CN108500954A - A kind of flexible robot for being suitable for variable cross-section - Google Patents
A kind of flexible robot for being suitable for variable cross-section Download PDFInfo
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- CN108500954A CN108500954A CN201810261481.XA CN201810261481A CN108500954A CN 108500954 A CN108500954 A CN 108500954A CN 201810261481 A CN201810261481 A CN 201810261481A CN 108500954 A CN108500954 A CN 108500954A
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- 230000007246 mechanism Effects 0.000 claims abstract description 160
- 230000009194 climbing Effects 0.000 claims description 94
- 238000009434 installation Methods 0.000 claims description 38
- 230000009193 crawling Effects 0.000 claims description 5
- 230000002493 climbing effect Effects 0.000 abstract description 13
- 238000004140 cleaning Methods 0.000 description 15
- 230000009471 action Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
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- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
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- 229910001285 shape-memory alloy Inorganic materials 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0009—Constructional details, e.g. manipulator supports, bases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D57/00—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
- B62D57/02—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
- B62D57/024—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces
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Abstract
一种伸缩可适应变截面的机器人,属于自动化设备技术领域。其特征在于:包括间隔设置的多个抱紧机构,每相邻的两个抱紧机构之间均设有推动抱紧机构移动的推拉机构,抱紧机构上设有一个或多个断开部,抱紧机构的断开部通过间距调节机构相连从而形成封闭的环形,抱紧机构内侧设有用于抱紧或松开柱或绳的抱紧动力模块,每相邻的两个抱紧机构的抱紧动力模块交替抱紧或松开柱或绳。本伸缩可适应变截面的机器人能够方便携带不同的设备且能够携带重量大的设备,还能够停留在柱或绳的任意位置,且停留稳定,方便自身携带设备的工作,此外,还能够适应不同截面形状的柱或绳的爬杆动作,适应范围广,且调剂方便。
The utility model relates to a robot capable of stretching and adapting to a variable section, which belongs to the technical field of automation equipment. It is characterized in that it includes a plurality of clasping mechanisms arranged at intervals, a push-pull mechanism for pushing the clasping mechanism to move is provided between every two adjacent clasping mechanisms, and one or more disconnecting parts are provided on the clasping mechanism , the disconnected part of the holding mechanism is connected by a distance adjustment mechanism to form a closed ring, and the inside of the holding mechanism is provided with a holding power module for holding or loosening the column or rope, and each of two adjacent holding mechanisms Tighten the power module and alternately tighten or loosen the pole or rope. The telescopic and adaptable robot with variable cross-section can easily carry different equipment and heavy equipment, and can also stay at any position on the column or rope, and stay stable, so that it is convenient to carry the equipment itself. In addition, it can also adapt to different The cross-sectional pole or rope climbing action has a wide range of applications and is easy to adjust.
Description
技术领域technical field
一种伸缩可适应变截面的机器人,属于自动化设备技术领域。The utility model relates to a robot capable of stretching and adapting to a variable section, which belongs to the technical field of automation equipment.
背景技术Background technique
爬杆机器人是当前机器人技术的研究热点之一,爬杆机器人在高空、危险作业中有着广泛的应用,目前在其他行业也越来越具有应用前景。现有爬杆机器人的动力机构以及传动机构的结构复杂,从而导致了爬杆机器人重量大,一方面影响了机器人的灵活性,导致机器人只能完成部分简单的动作,另一方面由于本身重量大,导致机器人可携带的工具少,从而影响了爬杆机器人的应用。Rod-climbing robots are one of the current research hotspots in robotics. Rod-climbing robots are widely used in high-altitude and dangerous operations, and are increasingly promising in other industries. The structure of the power mechanism and transmission mechanism of the existing pole-climbing robot is complex, which leads to the weight of the pole-climbing robot. On the one hand, it affects the flexibility of the robot, causing the robot to only complete some simple actions. , resulting in fewer tools that the robot can carry, which affects the application of the pole-climbing robot.
申请号为201310005091.3的中国发明专利公开了一种无缆气囊式机器人系统,其通过气囊的充气排气以及形状记忆合金弹簧的弹力作用实现机器人在肠道内的行走,但其原理仅仅能够应用在管道内部,而无法应用至管道外部。申请号为201610391745.4公开了一种自适应内壁管道机器人,其通过改气囊行走机构中的气囊与管道内壁的摩擦状态,实现依靠机器人自身重力自上而下的被动行走,或通过控制气缸内活塞杆的上行和下行,推动上下气囊行走机构进行主动行走,其向上和向下行采用不同的驱动方式,其结构复杂,且也仅仅能够使用在管道内的行走。且上述两种机器人仅仅能够适应粗细一直的管道内的爬行,当遇到粗细不均的管道时,由于其结构的限制导致其无法正常工作。The Chinese invention patent with the application number 201310005091.3 discloses a cable-free airbag robot system, which realizes the walking of the robot in the intestinal tract through the inflation and exhaust of the airbag and the elastic force of the shape memory alloy spring, but its principle can only be applied to pipelines. internal, and cannot be applied externally to the pipe. The application number is 201610391745.4, which discloses an adaptive inner wall pipeline robot, which realizes passive walking from top to bottom relying on the robot's own gravity by changing the friction state between the airbag in the airbag walking mechanism and the inner wall of the pipeline, or by controlling the piston rod in the cylinder. Up and down, push the upper and lower airbag walking mechanism to carry out active walking, its upward and downward use different driving methods, its structure is complicated, and it can only be used for walking in the pipeline. And above-mentioned two kinds of robots can only be adapted to the crawling in the pipeline of constant thickness, when encountering the pipeline of uneven thickness, because its structural limitation causes it to be unable to work normally.
发明内容Contents of the invention
本发明要解决的技术问题是:克服现有技术的不足,提供一种能够改变自身的形状,以适应不通过截面的柱或绳的爬杆动作的伸缩可适应变截面的机器人。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a robot that can change its own shape to adapt to the pole climbing action of columns or ropes that do not pass through the section.
