CN108421554A - Hydrobon catalyst and its preparation method and application - Google Patents
Hydrobon catalyst and its preparation method and application Download PDFInfo
- Publication number
- CN108421554A CN108421554A CN201710080679.3A CN201710080679A CN108421554A CN 108421554 A CN108421554 A CN 108421554A CN 201710080679 A CN201710080679 A CN 201710080679A CN 108421554 A CN108421554 A CN 108421554A
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- CN
- China
- Prior art keywords
- catalyst
- preparation
- carrier
- silica
- complexing agent
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 106
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 229910052751 metal Inorganic materials 0.000 claims abstract description 86
- 239000002184 metal Substances 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 55
- 238000005470 impregnation Methods 0.000 claims abstract description 44
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 38
- 239000008139 complexing agent Substances 0.000 claims abstract description 35
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 17
- 239000011777 magnesium Substances 0.000 claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 16
- 150000003839 salts Chemical class 0.000 claims abstract description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 10
- 238000011068 loading method Methods 0.000 claims abstract description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 10
- 239000011574 phosphorus Substances 0.000 claims abstract description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical group [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 25
- 238000001354 calcination Methods 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 9
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- 239000001301 oxygen Substances 0.000 claims description 9
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- 239000000654 additive Substances 0.000 claims description 7
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- 238000006243 chemical reaction Methods 0.000 description 9
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- 230000003197 catalytic effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
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- 238000002156 mixing Methods 0.000 description 3
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 3
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- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical group OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
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- OBWXQDHWLMJOOD-UHFFFAOYSA-H cobalt(2+);dicarbonate;dihydroxide;hydrate Chemical compound O.[OH-].[OH-].[Co+2].[Co+2].[Co+2].[O-]C([O-])=O.[O-]C([O-])=O OBWXQDHWLMJOOD-UHFFFAOYSA-H 0.000 description 2
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- 238000005303 weighing Methods 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
- B01J27/19—Molybdenum
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/08—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
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Abstract
本发明涉及一种加氢精制催化剂及其制备方法,该制备方法包括:(1)采用浸渍法将加氢金属活性组分的水溶性盐和有机络合剂负载到载体上,然后进行干燥、焙烧,得到半成品催化剂,所述焙烧条件使得以半成品催化剂的总量为基准,半成品催化剂中炭含量为0.03‑0.5重量%;(2)以含有有机络合剂的溶液作为浸渍液,对步骤(1)所得半成品催化剂进行浸渍,然后进行干燥且不进行焙烧;(3)将作为助剂的镁元素和磷元素负载到载体上;其中,步骤(3)在步骤(1)之前、之中和之后且在步骤(2)之前的任意一个或多个进行。本发明提供的催化剂特别适合用于轻质馏分油和中间馏分油的以加氢脱硫、加氢脱氮为目的加氢精制。The invention relates to a hydrorefining catalyst and a preparation method thereof. The preparation method comprises: (1) loading a water-soluble salt of a hydrogenation metal active component and an organic complexing agent on a carrier by an impregnation method, followed by drying, Roasting, obtain semi-finished catalyst, described roasting condition makes the total amount of semi-finished catalyst be a benchmark, and carbon content is 0.03-0.5% by weight in the semi-finished catalyst; 1) The resulting semi-finished catalyst is impregnated, then dried and not roasted; (3) loading magnesium and phosphorus as auxiliary agents on the carrier; wherein, step (3) is neutralized before and during step (1) After that and any one or more before step (2). The catalyst provided by the invention is particularly suitable for hydrofinishing of light distillate oil and middle distillate oil for the purpose of hydrodesulfurization and hydrodenitrogenation.
Description
技术领域technical field
本发明涉及加氢精制催化剂的制备方法和由该方法制得的加氢精制催化剂和应用。The invention relates to a preparation method of a hydrorefining catalyst, a hydrorefining catalyst prepared by the method and an application thereof.
背景技术Background technique
日益增强的环保意识和越来越严格的环保法规迫使炼油界更加注重清洁燃料生产技术开发。未来市场车用燃料趋向于“超低硫”,不能满足排放标准的燃料将无法进入市场。加氢技术作为一种有效的脱硫手段,在清洁车用燃料的生产中发挥着越来越重要的作用,其中高效加氢催化剂则是加氢技术的核心技术,因此,开发具有更高活性和选择性的新型加氢精制催化剂则成为炼油工业最迫切的需求之一。The increasing awareness of environmental protection and stricter environmental regulations force the refining industry to pay more attention to the development of clean fuel production technology. In the future, vehicle fuels in the market will tend to be "ultra-low sulfur", and fuels that cannot meet emission standards will not be able to enter the market. Hydrogenation technology, as an effective means of desulfurization, is playing an increasingly important role in the production of clean vehicle fuels. Among them, high-efficiency hydrogenation catalysts are the core technology of hydrogenation technology. Therefore, the development of catalysts with higher activity and Selective new hydrotreating catalysts have become one of the most urgent needs of the oil refining industry.
加氢精制催化剂通常采用浸渍法制备,即用含有所需活性组分(如Ni、Mo、Co、W等)的溶液,浸渍某种载体,之后进行干燥、焙烧或不焙烧的方法。Hydrofining catalysts are usually prepared by impregnation, that is, impregnating a certain carrier with a solution containing the desired active components (such as Ni, Mo, Co, W, etc.), followed by drying, roasting or non-calcining.
CN103551162A公开一种柴油加氢脱硫脱氮催化剂,催化剂的组成包括载体、助剂、活性金属;载体为Al2O3-ZrO2-TiO2-SiO2多元氧化物复合载体;助剂为磷;以镍、钴、钼和钨为活性组分;各组分以催化剂为基准的重量百分比含量为:以氧化物计,氧化钴1~6wt%;氧化镍1~15wt%,氧化钼2~12wt%,氧化钨12~35wt%,助剂五氧化二磷1.5~5wt%;催化剂的孔容≮0.2mL/g,比表面积为≮140m2/g,机械强度≮15N/mm;复合载体中各组分在载体中所占的比重分别为:氧化钛占2~15wt%,氧化硅占2~20wt%,氧化锆占5~15wt%;余量为氧化铝。该催化剂通过分步浸渍法来制得:将共浸液分为等体积的两份,分两步浸渍载体,并且在每一步浸渍完成后都进行了焙烧。CN103551162A discloses a diesel hydrodesulfurization and denitrification catalyst. The composition of the catalyst includes a carrier, an auxiliary agent and an active metal; the carrier is an Al 2 O 3 -ZrO 2 -TiO 2 -SiO 2 multi-element oxide composite carrier; the auxiliary agent is phosphorus; Nickel, cobalt, molybdenum and tungsten are used as active components; the weight percentage content of each component based on the catalyst is: in terms of oxides, cobalt oxide 1-6wt%; nickel oxide 1-15wt%, molybdenum oxide 2-12wt% %, tungsten oxide 12-35wt%, additive phosphorus pentoxide 1.5-5wt%; catalyst pore volume ≮0.2mL/g, specific surface area ≮140m 2 /g, mechanical strength ≮15N/mm; The proportions of the components in the carrier are as follows: titanium oxide accounts for 2-15 wt%, silicon oxide accounts for 2-20 wt%, zirconium oxide accounts for 5-15 wt%, and the balance is aluminum oxide. The catalyst is prepared by a step-by-step impregnation method: the co-impregnation solution is divided into two parts of equal volume, the carrier is impregnated in two steps, and the carrier is calcined after each step of impregnation.
