CN108571481B - Oil inlet and return independent regulation retarding control strategy of heavy vehicle electro-hydraulic traveling system - Google Patents
Oil inlet and return independent regulation retarding control strategy of heavy vehicle electro-hydraulic traveling system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/04—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
- F15B11/042—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed by means in the feed line, i.e. "meter in"
- F15B11/0423—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed by means in the feed line, i.e. "meter in" by controlling pump output or bypass, other than to maintain constant speed
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- B60K31/00—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator
- B60K31/06—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator including fluid pressure actuated servomechanism in which the vehicle velocity affecting element is actuated by fluid pressure
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with programme control derived from a store or timing device; Control devices therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6336—Electronic controllers using input signals representing a state of the output member, e.g. position, speed or acceleration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6656—Closed loop control, i.e. control using feedback
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Abstract
本发明提供一种重型车辆电液行走系统的进回油独立调节缓速控制策略,将速度控制和负值负载抑制两个问题解耦,通过系统进油路中行走变量泵的容积控制调节,调整变量泵的排量,而改变变量泵输出流量,实现驱动马达转速调速控制;基于实际转速与期望转速的偏差,通过加速度规划器设计出系统期望加速度,并以系统实际输出的加速度与期望加速度偏差为缓速调节控制器输入,经控制器解算输出电液比例压力控制阀的控制信号,通过系统回油路中该电液比例压力控制阀的压力控制调节,实现限速回油路背压压力连续精确控制调节,使驱动马达上由背压产生的阻力转矩与车辆整体下滑力产生的驱动转矩平衡,实现驱动马达调速缓速控制。
The invention provides a slow-speed control strategy for independent adjustment of oil intake and return of a heavy-duty vehicle electro-hydraulic travel system, which decouples the two problems of speed control and negative load suppression. Adjust the displacement of the variable pump, and change the output flow of the variable pump to realize the speed control of the drive motor speed; based on the deviation between the actual speed and the expected speed, the desired acceleration of the system is designed through the acceleration planner, and the actual output acceleration of the system and the expected acceleration are designed. The acceleration deviation is the input of the slow speed adjustment controller, and the control signal of the electro-hydraulic proportional pressure control valve is calculated and output by the controller. The back pressure is continuously and precisely controlled and adjusted, so that the resistance torque generated by the back pressure on the driving motor and the driving torque generated by the overall sliding force of the vehicle are balanced, so as to realize the speed regulation and slow speed control of the driving motor.
Description
技术领域technical field
本发明属于工程车辆驱动与控制技术领域。涉及一种制动系统及控制方法,具体涉及一种多轴静液驱动重型车辆在持续负值载荷下电液行走系统的进回油独立调节缓速控制策略。The invention belongs to the technical field of engineering vehicle drive and control. The invention relates to a braking system and a control method, in particular to a slow-speed control strategy for independent adjustment of oil intake and return of an electro-hydraulic walking system of a multi-axle hydrostatic driven heavy vehicle under continuous negative load.
