeping it at the third temperature for 5-7 hours;
(4)将经步骤(3)后的靶板升温至660~700℃的第四温度,并在该第四温度下保持25~35h;以及(4) heating the target plate after step (3) to a fourth temperature of 660-700° C., and keeping it at the fourth temperature for 25-35 hours; and
(5)将经步骤(4)后的靶板以15~30℃/h的第一降温速率降温至350~450℃,然后以低于所述第一降温速率的第二降温速率降温至200℃以下。(5) Cool down the target plate after step (4) to 350-450°C at a first cooling rate of 15-30°C/h, and then cool down to 200°C at a second cooling rate lower than the first cooling rate below ℃.
优选地,所述压机锻制步骤包括:将钢锭进行至少两次墩拔操作,然后横向锻造至宽度要求再纵向拔长,并且墩粗使得钢锭高度为1/4H~3/4H。更优选地,所述压机锻制步骤包括:将钢锭进行2墩2拔工艺,然后横向锻造至宽度要求再纵向拔长,并且墩粗使得钢锭高度为1/4H~3/4H。Preferably, the step of press forging includes: carrying out at least two piercing operations on the steel ingot, then horizontally forging to the required width and then longitudinally stretching, and piercing so that the height of the steel ingot is 1/4H to 3/4H. More preferably, the press forging step includes: subjecting the steel ingot to a 2-pier and 2-drawing process, then forging it horizontally to the width required and then elongating it longitudinally, and piering so that the height of the steel ingot is 1/4H to 3/4H.
优选地,拔长采用FM法进行。Preferably, the elongation is performed using the FM method.
优选地,在所述压机锻制步骤中,在进行墩拔操作前先将所述钢锭采用包括如下过程的步骤进行加热:在≤600℃的第五温度下保持1~3h;然后以≤80℃/h的升温速率升温至710~810℃的第六温度,并在该第六温度下保持1~3h;接着以≤100℃/h的升温速率升温至1100~1200℃的第七温度,并在该第七温度下保持3~5h。Preferably, in the step of press forging, the steel ingot is first heated by the steps including the following process before performing the piercing operation: keeping at a fifth temperature of ≤600°C for 1-3 hours; and then heating at a temperature of ≤ Raise the temperature to the sixth temperature of 710-810°C at a heating rate of 80°C/h, and keep at the sixth temperature for 1-3 hours; then raise the temperature to the seventh temperature of 1100-1200°C at a heating rate of ≤100°C/h , and kept at the seventh temperature for 3 to 5 hours.
优选地,所述第五温度为500~600℃。Preferably, the fifth temperature is 500-600°C.
优选地,所述第六温度为740~780℃。Preferably, the sixth temperature is 740-780°C.
优选地,所述第七温度为1150~1200℃。Preferably, the seventh temperature is 1150-1200°C.
根据一种优选的具体实施方式,在所述压机锻制步骤中,在进行墩拔操作前先将所述钢锭采用包括如下过程的步骤进行加热:在500~600℃的第五温度下保持1~3h;然后以≤80℃/h的升温速率升温至740~780℃的第六温度,并在该第六温度下保持1~3h;接着以≤100℃/h的升温速率升温至1150~1200℃的第七温度,并在该第七温度下保持3~5h。According to a preferred specific implementation, in the press forging step, the steel ingot is first heated by the following steps before the piling operation: keep the temperature at the fifth temperature of 500-600° 1~3h; then raise the temperature to the sixth temperature of 740~780℃ at a heating rate of ≤80℃/h, and keep at the sixth temperature for 1~3h; then raise the temperature to 1150 at a heating rate of ≤100℃/h The seventh temperature of ~1200°C, and keep at the seventh temperature for 3 ~ 5h.
在本发明中,在压机锻制步骤中,为了操作方便,还可以将进行2墩2拔工艺的钢锭打钳口。并且,在压机锻制步骤中,当所述钢锭的温度降低至700℃以下时,优选将所述钢锭进行再烧,所述再烧条件包括:再烧温度为1150~1200℃,再烧时间为60min~90min。In the present invention, in the press forging step, for the convenience of operation, the steel ingot subjected to the 2 pier 2 drawing process can also be clamped. Moreover, in the press forging step, when the temperature of the steel ingot is reduced to below 700°C, the steel ingot is preferably reburned, and the reburning conditions include: the reburning temperature is 1150-1200°C, and the reburning The time is 60 minutes to 90 minutes.
优选地,控制所述压机锻制步骤的条件使得所有部位得到变相,并且能够防止产生局部粗晶。Preferably, the conditions of the press forging step are controlled so that all parts are transformed and local coarse grains can be prevented.