CN103657667A公开了一种新型大孔结构重油加氢脱金属催化剂的制备方法,其特征是:它具体包括如下步骤:1)铝溶胶的制备;2)将沥青残渣粉末与铝溶胶混合制备大孔结构催化剂载体;3)将成型后的催化剂载体采用等体积分部的两步浸渍法浸渍;最后制得催化剂。该制备方法的两步浸渍法具体为:第一步先浸渍Mo,第二步浸渍Ni,并且,浸渍液中不包含有机络合剂。CN103657667A discloses a preparation method of a novel macroporous structure heavy oil hydrogenation demetallization catalyst, which is characterized in that it specifically includes the following steps: 1) preparation of aluminum sol; 2) mixing pitch residue powder and aluminum sol to prepare a macroporous structure catalyst carrier; 3) impregnating the molded catalyst carrier by a two-step impregnation method with equal volumes; finally the catalyst is prepared. The two-step impregnation method of the preparation method is specifically: the first step is to impregnate Mo first, and the second step is to impregnate Ni, and the impregnation solution does not contain an organic complexing agent.
由现有技术提供的两步浸渍法使得加氢精制催化剂活性有所提高,但提高程度有限。The two-step impregnation method provided by the prior art improves the activity of the hydrofining catalyst, but the degree of improvement is limited.
CN100469440C、CN102909027A公开了通过在制备过程中向载体中引入有机分散剂或络合剂(如乙二醇、草酸、柠檬酸、乙二胺四乙酸、氨三乙酸等)制备了Ni-W-Mo三元金属加氢精制催化剂。与现有方法提供的催化剂相比,其所得的催化剂具有更好的加氢精制性能。但仍需要进一步提高催化剂活性。CN100469440C, CN102909027A disclose that Ni-W-Mo Ternary metal hydrorefining catalyst. Compared with the catalyst provided by the existing method, the obtained catalyst has better hydrofining performance. However, there is still a need to further improve the catalyst activity.
发明内容Contents of the invention
针对现有技术加氢精制催化剂活性较低的问题,本发明提供一种新的加氢精制催化剂的制备方法以及由该方法制得的加氢精制催化剂,由该方法制得的加氢精制催化剂具有明显更高的催化活性和活性稳定性。Aiming at the problem of low activity of hydrofinishing catalysts in the prior art, the present invention provides a new preparation method of hydrofinishing catalyst and the hydrofining catalyst prepared by the method, and the hydrofinishing catalyst prepared by the method It has significantly higher catalytic activity and activity stability.
本发明的发明人发现,上述络合浸渍技术,通过在浸渍过程中引入络合剂,并在低温下干燥,可以减弱活性组分和载体相互作用、提高金属分散度、改变金属硫化顺序,形成更多的高活性的活性相并提高活性中心数目。但是,由于在络合浸渍技术中采用了低温干燥,并没有经过高温焙烧的过程,金属化合物仍然以金属盐类的形式存在于载体表面,活性组分与载体作用力较弱,致使在高温高压以及恶劣原料的加氢反应条件下,金属在反应过程中不断聚集,助剂化效应减弱,活性中心数目减少,本征活性下降,因此催化剂的活性、稳定性下降。而采用高温焙烧法制备的催化剂虽然稳定性较好,但是活性组分与载体作用力较强,活性中心的本征活性较低,由于没有络合剂的分散和阻隔作用,活性组分片晶较大,活性中心数目较少,活性很低。The inventors of the present invention have found that the complex impregnation technique described above can weaken the interaction between the active component and the carrier, improve the dispersion of the metal, change the vulcanization order of the metal, and form More highly active active phases and increase the number of active centers. However, due to the low-temperature drying used in the complex impregnation technology and no high-temperature roasting process, the metal compound still exists on the surface of the carrier in the form of metal salts, and the active component and the carrier have a weak force, resulting in high temperature and high pressure. And under the hydrogenation reaction conditions of harsh raw materials, metals continue to accumulate during the reaction process, the additive effect is weakened, the number of active centers is reduced, and the intrinsic activity is reduced, so the activity and stability of the catalyst are reduced. However, although the catalyst prepared by the high-temperature calcination method has better stability, the active component has a stronger interaction with the carrier, and the intrinsic activity of the active center is lower. Larger, less number of active centers, very low activity.
本发明的发明人通过研究进一步发现,通过两步浸渍法制备催化剂,第一步浸渍和第二步浸渍分别用于引入加氢金属活性组分和有机络合剂,在第一步浸渍过程中加入有机络合剂并使之通过焙烧转化为炭,不仅能够提高催化剂的活性,而且能够有效地长时间保持催化剂的高活性,从而大大提高催化剂的使用寿命。推测其原因可能是因为第一步浸渍过程中加入的有机络合剂,有机络合剂的存在阻碍了焙烧过程中活性金属的聚集,使其分散的更加均匀;同时,第一步浸渍后焙烧能够使金属化合物转化为金属氧化物,使有机络合剂转化为炭,从而使活性金属与载体之间的结合更加牢固,提高了催化剂的活性和稳定性。而在第二步浸渍过程中加入的有机络合剂覆盖在催化剂表面,能够有效防止活性金属在硫化过程中的聚集,提高金属分散度,更有利于形成具有更高活性的Ⅱ类活性相以及形成更多的活性中心,从而进一步挺高了催化剂的活性。因此,该技术可有效解决常规浸渍法与现有络合浸渍法的技术缺陷。The inventors of the present invention have further found through research that the catalyst is prepared by a two-step impregnation method, the first step impregnation and the second step impregnation are respectively used to introduce hydrogenation metal active components and organic complexing agents, and in the first step impregnation process Adding an organic complexing agent and turning it into carbon by roasting can not only improve the activity of the catalyst, but also effectively maintain the high activity of the catalyst for a long time, thereby greatly improving the service life of the catalyst. It is speculated that the reason may be due to the organic complexing agent added in the first step of impregnation. The presence of the organic complexing agent hinders the aggregation of active metals during the roasting process and makes them more uniformly dispersed; at the same time, the first step of impregnation after roasting It can convert metal compounds into metal oxides and organic complexing agents into carbon, so that the combination between the active metal and the support is stronger, and the activity and stability of the catalyst are improved. The organic complexing agent added in the second impregnation process covers the surface of the catalyst, which can effectively prevent the aggregation of active metals during the vulcanization process, improve the dispersion of metals, and be more conducive to the formation of type II active phases with higher activity and The formation of more active centers further increases the activity of the catalyst. Therefore, this technology can effectively solve the technical defects of the conventional impregnation method and the existing complex impregnation method.
由此,本发明还提供一种加氢精制催化剂的制备方法,该制备方法包括以下步骤:Thereby, the present invention also provides a kind of preparation method of hydrorefining catalyst, and this preparation method comprises the following steps:
(1)采用浸渍法将加氢金属活性组分的水溶性盐和有机络合剂负载到载体上,然后进行干燥、焙烧,得到半成品催化剂,所述焙烧条件使得以半成品催化剂的总量为基准,半成品催化剂中炭含量为0.03-0.5重量%;(1) The water-soluble salt of the hydrogenation metal active component and the organic complexing agent are loaded on the carrier by the impregnation method, then dried and roasted to obtain a semi-finished catalyst, and the roasting conditions are such that the total amount of the semi-finished catalyst is used as a benchmark , the carbon content in the semi-finished catalyst is 0.03-0.5% by weight;
(2)以含有有机络合剂的溶液作为浸渍液,对步骤(1)所得半成品催化剂进行浸渍,然后进行干燥且不进行焙烧;(2) using the solution containing the organic complexing agent as the impregnating liquid, the semi-finished catalyst obtained in step (1) is impregnated, then dried without roasting;
(3)将作为助剂的镁元素和磷元素负载到载体上;(3) loading magnesium and phosphorus as additives on the carrier;
其中,步骤(3)在步骤(1)之前、之中和之后且在步骤(2)之前的任意一个或多个进行。Wherein, step (3) is performed before, during and after step (1) and before step (2).