本发明解决其技术问题所采用的技术方案是:该伸缩可适应变截面的机器人,其特征在于:包括间隔设置的多个抱紧机构,每相邻的两个抱紧机构之间均设有推动抱紧机构移动的推拉机构,抱紧机构上设有一个或多个断开部,抱紧结构的断开部通过间距调节机构相连从而形成封闭的环形,抱紧机构内侧设有用于抱紧或松开柱或绳的抱紧动力模块,每相邻的两个抱紧机构的抱紧动力模块交替抱紧或松开柱或绳。The technical solution adopted by the present invention to solve the technical problem is: the telescopic and adaptable variable-section robot is characterized in that it includes a plurality of gripping mechanisms arranged at intervals, and each two adjacent gripping mechanisms are provided with A push-pull mechanism that pushes the clamping mechanism to move. There are one or more disconnected parts on the clamping mechanism. The disconnected parts of the clamping structure are connected by a distance adjustment mechanism to form a closed ring. Or loosen the holding power modules of the columns or ropes, and the holding power modules of every two adjacent holding mechanisms alternately hold or loosen the columns or ropes.
优选的,所述的抱紧机构为由多个安装架合围成的环形,从而形成多个断开部,每相邻的两个安装架之间均通过间距调节机构相连,抱紧动力模块安装在安装架上。Preferably, the clamping mechanism is a ring surrounded by a plurality of installation frames, thereby forming a plurality of disconnected parts, and every two adjacent installation frames are connected by a distance adjustment mechanism, so that the power module can be installed tightly on the mounting bracket.
优选的,所述的抱紧机构为由多个安装架合围成的环形,从而形成多个断开部,每相邻的连个安装架转动连接或通过间距调节机构相连,抱紧动力模块安装在安装架上。Preferably, the holding mechanism is a ring surrounded by a plurality of installation frames, thereby forming a plurality of disconnected parts, each adjacent installation frame is connected by rotation or through a distance adjustment mechanism, and the power module is installed tightly on the mounting bracket.
优选的,所述的间距调节机构包括伸展模块以及连接导向机构,伸展模块以及连接导向机构的两端均与断开部的两侧固定连接。Preferably, the distance adjustment mechanism includes an extension module and a connection guide mechanism, both ends of the extension module and the connection guide mechanism are fixedly connected to both sides of the disconnection part.
优选的,所述的伸展模块包括调节气囊以及复位弹簧,断开部的一侧设有调节气囊或断开部的两侧均设有调节气囊,复位弹簧的两端分别与断开部的两端固定连接。Preferably, the stretching module includes an adjusting airbag and a return spring, one side of the disconnecting part is provided with an adjusting airbag or both sides of the disconnecting part are provided with adjusting airbags, and the two ends of the returning spring are connected to the two ends of the disconnecting part respectively. End fixed connection.
优选的,所述的连接导向机构包括导向杆以及导向套,导向杆和导向套分别安装在断开部的两端,且导向杆滑动设置在导向套内。Preferably, the connection guide mechanism includes a guide rod and a guide sleeve, the guide rod and the guide sleeve are respectively installed at both ends of the disconnecting part, and the guide rod is slidably arranged in the guide sleeve.
优选的,所述的抱紧机构内侧设有用于对抱紧机构的轴向移动导向的爬行导向机构。Preferably, a creeping guide mechanism is provided inside the clasping mechanism for guiding the axial movement of the clasping mechanism.
优选的,所述的爬行导向机构包括转动安装在抱紧机构上的导向轮,每个抱紧机构上间隔设有多个抱紧动力模块,导向轮设置在抱紧动力模块之间。Preferably, the crawling guide mechanism includes guide wheels rotatably mounted on the gripping mechanism, each gripping mechanism is provided with a plurality of gripping power modules at intervals, and the guide wheels are arranged between the gripping power modules.
优选的,所述的推拉机构包括设置在相邻抱紧机构之间的爬升弹簧以及一个或多个爬升气囊,爬升弹簧的两端分别与相邻的两个抱紧机构相连。Preferably, the push-pull mechanism includes a climbing spring and one or more climbing airbags arranged between adjacent clasping mechanisms, and the two ends of the climbing spring are respectively connected to two adjacent clasping mechanisms.
优选的,所述的推拉机构包括设置在相邻抱紧机构之间的爬升气缸,爬升气缸的固定端和活塞分别与相邻的两个抱紧机构相连。Preferably, the push-pull mechanism includes a climbing cylinder arranged between adjacent clasping mechanisms, and the fixed end and piston of the climbing cylinder are respectively connected with two adjacent clasping mechanisms.
与现有技术相比,本发明所具有的有益效果是:Compared with prior art, the beneficial effect that the present invention has is:
1、本伸缩可适应变截面的机器人多个抱紧机构交替抱紧柱或绳,并与推拉机构相配合,实现了各个抱紧机构沿柱或绳轴向的运动,从而实现了爬杆动作,爬杆动作简单,爬杆稳定,结构简单,且自重小,既能够方便本机器人的爬杆动作,又方便携带不同的设备且能够携带重量大的设备,此外由于抱紧机构的存在以及本机器人的行走方式特性,本机器人能够停留在柱或绳的任意位置,且停留稳定,方便自身携带设备的工作,一个或多个断开部之间通过间距调节机构相连,从而能够通过间距调节机构调节断开部的距离,进而调节抱紧机构的形状和大小,以适应不同截面形状的柱或绳的爬杆动作,适应范围广,且调剂方便。1. This telescoping robot can be adapted to multiple gripping mechanisms of variable cross-section robots to alternately grip the columns or ropes, and cooperate with the push-pull mechanism to realize the movement of each gripping mechanism along the axis of the columns or ropes, thereby realizing the climbing action. , the pole-climbing action is simple, the climbing pole is stable, the structure is simple, and the weight is small, which can not only facilitate the climbing action of the robot, but also facilitate the carrying of different equipment and heavy equipment. The characteristics of the walking mode of the robot, the robot can stay at any position of the column or the rope, and stay stable, which is convenient for the work of carrying equipment. Adjust the distance of the disconnection part, and then adjust the shape and size of the holding mechanism, so as to adapt to the pole climbing action of columns or ropes with different cross-sectional shapes, which has a wide range of adaptation and is convenient to adjust.