所述机械加工处理可以包括:将退火处理后得到的靶板进行长度方向上的头尾平头锯切处理,以及宽度方向和厚度方向的表面铣光处理,所述机械加工处理使得处理后的靶板长度尺寸和宽度尺寸与目标成品靶板的长度尺寸和宽度尺寸的偏差不超过±30mm,厚度尺寸与目标成品靶板的厚度尺寸的偏差不超过±5mm,例如,当目标成品靶板的尺寸为1800mm×1500mm×350mm(长度×宽度×厚度)时,所述机械加工处理可以使得处理后的靶板的尺寸为(1800±30)mm×(1500±30)mm×(350±5)mm(长度×宽度×厚度)。优选地,靶板长度尺寸的最大允许偏差为30mm,靶板宽度尺寸的最大允许偏差为30mm,靶板厚度尺寸的最大允许偏差为5mm。The machining treatment may include: subjecting the target plate obtained after the annealing treatment to head and tail sawing treatment in the length direction, and surface milling treatment in the width direction and thickness direction, and the machining treatment makes the treated target plate The deviation of the length dimension and width dimension of the plate from the length dimension and width dimension of the target finished target plate shall not exceed ±30mm, and the deviation of the thickness dimension from the thickness dimension of the target finished target plate shall not exceed ±5mm, for example, when the size of the target finished target plate When it is 1800mm×1500mm×350mm (length×width×thickness), the mechanical processing can make the size of the processed target plate be (1800±30)mm×(1500±30)mm×(350±5)mm (length x width x thickness). Preferably, the maximum allowable deviation of the length dimension of the target plate is 30mm, the maximum allowable deviation of the target plate width dimension is 30mm, and the maximum allowable deviation of the target plate thickness dimension is 5mm.
优选地,所述调质处理采用包括如下过程的步骤进行:Preferably, the tempering treatment is carried out using steps comprising the following processes:
a)将经机械加工处理后的靶板在≤350℃下保持0.2~2h;a) Keep the target plate after mechanical processing at ≤350°C for 0.2~2h;
b)将经步骤a)后的靶板以≤80℃/h的升温速率升温至630~730℃的第八温度,并在该第八温度下保持0.2~2.5h;b) heating the target plate after step a) to an eighth temperature of 630-730°C at a heating rate of ≤80°C/h, and keeping it at the eighth temperature for 0.2-2.5h;
c)将经步骤b)后的靶板以≤100℃/h的升温速率升温至840~940℃的第九温度,并在该第九温度下保持400~1000min;c) heating the target plate after step b) to a ninth temperature of 840-940°C at a heating rate of ≤100°C/h, and keeping it at the ninth temperature for 400-1000min;
d)将经步骤c)后的靶板先空冷30~90s,然后再入淬火液中保持40~200min;d) Air-cool the target plate after step c) for 30-90 seconds, and then put it into the quenching liquid for 40-200 minutes;
e)将经步骤d)后的靶板先以≤80℃/h的升温速率升温至600~700℃的第十温度下进行回火处理,并在该第十温度下保持300~1500min。e) The target plate after step d) is heated up to the tenth temperature of 600-700°C at a heating rate of ≤80°C/h for tempering treatment, and kept at the tenth temperature for 300-1500min.
优选地,在步骤a)中,将经机械加工处理后的靶板在280~350℃下保持0.2~2h。Preferably, in step a), the mechanically processed target plate is kept at 280-350° C. for 0.2-2 hours.
优选地,在步骤b)中,将经步骤a)后的靶板以50~80℃/h的升温速率升温至第八温度。Preferably, in step b), the target plate after step a) is heated up to the eighth temperature at a heating rate of 50-80° C./h.
优选地,所述第八温度为660~700℃。Preferably, the eighth temperature is 660-700°C.
优选地,在步骤c)中,将经步骤b)后的靶板以80~100℃/h的升温速率升温至第九温度。Preferably, in step c), the target plate after step b) is heated up to the ninth temperature at a heating rate of 80-100° C./h.
优选地,所述第九温度为870~910℃。Preferably, the ninth temperature is 870-910°C.
优选地,在步骤e)中,将经步骤d)后的靶板先以50~80℃/h的升温速率升温至第十温度下进行回火处理。Preferably, in step e), the target plate after step d) is heated up to the tenth temperature at a heating rate of 50-80° C./h for tempering treatment.
优选地,所述第十温度为630~670℃。Preferably, the tenth temperature is 630-670°C.
优选地,在步骤d)中,所述靶板在淬火液中处理至温度为180~240℃时出所述淬火液。所述淬火液例如可以为由聚烷撑乙二醇(Polyaleneglycol)聚合物加添加剂中的水溶剂的水溶性淬火介质,聚烷撑乙二醇是一种环氧乙烷和环氧丙烷的共聚物,简称PAG淬火液,浓度为8~15重量%,优选为12重量%。Preferably, in step d), the target plate is treated in a quenching liquid until the temperature is 180-240° C., and the quenching liquid is released. The quenching liquid can be, for example, a water-soluble quenching medium made of polyaleneglycol (Polyaleneglycol) polymer plus water solvent in additives, polyaleneglycol is a copolymer of ethylene oxide and propylene oxide substance, referred to as PAG quenching solution, the concentration is 8-15% by weight, preferably 12% by weight.
优选地,在步骤e)中,在进行回火处理之前,先将经步骤d)后的靶板冷却至≤100℃再进行所述回火处理。Preferably, in step e), before performing the tempering treatment, the target plate after step d) is cooled to ≤100° C. before performing the tempering treatment.
优选地,所述钢锭通过将钢原料依次进行偏心底电弧炉熔炼、炉外精炼和浇铸而制得。Preferably, the steel ingot is produced by sequentially melting the steel raw material in an eccentric bottom electric arc furnace, refining outside the furnace and casting.
根据本发明,所述偏心底电弧炉熔炼过程将钢原料熔炼获得初炼钢液。According to the present invention, the eccentric bottom electric arc furnace smelting process smelts steel raw materials to obtain primary molten steel.