背景技术Background technique
闭式泵控马达静液驱动系统广泛应用于平板车、隧道管片车等重型搬运输车辆的驱动行走系统中,具有良好的动力性能和控制性能,且能够实现无级调速,一直是重型工程车辆所采用的主要驱动方式。重型工程车辆在长距离下坡工况时,通过制动器持续制动来平衡负值负载(如车辆整体下滑力),制动器发热严重,长时间使用会使制动效能发生衰退,导致主制动系统的制动性能严重下降,造成安全隐患问题。因此为确保重型车辆下坡时仍然具有调速功能且能匀速行驶,需要一种辅助持续制动方案。目前的重型车辆关于缓速制动的方案,包括液力辅助制动、电涡流辅助制动、发动机辅助制动等。然而工程施工中很多重型运输车辆受到安装结构和安全性的影响,液力辅助制动和电涡流制动的使用受到限制,另外发动机制动制动力有限,且无法进行实时控制。The closed pump-controlled motor hydrostatic drive system is widely used in the driving and walking system of heavy-duty transportation vehicles such as flatbed trucks and tunnel segment trucks. It has good dynamic performance and control performance, and can realize stepless speed regulation. It has always been a heavy engineering project The main driving method used by the vehicle. When heavy construction vehicles are in long-distance downhill conditions, the brakes are continuously braked to balance the negative load (such as the overall sliding force of the vehicle). The braking performance is seriously degraded, causing potential safety hazards. Therefore, in order to ensure that the heavy vehicle still has the speed regulation function and can drive at a constant speed when going downhill, an auxiliary continuous braking scheme is required. The current solutions for retarding braking of heavy-duty vehicles include hydraulic auxiliary braking, eddy current auxiliary braking, and engine auxiliary braking. However, many heavy-duty transportation vehicles are affected by the installation structure and safety in engineering construction, and the use of hydraulic auxiliary braking and eddy current braking is limited. In addition, the braking force of the engine is limited and cannot be controlled in real time.
车辆电液缓速控制是通过系统流量压力协调控制的方法,对电液行走系统的进行调速稳速控制,实现车辆下坡时的运行速度的平滑性控制。车辆缓速控制是指在负值负载情况下实现车辆速度的受控和平稳运行,简单地说使车辆运行速度在规定范围内受控且平稳。实现速度平稳的前提是必须使被控对象的驱动力在速度控制时能抑制负值负载。然而,目前采用的电液缓速制动技术方案都存在着些许不足:The electro-hydraulic retarding control of the vehicle is a method of coordinated control of the system flow and pressure to control the speed and stability of the electro-hydraulic walking system, so as to realize the smooth control of the running speed of the vehicle when the vehicle goes downhill. Vehicle retarding control refers to the controlled and smooth operation of vehicle speed under negative load conditions, simply to make the vehicle running speed controlled and stable within a specified range. The premise of achieving smooth speed is that the driving force of the controlled object must be able to suppress the negative load during speed control. However, the current electro-hydraulic retarding braking technical solutions have some shortcomings:
1)普通的四通进出口联动比例阀和伺服阀能够在负值负载情况下控制被控对象平稳运动,但需要关小小的阀开口使阀控动力机构工作在第II、IV象限,存在抑制负值负载和运动控制的耦合问题,阀口节流损失大,发热严重。1) Ordinary four-way inlet and outlet linkage proportional valves and servo valves can control the smooth movement of the controlled object under negative load conditions, but a small valve opening needs to be closed to make the valve-controlled power mechanism work in quadrants II and IV. The coupling problem of negative load and motion control is suppressed, the valve port throttling loss is large, and the heat generation is serious.
2)通过制动器持续制动来平衡负值负载,制动器发热严重,在下长坡工况长时间使用会导致制动性能衰退,间歇重复制动能在一定程度上改善此问题,但速度平稳性不好。2) The negative load is balanced by the continuous braking of the brake. The brake heats up seriously. Long-term use in the downhill and long-slope conditions will cause the braking performance to decline. Intermittent repeated braking can improve this problem to a certain extent, but the speed stability is not stable. it is good.
4)泵控速度调节和电液比例平衡阀调节背压方案,可以将速度控制和负值负载抑制两个问题解耦,下长坡时不需要使用制动器缓速,通过在回油路上布置平衡阀便于布置冷却器进行强制冷却,阀控调节背压响应速度快,不足之处这种方案无法回收下坡势能。4) The pump-controlled speed adjustment and the electro-hydraulic proportional balance valve adjust the back pressure scheme, which can decouple the two problems of speed control and negative load suppression. When going down a long slope, there is no need to use the brake to slow down. By arranging a balance on the oil return road The valve is convenient for arranging coolers for forced cooling, and the valve-controlled adjustment back pressure has a fast response speed. The disadvantage is that this solution cannot recover the downhill potential energy.
