CN108425832A - A kind of normally closed intake valve of air compressor - Google Patents
A kind of normally closed intake valve of air compressor Download PDFInfo
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- CN108425832A CN108425832A CN201810094892.4A CN201810094892A CN108425832A CN 108425832 A CN108425832 A CN 108425832A CN 201810094892 A CN201810094892 A CN 201810094892A CN 108425832 A CN108425832 A CN 108425832A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1013—Adaptations or arrangements of distribution members the members being of the poppet valve type
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Abstract
本发明涉及到一种空气压缩机常闭进气阀,包括有阀体,阀体上设置有进压孔、泄压孔以及位于阀体中的腔体,进压孔上连接有气体管道接口,阀体上连接有上盖体,上盖体上设置有进气孔,腔体中有活塞,腔体上固定有活塞帽,还包括有密封顶,密封顶套接于活塞,密封顶与活塞的套接处设置有急停弹簧,活塞与腔体的底部设置有复位弹簧,电磁阀连接于阀体,密封顶、活塞以及活塞帽上均有密封圈,上盖体中进气孔上设置有上盖体O型圈,本发明将空气压缩机内部压力由泄压孔经过活塞、活塞帽以及密封顶内部的中空管路进行排放,从而实现泄压的目的,在泄压的过程中密封顶与上体盖O型圈之间会形成间隙,通过间隙来实现进气阀的补气,从而保证油循环。
The invention relates to a normally closed intake valve of an air compressor, comprising a valve body, the valve body is provided with a pressure inlet hole, a pressure relief hole and a cavity in the valve body, and the pressure inlet hole is connected with a gas pipeline interface , the valve body is connected with an upper cover body, an air inlet is arranged on the upper cover body, a piston is arranged in the cavity, a piston cap is fixed on the cavity body, and a sealing top is also included, the sealing top is sleeved on the piston, and the sealing top and the The socket of the piston is provided with an emergency stop spring, and the bottom of the piston and the cavity is provided with a return spring. The solenoid valve is connected to the valve body, and there are sealing rings on the sealing top, piston and piston cap. The upper cover body O-ring is provided, and the present invention discharges the internal pressure of the air compressor through the pressure relief hole through the piston, the piston cap and the hollow pipeline inside the sealing top, so as to realize the purpose of pressure relief. A gap will be formed between the middle sealing top and the O-ring of the upper body cover, through which the air intake valve can be supplemented to ensure oil circulation.
Description
技术领域technical field
本实用型性涉及到一种涉及空压机配件,尤其涉及一种空气压缩机常闭进气阀。The utility model relates to an accessory of an air compressor, in particular to a normally closed intake valve of the air compressor.
背景技术Background technique
螺杆空气压缩机进气阀是空压机的重要部件用于空压机的进气控制,其通常还包括有电磁阀和泄放阀,通过管路连接。授权公告号为CN202768393U的中国专利文件公开了一种螺杆式空压机进气阀,包括具有进气孔、内腔和泄压孔的阀体,阀体包括下阀体和上阀体,其特征在于:所述下阀体上设有O型圈槽,O型圈槽内放置有O型圈,所述内腔内部设有气缸体,气缸体上部设有密封顶面,气缸体中装有压盖和活塞,阀体的侧部设有泄放阀,泄放阀内设有阀芯、铝导柱以及密封圈,泄放阀的上部衔接电磁阀,泄放阀内分布有上排气孔和下排气孔,电池阀通过上排气孔和下排气孔控制上阀体的进气孔。气缸体上的密封顶面与进气孔端的阀体接触用于关闭进气孔。The screw air compressor intake valve is an important part of the air compressor, which is used for the intake control of the air compressor. It usually also includes a solenoid valve and a discharge valve, which are connected by pipelines. The Chinese patent document with the authorized announcement number CN202768393U discloses a screw air compressor intake valve, which includes a valve body with an air intake hole, an inner cavity and a pressure relief hole. The valve body includes a lower valve body and an upper valve body. It is characterized in that: the lower valve body is provided with an O-ring groove, an O-ring is placed in the O-ring groove, a cylinder body is arranged inside the inner cavity, a sealing top surface is arranged on the upper part of the cylinder body, and the cylinder body is installed There is a gland and a piston. There is a relief valve on the side of the valve body. The valve core, aluminum guide post and sealing ring are arranged in the relief valve. The upper part of the relief valve is connected with the solenoid valve. The air hole and the lower exhaust hole, the battery valve controls the air intake hole of the upper valve body through the upper exhaust hole and the lower exhaust hole. The sealing top surface on the cylinder block is in contact with the valve body at the end of the air intake port to close the air intake port.