根据本发明,所述炉外精炼在ASEA—SKF精炼法、钢包炉精炼、LF-VD法、VAD炉、VOD法等精炼技术和设备的基础上进行。优选地,所述炉外精炼包括:将初炼钢液从初炼炉倾入钢包炉,然后依次进行排渣、加热、氩气搅拌、炉渣成分调整、钢液成分调整及真空脱气处理工艺,获得精炼钢液。According to the present invention, the out-of-furnace refining is carried out on the basis of refining technologies and equipment such as ASEA-SKF refining method, ladle furnace refining, LF-VD method, VAD furnace and VOD method. Preferably, the out-of-furnace refining includes: pouring the primary molten steel from the primary smelting furnace into the ladle furnace, and then performing slagging, heating, argon gas stirring, slag component adjustment, molten steel component adjustment and vacuum degassing treatment processes in sequence , to obtain refined molten steel.
优选地,所述钢原料依次进行偏心底电弧炉熔炼和炉外精炼后获得的精炼钢液中含有:0.27~0.33重量%的C,0.18~0.35重量%的Si,0.30~0.50重量%的Mn,0~0.030重量%的S,0~0.030重量%的P,1.80~2.30重量%的Cr,1.80~3.00重量%的Ni,0.28~0.38重量%的Mo余量为Fe和不可避免的杂质。Preferably, the molten steel obtained after the steel raw material is smelted in an eccentric bottom electric arc furnace and refined outside the furnace in sequence contains: 0.27-0.33% by weight of C, 0.18-0.35% by weight of Si, 0.30-0.50% by weight of Mn, 0-0.030% by weight of S, 0-0.030% by weight of P, 1.80-2.30% by weight of Cr, 1.80-3.00% by weight of Ni, 0.28-0.38% by weight of Mo, the balance being Fe and unavoidable impurities .
本发明的方法对制备所述钢锭时采用的偏心底电弧炉熔炼、炉外精炼和浇铸工艺中的参数没有特别的限定,本领域技术人员可以采用本领域内常规的制备工艺制备钢锭。优选地,控制制得所述钢锭的条件使得所述钢锭中的Cu≤0.10重量%,S≤0.008重量%,P≤0.010重量%,[H]≤2.5ppm,[O]≤15ppm。The method of the present invention has no special limitation on the parameters in the eccentric bottom electric arc furnace smelting, out-of-furnace refining and casting processes used to prepare the steel ingot, and those skilled in the art can prepare the steel ingot by using conventional preparation processes in the field. Preferably, the conditions for producing the steel ingot are controlled such that Cu≤0.10wt%, S≤0.008wt%, P≤0.010wt%, [H]≤2.5ppm, [O]≤15ppm in the steel ingot.
优选地,所述机械加工处理使得所得靶板的厚度为150~450mm。Preferably, the mechanical processing makes the obtained target plate have a thickness of 150-450 mm.
优选地,所述钢原料为钢铁厂生产过程中不成为产品的钢铁废料(如切边、切头等)以及使用后报废的设备、构件中的钢铁材料。Preferably, the steel raw material is iron and steel scrap that does not become a product during the production process of the iron and steel plant (such as trimmed edges, trimmed ends, etc.) and iron and steel materials in scrapped equipment and components after use.
优选地,所述炉渣成分调整过程可以使用石灰、萤石、硅铁粉、矽石、硅钙粉、铝粉、铝线、钙硅线、碳块和碳粉等材料进行。Preferably, the slag composition adjustment process can be carried out using materials such as lime, fluorite, ferrosilicon powder, silica, silicon-calcium powder, aluminum powder, aluminum wire, calcium-silicon wire, carbon block, and carbon powder.
优选地,所述钢液成分调整过程可以使用铬铁、钼铁、镍板、碳块、铝线、钙硅线、硅铁和锰铁等材料进行。Preferably, the composition adjustment process of molten steel can be carried out using materials such as ferrochrome, ferromolybdenum, nickel plate, carbon block, aluminum wire, calcium silicon wire, ferrosilicon and ferromanganese.
优选地,浇铸成型的钢锭规格为3.5~12吨的八角锭,例如可以为3.5吨八角锭、5.2吨八角锭、5.5吨八角锭、6.5吨八角锭、7吨八角锭、8吨八角锭和10吨钢,以及上述任意两个规格构成的范围之间的任意规格的钢锭。Preferably, the specification of the cast steel ingot is 3.5-12 tons of octagonal ingots, such as 3.5 tons of octagonal ingots, 5.2 tons of octagonal ingots, 5.5 tons of octagonal ingots, 6.5 tons of octagonal ingots, 7 tons of octagonal ingots, 8 tons of octagonal ingots and 10 tons of steel, and steel ingots of any specification between the ranges formed by any two of the above specifications.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by way of examples.
以下实施例中,在没有特别说明的情况下,使用的各种原料均来自商购。In the following examples, unless otherwise specified, all raw materials used are commercially available.
以下实施例中,钢包炉的容量为40吨。In the following examples, the capacity of the ladle furnace is 40 tons.
以下实施例中,铝线为购自攀枝花钢城集团公司,长度为200-400m,外径为∮9-∮12mm的铝线,钙硅线为购自江油鑫泽发展有限公司,长度为200-450m,外径为∮10-∮15mm的钙硅线。In the following examples, the aluminum wire is purchased from Panzhihua Steel City Group Company, with a length of 200-400m and an outer diameter of ∮9-∮12mm. The calcium-silicon wire is purchased from Jiangyou Xinze Development Co., Ltd., with a length of 200m. -450m, calcium-silicon wire with an outer diameter of ∮10-∮15mm.