此外,本发明还提供了由上述方法制得的加氢精制催化剂。In addition, the present invention also provides the hydrorefining catalyst prepared by the above method.
采用本发明的方法制备的加氢精制催化剂具有较高的催化活性和活性稳定性。例如,采用根据本发明方法制得的加氢精制催化剂S3处理后的汽油硫、氮含量均低于0.5微克/克,而在其他条件相同的情况下,由常规浸渍法制得的加氢精制催化剂D2处理后,汽油的硫含量高达68微克/克,氮含量为2.6微克/克。由此可见,采用本发明方法制得的加氢精制催化剂具有明显更高的脱硫脱氮活性。且本发明提供的方法操作简单,因此,本发明的方法具有较好的工业应用前景。The hydrorefining catalyst prepared by the method of the invention has high catalytic activity and activity stability. For example, the sulfur and nitrogen content of gasoline treated with the hydrorefining catalyst S3 prepared according to the method of the present invention are all lower than 0.5 micrograms per gram, while under the same conditions, the hydrorefining catalyst prepared by the conventional impregnation method After D2 treatment, the sulfur content of gasoline was as high as 68 μg/g and the nitrogen content was 2.6 μg/g. It can be seen that the hydrorefining catalyst prepared by the method of the present invention has significantly higher desulfurization and denitrogenation activities. And the method provided by the invention is simple to operate, therefore, the method of the invention has good industrial application prospect.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.
根据本发明提供的加氢精制催化剂的制备方法,该制备方法包括以下步骤:According to the preparation method of the hydrotreating catalyst provided by the present invention, the preparation method comprises the following steps:
(1)采用浸渍法将加氢金属活性组分的水溶性盐和有机络合剂负载到载体上,然后进行干燥、焙烧,得到半成品催化剂,所述焙烧条件使得以半成品催化剂的总量为基准,半成品催化剂中炭含量为0.03-0.5重量%;(1) The water-soluble salt of the hydrogenation metal active component and the organic complexing agent are loaded on the carrier by the impregnation method, then dried and roasted to obtain a semi-finished catalyst, and the roasting conditions are such that the total amount of the semi-finished catalyst is used as a benchmark , the carbon content in the semi-finished catalyst is 0.03-0.5% by weight;
(2)以含有有机络合剂的溶液作为浸渍液,对步骤(1)所得半成品催化剂进行浸渍,然后进行干燥且不进行焙烧;(2) using the solution containing the organic complexing agent as the impregnating liquid, the semi-finished catalyst obtained in step (1) is impregnated, then dried without roasting;
(3)将作为助剂的镁元素和磷元素负载到载体上;(3) loading magnesium and phosphorus as additives on the carrier;
其中,步骤(3)在步骤(1)之前、之中和之后且在步骤(2)之前的任意一个或多个进行。Wherein, step (3) is performed before, during and after step (1) and before step (2).
根据本发明,优选地,步骤(1)所述焙烧条件使得以半成品催化剂的总量为基准,半成品催化剂中炭含量为0.04-0.4重量%。According to the present invention, preferably, the calcination condition in step (1) is such that the carbon content in the semi-finished catalyst is 0.04-0.4% by weight based on the total amount of the semi-finished catalyst.
在本发明中,可以通过控制焙烧条件中的焙烧温度和可燃性气体的通入量来获得上述炭含量,所述可燃性气体可以为各种氧气含量不低于20体积%的气体,如空气、氧气以及它们的混合气体中的一种或多种。In the present invention, the above-mentioned carbon content can be obtained by controlling the roasting temperature in the roasting conditions and the feeding amount of combustible gas, and the combustible gas can be various gases with an oxygen content of not less than 20% by volume, such as air , oxygen and one or more of their mixed gases.
相对于每克载体,所述可燃性气体的通入速率优选为不低于0.2升/小时。所述可燃性气体的通入,一方面满足燃烧的条件,使得活性金属组分的盐转化为氧化物,使有机络合剂转化为炭;另一方面也能将燃烧形成的二氧化碳和水以及其他成分排放出去,以避免沉积在催化剂上造成对活性相的空位阻碍。The feeding rate of the combustible gas is preferably not lower than 0.2 liter/hour per gram of carrier. The introduction of the combustible gas, on the one hand, satisfies the conditions of combustion, so that the salt of the active metal component is converted into an oxide, and the organic complexing agent is converted into charcoal; on the other hand, the carbon dioxide, water and Other components are vented to avoid deposition on the catalyst causing vacancy hindrance to the active phase.
优选情况下,相对于每克载体,可燃性气体的通入速率为0.2-20升/小时,优选为0.3-10升/小时。Preferably, the flammable gas is fed at a rate of 0.2-20 liters/hour, preferably 0.3-10 liters/hour, per gram of carrier.
根据本发明,优选地,步骤(1)所述焙烧的温度为350-500℃,优选为360-450℃,焙烧的时间为0.5-8h,优选为1-6h。控制焙烧温度在上述范围内即可保证有机络合剂能以上述含量范围将炭形成于载体上,得到半成品催化剂。According to the present invention, preferably, the calcination temperature in step (1) is 350-500°C, preferably 360-450°C, and the calcination time is 0.5-8h, preferably 1-6h. Controlling the calcination temperature within the above range can ensure that the organic complexing agent can form carbon on the carrier with the above content range, and obtain a semi-finished catalyst.
根据本发明,优选地,步骤(1)所述有机络合剂与金属活性组分的摩尔比为0.03-2:1,优选为0.08-1.5:1,进一步优选为0.1-1.4:1,更进一步优选为0.2-1.3:1。According to the present invention, preferably, the molar ratio of the organic complexing agent to the metal active component in step (1) is 0.03-2:1, preferably 0.08-1.5:1, more preferably 0.1-1.4:1, more preferably More preferably 0.2-1.3:1.
根据本发明,优选地,步骤(1)和步骤(2)有机络合剂的摩尔比为1:0.25-4,优选为1:0.5-2。According to the present invention, preferably, the molar ratio of the organic complexing agent in step (1) and step (2) is 1:0.25-4, preferably 1:0.5-2.
在本发明中,步骤(1)和步骤(2)中所述有机络合剂可以相同,也可以不同,优选地,所述有机络合剂选自含氧和/或含氮有机物中的一种或多种。In the present invention, the organic complexing agent described in step (1) and step (2) can be the same or different, preferably, the organic complexing agent is selected from one of oxygen-containing and/or nitrogen-containing organic compounds one or more species.
所述含氧的有机物优选选自有机醇、有机酸中的一种或多种。The oxygen-containing organic matter is preferably selected from one or more of organic alcohols and organic acids.
所述有机醇优选为二元以上的多元醇,更进一步优选为碳原子数2-6的多元醇或其低聚体或多聚体,如乙二醇、丙三醇、聚乙二醇、二乙二醇、丁二醇中的一种或多种。所述聚乙二醇的分子量优选为200-1500。The organic alcohol is preferably a polyhydric alcohol with more than two valences, more preferably a polyhydric alcohol with 2-6 carbon atoms or its oligomer or polymer, such as ethylene glycol, glycerol, polyethylene glycol, One or more of diethylene glycol and butanediol. The molecular weight of the polyethylene glycol is preferably 200-1500.