5)泵控调节速度和缓速泵缓速方案,将下坡势能可以通过发动机负载和其他液压回路吸收后的剩余部分交由缓速系统进一步吸收,缓速泵可以给蓄能器蓄能和驱动冷却风扇用液压马达,控制元件是电液比例溢流阀,这种方案虽然回收了部分下坡势能,但结构组成复杂,特别是当对回收装置附加重量要严格要求时难以实施,另外响应速度相比平衡阀方案慢。5) Pump-controlled speed regulation and retarding pump retarding scheme, the remaining part of downhill potential energy that can be absorbed by engine load and other hydraulic circuits is handed over to retarding system for further absorption, and retarding pump can store energy and drive the accumulator Hydraulic motor for cooling fan, the control element is electro-hydraulic proportional relief valve. Although this solution recovers part of the downhill potential energy, the structure is complicated, especially when the additional weight of the recovery device is strictly required, it is difficult to implement, and the response speed is It is slower than the balance valve scheme.
6)双阀独立调节方案可以实现速度控制和负值负载抑制的解耦,系统组成简单,响应速度快。该方案和蓄能器结合也可以给冷却回路供油,部分回收下坡能量。不足之处是节流损失严重,系统能量率较泵控调节低。6) The dual-valve independent adjustment scheme can realize the decoupling of speed control and negative load suppression. The system composition is simple and the response speed is fast. This solution, combined with the accumulator, can also supply oil to the cooling circuit, partially recovering the downhill energy. The disadvantage is that the throttling loss is serious, and the system energy rate is lower than that of the pump control regulation.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的不足之处,本发明提供一种多轴静液驱动重型车辆在持续负值载荷下电液行走系统的进回油独立调节缓速控制策略,基于系统进回油路流量压力独立控制调节,将速度控制和负值负载抑制两个问题解耦,通过系统进油路中行走变量泵的容积控制调节实现驱动马达转速调速控制,通过系统回油路中双向比例平衡阀组的电液比例压力控制阀实现背压压力连续自适应控制调节,使驱动马达上由背压所产生的阻力转矩与重型车辆整体下滑力产生的驱动转矩平衡,实现驱动马达调速缓速控制。下长坡时通过电液缓速控制系统的缓速调节实现对车辆转速的平滑性控制,避免了因长时间使用制动器发热而导致的安全隐患,改善了重型车辆电液行走系统的调速稳速控制性能,降低了对车辆驾驶员的操纵要求。In view of the deficiencies in the prior art, the present invention provides a slow-speed control strategy for independent adjustment of the oil intake and return of the electro-hydraulic travel system of the multi-axle hydrostatic drive heavy vehicle under continuous negative load. Independent control and adjustment of pressure, decoupling the two problems of speed control and negative load suppression, through the volume control and adjustment of the traveling variable pump in the system oil circuit to realize the speed control of the drive motor speed, and through the bidirectional proportional balance valve in the system oil return circuit The electro-hydraulic proportional pressure control valve of the group realizes continuous self-adaptive control and adjustment of the back pressure, so that the resistance torque generated by the back pressure on the drive motor and the driving torque generated by the overall sliding force of the heavy vehicle are balanced, and the speed regulation of the drive motor can be slowed down. speed control. When going down a long slope, the smooth control of the vehicle speed is realized by the retardation adjustment of the electro-hydraulic retarding control system, which avoids the potential safety hazards caused by the long-term use of the brake to heat up, and improves the speed regulation and stability of the electro-hydraulic walking system of heavy vehicles. Speed control performance reduces the handling requirements for the vehicle driver.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种重型车辆电液行走系统的进回油独立调节缓速控制策略,在持续负值载荷作用下(如下长坡工况),重型车辆电液行走系统的缓速控制策略基于系统进回油路流量压力独立控制调节,将速度控制和负值负载抑制两个问题解耦,通过系统进油路中行走变量泵的容积控制调节,调整变量泵的排量,实现驱动马达转速调速控制。基于当前系统实际转速与期望转速的偏差.