以下实施例中,成品靶板的截面尺寸规格为1500mm×1800mm(宽×长)。In the following embodiments, the cross-sectional size specification of the finished target plate is 1500mm×1800mm (width×length).
以下实施例中,使用的淬火液为:浓度为12重量%的PAG淬火液。In the following examples, the quenching liquid used is: PAG quenching liquid with a concentration of 12% by weight.
以下实施例1和实施例2使用的钢原料中含有:0.31重量%的C,0.29重量%的Si,0.41重量%的Mn,0.003重量%的S,0.012重量%的P,2.08重量%的Cr,2.86重量%的Ni,0.32重量%的Mo余量为Fe和不可避免的杂质。Contain in the steel raw material that following embodiment 1 and embodiment 2 use: the C of 0.31% by weight, the Si of 0.29% by weight, the Mn of 0.41% by weight, the S of 0.003% by weight, the P of 0.012% by weight, the Cr of 2.08% by weight , 2.86% by weight of Ni, 0.32% by weight of Mo, and the balance being Fe and unavoidable impurities.
以下实施例3使用的钢原料中含有:0.30重量%的C,0.26重量%的Si,0.40重量%的Mn,0.005重量%的S,0.010重量%的P,2.05重量%的Cr,1.92重量%的Ni,0.35重量%的Mo余量为Fe和不可避免的杂质。The steel material used in the following example 3 contains: 0.30% by weight of C, 0.26% by weight of Si, 0.40% by weight of Mn, 0.005% by weight of S, 0.010% by weight of P, 2.05% by weight of Cr, 1.92% by weight Ni, 0.35 wt% Mo and the balance being Fe and unavoidable impurities.
以下实施例4和实施例5使用的钢原料中含有:0.29重量%的C,0.29重量%的Si,0.41重量%的Mn,0.003重量%的S,0.010重量%的P,2.11重量%的Cr,2.87重量%的Ni,0.33重量%的Mo余量为Fe和不可避免的杂质。Contain in the steel raw material that following embodiment 4 and embodiment 5 use: the C of 0.29% by weight, the Si of 0.29% by weight, the Mn of 0.41% by weight, the S of 0.003% by weight, the P of 0.010% by weight, the Cr of 2.11% by weight , 2.87% by weight of Ni, 0.33% by weight of Mo, and the balance being Fe and unavoidable impurities.
制备例:制备钢锭Preparation example: preparation of steel ingot
1)偏心底电弧炉熔炼:1) Eccentric bottom electric arc furnace melting:
将40吨钢原料加入偏心底电弧炉,利用电弧加热,控制氧化温度不低于1560℃,使钢原料熔化为钢液,并迅速达到出钢温度,随后依次进行脱磷和脱碳处理,控制钢液脱碳量不低于0.30重量%,且脱磷和脱碳的终点满足钢液含碳量为0.06-0.2重量%,含磷量不高于0.01重量%,出钢温度不低于1600℃。Put 40 tons of steel raw materials into the eccentric bottom electric arc furnace, use arc heating, control the oxidation temperature not lower than 1560 ℃, make the steel raw materials melt into molten steel, and quickly reach the tapping temperature, and then carry out dephosphorization and decarburization treatment in sequence, control The decarburization amount of molten steel is not less than 0.30% by weight, and the end point of dephosphorization and decarburization satisfies that the carbon content of molten steel is 0.06-0.2% by weight, the phosphorus content is not higher than 0.01% by weight, and the tapping temperature is not lower than 1600 ℃.
2)炉外精炼:2) Refining outside the furnace:
除掉步骤1)获得的初炼钢液表面炉渣,将初炼钢液倾入钢包炉,采用电弧加热,补充钢液从偏心底电弧炉熔炼进入钢包炉中的温降,使初炼钢液温度不低于1510℃,向钢包炉内通入惰性气体,对钢液进行脱氧、脱硫和去杂质处理,并对钢液进行搅拌、加热和造渣,造出还原气氛和高碱度炉渣,待钢液上表面炉渣变成白色,证明钢液已经被彻底还原,控制钢包炉内钢液温度不低于1550℃,使白色炉渣保持时间不低于10分钟,并对钢液进行取样分析,控制钢液中的硫含量不高于0.005重量%,氧含量不高于0.001重量%,对钢液继续加热,控制钢包炉内温度不低于1620℃。随后向钢包炉中以50kg/炉的投料量加入矽石,并控制钢包炉对钢液继续加热至所述矽石完全融化,待钢包炉内温度不低于1570℃时,向钢液中添加铝线,控制钢液中铝含量保持在0.03-0.06重量%的范围内,进行炉渣成分调整,进一步将脱硫率提高1.5~2倍。上述精炼过程中各组分的加入和融化吸热、底吹氩气和真空抽气带走的热量等造成的钢包炉内的钢液热损失,因此需要持续对钢液加热,待所述钢液升温至不低于1600℃,向钢液中加入铬铁合金调整钢液成分。经铬铁合金调整成分的钢液,转至VD炉进行真空脱气处理,钢液进入VD炉时要求炉渣厚度不高于60mm,并且钢液进入VD炉后喂钙硅线(Ca-Si线),将铝脱氧产生的高熔点Al2O3夹杂转变成为低熔点低密度的钙铝酸盐夹杂(如12CaO·7Al2O3),同时减少硫化物夹杂数量,改变其组成和性质,从而净化钢液,控制极限真空度不高于100Pa,在该极限真空下保持时间不低于10min,获得精炼钢液。