所述有机酸优选为C2-C7的含一个或多个COOH基团的化合物,具体可以为乙酸、马来酸、草酸、氨基三乙酸、1,2-环己二胺四乙酸、柠檬酸、酒石酸、苹果酸中的一种或多种。The organic acid is preferably a C2-C7 compound containing one or more COOH groups, specifically acetic acid, maleic acid, oxalic acid, aminotriacetic acid, 1,2-cyclohexanediaminetetraacetic acid, citric acid, One or more of tartaric acid and malic acid.
所述含氮的有机物优选选自有机胺、有机铵盐中的一种或多种。The nitrogen-containing organic matter is preferably selected from one or more of organic amines and organic ammonium salts.
所述有机胺优选为C2-C7的含一个或多个NH基团的化合物,可以是伯胺、仲胺或叔胺,特别优选为乙二胺。The organic amine is preferably a C2-C7 compound containing one or more NH groups, which may be a primary, secondary or tertiary amine, particularly preferably ethylenediamine.
所述有机铵盐优选为EDTA。The organic ammonium salt is preferably EDTA.
具体地,本发明特别优选所述有机络合剂为乙二醇、丙三醇、聚乙二醇(分子量优选为200-1500)、二乙二醇、丁二醇、乙酸、马来酸、草酸、氨基三乙酸、1,2-环己二胺四乙酸、柠檬酸、酒石酸、苹果酸、乙二胺和EDTA中的一种或多种。Specifically, the present invention particularly preferably described organic complexing agent is ethylene glycol, glycerol, polyethylene glycol (molecular weight is preferably 200-1500), diethylene glycol, butanediol, acetic acid, maleic acid, One or more of oxalic acid, aminotriacetic acid, 1,2-cyclohexanediaminetetraacetic acid, citric acid, tartaric acid, malic acid, ethylenediamine and EDTA.
优选地,步骤(1)中所述有机络合剂选自有机酸中的一种或多种,更优选地,步骤(1)所述有机络合剂选自C2-C7的脂肪酸中的一种或多种。使用有机酸作为步骤(1)的有机络合剂,可以获得具有更高活性的加氢精制催化剂。Preferably, the organic complexing agent in step (1) is selected from one or more of organic acids, more preferably, the organic complexing agent in step (1) is selected from one of the fatty acids of C2-C7 one or more species. Using an organic acid as the organic complexing agent in step (1), a hydrorefining catalyst with higher activity can be obtained.
本发明对所述干燥条件没有特别的限定,可以是本领域常用的各种干燥条件,步骤(1)和步骤(2)中所述干燥条件可以相同,也可以不同。In the present invention, the drying conditions are not particularly limited, and may be various drying conditions commonly used in the art, and the drying conditions in step (1) and step (2) may be the same or different.
优选地,步骤(1)所述干燥温度为100-250℃,时间为1-12h。Preferably, the drying temperature in step (1) is 100-250°C, and the drying time is 1-12h.
优选地,步骤(2)所述干燥温度为100-200℃,时间为1-12h。Preferably, the drying temperature in step (2) is 100-200°C, and the drying time is 1-12h.
根据本发明,优选地,所述加氢金属活性组分的用量使得,以加氢精制催化剂的总量为基准,以氧化物计,加氢金属活性组分的含量为10-60重量%,优选为15-50重量%,所述助剂为磷和镁;助剂的含量优选为0.5-5.5重量%,更优选为1-5重量%,以氧化物计的磷和镁的摩尔比为0.5-3,优选为1.0-2.5。According to the present invention, preferably, the amount of the hydrogenation metal active component is such that, based on the total amount of the hydrofinishing catalyst, the content of the hydrogenation metal active component is 10-60% by weight in terms of oxides, It is preferably 15-50% by weight, and the auxiliary agent is phosphorus and magnesium; the content of the auxiliary agent is preferably 0.5-5.5% by weight, more preferably 1-5% by weight, and the molar ratio of phosphorus and magnesium in terms of oxide is 0.5-3, preferably 1.0-2.5.
根据本发明,优选地,以金属元素计,加氢金属活性组分的水溶性盐的浓度为0.2-8mol/L,优选为0.2-5mol/L,更进一步优选为0.2-2mol/L。此处的浓度为各种加氢金属活性组分的水溶性盐各自的浓度,而非总浓度。According to the present invention, preferably, in terms of metal elements, the concentration of the water-soluble salt of the hydrogenation metal active component is 0.2-8 mol/L, preferably 0.2-5 mol/L, more preferably 0.2-2 mol/L. The concentrations here are the individual concentrations of the water-soluble salts of various hydrogenation metal active components, not the total concentration.
所述加氢金属活性组分的水溶性盐可以是各种溶解度满足负载要求或者在助溶剂的存在下能够在水中形成溶解度满足要求的加氢金属活性组分的水溶性化合物,例如可以是硝酸盐、氯化物、硫酸盐、碳酸盐中的一种或多种,优选为硝酸盐。The water-soluble salt of the hydrogenation metal active component can be a water-soluble compound whose solubility meets the loading requirements or can form a hydrogenation metal active component with a solubility in water that meets the requirements in the presence of a cosolvent, for example, it can be nitric acid One or more of salt, chloride, sulfate, carbonate, preferably nitrate.
根据本发明,优选地,所述加氢金属活性组分至少一种选自第VIB族金属元素、至少一种选自第VIII族金属元素。According to the present invention, preferably, the hydrogenation metal active component is at least one selected from Group VIB metal elements, at least one selected from Group VIII metal elements.
根据本发明,所述第VIB族金属元素优选为钼和/或钨。According to the present invention, the Group VIB metal element is preferably molybdenum and/or tungsten.
根据本发明,所述第VIII族金属元素优选为钴和/或镍。According to the present invention, the Group VIII metal element is preferably cobalt and/or nickel.
根据本发明,优选地,含第VIB族金属元素的化合物可以选自钼酸铵、仲钼酸铵、偏钨酸铵、氧化钼和氧化钨中的一种或多种。According to the present invention, preferably, the compound containing Group VIB metal elements can be selected from one or more of ammonium molybdate, ammonium paramolybdate, ammonium metatungstate, molybdenum oxide and tungsten oxide.
含第VIII族金属元素的化合物可以选自第VIII族金属的硝酸盐、第VIII族金属的氯化物、第VIII族金属的硫酸盐、第VIII族金属的甲酸盐、第VIII族金属的乙酸盐、第VIII族金属的磷酸盐、第VIII族金属的柠檬酸盐、第VIII族金属的草酸盐、第VIII族金属的碳酸盐、第VIII族金属的碱式碳酸盐、第VIII族金属的氢氧化物、第VIII族金属的磷酸盐、第VIII族金属的磷化物、第VIII族金属的硫化物、第VIII族金属的铝酸盐、第VIII族金属的钼酸盐、第VIII族金属的钨酸盐和第VIII族金属的水溶性氧化物中的一种或多种。The compound containing a Group VIII metal element may be selected from the group consisting of nitrates of Group VIII metals, chlorides of Group VIII metals, sulfates of Group VIII metals, formates of Group VIII metals, acetylenes of Group VIII metals salts, phosphates of Group VIII metals, citrates of Group VIII metals, oxalates of Group VIII metals, carbonates of Group VIII metals, hydroxycarbonates of Group VIII metals, Hydroxides of Group VIII metals, Phosphates of Group VIII metals, Phosphides of Group VIII metals, Sulfides of Group VIII metals, Aluminates of Group VIII metals, Molybdates of Group VIII metals, One or more of tungstates of Group VIII metals and water-soluble oxides of Group VIII metals.