但是现有技术的空气压缩机进气阀在使用时,密封性能较差,进气阀的补气方式较为复杂,容易导致进气阀漏气等情况发生,而且现有技术结构较为复杂,漏点较多,操作麻烦。However, when the air compressor inlet valve of the prior art is in use, the sealing performance is relatively poor, and the air supply method of the inlet valve is relatively complicated, which easily leads to the occurrence of air leakage of the inlet valve, and the structure of the prior art is relatively complicated, and the leakage There are many points, and the operation is troublesome.
实用新型内容Utility model content
本实用新型在于提供了一种空气压缩机常闭进气阀,解决了现有技术的进气阀密封性能较差,进气阀的补气方式较为复杂以及结构较为复杂,漏点较多的问题。The utility model is to provide a normally closed intake valve of an air compressor, which solves the problem of poor sealing performance of the intake valve in the prior art, relatively complicated air supply mode of the intake valve, complex structure, and many leakage points. question.
本实用新型所述技术方案如下:一种空气压缩机常闭进气阀,包括有阀体,所述阀体上设置有进压孔、泄压孔以及位于阀体中的腔体,进压孔上连接有气体管道接口,所述阀体上通过螺栓固定连接有上盖体,所述上盖体上设置有进气孔,其特征在于:所述腔体中设置有活塞,腔体开口端固定连接有活塞帽,活塞相对于活塞帽可滑动设置,还包括有密封顶,所述密封顶套接于活塞,密封顶与活塞的套接处设置有急停弹簧,活塞与腔体的底部设置有复位弹簧,复位弹簧的一端抵于腔体底部另一端抵于活塞,活塞、活塞帽以及密封顶内部管路均设置为中空,所述密封顶相对于活塞可活动设置且密封顶抵于上盖体中的进气孔,所述进压孔连通于活塞与活塞帽之间形成的密闭空间,还包括有电磁阀以及若干密封圈,所述电磁阀连接于阀体外表面,电磁阀位于进压孔与气体管道接口之间,所述密封顶、活塞以及活塞帽上均设置有密封圈,所述上盖体中的进气孔上设置有上盖体O型圈,所述进压孔与泄压孔均连通于气体管道接口,当气体压强从电磁阀排出时,密封顶与上体盖O型圈之间分离设置,当紧急停机的时候,密封顶与上体盖O型圈之间紧贴设置。The technical scheme of the utility model is as follows: a normally closed air intake valve of an air compressor, including a valve body, the valve body is provided with a pressure inlet hole, a pressure relief hole and a cavity in the valve body, and the inlet pressure The hole is connected with a gas pipeline interface, and the valve body is fixedly connected with an upper cover body by bolts, and an air inlet hole is arranged on the upper cover body, and it is characterized in that: a piston is arranged in the cavity, and the cavity opening is The end is fixedly connected with a piston cap, the piston can be slidably set relative to the piston cap, and also includes a sealing top, the sealing top is sleeved on the piston, and an emergency stop spring is arranged at the socket between the sealing top and the piston, and the connection between the piston and the cavity The bottom is provided with a return spring. One end of the return spring is against the bottom of the cavity and the other end is against the piston. The internal pipelines of the piston, the piston cap and the sealing top are all set to be hollow. The sealing top can be moved relative to the piston and the sealing top The air inlet hole in the upper cover body, the pressure inlet hole communicates with the closed space formed between the piston and the piston cap, and also includes a solenoid valve and several sealing rings, the solenoid valve is connected to the outer surface of the valve body, and the solenoid valve Located between the pressure inlet hole and the gas pipeline interface, the sealing top, the piston and the piston cap are all provided with sealing rings, the air inlet hole in the upper cover is provided with an upper cover O-ring, and the inlet Both the pressure hole and the pressure relief hole are connected to the gas pipeline interface. When the gas pressure is discharged from the solenoid valve, the sealing top and the upper body cover O-ring are separated. When the emergency shutdown occurs, the sealing top and the upper body cover O-ring Set snugly between the circles.