Remove the slag on the surface of the primary molten steel that is obtained in step 1), pour the primary molten steel into the ladle furnace, adopt electric arc heating, supplement the temperature drop of the molten steel entering the ladle furnace from the eccentric bottom electric arc furnace, and make the primary molten steel The temperature is not lower than 1510°C. Inert gas is introduced into the ladle furnace to deoxidize, desulfurize and remove impurities from the molten steel, and to stir, heat and slag the molten steel to create a reducing atmosphere and high-alkalinity slag. When the slag on the upper surface of the molten steel turns white, it proves that the molten steel has been completely reduced. The temperature of the molten steel in the ladle furnace is controlled to not be lower than 1550°C, so that the white slag remains for not less than 10 minutes, and the molten steel is sampled and analyzed. The sulfur content in the molten steel is controlled to be no higher than 0.005% by weight, the oxygen content is not higher than 0.001% by weight, the molten steel is continuously heated, and the temperature in the ladle furnace is controlled to be no lower than 1620°C. Then add silica into the ladle furnace at a feeding rate of 50kg/furnace, and control the ladle furnace to continue heating the molten steel until the silica is completely melted. When the temperature in the ladle furnace is not lower than 1570°C, add For the aluminum wire, the aluminum content in the molten steel is controlled within the range of 0.03-0.06% by weight, and the composition of the slag is adjusted to further increase the desulfurization rate by 1.5-2 times. The heat loss of molten steel in the ladle furnace caused by the addition and melting of various components in the above-mentioned refining process, the heat taken away by bottom blowing argon and vacuum pumping, etc., so it is necessary to continuously heat the molten steel. The temperature of the molten steel is raised to not less than 1600°C, and ferrochromium is added to the molten steel to adjust the composition of the molten steel. The molten steel whose composition has been adjusted by the ferrochrome alloy is transferred to the VD furnace for vacuum degassing treatment. When the molten steel enters the VD furnace, the thickness of the slag is required to be no higher than 60mm, and the molten steel is fed with calcium silicon wire (Ca-Si wire) after entering the VD furnace. , transform the high melting point Al 2 O 3 inclusions produced by aluminum deoxidation into low melting point and low density calcium aluminate inclusions (such as 12CaO·7Al 2 O 3 ), reduce the number of sulfide inclusions, change their composition and properties, and purify For the molten steel, the ultimate vacuum degree is controlled to be no higher than 100 Pa, and the holding time under the ultimate vacuum is not less than 10 minutes to obtain refined molten steel.
3)浇铸钢锭:3) Casting ingots:
将步骤2)获得的精炼钢液采用模铸下注法方式进行浇铸,浇铸温度1530-1570℃,锭身浇铸时间450-750秒,冒口浇铸时间200-500秒钢锭脱模后将所得钢锭用于后续实施例中的压机锻制过程。The refined molten steel obtained in step 2) is casted by mold casting and pouring method, the casting temperature is 1530-1570°C, the casting time of the ingot is 450-750 seconds, and the casting time of the riser is 200-500 seconds. After the steel ingot is demoulded, the obtained Steel ingots were used for the press forging process in the subsequent examples.
所得钢锭规格为8吨八角锭,并且所得钢锭中的Cu≤0.10重量%,S≤0.008重量%,P≤0.010重量%,[H]≤2.5ppm,[O]≤15ppm,其中,所述钢锭中的各元素根据标准号为GB/T 20066-2006中规定的方法测试得到。The specification of the obtained steel ingot is 8 tons of octagonal ingot, and Cu≤0.10% by weight, S≤0.008% by weight, P≤0.010% by weight, [H]≤2.5ppm, [O]≤15ppm in the obtained steel ingot, wherein, the steel ingot Each element in is tested according to the method specified in the standard number GB/T 20066-2006.