2、相邻的两个安装架或每相邻的两个安装架之间通过间距调节机构相连,从而根据需要调节抱紧机构大小或形状,以适应不同的截面形状的柱或绳,且调节灵活。2. Two adjacent installation frames or every two adjacent installation frames are connected by a spacing adjustment mechanism, so that the size or shape of the holding mechanism can be adjusted according to the needs to adapt to columns or ropes with different cross-sectional shapes, and the adjustment flexible.
3、通过调节气囊的充气来增大断开部之间的距离,从而使抱紧机构适应截面变大的柱或绳的爬杆动作,复位弹簧能够在调节气囊放气时使断开部距离缩小,以使抱紧机构恢复至适应小截面的柱或绳的爬杆动作,实现了自动调节,使用方便。3. By adjusting the inflation of the airbag to increase the distance between the disconnected parts, so that the holding mechanism can adapt to the climbing action of the column or rope with a larger cross-section, and the return spring can make the distance between the disconnected parts when the airbag is deflated. Narrow down, so that the gripping mechanism returns to the pole-climbing action suitable for small-section columns or ropes, realizes automatic adjustment, and is easy to use.
4、导向套和导向杆能够避免断开部的两端分离,从而导致抱紧机构无法抱紧柱或绳,影响爬杆动作。4. The guide sleeve and the guide rod can prevent the two ends of the disconnected part from being separated, so that the holding mechanism cannot hold the column or the rope tightly, which affects the pole climbing action.
5、导向轮设置在抱紧动力模块之间,当抱紧动力模块松开柱或绳时,导向轮与柱或绳接触,从而对抱紧机构的移动进行导向,避免抱紧机构与柱或绳发生轴向的偏离,当抱紧动力模块抱紧柱或绳时,导向轮与柱或绳脱离。5. The guide wheel is set between the clamping power modules. When the clamping power module releases the column or rope, the guide wheel contacts the column or rope, thereby guiding the movement of the clamping mechanism and avoiding the clamping mechanism from contacting the column or rope. The rope deviates axially, and when the power module is tightened to hold the column or the rope, the guide wheel is separated from the column or the rope.
6、通过爬升气囊和爬升弹簧的配合实现相邻抱紧机构的间距调节,进而实现了抱紧机构沿柱或绳轴向的移动,由于爬升弹簧和爬升气囊的重量很小,因此与采用电动机爬升的方式相比,大大降低了设备的自重;爬升气囊以及爬升弹簧环绕抱紧机构设置,从而保证了抱紧机构的各个位置同步移动,保证了本机器人爬升平稳。6. Through the cooperation of the climbing airbag and the climbing spring, the distance between the adjacent holding mechanisms can be adjusted, and then the movement of the holding mechanism along the column or the axis of the rope can be realized. Since the weight of the climbing spring and the climbing airbag is very small, it is different from the electric motor Compared with the climbing method, the self-weight of the equipment is greatly reduced; the climbing airbag and the climbing spring are arranged around the clamping mechanism, thus ensuring the synchronous movement of each position of the clamping mechanism and ensuring the stable climbing of the robot.
7、通过爬升气缸调节相邻抱紧机构的间距,进而实现了抱紧机构沿柱或绳轴向的移动,方便精确控制抱紧机构爬升的距离,精度高且方便控制,与采用电动机驱动的方式相比,简化了设备的传动,且降低了设备的自重。7. Adjust the distance between adjacent clamping mechanisms through the climbing cylinder, and then realize the movement of the clamping mechanism along the column or the axial direction of the rope, which is convenient and precise to control the climbing distance of the clamping mechanism, with high precision and convenient control. Compared with the traditional method, the transmission of the equipment is simplified and the self-weight of the equipment is reduced.
附图说明Description of drawings
图1为伸缩可适应变截面机器人的立体示意图。Fig. 1 is a three-dimensional schematic diagram of a telescopic and adaptable variable-section robot.
图2为图1中A处的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
图3为爬升气囊和抱紧气囊的安装示意图。Figure 3 is a schematic diagram of the installation of the climbing airbag and the clinging airbag.
图4为伸缩可适应变截面机器人的安装架的连接结构。Fig. 4 is the connection structure of the telescopic and adaptable mounting frame of the variable-section robot.
图5为爬杆清扫机器人的立体示意图。Fig. 5 is a schematic perspective view of a pole-climbing cleaning robot.
图6为图5中B处的局部放大图。FIG. 6 is a partially enlarged view of B in FIG. 5 .
图7为跨越障碍机器人的安装架的连接结构。Fig. 7 is the connection structure of the mounting frame of the obstacle-crossing robot.
图8为实施例2中伸缩可适应变截面的机器人的立体示意图。FIG. 8 is a perspective schematic diagram of a telescopic and adaptable variable-section robot in Embodiment 2. FIG.
图9为实施例3中伸缩可适应变截面的机器人的立体示意图。FIG. 9 is a perspective schematic diagram of a telescopic and adaptable variable-section robot in Embodiment 3. FIG.
图10为实施例4中伸缩可适应变截面的机器人的立体示意图。Fig. 10 is a schematic perspective view of a telescopic and adaptable variable-section robot in Embodiment 4.
图11为实施例5中爬升气囊和抱紧气囊的安装示意图。Fig. 11 is a schematic diagram of the installation of the climbing airbag and the clinging airbag in Embodiment 5.
图12为实施例6中爬升气囊和抱紧气囊的安装示意图。Figure 12 is a schematic diagram of the installation of the climbing airbag and the clinging airbag in Embodiment 6.