通过加速度规划器设计出当前系统期望加速度,同时通过系统回油路中双向比例平衡阀组的电液比例压力控制阀实现背压压力连续自适应控制调节,使驱动马达上由背压所产生的阻力转矩与重型车辆整体下滑力产生的驱动转矩平衡,实现驱动马达调速缓速控制。A slow-speed control strategy for independent adjustment of oil intake and return of heavy-duty vehicle electro-hydraulic travel system. Under the continuous negative load (such as the following long slope conditions), the slow-speed control strategy of heavy-duty vehicle electro-hydraulic travel system is based on the system oil input and return. Through independent control and adjustment of road flow and pressure, the two problems of speed control and negative load suppression are decoupled, and the displacement of the variable pump is adjusted through the volume control and adjustment of the variable pump in the oil inlet of the system to realize the speed control of the drive motor speed. Based on the deviation between the actual speed and the expected speed of the current system, the desired acceleration of the current system is designed through the acceleration planner, and the continuous adaptive control of the back pressure is realized through the electro-hydraulic proportional pressure control valve of the bidirectional proportional balance valve group in the system oil return circuit. , so that the resistance torque generated by the back pressure on the drive motor and the drive torque generated by the overall sliding force of the heavy vehicle are balanced to realize the speed regulation and slow speed control of the drive motor.
所述缓速控制策略通过系统进油路中行走变量泵的容积控制调节,以系统输出的实际转速与系统设定期望转速的偏差为控制器输入量,经转速调节控制器解算输出行走变量泵的实时控制输入,调整变量泵的排量,进而改变泵的输出流量,实现驱动马达转速调速控制。The slow speed control strategy is adjusted by the volume control of the walking variable pump in the oil inlet of the system. The deviation between the actual speed output by the system and the desired speed set by the system is used as the input of the controller, and the output walking variable is calculated by the speed adjustment controller. The real-time control input of the pump adjusts the displacement of the variable pump, thereby changing the output flow of the pump, and realizing the speed control of the drive motor speed.
所述缓速控制策略通过对系统缓速回油路中双向比例平衡阀组的电液比例压力控制阀连续调节,使回油路背压压力跟随连续调整,从而使驱动马达在由背压所产生的阻力转矩与车辆整体下滑力产生的驱动转矩的共同作用下产生一定的加速度;同时以系统实际输出的当前加速度与期望加速度偏差为缓速调节控制器输入量,经背压调节缓速控制器解算输出电液比例压力控制阀的实时控制输入,经过电液比例压力控制阀的压力控制调节,获得回油路中缓速调节所需的背压压力,从而实现驱动马达缓速控制。The slow speed control strategy continuously adjusts the electro-hydraulic proportional pressure control valve of the two-way proportional balance valve group in the slow speed oil return circuit of the system, so that the back pressure of the oil return circuit can be adjusted continuously, so that the driving motor is controlled by the back pressure. A certain acceleration is generated under the combined action of the generated resistance torque and the driving torque generated by the overall sliding force of the vehicle; at the same time, the deviation between the current acceleration and the expected acceleration actually output by the system is used as the input of the slow-speed adjustment controller, and the slow-speed adjustment controller is adjusted by back pressure. The speed controller calculates and outputs the real-time control input of the electro-hydraulic proportional pressure control valve. After the pressure control and adjustment of the electro-hydraulic proportional pressure control valve, the back pressure required for the slow speed adjustment in the oil return circuit is obtained, so as to realize the slow speed of the drive motor. control.