实施例1:制备厚度为150mm的均质靶板Embodiment 1: Preparation of a homogeneous target plate with a thickness of 150mm
1)压机锻制:将来自制备例1的钢锭在580±10℃下保温2h;然后以70℃/h的升温速率升温至760±10℃,并在该温度下保持2h;然后以90℃/h的升温速率升温至1190±10℃,并在该温度下保持4h;接着采用2墩2拔工艺,打钳口,墩粗高度为1/2H,拔长采用FM法,先横向锻造到宽度要求,再纵向拔长,最终使得所得靶板的厚度为175mm,在锻造过程中,当钢锭温度低于850℃时,将钢锭在1190±10℃下进行再烧,且再烧时间为70min;1) Press forging: heat the ingot from Preparation Example 1 at 580±10°C for 2h; then raise the temperature to 760±10°C at a heating rate of 70°C/h, and keep it at this temperature for 2h; then heat it at 90°C The heating rate of ℃/h is raised to 1190±10℃, and kept at this temperature for 4h; then adopt the 2-pier 2-drawing process, make the jaws, the thick height of the pier is 1/2H, and use the FM method for drawing length, and first transverse forge When the width is required, it is then elongated longitudinally, so that the thickness of the obtained target plate is 175mm. During the forging process, when the temperature of the steel ingot is lower than 850°C, the steel ingot is reburned at 1190±10°C, and the reburning time is 70min;
2)退火处理:将步骤1)得到的温度为600℃的靶板以70℃/h的升温速率升温至700±10℃,并在该温度下保持3h;然后以95℃/h的升温速率升温至870±10℃,并在该温度下保持5h;接着将所得靶板空冷至370±10℃,并在该温度下保持6h;然后将靶板升温至680±10℃,并在该温度下保持30h;接着以28℃/h的降温速率降温至400℃,然后以12℃/h的降温速率降温至120℃;2) Annealing treatment: heat the target plate with a temperature of 600°C obtained in step 1) to 700±10°C at a heating rate of 70°C/h, and keep it at this temperature for 3 hours; then heat it at a heating rate of 95°C/h Raise the temperature to 870±10°C and keep it at this temperature for 5 hours; then air cool the obtained target plate to 370±10°C and keep it at this temperature for 6 hours; then raise the temperature of the target plate to 680±10°C and keep it at this temperature Keep it at the lower temperature for 30h; then cool down to 400°C at a cooling rate of 28°C/h, and then cool down to 120°C at a cooling rate of 12°C/h;
3)机械加工处理:靶板头尾锯切后四面铣光;3) Mechanical processing: milling on all four sides of the target board after sawing the head and tail;
4)调质处理:先将经机械加工处理后的靶板在320℃下保持1h;然后以70℃/h的升温速率升温至680±10℃,并在该温度下保持1h;接着以90℃/h的升温速率升温至890±10℃,并在该温度下保持550min;然后将靶板先空冷45s后入淬火液中保持60min,使得所述靶板在淬火液中处理至温度为210±10℃时出所述淬火液,然后空冷至80℃;接着将靶板先以70℃/h的升温速率升温至650±10℃下进行回火处理,并在该温度下保持670min;然后将靶板水冷至100℃,得到成品靶板B1。4) Quenching and tempering treatment: first keep the target plate after mechanical processing at 320°C for 1h; then raise the temperature to 680±10°C at a heating rate of 70°C/h, and keep it at this temperature for 1h; then use 90°C The heating rate of ℃/h is raised to 890±10℃, and kept at this temperature for 550min; then the target plate is air-cooled for 45s and then kept in the quenching liquid for 60min, so that the target plate is treated in the quenching liquid to a temperature of 210 Take out the quenching liquid at ±10°C, and then air cool to 80°C; then heat the target plate at a heating rate of 70°C/h to 650±10°C for tempering treatment, and keep it at this temperature for 670min; then Water-cool the target plate to 100°C to obtain the finished target plate B1.
按GB/T4162-2008 A级中规定的方法对成品靶板B1进行超声波探伤,确保均质靶板无裂缝、划伤、焊缝中的气孔、夹渣、未焊透等缺陷,具有良好的内部质量。According to the method specified in GB/T4162-2008 Class A, conduct ultrasonic flaw detection on the finished target plate B1 to ensure that the homogeneous target plate has no defects such as cracks, scratches, pores in the weld, slag inclusions, and incomplete penetration. internal quality.
实施例2:制备厚度为220mm的均质靶板Embodiment 2: preparation thickness is the homogeneous target plate of 220mm
本实施例采用与实施例1相似的方法进行,所不同的是,在压机锻制过程中控制压机锻制的条件,使得所得靶板的厚度为245mm,以及本实施例的调制处理步骤为:This example is carried out using a method similar to Example 1, the difference is that the conditions of press forging are controlled during the press forging process, so that the thickness of the obtained target plate is 245mm, and the modulation processing steps of this example for:
先将经机械加工处理后的靶板在320℃下保持1h;然后以70℃/h的升温速率升温至680±10℃,并在该温度下保持1.2h;接着以90℃/h的升温速率升温至890±10℃,并在该温度下保持620min;然后将靶板先空冷50s后入淬火液中保持65min,使得所述靶板在淬火液中处理至温度为210±10℃时出所述淬火液,然后空冷至80℃;接着将靶板先以70℃/h的升温速率升温至650±10℃下进行回火处理,并在该温度下保持720min;然后将靶板水冷至100℃,得到成品靶板B2。First keep the machined target plate at 320°C for 1h; then raise the temperature to 680±10°C at a rate of 70°C/h, and keep it at this temperature for 1.2h; then increase the temperature at 90°C/h The temperature was raised to 890±10°C and kept at this temperature for 620 minutes; then the target plate was air-cooled for 50s and then kept in the quenching liquid for 65 minutes, so that the target plate was treated in the quenching liquid until the temperature was 210±10°C. The quenching liquid is then air-cooled to 80°C; then the target plate is first heated to 650±10°C at a heating rate of 70°C/h for tempering treatment, and kept at this temperature for 720min; then the target plate is water-cooled to 100°C to obtain the finished target plate B2.
按GB/T4162-2008 A级中规定的方法对成品靶板B2进行超声波探伤,确保均质靶板无裂缝、划伤、焊缝中的气孔、夹渣、未焊透等缺陷,具有良好的内部质量。According to the method specified in GB/T4162-2008 Class A, conduct ultrasonic flaw detection on the finished target plate B2 to ensure that the homogeneous target plate has no defects such as cracks, scratches, pores in the weld, slag inclusions, and incomplete penetration. internal quality.