优选地,含第VIII族金属元素的化合物选自第VIII族金属的草酸盐、第VIII族金属的硝酸盐、第VIII族金属的硫酸盐、第VIII族金属的醋酸盐、第VIII族金属的氯化物、第VIII族金属的碳酸盐、第VIII族金属的碱式碳酸盐、第VIII族金属的氢氧化物、第VIII族金属的磷酸盐、第VIII族金属的钼酸盐、第VIII族金属的钨酸盐和第VIII族金属的水溶性氧化物中的一种或多种。Preferably, the compound containing a Group VIII metal element is selected from the group consisting of Group VIII metal oxalates, Group VIII metal nitrates, Group VIII metal sulfates, Group VIII metal acetates, Group VIII metal Metal chlorides, Group VIII metal carbonates, Group VIII metal hydroxycarbonates, Group VIII metal hydroxides, Group VIII metal phosphates, Group VIII metal molybdates , one or more of Group VIII metal tungstates and Group VIII metal water-soluble oxides.
含第VIII族金属元素的化合物可以选自但不限于硝酸镍、硫酸镍、醋酸镍、碱式碳酸镍、硝酸钴、硫酸钴、醋酸钴、碱式碳酸钴、氯化钴和氯化镍中的一种或多种。Compounds containing Group VIII metal elements may be selected from, but not limited to, nickel nitrate, nickel sulfate, nickel acetate, basic nickel carbonate, cobalt nitrate, cobalt sulfate, cobalt acetate, basic cobalt carbonate, cobalt chloride and nickel chloride one or more of .
根据本发明,对所述加氢金属活性组分的负载方式没有特别的限制。According to the present invention, there is no particular limitation on the loading method of the hydrogenation metal active component.
根据本发明,优选地,所述加氢金属活性组分的负载是通过浸渍法将加氢金属活性组分负载到载体上。According to the present invention, preferably, the loading of the hydrogenation metal active component is to load the hydrogenation metal active component on the support by an impregnation method.
根据本发明,对加氢金属活性组分负载到载体上的顺序没有特别的限定,可以通过含有多种水溶性盐的溶液浸渍载体,将所有加氢金属活性组分共同负载到载体上,也可以分别配制含有水溶性盐的溶液分步浸渍载体,将加氢金属活性组分依次负载到载体上。当采用分步浸渍的时候,优选在每次浸渍后均进行干燥并优选进一步焙烧。干燥和焙烧的方式和条件可以参照现有技术进行选择。According to the present invention, there is no particular limitation on the order in which the hydrogenation metal active components are loaded on the carrier. The carrier can be impregnated with a solution containing various water-soluble salts to load all the hydrogenation metal active components on the carrier together, or Solutions containing water-soluble salts can be separately prepared to impregnate the carrier step by step, and the hydrogenation metal active components are sequentially loaded on the carrier. When stepwise impregnations are used, each impregnation is preferably followed by drying and preferably further firing. The way and condition of drying and roasting can be selected with reference to the prior art.
根据本发明,对所述有机络合剂的负载方式没有特别的限制。有机络合剂可以与加氢金属活性组分的水溶性盐中的一种或多种共同配制成浸渍液浸渍载体,也可以单独配制成浸渍液浸渍载体,优选前者。According to the present invention, there is no particular limitation on the loading method of the organic complexing agent. The organic complexing agent can be formulated together with one or more of the water-soluble salts of hydrogenation metal active components to form an impregnating solution impregnated carrier, or can be formulated separately to form an impregnating solution impregnated carrier, preferably the former.
根据本发明,所述助剂的引入方法可以通过多种途径,例如,可以在载体制备过程中引入,也可以在载体制备后通过各种方式如浸渍的方式引入,还可以是既在载体制备过程中引入,又通过载体制备后引入。According to the present invention, the introduction method of the auxiliary agent can be through a variety of ways, for example, it can be introduced during the preparation of the carrier, it can also be introduced after the preparation of the carrier in various ways such as impregnation, or it can be introduced after the preparation of the carrier Introduced during the process, and then introduced after the preparation of the carrier.
需要说明的是,当通过浸渍载体的方法引入时,需要在引入镁助剂后进行焙烧的步骤,所述焙烧温度为250-600℃,优选为350-500℃,焙烧时间为2-8h,优选为3-6h。It should be noted that when introduced by impregnating the carrier, a step of calcination is required after introducing the magnesium additive, the calcination temperature is 250-600°C, preferably 350-500°C, and the calcination time is 2-8h. Preferably 3-6h.
根据本发明,所述镁助剂的引入需在步骤(2)之前进行,以确保步骤(2)引入的有机络合剂不经历焙烧过程。According to the present invention, the introduction of the magnesium additive needs to be carried out before step (2), so as to ensure that the organic complexing agent introduced in step (2) does not undergo a roasting process.
根据本发明的一种优选实施方式,采用浸渍法时,助剂镁在步骤(1)之前负载到载体上,在步骤(1)中助剂磷与金属活性组分和有机络合剂一起引入载体中。助剂可以使用助剂的各种可溶性化合物,如镁的水溶性盐优选硝酸镁、磷的水溶性化合物例如磷酸、偏磷酸或其盐类。According to a preferred embodiment of the present invention, when using the impregnation method, the auxiliary agent magnesium is loaded on the carrier before step (1), and the auxiliary agent phosphorus is introduced together with the metal active component and the organic complexing agent in step (1) in the carrier. Various soluble compounds of auxiliary agents can be used, such as water-soluble salts of magnesium, preferably magnesium nitrate, water-soluble compounds of phosphorus such as phosphoric acid, metaphosphoric acid or salts thereof.
根据本发明,所述浸渍法可以为等体积浸渍,也可以为过饱和浸渍,对所述浸渍的温度没有特别限定,可以是浸渍液所能达到的各种温度,对浸渍的时间没有特别限定,只要能负载上所需量的所需组分即可,例如:浸渍的温度可以为15-60℃,浸渍时间可以为0.5-5小时。According to the present invention, the impregnation method can be equal-volume impregnation or supersaturated impregnation, the temperature of the impregnation is not particularly limited, it can be various temperatures that the impregnation solution can reach, and the impregnation time is not particularly limited , as long as the required amount of required components can be loaded, for example: the temperature of immersion can be 15-60°C, and the immersion time can be 0.5-5 hours.
负载镁过程的干燥温度优选为100-150℃,时间优选为2-6小时,焙烧温度优选为350-450℃,时间优选为2-6小时。The drying temperature of the magnesium loading process is preferably 100-150° C., and the time is preferably 2-6 hours. The calcination temperature is preferably 350-450° C., and the time is preferably 2-6 hours.
根据本发明,所述载体可以为各种无机耐热氧化物。根据本发明,术语“无机耐热氧化物”是指在氧气或含氧气氛下,分解温度不低于300℃(例如:分解温度为300-1000℃)的无机含氧化合物。According to the present invention, the carrier can be various inorganic refractory oxides. According to the present invention, the term "inorganic heat-resistant oxide" refers to an inorganic oxygen-containing compound whose decomposition temperature is not lower than 300° C. (for example, the decomposition temperature is 300-1000° C.) under oxygen or an oxygen-containing atmosphere.