图中:1、爬升组件 101、安装架 102、连接部 103、连杆 2、抱紧气囊 201、凹槽 202、凸起 3、爬升气囊 4、连接件 5、爬升弹簧 6、爬升气缸 7、毛刷辊 8、电机9、连接导向机构 10、复位弹簧 11、调节气囊 12、磁铁。In the figure: 1, climbing component 101, mounting frame 102, connecting part 103, connecting rod 2, holding air bag 201, groove 202, protrusion 3, climbing air bag 4, connecting piece 5, climbing spring 6, climbing cylinder 7, Brush roller 8, motor 9, connection guide mechanism 10, back-moving spring 11, regulating air bag 12, magnet.
具体实施方式Detailed ways
图1~7是本发明的最佳实施例,下面结合附图1~12对本发明做进一步说明。Fig. 1~7 is preferred embodiment of the present invention, below in conjunction with accompanying drawing 1~12 the present invention is described further.
一种伸缩可适应变截面的机器人,包括间隔设置的多个抱紧机构,每相邻的两个抱紧机构之间均设有推动抱紧机构移动的推拉机构,抱紧机构上设有一个或多个断开部,抱紧机构的断开部通过间距调节机构相连从而形成封闭的环形,抱紧机构内侧设有用于抱紧或松开柱或绳的抱紧动力模块,每相邻的两个抱紧机构的抱紧动力模块交替抱紧或松开柱或绳。本伸缩可适应变截面的机器人多个抱紧机构交替抱紧柱或绳,并与推拉机构相配合,实现了各个抱紧机构沿柱或绳轴向的运动,从而实现了爬杆动作,爬杆动作简单,爬杆稳定,结构简单,且自重小,既能够方便本机器人的爬杆动作,又方便携带不同的设备且能够携带重量大的设备,此外由于抱紧机构的存在以及本机器人的行走方式特性,本机器人能够停留在柱或绳的任意位置,且停留稳定,方便自身携带设备的工作,一个或多个断开部之间通过间距调节机构相连,从而能够通过间距调节机构调节断开部的距离,进而调节抱紧机构的形状和大小,以适应不同截面形状的柱或绳的爬杆动作,适应范围广,且调剂方便。该机器人主要用于输电领域的绝缘子的清理,清理方便。A telescopic and adaptable robot with variable cross-section, including a plurality of gripping mechanisms arranged at intervals, a push-pull mechanism for pushing the gripping mechanism to move is arranged between every two adjacent gripping mechanisms, and a gripping mechanism is provided with a or a plurality of disconnected parts, the disconnected parts of the clamping mechanism are connected by the distance adjustment mechanism to form a closed ring, and the clamping mechanism is provided with a clamping power module for clamping or loosening the column or rope inside the clamping mechanism, and each adjacent The tightening power modules of the two tightening mechanisms alternately tighten or loosen the columns or ropes. This telescoping robot can be adapted to alternately hold columns or ropes with multiple holding mechanisms of robots with variable cross-sections, and cooperate with push-pull mechanisms to realize the movement of each holding mechanism along the axis of columns or ropes, thereby realizing pole-climbing actions, climbing The pole movement is simple, the climbing pole is stable, the structure is simple, and the weight is small, which can not only facilitate the climbing action of the robot, but also facilitate the carrying of different equipment and heavy equipment. In addition, due to the existence of the holding mechanism and the The characteristics of the walking mode, the robot can stay at any position of the column or the rope, and stay stable, which is convenient for the work of carrying the equipment. The distance of the opening, and then adjust the shape and size of the holding mechanism to adapt to the pole climbing action of columns or ropes with different cross-sectional shapes. The adaptability is wide and the adjustment is convenient. The robot is mainly used for cleaning insulators in the field of power transmission, and it is easy to clean.
下面结合具体实施例对本发明做进一步说明,然而熟悉本领域的人们应当了解,在这里结合附图给出的详细说明是为了更好的解释,本发明的结构必然超出了有限的这些实施例,而对于一些等同替换方案或常见手段,本文不再做详细叙述,但仍属于本申请的保护范围。The present invention will be further described below in conjunction with specific embodiments, yet those who are familiar with the art should understand that the detailed description given here in conjunction with the accompanying drawings is for better explanation, and the structure of the present invention must exceed these limited embodiments, As for some equivalent replacement solutions or common means, this article will not describe them in detail, but they still belong to the protection scope of the present application.
实施例1Example 1
如图1~2所示:抱紧机构包括一个爬升组件1,且在本实施例中,爬升组件1为圆环形,抱紧动力模块设置在爬升组件1内侧。爬升组件1为由多个安装架101合围成的圆环形,从而形成多个断开部,安装架101为开口朝向内侧的箱体或槽型,在本实施例中,安装架101为开口朝向内侧的箱体,且安装架101与开口侧相邻的两个侧面的间距由外至内逐渐减小,多个安装架101恰好合围成圆环形。As shown in FIGS. 1-2 : the gripping mechanism includes a climbing assembly 1 , and in this embodiment, the climbing assembly 1 is in the shape of a ring, and the gripping power module is arranged inside the climbing assembly 1 . The climbing assembly 1 is a circular ring surrounded by a plurality of installation frames 101, thereby forming a plurality of disconnected parts. The installation frame 101 is a box or a groove with an opening facing inward. In this embodiment, the installation frame 101 is an opening Towards the inside of the box, and the distance between the two adjacent sides of the mounting frame 101 and the opening side gradually decreases from outside to inside, and a plurality of mounting frames 101 just encloses a circular ring.
抱紧动力模块为抱紧气囊2,抱紧气囊2为一个或间隔设置的多个,在本实施例中,抱紧气囊2为间隔设置的多个,且抱紧气囊2与安装架101一一对应,抱紧气囊2安装在安装架101内,从而使安装架101对抱紧气囊2进行保护,避免使用过程中抱紧气囊2发生损坏。The power module is to hold the airbag 2 tightly, and the airbag 2 is one or multiple arranged at intervals. In this embodiment, the airbag 2 is arranged at intervals. One correspondence, the holding airbag 2 is installed in the mounting frame 101, so that the mounting frame 101 protects the holding airbag 2, and avoids damage to the holding airbag 2 during use.