所述缓速控制策略基于当前系统实际转速与期望转速的偏差,通过加速度规划器的期望加速度规划算法设计出当前系统期望加速度,其中期望加速度由期望加速度基值和期望加速度动态值两部分组成,期望加速度基值取决于期望车辆运行状态,匀速稳速行驶时设为0,期望加速度动态值综合转速偏差而定。The slow speed control strategy is based on the deviation between the actual speed of the current system and the desired speed, and the desired acceleration of the current system is designed through the desired acceleration planning algorithm of the acceleration planner, wherein the desired acceleration is composed of two parts: the desired acceleration base value and the desired acceleration dynamic value, The base value of the expected acceleration depends on the expected vehicle operating state, and is set to 0 when driving at a constant and steady speed, and the dynamic value of the expected acceleration depends on the comprehensive speed deviation.
所述重型车辆的行走系包括发动机、分动箱、联轴器、行走泵、补油泵、过滤器、溢流阀、双向比例平衡阀组、驱动马达、减速箱、车轮、各种相应传感器器件及控制装置等。双向比例平衡阀组包括液压冲洗阀、电液比例压力控制阀、若干单向阀及节流孔。The traveling system of the heavy-duty vehicle includes an engine, a transfer case, a coupling, a traveling pump, a charge pump, a filter, a relief valve, a two-way proportional balance valve group, a drive motor, a reduction box, a wheel, and various corresponding sensor devices. and control devices, etc. The two-way proportional balance valve group includes a hydraulic flush valve, an electro-hydraulic proportional pressure control valve, a number of one-way valves and an orifice.
进一步地,将双向比例平衡阀组布置在重型车辆电液行走系统回油路上,通过对双向比例平衡阀组中电液比例压力控制阀连续调节,使系统回油路背压压力连续精确调节,实现重型车辆电液行走系统缓速控制,同时在系统回油路布置冷却器进行强制冷却,使因电液比例压力控制阀节流控制而产生的高温液压油的温度降低,从而使系统液压油温度得到有效控制。Further, the two-way proportional balance valve group is arranged on the return oil road of the electro-hydraulic walking system of the heavy-duty vehicle, and the back pressure of the system return oil circuit can be continuously and accurately adjusted by continuously adjusting the electro-hydraulic proportional pressure control valve in the two-way proportional balance valve group. Realize the slow speed control of the electro-hydraulic walking system of heavy vehicles, and at the same time arrange a cooler in the system oil return circuit for forced cooling, so as to reduce the temperature of the high-temperature hydraulic oil generated by the throttling control of the electro-hydraulic proportional pressure control valve, so that the system hydraulic oil The temperature is effectively controlled.
具体过程如下:The specific process is as follows:
1)当车辆行驶于平地或是爬坡工况时,闭式液压系统能量全部来自发动机,经过分动箱,传输到行走变量泵,输出压力油液经过单向阀进入驱动马达,双向比例平衡阀组中液压冲洗阀根据阀芯两端油路压力差,自动调整换向阀阀芯工作位置,切换到阀的上工作位,驱动马达排出的油液经过换向阀进入电液比例压力控制阀,通过控制电流输入信号将电液比例压力控制阀保持开口开度最大,行走系统回油路背压达到最小安全值,使马达获得最大驱动转矩,使系统节流损失降到最低。以系统实际输出的当前转速与系统设定期望转速的偏差为速度调节控制器输入经转速调节控制器解算输出行走变量泵的实时控制输入,进而通过连续调节行走变量泵的排量实现系统容积调速控制,使作用在驱动马达上的力矩处于动态平衡状态,实现重型车辆行走系统的调速稳速控制。1) When the vehicle is driving on flat ground or climbing conditions, the energy of the closed hydraulic system comes from the engine, passes through the transfer case, and is transmitted to the travel variable pump, and the output pressure oil enters the drive motor through the one-way valve, and the two-way proportional balance is achieved. The hydraulic flush valve in the valve group automatically adjusts the working position of the reversing valve spool according to the pressure difference between the two ends of the spool, switches to the upper working position of the valve, and the oil discharged from the drive motor enters the electro-hydraulic proportional pressure control through the reversing valve. By controlling the current input signal, the electro-hydraulic proportional pressure control valve maintains the maximum opening, and the back pressure of the oil return circuit of the walking system reaches the minimum safe value, so that the motor can obtain the maximum driving torque and minimize the system throttling loss. Taking the deviation between the actual output speed of the system and the desired speed set by the system as the input of the speed adjustment controller, the speed adjustment controller calculates and outputs the real-time control input of the traveling variable pump, and then realizes the system volume by continuously adjusting the displacement of the traveling variable pump. The speed regulation control makes the torque acting on the drive motor in a dynamic balance state, and realizes the speed regulation and speed regulation control of the heavy vehicle walking system.