根据本发明,所述无机耐热氧化物可以为本领域常用的各种无机耐热氧化物。所述无机耐热氧化物例如可以选自氧化铝、氧化硅、氧化铝-氧化硅、氧化钛、氧化镁、氧化硅-氧化镁、氧化硅-氧化锆、氧化硅-氧化钍、氧化硅-氧化铍、氧化硅-氧化钛、氧化硅-氧化锆、氧化钛-氧化锆、氧化硅-氧化铝-氧化钍、氧化硅-氧化铝-氧化钛、氧化硅-氧化铝-氧化镁和氧化硅-氧化铝-氧化锆中的一种或多种。According to the present invention, the inorganic heat-resistant oxide may be various inorganic heat-resistant oxides commonly used in the field. The inorganic refractory oxide can be selected from alumina, silica, alumina-silica, titania, magnesia, silica-magnesia, silica-zirconia, silica-thoria, silica- Beryllium oxide, silica-titania, silica-zirconia, titania-zirconia, silica-alumina-thoria, silica-alumina-titania, silica-alumina-magnesia and silica - one or more of alumina-zirconia.
根据本发明的一种优选实施方式,所述无机耐热氧化物为氧化铝,进一步优选为一种水合氧化铝(氢氧化铝)胶体复合物焙烧后得到的氧化铝。According to a preferred embodiment of the present invention, the inorganic heat-resistant oxide is alumina, more preferably alumina obtained after firing a hydrated alumina (aluminum hydroxide) colloidal composite.
本发明还提供了一种由本发明的制备方法制得的加氢精制催化剂。The invention also provides a hydrorefining catalyst prepared by the preparation method of the invention.
与常规方法制备的催化剂相比,由本发明所提供的方法制得的加氢精制催化剂具有更高的催化活性。Compared with catalysts prepared by conventional methods, the hydrorefining catalyst prepared by the method provided by the invention has higher catalytic activity.
一个优选的制备氧化铝的方法,是将氧化铝和/或氧化铝的前身物混合、焙烧得到。所述载体视不同要求可制成各种易于操作的成型物,例如微球、球形、片剂或条形等。成型可按常规方法进行,例如,可以是将所氧化铝和/或其前身物挤条成型并焙烧的方法制备。其中,所述氧化铝的前身物可以选自各种水合氧化铝、铝溶胶中的一种或几种。在挤出成型时可以加入适量助挤剂和/或胶粘剂,然后挤出成型。所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,在此不赘述。所述的焙烧采用本领域惯用的方法和条件,如焙烧温度可以为350-650℃,优选为400-600℃;焙烧时间为2-6小时,优选为3-5小时。A preferred method for preparing alumina is obtained by mixing and calcining alumina and/or alumina precursors. The carrier can be made into various easy-to-handle moldings according to different requirements, such as microspheres, spheres, tablets or strips, and the like. Forming can be carried out by conventional methods, for example, it can be prepared by extruding and roasting the alumina and/or its precursor. Wherein, the precursor of alumina may be selected from one or more of various hydrated aluminas and aluminum sols. An appropriate amount of extrusion aid and/or adhesive can be added during extrusion molding, and then extruded. The type and amount of the extrusion aid and peptizer are well known to those skilled in the art, and will not be repeated here. The calcination adopts the methods and conditions commonly used in the art, for example, the calcination temperature can be 350-650°C, preferably 400-600°C; the calcination time is 2-6 hours, preferably 3-5 hours.
本发明还提供了一种由本发明的制备方法制得的加氢精制催化剂。The invention also provides a hydrorefining catalyst prepared by the preparation method of the invention.
本发明提供的催化剂在使用之前,通常优选在氢气存在下,于140-370℃的温度下用硫、硫化氢、二硫化碳、DMDS、多硫化物或含硫原料中的一种或几种进行预硫化,这种预硫化可在器外进行也可在器内原位硫化,将其转化为硫化物型。The catalyst provided by the present invention is pre-prepared with one or more of sulfur, hydrogen sulfide, carbon disulfide, DMDS, polysulfide or sulfur-containing raw materials at a temperature of 140-370 ° C, preferably in the presence of hydrogen, before use. Vulcanization, this pre-vulcanization can be carried out outside the device or in situ in the device to convert it into a sulfide type.
与现有技术相比,本发明提供的催化剂在用于高硫含量、高氮含量原料加氢处理时,能够在高空速、低氢油比、低压及较低温度下取得较高的加氢脱硫、脱氮以及烯烃饱和活性,特别适合用于轻质馏分油和中间馏分油如掺炼掺混焦化汽油原料以及其他工艺来源的原料的重整装置进料的加氢精制过程,可在任意的馏分油加氢精制反应装置中实现,对此本发明没有特别限制。可以采用一段加氢精制,其操作条件可根据原料油性质和对油品质量的要求在下述范围内调整:反应温度200-400℃、体积空速4-15h-1优选8-12h-1、氢分压0.8-6.0MPa优选1-2MPa、氢油体积比50-800:1优选50-150:1。加氢处理后的产物硫和氮降低至0.5μg/g以下,符合重整进料要求。Compared with the prior art, when the catalyst provided by the present invention is used for hydrotreating raw materials with high sulfur content and high nitrogen content, it can achieve higher hydrogenation at high space velocity, low hydrogen-to-oil ratio, low pressure and lower temperature Desulfurization, denitrogenation and olefin saturation activity, especially suitable for the hydrofinishing process of reformer feeds for light distillates and middle distillates such as blending coker gasoline feedstocks and feedstocks from other process sources. Realized in the distillate oil hydrotreating reaction unit, the present invention is not particularly limited to this. One-stage hydrofining can be used, and its operating conditions can be adjusted within the following ranges according to the properties of the raw material oil and the requirements for oil quality: reaction temperature 200-400°C, volume space velocity 4-15h -1 preferably 8-12h -1 , The hydrogen partial pressure is 0.8-6.0MPa, preferably 1-2MPa, and the hydrogen-to-oil volume ratio is 50-800:1, preferably 50-150:1. The sulfur and nitrogen of the products after hydrotreatment are reduced to below 0.5 μg/g, meeting the requirements of reforming feed.
以下通过具体实施例详细说明本发明的实施过程和所产生的有益效果,旨在帮助阅读者更清楚地了解本发明的精神实质所在,但不能对本发明的实施范围构成任何限定。The implementation process and beneficial effects of the present invention are described in detail below through specific examples, which are intended to help readers understand the essence of the present invention more clearly, but cannot constitute any limitation to the implementation scope of the present invention.
以下实施例中,氧化铝载体为购自中石化长岭催化剂分公司的RPB-90牌号的氧化铝。In the following examples, the alumina carrier is RPB-90 alumina purchased from Sinopec Changling Catalyst Company.
以下实施例中采用日本理学电机工业株式会社3271E型X射线荧光光谱仪,对催化剂中各元素的含量进行分析测定。催化剂半成品中炭含量使用日本HORIBA公司生产的EMIA-320V碳硫分析仪进行分析测定。催化剂载体的吸水率的测量方法是:将载体(以重量g计)在水(以体积ml计)中浸渍2小时,载体(以重量计)与水(以体积计)的比为1:3,之后将吸水后的载体与水分离,计算载体的吸水体积,载体吸水率=载体吸水体积/载体重量。In the following examples, a 3271E X-ray fluorescence spectrometer from Rigaku Electric Industries, Ltd. was used to analyze and measure the content of each element in the catalyst. The carbon content in the catalyst semi-finished product was analyzed and determined by EMIA-320V carbon and sulfur analyzer produced by Japan HORIBA Company. The water absorption rate of the catalyst carrier is measured by immersing the carrier (in g by weight) in water (in ml by volume) for 2 hours, and the ratio of carrier (by weight) to water (by volume) is 1:3 , and then the water-absorbed carrier is separated from the water, and the water-absorbed volume of the carrier is calculated, and the water-absorbed rate of the carrier=the water-absorbed volume of the carrier/weight of the carrier.