推拉机构为爬升弹簧5以及爬升气囊3。爬升气囊3有一个或多个,且设置在安装架101的上侧或下侧,优选的,爬升气囊3有多个,且每个安装架101的上下两侧均设有一个爬升气囊3,从而能够使间距调节更加灵活,且提高了间距调节速度,即提高了本伸缩可适应变截面的机器人的爬升速度。每相邻的两个抱紧机构之间环绕抱紧机构的轴线间隔均布有多个爬升弹簧5,安装架101的侧部设有连接件4,爬升弹簧5的上下两端均通过连接件4与安装架101固定连接。连接件4为“L”形,连接件4的竖直部设置在相邻的安装架101之间,且与一个安装架101固定连接,爬升弹簧5与连接件4的水平部固定连接。爬升弹簧5处于拉伸状态,当爬升气囊3充气时,使相邻抱紧机构间距增大,当爬升气囊3放气时,相邻的抱紧机构在爬升弹簧5的弹力作用下间距减小。Push-pull mechanism is climbing spring 5 and climbing air bag 3. There are one or more climbing airbags 3, and they are arranged on the upper side or the lower side of the mounting frame 101. Preferably, there are multiple climbing airbags 3, and a climbing airbag 3 is provided on the upper and lower sides of each mounting frame 101, Therefore, the spacing adjustment can be made more flexible, and the spacing adjustment speed is improved, that is, the climbing speed of the telescopic and adaptable variable-section robot is increased. A plurality of climbing springs 5 are evenly distributed around the axis of the holding mechanism between each two adjacent holding mechanisms, and the side of the mounting frame 101 is provided with a connecting piece 4, and the upper and lower ends of the climbing spring 5 pass through the connecting pieces. 4 is fixedly connected with the installation frame 101. The connecting piece 4 is "L" shaped, the vertical part of the connecting piece 4 is arranged between the adjacent installation frames 101, and is fixedly connected with one mounting frame 101, and the climbing spring 5 is fixedly connected with the horizontal part of the connecting piece 4. The climbing spring 5 is in a stretched state. When the climbing airbag 3 is inflated, the distance between adjacent holding mechanisms increases. When the climbing airbag 3 is deflated, the distance between adjacent holding mechanisms decreases under the elastic force of the climbing spring 5. .
爬升气囊3和抱紧气囊2均连接有气泵或压缩空气管道,且爬升气囊3和抱紧气囊2的进气口和排气口均连接有电磁阀,电磁阀连接有PLC控制器或单片机。在本实施例中,抱紧机构有三个。上侧的抱紧气囊2放气并松开柱或绳时,中部抱紧气囊2充气并抱紧柱或绳,此时上下两侧的抱紧机构之间的爬升气囊3充气,从而推动上侧的抱紧机构上移,当爬升气囊3充气完毕后,上侧的抱紧气囊2充气并抱紧柱或绳,中部的抱紧气囊2放气并松开柱或绳,中部的抱紧机构在爬升弹簧5的作用下向上移动,完成了抱紧机构的爬杆动作,从而利用调节两个抱紧机构间距的原理实现爬杆动作。下侧的抱紧机构和中部的抱紧机构的配合爬杆的原理,与中上两个抱紧机构爬杆的原理相同。Climbing airbag 3 and holding airbag 2 are all connected with air pump or compressed air pipeline, and the inlet and outlet of climbing airbag 3 and holding airbag 2 are all connected with solenoid valve, and solenoid valve is connected with PLC controller or single-chip microcomputer. In this embodiment, there are three clasping mechanisms. When the holding airbag 2 on the upper side is deflated and the column or rope is released, the middle holding airbag 2 is inflated and holds the column or rope tightly. At this time, the climbing airbag 3 between the holding mechanisms on the upper and lower sides is inflated to push the upper The side holding mechanism moves upwards. When the climbing airbag 3 is inflated, the upper holding airbag 2 inflates and holds the column or rope tightly. The middle holding airbag 2 deflates and releases the column or rope. Mechanism moves upward under the effect of climbing spring 5, has completed the pole-climbing action of holding tight mechanism, thereby utilizes the principle of adjusting two holding tight mechanism distances to realize pole-climbing action. The principle of coordinating the pole-climbing mechanism of the clamping mechanism on the lower side and the clamping mechanism in the middle is the same as that of the two clamping mechanisms in the middle and the upper.
每个抱紧机构相邻的两安装架101之间设有爬行导向机构。爬行导向机构为转动安装在安装架101上的导向轮,导向轮通过导向轮安装杆安装在安装架101上,导向轮的轴线水平设置。当抱紧气囊2充气时,导向轮与柱或绳分离,当抱紧气囊2放气时,导向轮与柱或绳相接触,并对抱紧机构的爬升进行导向,保证抱紧机构与柱或绳始终同轴,提高了爬升的稳定性。A crawling guide mechanism is provided between two adjacent installation frames 101 of each gripping mechanism. Crawling guide mechanism is the guide wheel that is installed on the mounting frame 101 for rotation, and the guide wheel is installed on the mounting frame 101 by the guide wheel mounting rod, and the axis of the guide wheel is horizontally arranged. When the airbag 2 is inflated, the guide wheel is separated from the column or the rope. When the airbag 2 is deflated, the guide wheel is in contact with the column or rope, and guides the climbing of the holding mechanism to ensure that the holding mechanism is in contact with the column. Or the rope is always coaxial, which improves the stability of climbing.
如图3所示:抱紧气囊2的内侧设有凹槽201,凹槽201为方形或圆柱状,既能够增大抱紧气囊2的摩擦,进而增大抱紧气囊2与柱或绳之间的摩擦,还能够在抱紧气囊2充气时,由于凹槽201与柱或绳贴合并与柱或绳合围成封闭的腔体,抱紧气囊2充气时体积增大,进而使凹槽201体积增大,内部气压减小,从而吸住柱或绳,保证了抱紧气囊2抱紧牢固。As shown in Figure 3: the inner side of the holding airbag 2 is provided with a groove 201, the groove 201 is square or cylindrical, which can increase the friction of holding the airbag 2, and then increase the distance between the holding airbag 2 and the column or rope. The friction between the airbag 2 can also be used to inflate the airbag 2, because the groove 201 fits with the column or the rope and forms a closed cavity with the column or rope, and the volume increases when the airbag 2 is inflated tightly, so that the groove 201 As the volume increases, the internal air pressure decreases, thereby attracting the post or the rope, ensuring that the airbag 2 is tightly hugged firmly.