2)当车辆行驶于下坡或是长下坡工况时,闭式液压系统能量除来自发动机供能外,部分能量来自车辆在自身重力作用下产生的下滑力,能量经过分动箱,传输到行走变量泵,输出压力油液经过单向阀进入驱动马达,此时,双向比例平衡阀组中液压冲洗阀根据阀芯两端油路压力差,自动调整换向阀阀芯工作位置。2) When the vehicle is driving downhill or a long downhill condition, the energy of the closed hydraulic system comes from the power supply of the engine, and part of the energy comes from the sliding force generated by the vehicle under the action of its own gravity. The energy is transmitted through the transfer case. To the walking variable pump, the output pressure oil enters the drive motor through the one-way valve. At this time, the hydraulic flush valve in the two-way proportional balance valve group automatically adjusts the working position of the reversing valve spool according to the pressure difference between the two ends of the spool.
重型车辆电液行走系统的缓速控制基于当前系统实际转速与期望转速的偏差,通过加速度规划器的期望加速度规划算法设计出当前系统期望加速度。The retarding control of the electro-hydraulic walking system of heavy-duty vehicles is based on the deviation between the actual speed and the desired speed of the current system, and the desired acceleration of the current system is designed through the desired acceleration planning algorithm of the acceleration planner.
随着车辆重力势能的影响,缓速制动系统压力快速升高,背压调节缓速控制器基于车辆当前实际加速度与期望加速度偏差信号,连续输出电液比例压力控制阀输入控制信号,通过使电液比例压力控制阀阀口开度变小至适当开口度,获得缓速制动系统回油路中缓速调节所需的背压压力,同时配合转速调节控制器减小行走变量泵排量,从而使作用在驱动马达上的由背压所产生的阻力转矩与车辆整体下滑力产生的驱动转矩的力矩维持平衡状态,使车辆继续保持匀速行驶,从而实现车辆缓速调速控制。With the influence of the gravitational potential energy of the vehicle, the pressure of the retarding braking system rises rapidly, and the back pressure regulating retarding controller continuously outputs the input control signal of the electro-hydraulic proportional pressure control valve based on the deviation signal between the actual acceleration and the expected acceleration of the vehicle. The valve opening of the electro-hydraulic proportional pressure control valve is reduced to an appropriate opening to obtain the back pressure required for the slow speed adjustment in the oil return circuit of the slow brake system, and at the same time cooperate with the speed adjustment controller to reduce the displacement of the traveling variable pump , so as to maintain the torque of the resistance torque generated by the back pressure and the driving torque generated by the overall sliding force of the vehicle acting on the drive motor in a balanced state, so that the vehicle continues to run at a constant speed, so as to realize the slow speed control of the vehicle.
有益效果:本发明由于阀控调节背压响应速度快,提高了静液驱动车辆液压行走系统控制性能,并提高了车辆驾驶员下长坡时操纵效率Beneficial effects: the present invention improves the control performance of the hydraulic traveling system of the hydrostatic drive vehicle due to the fast response speed of the valve-controlled adjustment back pressure, and improves the operation efficiency of the vehicle driver when the vehicle driver goes down a long slope
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明双向比例平衡阀组的结构示意图。FIG. 2 is a schematic structural diagram of a two-way proportional balance valve group of the present invention.