制备例1Preparation Example 1
称取250克硝酸镁,加入去离子水搅拌溶解,加去离子水至850毫升,饱和浸渍1000克氧化铝载体2小时,然后在120℃干燥2小时,400℃焙烧4小时,得到吸水率为0.85ml/g的含镁氧化铝载体Z1。Weigh 250 grams of magnesium nitrate, add deionized water and stir to dissolve, add deionized water to 850 ml, saturated impregnate 1000 grams of alumina carrier for 2 hours, then dry at 120 ° C for 2 hours, and roast at 400 ° C for 4 hours to obtain a water absorption rate of 0.85ml/g of magnesium-containing alumina carrier Z1.
制备例2Preparation example 2
称取80克硝酸镁,加入去离子水搅拌溶解,加去离子水至850毫升,饱和浸渍1000克氧化铝载体2小时,然后在100℃干燥2.5小时,350℃焙烧6小时,得到吸水率为0.85ml/g的含镁氧化铝载体Z2。Weigh 80 grams of magnesium nitrate, add deionized water and stir to dissolve, add deionized water to 850 ml, saturate and impregnate 1000 grams of alumina carrier for 2 hours, then dry at 100 ° C for 2.5 hours, and roast at 350 ° C for 6 hours to obtain a water absorption rate of 0.85ml/g of magnesium-containing alumina carrier Z2.
制备例3Preparation example 3
称取165克硝酸镁,加入去离子水搅拌溶解,加去离子水至850毫升,饱和浸渍1000克氧化铝载体2小时,然后在100℃干燥3小时,450℃焙烧2小时,得到吸水率为0.85ml/g的含镁氧化铝载体Z3。Weigh 165 grams of magnesium nitrate, add deionized water and stir to dissolve, add deionized water to 850 milliliters, saturated impregnate 1000 grams of alumina carrier for 2 hours, then dry at 100°C for 3 hours, and roast at 450°C for 2 hours to obtain a water absorption rate of 0.85ml/g of magnesium-containing alumina carrier Z3.
实施例1Example 1
分别称取40克三氧化钼、19克碱式碳酸钴、11克磷酸、20克柠檬酸放入140克去离子水中,加热搅拌溶解得到澄清浸渍溶液,采用饱和浸渍法用上述溶液浸渍200克含镁氧化铝载体Z1,浸渍时间为2小时,然后,在120℃干燥2小时,接着将其在通入空气流的状态下进行焙烧,焙烧温度为400℃,时间为2小时,相对于每克载体,空气的通入速率为2升/小时,得到半成品催化剂Z2-S1,Z2-S1的炭含量见表1;将5克乙醇加入150克去离子水中,搅拌得到澄清溶液,采用饱和浸渍法用上述溶液浸渍Z1-S1,浸渍时间为2小时,然后,在110℃干燥3个小时,得到催化剂S1。以S1的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Weigh 40 grams of molybdenum trioxide, 19 grams of basic cobalt carbonate, 11 grams of phosphoric acid, and 20 grams of citric acid into 140 grams of deionized water, heat and stir to dissolve to obtain a clarified impregnation solution, and use the saturated impregnation method to impregnate 200 grams of the above solution with For magnesium-containing alumina carrier Z1, the impregnation time is 2 hours, and then it is dried at 120°C for 2 hours, and then it is calcined under the state of flowing air, the calcining temperature is 400°C, and the time is 2 hours. gram of carrier, the feed rate of air is 2 liters/hour, obtain semi-finished catalyst Z2-S1, the carbon content of Z2-S1 is shown in Table 1; Impregnate Z1-S1 with the above solution for 2 hours, and then dry at 110°C for 3 hours to obtain catalyst S1. Based on the total amount of S1 and in terms of oxides, the content of hydrogenation metal active components is shown in Table 1.
对比例1Comparative example 1
采用与实施例1相同的方法制备加氢精制催化剂,不同的是,将实施例1所制得加氢精制催化剂S1在400℃焙烧3小时,得到催化剂D1,催化剂D1中,以D1的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。The hydrofinishing catalyst was prepared in the same manner as in Example 1, except that the hydrofinishing catalyst S1 obtained in Example 1 was roasted at 400° C. for 3 hours to obtain catalyst D1. In catalyst D1, the total amount of D1 As a benchmark, in terms of oxides, the content of hydrogenation metal active components is shown in Table 1.
实施例2Example 2
分别称取40克三氧化钼、21克碱式碳酸镍、13克磷酸、30克柠檬酸放入140克去离子水中,加热搅拌溶解得到澄清浸渍溶液,采用饱和浸渍法用上述溶液浸渍200克含镁氧化铝载体Z2,浸渍时间为2小时,然后,在150℃干燥2小时,接着将其在通入空气流的状态下进行焙烧,焙烧温度为360℃,时间为3小时,相对于每克载体,空气的通入速率为10升/小时,得到半成品催化剂Z2-S2,Z2-S2的炭含量见表1;将30克柠檬酸加入150克去离子水中,搅拌得到澄清溶液,采用饱和浸渍法用上述溶液浸渍Z2-S2,浸渍时间为2小时,然后,在150℃干燥3个小时,得到加氢精制催化剂S2。以S2的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Weigh 40 grams of molybdenum trioxide, 21 grams of basic nickel carbonate, 13 grams of phosphoric acid, and 30 grams of citric acid into 140 grams of deionized water, heat and stir to dissolve to obtain a clarified impregnation solution, and impregnate 200 grams of the above solution with the saturated impregnation method. The magnesia-containing alumina carrier Z2 is impregnated for 2 hours, then dried at 150°C for 2 hours, and then calcined under the condition of flowing air, the calcined temperature is 360°C, and the time is 3 hours. gram carrier, the feed rate of air is 10 liters/hour, obtains semi-finished catalyst Z2-S2, the carbon content of Z2-S2 is shown in Table 1; Impregnation method Impregnate Z2-S2 with the above solution for 2 hours, and then dry at 150° C. for 3 hours to obtain hydrorefining catalyst S2. Based on the total amount of S2 and in terms of oxides, the content of hydrogenation metal active components is shown in Table 1.
实施例3Example 3
分别称取30克硝酸镍、55克偏钨酸铵(水合物,分子量为3037,以下相同)、10克磷酸和10克二甘醇放入140克去离子水中,搅拌溶解得到澄清溶液,采用饱和浸渍法用上述溶液浸渍200克氧化铝载体Z3,浸渍时间为2小时,然后,在120℃干燥2小时,接着将其在通入空气流的状态下进行焙烧,焙烧温度为450℃,时间为4小时,相对于每克载体,空气的通入速率为0.3升/小时,得到半成品催化剂Z3-S3,Z3-S3的炭含量见表1;将10克二甘醇放入150克去离子水中,搅拌得到澄清溶液,采用饱和浸渍法用上述溶液浸渍Z3-S3,浸渍时间为2小时,然后,在120℃干燥6个小时,得到催化剂S3。以S3的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Take by weighing 30 grams of nickel nitrate, 55 grams of ammonium metatungstate (hydrate, molecular weight is 3037, the same below), 10 grams of phosphoric acid and 10 grams of diethylene glycol are put into 140 grams of deionized water, stir and dissolve to obtain a clear solution, and use Saturated impregnation method Use the above solution to impregnate 200 grams of alumina carrier Z3 for 2 hours, then dry it at 120°C for 2 hours, and then roast it under the state of air flow, the roasting temperature is 450°C, the time For 4 hours, with respect to every gram of carrier, the feed rate of air is 0.3 liters/hour, obtains semi-finished catalyst Z3-S3, and the carbon content of Z3-S3 is shown in Table 1; Put 10 grams of diethylene glycol into 150 grams of deionized Stir in water to obtain a clear solution, impregnate Z3-S3 with the above solution by saturated impregnation method for 2 hours, and then dry at 120°C for 6 hours to obtain catalyst S3. Based on the total amount of S3 and in terms of oxides, the content of hydrogenation metal active components is shown in Table 1.