如图4所示:抱紧机构每相邻的两个安装架101之间均通过间距调节机构相连,从而能够调节爬升组件1的形状,以适应不同截面形状柱或绳的机器人,且能够适应变截面的柱或绳,适应范围广。As shown in Figure 4: every two adjacent installation frames 101 of the holding mechanism are connected by a spacing adjustment mechanism, so that the shape of the climbing assembly 1 can be adjusted to adapt to robots with different cross-sectional shapes of columns or ropes, and can adapt to Columns or ropes with variable cross-sections are suitable for a wide range of applications.
间距调节机构的数量还可以少于安装架101的数量,此时仅有部分相邻安装架101之间通过间距调节机构相连,其余相邻的安装架101之间转动连接。安装架101的与开口侧相邻的两侧下部均设有连接部102,每相邻的两个安装架101通过连接部102转动连接,使爬升组件1可看做柔性的结构,从而能够在抱紧动力模块抱紧柱或绳时根据需要变换形状,而且也能够适应不规则的圆形柱或绳的爬升。The number of distance adjustment mechanisms can be less than the number of installation frames 101 , at this time, only some adjacent installation frames 101 are connected through the distance adjustment mechanism, and the remaining adjacent installation frames 101 are rotationally connected. The lower parts of both sides adjacent to the opening side of the mounting frame 101 are provided with connecting parts 102, and every two adjacent mounting frames 101 are connected by the connecting parts 102, so that the climbing assembly 1 can be regarded as a flexible structure, so that it can When the power module is tightened to hold the column or rope, the shape can be changed as required, and it can also adapt to the climbing of irregular circular columns or ropes.
间距调节机构包括伸展模块以及连接导向机构9,伸展模块与相邻的两个安装架101相连并调节相邻两个安装架101距离,连接导向机构9能够对安装架101导向,避免相邻的安装架101脱离从而导致抱紧机构发生断裂。The distance adjustment mechanism includes an extension module and a connection guide mechanism 9. The extension module is connected to two adjacent installation frames 101 and adjusts the distance between the two adjacent installation frames 101. The connection guide mechanism 9 can guide the installation frames 101 to avoid adjacent The mounting bracket 101 is detached so that the clasping mechanism is broken.
伸展模块包括调节气囊11以及复位弹簧10,调节气囊11设置在相邻的两安装架101之间,优选的,相邻的两个安装架101相邻的一侧均安装有两个调节气囊11,且两个调节气囊11设置在安装架101的同一位置,两个调节气囊11的进气口和出气口均连接有电磁阀,且电磁阀与PLC控制器或单片机相连。当柱或绳的截面形状或截面面积发生变化时,调节气囊11充气,从而调节两个安装架101的间距,进而使抱紧机构的爬升组件1发生变化,通过多个伸展模块的调节调节使爬升组件呈现任意的形状。当调节气囊11放气时,在复位弹簧10的弹力作用下,相邻两个安装架101复位,从而能够适应不同截面形状的柱或绳的爬杆动作,且能够在爬杆过程中根据柱或绳的外形调节自身形状,使用方便,爬升范围广,且调节方便。The stretching module includes an adjustable airbag 11 and a return spring 10. The adjustable airbag 11 is arranged between two adjacent installation frames 101. Preferably, two adjacent sides of the two adjacent installation frames 101 are equipped with two adjustable airbags 11. , and the two regulating airbags 11 are arranged on the same position of the mounting frame 101, the air inlets and air outlets of the two regulating airbags 11 are connected with solenoid valves, and the solenoid valves are connected with the PLC controller or single-chip microcomputer. When the cross-sectional shape or cross-sectional area of the column or rope changes, the airbag 11 is adjusted to inflate, thereby adjusting the distance between the two installation frames 101, and then the climbing assembly 1 of the holding mechanism is changed. Climbing components take on arbitrary shapes. When the airbag 11 is adjusted to deflate, under the elastic force of the return spring 10, the adjacent two mounting brackets 101 are reset, so as to be able to adapt to the pole climbing action of poles or ropes with different cross-sectional shapes, and can climb poles according to the pole climbing process. Or the shape of the rope adjusts its own shape, which is easy to use, has a wide climbing range, and is easy to adjust.
连接导向机构9包括导向套和导向杆,导向套和导向杆分别设置在相邻的两安装架101上,且导向套安装在安装架101上,导向杆一端安装在另一相邻的安装架101上,另一端滑动伸入导向套内,从而对安装架101的运动进行导向,并避免相连安装架101断开连接。导向杆和导向套均由软体材质制成,从而能够根据调节的抱紧机构的形状来调节导向杆和导向套的形状,使用方便。The connecting guide mechanism 9 comprises a guide sleeve and a guide rod, and the guide sleeve and the guide rod are arranged on two adjacent mounting frames 101 respectively, and the guide sleeve is installed on the mounting frame 101, and one end of the guide rod is installed on another adjacent mounting frame 101, the other end slides into the guide sleeve, so as to guide the movement of the mounting frame 101 and prevent the connected mounting frame 101 from being disconnected. Both the guide rod and the guide sleeve are made of soft material, so that the shapes of the guide rod and the guide sleeve can be adjusted according to the shape of the adjusted holding mechanism, and the use is convenient.