图3为本发明的工作原理示意图。FIG. 3 is a schematic diagram of the working principle of the present invention.
图中,1-发动机;2-分动箱;3-联轴器;4-行走变量泵;5-补油泵;6-过滤器;7-溢流阀;8-回路单向阀;9-冷却器;10-电液比例压力控制阀;11-液压冲洗阀;12-驱动马达;13-减速箱;14-车轮;15-双向比例平衡阀组;16-进路单向阀。In the figure, 1-engine; 2-transfer case; 3-coupling; 4-travel variable pump; 5-charge pump; 6-filter; 7-relief valve; 8-circuit check valve; 9- Cooler; 10-electro-hydraulic proportional pressure control valve; 11-hydraulic flushing valve; 12-drive motor; 13-reduction box; 14-wheel; 15-two-way proportional balance valve group; 16-incoming check valve.
具体实施方式Detailed ways
以下参照具体的实施例来说明本发明。本领域技术人员能够理解,这些实施例仅用于说明本发明,其不以任何方式限制本发明的范围。The present invention will be described below with reference to specific examples. Those skilled in the art can understand that these examples are only for illustrating the present invention, and they do not limit the scope of the present invention in any way.
重型车辆电液行走系统的进回油独立调节缓速控制策略,如图1所示,所述重型车辆电液行走系统包括发动机1、分动箱2、联轴器3、行走变量泵4、补油泵5、过滤器6、溢流阀7、双向比例平衡阀组15、驱动马达12、减速箱13和车轮14、电气控制装。As shown in Figure 1, the heavy-duty vehicle electro-hydraulic travel system includes an
结合图2所示,双向比例平衡阀组15包括液压冲洗阀11、电液比例压力控制阀10和若干回路单向阀8。As shown in FIG. 2 , the two-way proportional
上述结构中,发动机1的输出转矩经过分动箱2传送到液压制动系统,通过联轴器3驱动行走变量泵4,油箱输出液压油经过双进路单向阀16进入驱动马达12;双向比例平衡阀组15设置在回油路上,并安装冷却器9进行强制冷却;In the above structure, the output torque of the
其中,当液压冲洗阀11的阀芯两端存在油路压力差,自动使其上工作位处于连通状态,驱动马达输出油液经过液压冲洗阀11进入电液比例压力控制阀10,输出油液经压力调节后通过回路单向阀8进入行走变量泵4进油腔,溢流油液则通过冷却器9冷却后进入油箱。Among them, when there is an oil circuit pressure difference between the two ends of the valve core of the
如图3所示,控制装置包括转速调节控制器、背压调节缓速控制器、行走变量泵转速传感器、行走变量泵压力传感器、驱动马达转速传感器、马达压力传感器和背压回路中液压油温度传感器;控制装置用于采集各传感器信号与实现缓速控制过程;通过控制进油路中行走变量泵4的容积控制调节实现驱动马达12转速调速控制;控制回油路中双向比例平衡阀组15实现背压压力连续自适应控制调节,使驱动马达12上由背压所产生的阻力转矩与重型车辆整体下滑力产生的驱动转矩平衡,实现驱动马达的缓速控制。As shown in Figure 3, the control device includes a speed adjustment controller, a back pressure adjustment retarding controller, a travel variable pump speed sensor, a travel variable pump pressure sensor, a drive motor speed sensor, a motor pressure sensor, and the temperature of the hydraulic oil in the back pressure circuit. sensor; the control device is used to collect the signals of each sensor and realize the slow speed control process; realize the speed regulation control of the driving
承上,行走变量泵转速传感器安装于分动箱2输出至行走变量泵4的连接轴上,反馈行走变量泵转速信号;位于行走变量泵4进出口处的行走变量泵压力传感器,输出行走变量泵进出口压力信号,反馈至液压制动系统的转速调节控制器,从而得到泵控容积速度控制的输入控制量;On the other hand, the traveling variable pump speed sensor is installed on the connecting shaft output from the
承上,马达压力传感器布置于驱动马达12进出口处,进而得到驱动马达的进口油口处压力,同时,通过驱动马达输出轴上的转速传感器将马达转速输出,上述传感器输出信号传送至背压调节控制器,得到电压比例压力控制阀的压力调节输入控制量。Bearing on the above, the motor pressure sensor is arranged at the inlet and outlet of the
实施例1Example 1