实施例3:制备厚度为300mm的均质靶板Embodiment 3: preparation thickness is the homogeneous target plate of 300mm
本实施例采用与实施例1相似的方法进行,所不同的是,在压机锻制过程中控制压机锻制的条件,使得所得靶板的厚度为325mm,以及本实施例的调制处理步骤为:This example is carried out using a method similar to Example 1, the difference is that the conditions of press forging are controlled during the press forging process, so that the thickness of the obtained target plate is 325mm, and the modulation processing steps of this example for:
先将经机械加工处理后的靶板在350℃下保持1h;然后以80℃/h的升温速率升温至680±10℃,并在该温度下保持1.5h;接着以100℃/h的升温速率升温至890±10℃,并在该温度下保持760min;然后将靶板先空冷60s后入淬火液中保持80min,使得所述靶板在淬火液中处理至温度为210±10℃时出所述淬火液,然后空冷至100℃;接着将靶板先以80℃/h的升温速率升温至650±10℃下进行回火处理,并在该温度下保持880min;然后将靶板水冷至100℃,得到成品靶板B3。First keep the machined target plate at 350°C for 1h; then raise the temperature to 680±10°C at a rate of 80°C/h, and keep it at this temperature for 1.5h; then increase the temperature at 100°C/h The temperature was raised to 890±10°C and kept at this temperature for 760 minutes; then the target plate was air-cooled for 60s and then kept in the quenching liquid for 80 minutes, so that the target plate was treated in the quenching liquid until the temperature was 210±10°C. The quenching liquid is then air-cooled to 100°C; then the target plate is first heated to 650±10°C at a heating rate of 80°C/h for tempering treatment, and kept at this temperature for 880min; then the target plate is water-cooled to 100°C to obtain the finished target plate B3.
按GB/T4162-2008 A级中规定的方法对成品靶板B3进行超声波探伤,确保均质靶板无裂缝、划伤、焊缝中的气孔、夹渣、未焊透等缺陷,具有良好的内部质量。According to the method specified in GB/T4162-2008 Class A, conduct ultrasonic flaw detection on the finished target plate B3 to ensure that the homogeneous target plate has no defects such as cracks, scratches, pores in the weld, slag inclusions, and incomplete penetration. internal quality.
实施例4:制备厚度为360mm的均质靶板Embodiment 4: preparation thickness is the homogeneous target plate of 360mm
本实施例采用与实施例1相似的方法进行,所不同的是,在压机锻制过程中控制压机锻制的条件,使得所得靶板的厚度为380mm,以及本实施例的调制处理步骤为:This example is carried out using a method similar to Example 1, the difference is that the conditions of press forging are controlled during the press forging process, so that the thickness of the obtained target plate is 380mm, and the modulation processing steps of this example for:
先将经机械加工处理后的靶板在340℃下保持1h;然后以75℃/h的升温速率升温至680±10℃,并在该温度下保持1.5h;接着以95℃/h的升温速率升温至890±10℃,并在该温度下保持880min;然后将靶板先空冷60s后入淬火液中保持120min,使得所述靶板在淬火液中处理至温度为210±10℃时出所述淬火液,然后空冷至80℃;接着将靶板先以80℃/h的升温速率升温至650±10℃下进行回火处理,并在该温度下保持950min;然后将靶板水冷至100℃,得到成品靶板B4。First keep the machined target plate at 340°C for 1h; then raise the temperature to 680±10°C at a heating rate of 75°C/h, and keep at this temperature for 1.5h; then increase the temperature at 95°C/h The temperature was raised to 890±10°C and kept at this temperature for 880 minutes; then the target plate was air-cooled for 60s and then kept in the quenching liquid for 120 minutes, so that the target plate was treated in the quenching liquid until the temperature was 210±10°C. The quenching liquid is then air-cooled to 80°C; then the target plate is first heated to 650±10°C at a heating rate of 80°C/h for tempering treatment, and kept at this temperature for 950min; then the target plate is water-cooled to 100°C to obtain the finished target plate B4.
按GB/T4162-2008 A级中规定的方法对成品靶板B4进行超声波探伤,确保均质靶板无裂缝、划伤、焊缝中的气孔、夹渣、未焊透等缺陷,具有良好的内部质量。According to the method specified in GB/T4162-2008 Class A, conduct ultrasonic flaw detection on the finished target plate B4 to ensure that the homogeneous target plate has no defects such as cracks, scratches, pores in the weld, slag inclusions, and incomplete penetration. internal quality.
实施例5:制备厚度为400mm的均质靶板Embodiment 5: preparation thickness is the homogeneous target plate of 400mm
本实施例采用与实施例1相似的方法进行,所不同的是,在压机锻制过程中控制压机锻制的条件,使得所得靶板的厚度为425mm,以及本实施例的调制处理步骤为:This example is carried out using a method similar to Example 1, the difference is that the conditions of press forging are controlled during the press forging process, so that the thickness of the obtained target plate is 425mm, and the modulation processing steps of this example for:
先将经机械加工处理后的靶板在320℃下保持1h;然后以80℃/h的升温速率升温至680±10℃,并在该温度下保持1.8h;接着以100℃/h的升温速率升温至890±10℃,并在该温度下保持900min;然后将靶板先空冷60s后入淬火液中保持130min,使得所述靶板在淬火液中处理至温度为210±10℃时出所述淬火液,然后空冷至100℃;接着将靶板先以70℃/h的升温速率升温至650±10℃下进行回火处理,并在该温度下保持1000min;然后将靶板水冷至100℃,得到成品靶板B5。First keep the machined target plate at 320°C for 1h; then raise the temperature to 680±10°C at a rate of 80°C/h, and keep it at this temperature for 1.8h; then increase the temperature at 100°C/h The temperature was raised to 890±10°C and kept at this temperature for 900 minutes; then the target plate was air-cooled for 60s and then kept in the quenching liquid for 130 minutes, so that the target plate was treated in the quenching liquid until the temperature was 210±10°C. The quenching liquid is then air-cooled to 100°C; then the target plate is first heated to 650±10°C at a heating rate of 70°C/h for tempering treatment, and kept at this temperature for 1000min; then the target plate is water-cooled to 100°C to obtain the finished target plate B5.