本实用新型还进一步设置为:所述活塞上设置有两条凹槽,所述凹槽中分别安装有上密封圈和下密封圈。The utility model is further configured as follows: the piston is provided with two grooves, and an upper sealing ring and a lower sealing ring are respectively installed in the grooves.
本实用新型还进一步设置为:所述泄压孔设置为‘十’字状,所述泄压孔的其中一个孔连通腔体,与其相对的孔通过螺栓进行密闭,另外一个孔连通于外界,与其相对的另一个孔密封设置。The utility model is further configured as follows: the pressure relief hole is set in a 'cross' shape, one of the pressure relief holes is connected to the cavity, the hole opposite to it is sealed by bolts, and the other hole is connected to the outside world. The other hole seal is arranged opposite it.
本实用新型还进一步设置为:所述阀体上设置有用于调节排气量排气调节孔,排气调节孔连通于泄压孔,所述排气调节孔中设置于排气螺栓,所述排气螺栓的一端设置为圆锥状,排气螺栓穿过泄压孔且圆锥状的一端抵于泄压孔内壁。The utility model is further set as: the valve body is provided with an exhaust adjustment hole for adjusting the exhaust volume, the exhaust adjustment hole is connected to the pressure relief hole, the exhaust adjustment hole is arranged on the exhaust bolt, and the exhaust adjustment hole is arranged on the exhaust bolt. One end of the exhaust bolt is set in a conical shape, the exhaust bolt passes through the pressure relief hole and the conical end abuts against the inner wall of the pressure relief hole.
本实用新型的有益效果:1本实用新型在于提供了一种结构简单,漏点较少,操作方便的空气压缩机常闭进气阀,活塞与活塞帽之间设置有急停弹簧,能够有效防止空气压缩机急停时出现喷油的现象,能够将空气压缩机内部压力由泄压孔经过活塞、活塞帽以及密封顶内部的中空管路进行排放,从而实现泄压的目的,在泄压的过程中密封顶与上体盖O型圈之间会形成间隙,通过间隙来实现进气阀的补气,从而保证油循环,相对于现有的泄压和补气结构,本实用新型的泄压和补气效果更加显著且结构简单操作方便。Beneficial effects of the present utility model: 1. The utility model provides a normally closed intake valve of an air compressor with simple structure, less leakage points and convenient operation. An emergency stop spring is arranged between the piston and the piston cap, which can effectively To prevent the phenomenon of oil injection when the air compressor stops suddenly, the internal pressure of the air compressor can be discharged from the pressure relief hole through the piston, piston cap and the hollow pipeline inside the sealing top, so as to achieve the purpose of pressure relief. In the process of pressing, a gap will be formed between the sealing top and the O-ring of the upper body cover, and the air supply of the intake valve can be realized through the gap, so as to ensure the oil circulation. Compared with the existing pressure relief and air supply structure, the utility model The effect of pressure relief and air supply is more significant, and the structure is simple and easy to operate.
附图说明Description of drawings
图1为本实用新型中常闭进气阀立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the normally closed intake valve in the utility model.