对比例2Comparative example 2
分别称取30克硝酸镍、55克偏钨酸铵、10克磷酸和10克二甘醇放入140克去离子水中,搅拌溶解得到澄清溶液,采用饱和浸渍法用上述溶液浸渍200克氧化铝载体Z3,浸渍时间为2小时,然后,在120℃干燥2小时,得到催化剂D2。以D2的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Weigh 30 grams of nickel nitrate, 55 grams of ammonium metatungstate, 10 grams of phosphoric acid and 10 grams of diethylene glycol into 140 grams of deionized water, stir and dissolve to obtain a clear solution, and use the saturated impregnation method to impregnate 200 grams of alumina with the above solution Carrier Z3 was impregnated for 2 hours, and then dried at 120° C. for 2 hours to obtain catalyst D2. Based on the total amount of D2, the content of hydrogenation metal active components is shown in Table 1 in terms of oxides.
对比例3Comparative example 3
按照实施例3的方法制备加氢精制催化剂,不同的是,氧化铝载体Z3由相同重量的未负载镁的氧化铝载体代替,得到催化剂D3。以D3的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。The hydrorefining catalyst was prepared according to the method of Example 3, except that the alumina carrier Z3 was replaced by the same weight of alumina carrier not loaded with magnesium to obtain catalyst D3. Based on the total amount of D3 and in terms of oxides, the content of hydrogenation metal active components is shown in Table 1.
实施例4Example 4
采用与实施例3相同的方法制备加氢精制催化剂,不同的是,金属活性组分浸渍到载体后,对其进行焙烧时,焙烧温度为480℃,时间为6小时。得到的催化剂半成品中炭含量见表1,得到的催化剂S4中,以S4的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。The hydrorefining catalyst was prepared by the same method as in Example 3, except that after the metal active component was impregnated into the carrier, it was calcined at 480° C. for 6 hours. The carbon content in the obtained catalyst semi-finished product is shown in Table 1. In the obtained catalyst S4, based on the total amount of S4, the content of the hydrogenation metal active component is shown in Table 1.
实施例5Example 5
采用与实施例3相同的方法制备加氢精制催化剂,不同的是,焙烧时,相对于每克载体,空气的通入速率为1.0升/小时,得到的催化剂S5中,以S5的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Adopt the method identical with embodiment 3 to prepare hydrorefining catalyst, difference is, during roasting, with respect to every gram carrier, the feed rate of air is 1.0 liters/hour, in the catalyst S5 that obtains, with the total amount of S5 being The benchmark, in terms of oxides, is shown in Table 1 for the content of hydrogenation metal active components.
实施例6Example 6
采用与实施例3相同的方法制备加氢精制催化剂,不同的是,步骤(1)和步骤(2)有机络合剂的用量比由10克:10克改为5克:15克,得到的催化剂S6中,以S6的总量为基准,以氧化物计,加氢金属活性组分的含量见表1。Adopt the method identical with embodiment 3 to prepare hydrorefining catalyst, difference is, the consumption ratio of step (1) and step (2) organic complexing agent is changed into 5 grams: 15 grams by 10 grams: 10 grams, obtains In the catalyst S6, based on the total amount of S6, the content of hydrogenation metal active components is shown in Table 1 in terms of oxides.
表1Table 1
试验例1Test example 1
在本试验例中,对采用本发明所提供的方法制备的加氢精制催化剂和对比例提供的加氢精制催化剂的脱硫脱氮活性按照以下方法进行评价,评价结果如下表3所示。In this test example, the desulfurization and denitrification activities of the hydrofinishing catalyst prepared by the method provided by the present invention and the hydrofinishing catalyst provided in the comparative example were evaluated according to the following method, and the evaluation results are shown in Table 3 below.
用镇海常顶汽油掺安庆焦化汽油对催化剂进行活性评价。原料油性质见表2。评价装置为50ml固定床加氢反应器,氢气采用一次通过。反应前,催化剂首先进行预硫化,硫化油为含2重量%CS2的镇海常顶汽油。硫化条件是:压力1.6MPa、氢油体积比200:1、体积空速2.0h-1、温度为290℃、时间3小时。将进料切换为镇海常顶汽油,稳定30小时之后,将进料切换成原料油反应,反应条件包括:反应温度280℃,液时空速(LHSV)10h-1,反应压力1.6MPa,氢油比100v/v。反应24小时后取样分析,结果列于表3中。The activity of the catalyst was evaluated by using Zhenhai Changding gasoline mixed with Anqing coking gasoline. The properties of raw oil are shown in Table 2. The evaluation device is a 50ml fixed-bed hydrogenation reactor, and the hydrogen gas is passed through once. Before the reaction, the catalyst was firstly presulfurized, and the sulfurized oil was Zhenhai constant top gasoline containing 2% by weight of CS 2 . The vulcanization conditions are: pressure 1.6MPa, hydrogen-oil volume ratio 200:1, volume space velocity 2.0h -1 , temperature 290°C, time 3 hours. Switch the feed to Zhenhai Changding gasoline. After 30 hours of stabilization, switch the feed to raw oil for reaction. The reaction conditions include: reaction temperature 280°C, liquid hourly space velocity (LHSV) 10h -1 , reaction pressure 1.6MPa, hydrogen oil than 100v/v. After 24 hours of reaction, samples were taken for analysis, and the results are listed in Table 3.
表2Table 2
表3table 3
表3的结果显示,按照本发明提供的方法制得的催化剂,在高空速、低氢油比、低压及较低温度下,加氢处理高硫、高氮含量的原料油,可以将硫和氮降低至0.5μg/g以下,符合重整进料要求。The results in Table 3 show that the catalyst prepared according to the method provided by the present invention can convert sulfur and Nitrogen is reduced to below 0.5μg/g, which meets the requirements of reforming feed.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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| CN111097538A (en) * | 2018-10-25 | 2020-05-05 | 中国石油化工股份有限公司 | Preparation method of hydrotreating catalyst and hydrotreating catalyst |
| CN114471631A (en) * | 2020-10-23 | 2022-05-13 | 中国石油化工股份有限公司 | Hydrodesulfurization catalyst and preparation method and application thereof |
| CN115364854A (en) * | 2021-05-20 | 2022-11-22 | 中国石油化工股份有限公司 | Preparation method of silver catalyst for producing ethylene oxide by ethylene oxidation, silver catalyst and application |
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| CN111097538A (en) * | 2018-10-25 | 2020-05-05 | 中国石油化工股份有限公司 | Preparation method of hydrotreating catalyst and hydrotreating catalyst |
| CN114471631A (en) * | 2020-10-23 | 2022-05-13 | 中国石油化工股份有限公司 | Hydrodesulfurization catalyst and preparation method and application thereof |
| CN114471631B (en) * | 2020-10-23 | 2023-12-12 | 中国石油化工股份有限公司 | Hydrodesulfurization catalyst and preparation method and application thereof |
| CN115364854A (en) * | 2021-05-20 | 2022-11-22 | 中国石油化工股份有限公司 | Preparation method of silver catalyst for producing ethylene oxide by ethylene oxidation, silver catalyst and application |
| CN115364854B (en) * | 2021-05-20 | 2024-05-07 | 中国石油化工股份有限公司 | Preparation method of silver catalyst for ethylene oxide production by ethylene oxidation, silver catalyst and application |
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| CN108421554B (en) | 2020-06-16 |
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