按GB/T4162-2008 A级中规定的方法对成品靶板B5进行超声波探伤,确保均质靶板无裂缝、划伤、焊缝中的气孔、夹渣、未焊透等缺陷,具有良好的内部质量。According to the method specified in GB/T4162-2008 Class A, conduct ultrasonic flaw detection on the finished target plate B5 to ensure that the homogeneous target plate has no defects such as cracks, scratches, pores in the weld, slag inclusions, and incomplete penetration, and has good internal quality.
对比例1Comparative example 1
本对比例采用与实施例1相似的方法进行,所不同的是:This comparative example adopts the method similar to embodiment 1 to carry out, difference is:
本对比例未进行步骤1)的压机锻制,而是采用模铸钢锭加大型热轧板轧机对制备例获得的8吨八角锭的厚度进行控制,使得所得靶板的厚度为150mm,以及本实施例的步骤4)调制处理过程中,使用的淬火液为水。其余均与实施例1中相同。得到成品靶板DB1。This comparative example does not carry out the press forging of step 1), but adopts die-casting steel ingot to increase the thickness of 8 tons of octagonal ingots that preparation example obtains with large-scale hot-rolled plate rolling mill, makes the thickness of gained target plate be 150mm, And in step 4) of the present embodiment, during the preparation process, the quenching liquid used is water. All the other are the same as in Example 1. The finished target board DB1 was obtained.
按GB/T4162-2008 A级中规定的方法对成品靶板DB1进行超声波探伤,制得的成品靶板DB1具有细小裂纹、气孔、中心疏松严重、晶粒粗大、组织不均匀、等缺陷,内部质量较差。未达到GB/T4162-2008A级要求。According to the method specified in GB/T4162-2008 Class A, the finished target plate DB1 is subjected to ultrasonic flaw detection. The finished target plate DB1 has defects such as small cracks, pores, serious looseness in the center, coarse grains, uneven structure, etc. The quality is poor. Did not meet GB/T4162-2008A level requirements.
对比例2Comparative example 2
本对比例采用与实施例1相似的方法进行,所不同的是:This comparative example adopts the method similar to embodiment 1 to carry out, difference is:
本对比例未进行步骤1)的压机锻制,而是采用模铸钢锭加大型热轧板轧机对制备例获得的8吨八角锭的厚度进行控制,使得所得靶板的厚度为150mm,以及本实施例的步骤4)调制处理过程中,使用的淬火液为0#柴油。其余均与实施例1中相同。得到成品靶板DB2。This comparative example does not carry out the press forging of step 1), but adopts die casting steel ingot to increase the thickness of 8 tons of octagonal ingots that preparation example obtains by large-scale hot-rolled plate rolling mill, makes the thickness of gained target plate be 150mm, And in step 4) of this embodiment, during the preparation process, the quenching liquid used is 0 # diesel oil. All the other are the same as in Example 1. The finished target board DB2 was obtained.
按GB/T4162-2008 A级中规定的方法对成品靶板DB2进行超声波探伤,制得的成品靶板DB1具有细小裂纹、气孔、中心疏松严重、晶粒粗大、组织不均匀、等缺陷,内部质量较差。达不到GB/T4162-2008A级要求。According to the method specified in GB/T4162-2008 Class A, the finished target plate DB2 is ultrasonically inspected. The finished target plate DB1 has defects such as small cracks, pores, serious looseness in the center, coarse grains, uneven structure, etc. The quality is poor. Cannot meet the requirements of GB/T4162-2008A level.
测试例test case
分别对上述实施例和对比例中制备得到的成品靶板的性能进行测试,测试结果分别列于表1中。其中,压痕直径采用标准号为GB/T231.2-2012中规定的方法进行测试;抗拉强度、屈服强度、延伸率和断面收缩率均采用标准号为GB/T228.1-2010中规定的方法进行测试;冲击吸收能量采用标准号为GB/T229-2007中规定的方法进行测试;断口纤维组织级别采用标准号为GB/T1814-1979中规定的方法进行测试。The properties of the finished target plates prepared in the above examples and comparative examples were tested respectively, and the test results are listed in Table 1 respectively. Among them, the indentation diameter is tested by the method specified in the standard number GB/T231.2-2012; the tensile strength, yield strength, elongation and reduction of area are all tested by the standard number specified in GB/T228.1-2010 The test method is used for testing; the impact absorption energy is tested by the method specified in the standard number GB/T229-2007; the fracture fiber structure level is tested by the method specified in the standard number GB/T1814-1979.
表1Table 1
通过上述结果可以看出,本发明提供的调质均质靶板的制造方法能够得到平面组织均匀、硬度均匀且性能的各向异性小的调质均质靶板。It can be seen from the above results that the manufacturing method of the tempered and homogeneous target plate provided by the present invention can obtain a tempered and homogeneous target plate with uniform planar structure, uniform hardness and small performance anisotropy.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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