图2为本实用新型中进常闭气阀卸载状态剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the unloading state of the middle-entry normally-closed air valve of the utility model.
图3为本实用新型中常闭进气阀进气状态剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the intake state of the normally closed intake valve in the utility model.
图4为本实用新型中常闭进气阀急停状态剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the emergency stop state of the normally closed intake valve in the utility model.
图5为本实用新型中活塞结构示意图。Fig. 5 is a schematic diagram of the structure of the piston in the utility model.
图中标号含义如下:1-阀体;2-上盖体;3-电磁阀;4-腔体;5-进压孔;6-泄压孔;7-上盖体O型圈;21-进气孔;41-密封顶;42-活塞帽;43-活塞;44-急停弹簧;45-复位弹簧;61-排气螺栓;431-上密封圈;432-下密封圈。The meanings of the symbols in the figure are as follows: 1- valve body; 2- upper cover body; 3- solenoid valve; 4- cavity; 5- pressure inlet hole; 6- pressure relief hole; Air intake hole; 41-seal top; 42-piston cap; 43-piston; 44-emergency stop spring; 45-return spring; 61-exhaust bolt; 431-upper sealing ring;
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
下面结合图1至图5详细说明本实用新型,一种空气压缩机常闭进气阀,包括有阀体1,所述阀体1上设置有进压孔5、泄压孔6以及位于阀体中的腔体4,进压孔5上连接有气体管道接口,所述阀体1上通过螺栓固定连接有上盖体2,所述上盖体2上设置有进气孔21,其特征在于:所述腔体4中设置有活塞43,腔体4开口端固定连接有活塞帽42,活塞43相对于活塞帽42可滑动设置,还包括有密封顶41,所述密封顶41套接于活塞43,密封顶41与活塞43的套接处设置有急停弹簧44,活塞43与腔体4的底部设置有复位弹簧45,复位弹簧45的一端抵于腔体4底部另一端抵于活塞43,活塞43、活塞帽42以及密封顶41内部管路均设置为中空,所述密封顶41相对于活塞43可活动设置且密封顶41抵于上盖体2中的进气孔21,所述进压孔5连通于活塞43与活塞帽42之间形成的密闭空间,还包括有电磁阀3以及若干密封圈,所述电磁阀3连接于阀体1外表面,电磁阀3位于进压孔5与气体管道接口之间,所述密封顶41、活塞43以及活塞帽42上均设置有密封圈,所述上盖体2中的进气孔上21设置有上盖体O型圈7,所述进压孔5与泄压孔6均连通于气体管道接口,当气体压强从电磁阀3排出时,密封顶41与上体盖O型圈7之间分离设置,当紧急停机时,密封顶41与上体盖O型圈7之间紧贴设置,所述活塞43上设置有两条凹槽,所述凹槽中分别安装有上密封圈431和下密封圈432,所述泄压孔6设置为‘十’字状,所述泄压孔6的其中一个孔连通腔体4,与其相对的孔通过螺栓进行密闭,另外一个孔连通于外界,与其相对的另一个孔密封设置,所述阀体1上设置有用于调节排气量排气调节孔,排气调节孔连通于泄压孔6,所述排气调节孔中设置于排气螺栓61,所述排气螺栓61的一端设置为圆锥状,排气螺栓61穿过泄压孔6且圆锥状的一端抵于泄压孔6内壁。The utility model is described in detail below in conjunction with Fig. 1 to Fig. 5. A normally closed intake valve of an air compressor includes a valve body 1, and the valve body 1 is provided with a pressure inlet 5, a pressure relief hole 6 and a valve located at the valve body. The cavity 4 in the body, the pressure inlet hole 5 is connected with the gas pipeline interface, the valve body 1 is fixedly connected with the upper cover body 2 by bolts, the upper cover body 2 is provided with an air inlet hole 21, and its characteristic In that: the cavity 4 is provided with a piston 43, the open end of the cavity 4 is fixedly connected with a piston cap 42, the piston 43 is slidably arranged relative to the piston cap 42, and also includes a sealing top 41, and the sealing top 41 is socketed An emergency stop spring 44 is provided at the joint between the piston 43 and the sealing top 41 and the piston 43, and a return spring 45 is provided at the bottom of the piston 43 and the cavity 4, and one end of the return spring 45 is against the bottom of the cavity 4 and the other end is against the bottom of the cavity 4. The piston 43, the piston 43, the piston cap 42 and the internal pipeline of the sealing top 41 are all set to be hollow, and the sealing top 41 is movable relative to the piston 43 and the sealing top 41 is