如图5~6所示:本申请还提供了一种爬杆清扫机器人,其与伸缩可适应变截面的机器人的区别在于:每个抱紧机构包括两个爬升组件1,两个爬升组件1间隔设置,且两个爬升组件之间设有清扫机构,且安装架101之间不设置间距调节机构。每个抱紧机构环绕轴线间隔均布有多个清扫机构,从而能够同时对柱或绳的侧部进行清理,且清理效果好。两个爬升组件1通过连杆103相连,连杆103设置在两个爬升组件1之间,且连杆103的两端分别与两个爬升组件1固定连接。在本实施例中,连杆103环绕爬升组件1的轴线间隔设置有三个。As shown in Figures 5 to 6: the present application also provides a climbing pole cleaning robot, which differs from the telescopic and adaptable variable-section robot in that each gripping mechanism includes two climbing components 1, and two climbing components 1 Set at intervals, and a cleaning mechanism is provided between the two climbing components, and no spacing adjustment mechanism is provided between the installation frames 101 . Each holding mechanism is evenly distributed with a plurality of cleaning mechanisms around the axis, so that the side part of the column or the rope can be cleaned at the same time, and the cleaning effect is good. The two climbing assemblies 1 are connected through a connecting rod 103 , the connecting rod 103 is arranged between the two climbing assemblies 1 , and both ends of the connecting rod 103 are fixedly connected with the two climbing assemblies 1 respectively. In this embodiment, three connecting rods 103 are arranged at intervals around the axis of the climbing assembly 1 .
在本实施例中,每个爬升组件1由两个安装架101合围而成,且每个安装架101为半圆弧形,两个安装架101的两端分别转动连接,从而形成圆环形。每个安装架101内均安装有一个抱紧气囊2。多个爬升组件1的开口侧位于同一竖向的直线上,从而方便套装在柱或绳上并对柱或绳进行清洗。In this embodiment, each climbing assembly 1 is surrounded by two mounting frames 101 , and each mounting frame 101 is in the shape of a semicircle, and the two ends of the two mounting frames 101 are respectively connected by rotation to form a ring. A clinging airbag 2 is all installed in each installation frame 101 . The opening sides of the multiple climbing components 1 are located on the same vertical straight line, so that it is convenient to fit on the poles or ropes and clean the poles or ropes.
在本实施例中,抱紧机构有两个,且推拉机构为爬升气缸6。爬升气缸6环绕爬升组件1间隔均布有三个,爬升气缸6竖向设置,且爬升气缸6的底部安装在下部抱紧机构的爬升组件1上,爬升气缸6的活塞杆与上部抱紧机构的爬升组件1相连。爬升气缸6的进气管和出气管连接有电磁阀,且电磁阀与PLC控制器或单片机相连。当下部抱紧机构的抱紧气囊2抱紧柱或绳时,上部抱紧机构的抱紧气囊2松开柱或绳,此时爬升气缸6的活塞杆伸出并推动上部的抱紧机构向上移动,当上部的抱紧机构移动一定距离时,上部抱紧机构的抱紧气囊2抱紧柱或绳,下部抱紧机构的抱紧气囊2松开柱或绳,爬升气缸6的活塞杆复位并带动下部的抱紧机构上升,从而利用调节两个抱紧机构间距的原理实现爬杆动作。In the present embodiment, there are two holding mechanisms, and the push-pull mechanism is the climbing cylinder 6 . There are three climbing cylinders 6 evenly distributed around the climbing assembly 1. The climbing cylinder 6 is vertically arranged, and the bottom of the climbing cylinder 6 is installed on the climbing assembly 1 of the lower holding mechanism. Climb assembly 1 is connected. The intake pipe and the air outlet pipe of the climbing cylinder 6 are connected with a solenoid valve, and the solenoid valve is connected with a PLC controller or a single-chip microcomputer. When the tightening airbag 2 of the lower tightening mechanism tightens the column or rope, the tightening airbag 2 of the upper tightening mechanism releases the column or rope. At this time, the piston rod of the climbing cylinder 6 stretches out and pushes the upper tightening mechanism upward. Move, when the upper gripping mechanism moves a certain distance, the gripping airbag 2 of the upper gripping mechanism grips the column or rope, and the gripping airbag 2 of the lower gripping mechanism releases the column or rope, and the piston rod of the climbing cylinder 6 resets And drive the lower gripping mechanism to rise, so as to realize the climbing action by using the principle of adjusting the distance between the two gripping mechanisms.
清理机构包括毛刷辊7以及带动毛刷辊7转动的清理动力机构,在本实施例中清理动力机构为电机8,电机8安装在抱紧机构下侧的爬升组件1上,毛刷辊7与电机8的输出轴同轴设置,且毛刷辊7的上端转动安装在抱紧机构上部的爬升组件1上,毛刷辊7的下端与电机8的输出轴同轴连接。电机8带动毛刷辊7转动,从而对柱或绳进行清理。由于清扫机构设置有多个,因此爬升组件1带动清扫机构爬杆时,清扫机构能够一次性的对柱或绳的周圈完成清扫,清扫效果好,且清扫速度快,不影响爬升组件1的爬升动作。The cleaning mechanism includes a brush roller 7 and a cleaning power mechanism that drives the brush roller 7 to rotate. In this embodiment, the cleaning power mechanism is a motor 8, and the motor 8 is installed on the climbing assembly 1 on the lower side of the holding mechanism. The brush roller 7 It is arranged coaxially with the output shaft of the motor 8, and the upper end of the brush roller 7 is mounted on the climbing assembly 1 on the top of the holding mechanism, and the lower end of the brush roller 7 is coaxially connected with the output shaft of the motor 8. The motor 8 drives the brush roller 7 to rotate, thereby cleaning up the post or the rope. Since there are multiple cleaning mechanisms, when the climbing assembly 1 drives the cleaning mechanism to climb the pole, the cleaning mechanism can clean the circumference of the column or rope at one time, the cleaning effect is good, and the cleaning speed is fast, without affecting the climbing assembly 1. climbing action.