against the air inlet 21 in the upper cover body 2, The pressure inlet hole 5 communicates with the airtight space formed between the piston 43 and the piston cap 42, and also includes a solenoid valve 3 and several sealing rings. The solenoid valve 3 is connected to the outer surface of the valve body 1, and the solenoid valve 3 is located at the inlet Between the pressure hole 5 and the gas pipeline interface, the seal top 41, the piston 43 and the piston cap 42 are all provided with sealing rings, and the upper cover 21 is provided with an upper cover O-ring 7. Both the pressure inlet hole 5 and the pressure relief hole 6 are connected to the gas pipeline interface. When the gas pressure is discharged from the solenoid valve 3, the sealing top 41 and the upper body cover O-ring 7 are separated. , the sealing top 41 and the upper body cover O-ring 7 are arranged close to each other, and the piston 43 is provided with two grooves, and an upper sealing ring 431 and a lower sealing ring 432 are respectively installed in the grooves. The pressure relief hole 6 is set in a 'cross' shape, one of the holes of the pressure relief hole 6 communicates with the cavity 4, the hole opposite to it is sealed by bolts, the other hole is connected to the outside world, and the other hole opposite to it is sealed Setting, the valve body 1 is provided with an exhaust adjustment hole for adjusting the exhaust volume, the exhaust adjustment hole is connected to the pressure relief hole 6, and the exhaust adjustment hole is arranged in the exhaust bolt 61, and the exhaust bolt One end of 61 is set in a conical shape, the exhaust bolt 61 passes through the pressure relief hole 6 and one end of the conical shape abuts against the inner wall of the pressure relief hole 6 .
基于上述结构所述,当进气阀处于加载状态时,电磁阀3得电,通过气管接头对进压孔5中注入压缩气体,当压力逐渐增大,由于进压孔连通于活塞43与活塞帽42之间的密闭空间,密闭空间中的压强逐渐增大,压缩活塞43向下运动,当活塞43运动到腔体4底部时,泄压孔6位于活塞43上的上密封圈431与下密封圈432之间,活塞43断开泄压孔6与活塞43、活塞帽42以及密封顶41内部的中空管路,由于空气压缩机处于工作状态,空气压缩机主机内部产生吸力,吸力带动密封顶41向下运动,密封顶41与上盖体2上的进气孔21之间处于打开状态,进气阀处于进气状态。Based on the above structure, when the intake valve is in a loaded state, the solenoid valve 3 is energized, and the compressed gas is injected into the pressure hole 5 through the air pipe joint. When the pressure gradually increases, because the pressure hole is connected to the piston 43 and the piston In the closed space between the caps 42, the pressure in the closed space increases gradually, and the compression piston 43 moves downward. When the piston 43 moves to the bottom of the cavity 4, the pressure relief hole 6 is located between the upper sealing ring 431 and the lower sealing ring 431 on the piston 43. Between the sealing rings 432, the piston 43 disconnects the pressure relief hole 6 and the hollow pipeline inside the piston 43, the piston cap 42 and the sealing top 41. Since the air compressor is in the working state, suction is generated inside the air compressor host, and the suction drives The sealing top 41 moves downward, the gap between the sealing top 41 and the air intake hole 21 on the upper cover body 2 is in an open state, and the air intake valve is in an air intake state.