如图7所示:本申请还提供一种跨越障碍的机器人,其与伸缩可适应变截面的机器人的区别在于:间距调节机构包括设置在相邻两个安装架101上的磁铁12,两个磁铁12分别设置在两个安装架101的同一高度,且两个磁铁12正对设置,两个磁铁12相邻的一侧极性相反,从而使两个磁铁12产生吸力,保证两个安装架101能够相连。由于采用磁铁12的吸力相连,因此两个安装架101可以跨越障碍。当本跨越障碍的机器人爬升管道时,如果管道上连接有三通或支管,在抱紧气囊2的作用下,相邻安装架101的间距增大,当越过三通或支管时,相邻安装架101的间距在磁铁12的吸力作用下靠近,从而完成跨越障碍的动作。在本实施例中,抱紧动力模块优选抱紧气缸,即通过抱紧气缸的活塞杆抱紧柱或绳,操作方便,且能够提供更大的推力,且推力调节方便,从而既能够抱紧柱或绳,又能够在需要时推动相邻安装架101的间距增大。As shown in Figure 7: the present application also provides a robot that crosses obstacles, which differs from the telescopic and adaptable variable-section robot in that the distance adjustment mechanism includes magnets 12 that are arranged on two adjacent mounting frames 101, two The magnets 12 are respectively arranged at the same height of the two mounting frames 101, and the two magnets 12 are facing to each other, and the adjacent sides of the two magnets 12 are opposite in polarity, so that the two magnets 12 generate suction, ensuring that the two mounting frames 101 can be connected. Since the magnets 12 are used to connect with each other by suction, the two installation frames 101 can straddle obstacles. When the obstacle-crossing robot climbs the pipeline, if there is a tee or branch pipe connected to the pipeline, under the action of holding the airbag 2 tightly, the distance between adjacent mounting frames 101 increases. When crossing the tee or branch pipe, the distance between adjacent mounting frames 101 The distance between 101 is approached under the action of the attraction force of the magnet 12, so as to complete the action of crossing the obstacle. In this embodiment, it is preferable to hold the power module tightly to the cylinder, that is, to hold the column or rope tightly by the piston rod of the cylinder, which is easy to operate, and can provide greater thrust, and the thrust is easy to adjust, so that it can hold Posts or ropes can push the distance between adjacent mounting frames 101 to increase when needed.
实施例2Example 2
如图8所示:实施例2与实施例1的区别在于:伸缩可适应变截面的机器人的安装架101为内侧开口的箱体,且爬升组件1为由多个安装架101合围成的三角行的环形,从而能够适应三角形柱或绳的爬杆动作。As shown in Figure 8: the difference between embodiment 2 and embodiment 1 is that the installation frame 101 of the telescopic and adaptable variable-section robot is a box with an inner opening, and the climbing assembly 1 is a triangle surrounded by a plurality of installation frames 101 The loop of the row can adapt to the pole climbing action of the triangular column or rope.
实施例3Example 3
如图9所示:实施例3与实施例1的区别在于:伸缩可适应变截面的机器人的爬升组件1为由多个安装架101合围成的内凹的多边形环形,从而能够适应截面为内凹的多边形的柱或绳的爬杆动作。As shown in Figure 9: the difference between embodiment 3 and embodiment 1 is that the climbing assembly 1 of the robot that can adapt to the variable cross-section is a concave polygonal ring surrounded by a plurality of installation frames 101, so that the cross-section can be adapted to be inward. Concave polygonal pole or rope climbing.
实施例4Example 4
如图10所示:实施例4与实施例1的区别在于:伸缩可适应变截面的机器人的爬升组件1为由多个安装架101合围成的外凸的多边形环形,从而能够适应截面为外凸的多边形的柱或绳的爬杆动作。As shown in Figure 10: the difference between embodiment 4 and embodiment 1 is that the climbing assembly 1 of the robot that can adapt to the variable cross-section is a convex polygonal ring surrounded by a plurality of installation frames 101, so that it can adapt to the cross-section as an outer Convex polygonal pole or rope climbing.
实施例5Example 5
如图11所示:实施例5与实施例1的区别在于:伸缩可适应变截面的机器人的抱紧气囊2的内侧,即靠近柱或绳的一侧设有凸起202,凸起202为水平设置的条状或圆柱状,从而增大了抱紧气囊2与柱或绳之间的摩擦力,保证了爬升组件1抱紧柱或绳稳定,提高了跨越障碍的机器人爬杆的工作稳定性。As shown in Figure 11: the difference between embodiment 5 and embodiment 1 is: the inner side of the tight airbag 2 of the robot that can adapt to the variable section, that is, the side near the column or rope is provided with a protrusion 202, and the protrusion 202 is The horizontal strip or cylinder shape increases the friction between the airbag 2 and the column or rope, ensures the stability of the climbing component 1 holding the column or rope, and improves the working stability of the robot climbing over obstacles. sex.
实施例6Example 6
如图12所示:实施例6与实施例1的区别在于:伸缩可适应变截面的机器人的抱紧气囊2内侧,即靠近柱或绳的一侧有多层,从而形成褶皱状,在抱紧柱或绳时,既能够避免与柱或绳的摩擦导致抱紧气囊2漏气,提高了抱紧气囊2的使用寿命,又能够提高爬升组件1与柱或绳之间的摩擦力,避免了爬升组件1与柱或绳打滑,使爬升组件1每次移动的行程大。As shown in Figure 12: the difference between embodiment 6 and embodiment 1 is that the inner side of the airbag 2 that is flexible and adaptable to the robot with variable cross-section, that is, there are multiple layers on the side near the column or the rope, so as to form folds. When the column or rope is tightened, it can not only avoid the friction with the column or rope to cause air leakage of the holding airbag 2, improve the service life of the holding airbag 2, but also improve the friction between the climbing component 1 and the column or rope, and avoid This prevents the climbing assembly 1 from slipping with the column or the rope, so that the climbing assembly 1 moves a large stroke each time.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (10)
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| CN109820450A (en) * | 2019-04-11 | 2019-05-31 | 陈艳艳 | A building exterior wall cleaning robot |
| CN113650695A (en) * | 2021-09-25 | 2021-11-16 | 重庆大学 | Climbing robot of rigid-flexible coupling |
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