基于上述结构所述,当进气阀处于卸载状态时,电磁阀3断电,活塞43与活塞帽42之间的密闭空间中的压缩气体通过电磁阀3排出,位于腔体4底部的复位弹簧45,推动活塞43向上运动,当活塞43下密封圈432越过泄压孔6时,压缩机内部以及管道中的气体压强通过泄压孔6经活塞43、活塞帽42以及密封顶41内部的中空管路排出,由于压缩机内部存在吸力,吸力小于复位弹簧45的弹力,复位弹簧45带动活塞43与密封顶41向上运动,当活塞43运动至紧贴活塞帽42的位置时,由于压缩机内部的吸力大于急停弹簧44的弹力,这时密封顶41与上盖体O型圈7之间形成有间隙,间隙使得空气压缩机内部与外界连通,通过间隙实现压缩机微量进气,从而保证空气压缩机内部的油循环。Based on the above structure, when the intake valve is in the unloaded state, the solenoid valve 3 is powered off, the compressed gas in the closed space between the piston 43 and the piston cap 42 is discharged through the solenoid valve 3, and the return spring at the bottom of the cavity 4 45. Push the piston 43 to move upwards. When the sealing ring 432 under the piston 43 passes through the pressure relief hole 6, the gas pressure inside the compressor and in the pipeline passes through the pressure relief hole 6 and passes through the middle of the piston 43, the piston cap 42 and the sealing top 41. The empty pipeline is discharged. Due to the suction force inside the compressor, the suction force is smaller than the elastic force of the return spring 45. The return spring 45 drives the piston 43 and the sealing top 41 to move upward. When the piston 43 moves to the position close to the piston cap 42, due to the compressor The internal suction force is greater than the elastic force of the emergency stop spring 44. At this time, a gap is formed between the sealing top 41 and the upper cover body O-ring 7. The gap makes the inside of the air compressor communicate with the outside world, and realizes a small amount of air intake of the compressor through the gap, thereby Ensure the oil circulation inside the air compressor.
基于上述结构所述,当空气压缩机需要紧急制动时,电磁阀3断电,活塞43与活塞帽42之间的密闭空间中的压缩气体通过电磁阀3排出,位于腔体4底部的复位弹簧45,推动活塞43向上运动,当活塞43上的下密封圈432越过泄压孔6时,压缩机内部以及管道中的气体压强通过泄压孔6经活塞43、活塞帽42以及密封顶41内部的中空管路排出,由于压缩机内部不存在吸力,复位弹簧45带动活塞43与密封顶41向上运动,急停弹簧44进一步带动密封顶41向上运动,使得密封顶41抵于上盖体O型圈7,从而有效防止压缩机喷油。Based on the above structure, when the air compressor needs emergency braking, the solenoid valve 3 is powered off, the compressed gas in the closed space between the piston 43 and the piston cap 42 is discharged through the solenoid valve 3, and the reset button located at the bottom of the cavity 4 The spring 45 pushes the piston 43 to move upward. When the lower sealing ring 432 on the piston 43 passes through the pressure relief hole 6, the gas pressure inside the compressor and in the pipeline passes through the pressure relief hole 6 through the piston 43, the piston cap 42 and the sealing top 41. The internal hollow pipeline is discharged. Since there is no suction inside the compressor, the return spring 45 drives the piston 43 and the sealing top 41 to move upward, and the emergency stop spring 44 further drives the sealing top 41 to move upward, so that the sealing top 41 is against the upper cover. O-ring 7, thereby effectively preventing the compressor from spraying oil.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,上述假设的这些改进和变型也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. These improvements and modifications should also be regarded as the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111853292A (en) * | 2020-07-29 | 2020-10-30 | 温州胜西姆机械科技有限公司 | Intake valve for integrated variable frequency screw air compressor |
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