当车辆行驶于平地或是爬坡工况时,闭式液压系统能量全部来自发动机,经过分动箱,传输到行走变量泵,输出压力油液经过单向阀进入驱动马达,双向比例平衡阀组中液压冲洗阀根据阀芯两端油路压力差,自动调整换向阀阀芯工作位置,驱动马达排出的油液经过换向阀进入电液比例压力控制阀,通过控制电流输入信号将电液比例压力控制阀保持开口开度最大,行走系统回油路背压达到最小安全值,使马达获得最大驱动转矩T=ΔpDm,使系统节流损失降到最低。通过连续调节行走变量泵的排量实现系统容积调速控制,使作用在驱动马达上的力矩处于动态平衡状态,以系统输出的实际转速与系统设定期望转速的偏差为控制器输入量,经转速调节控制器解算输出行走变量泵的实时控制输入,调整变量泵的排量,进而改变泵的输出流量,实现重型车辆行走系统的调速稳速控制维持车辆匀速行驶。此时,车辆行走系统主要通过行走变量泵和驱动马达的容积控制实现车辆调速稳速控制。When the vehicle is driving on flat ground or climbing conditions, the energy of the closed hydraulic system comes from the engine, passes through the transfer case, and is transmitted to the travel variable pump. The output pressure oil enters the drive motor through the one-way valve, and the two-way proportional balance valve group The medium hydraulic flushing valve automatically adjusts the working position of the reversing valve spool according to the pressure difference between the two ends of the spool. The oil discharged from the drive motor enters the electro-hydraulic proportional pressure control valve through the reversing valve, and the electro-hydraulic pressure is controlled by the current input signal. The proportional pressure control valve maintains the maximum opening degree, and the back pressure of the oil return circuit of the traveling system reaches the minimum safe value, so that the motor can obtain the maximum driving torque T=ΔpD m , and the throttling loss of the system is minimized. The system volume speed control is realized by continuously adjusting the displacement of the walking variable pump, so that the torque acting on the drive motor is in a dynamic balance state. The speed adjustment controller calculates the real-time control input of the output traveling variable pump, adjusts the displacement of the variable pump, and then changes the output flow of the pump, so as to realize the speed regulation and stable speed control of the heavy vehicle traveling system to maintain the vehicle running at a constant speed. At this time, the vehicle running system mainly realizes the speed regulation and stable speed control of the vehicle through the volume control of the running variable pump and the drive motor.
Δp=pA-pB Δp=p A -p B
式中,pA为驱动马达入口压力,pB为缓速制动系统压力,Δp为驱动马达进出口压差,Dm为驱动马达排量,J为驱动马达转动惯量,Bm为驱动马达黏性阻尼系数,ωm为驱动马达实际转速,TG为总外负载转矩。In the formula, p A is the inlet pressure of the driving motor, p B is the pressure of the slow braking system, Δp is the pressure difference between the inlet and outlet of the driving motor, D m is the displacement of the driving motor, J is the rotational inertia of the driving motor, and B m is the driving motor Viscous damping coefficient, ω m is the actual speed of the drive motor, and T G is the total external load torque.
实施例2Example 2
当车辆行驶于下坡或是长下坡工况时,闭式液压系统能量除来自发动机供能外,部分能量来自车辆在自身重力作用下产生的下滑驱动力,能量经过分动箱,传输到行走变量泵,输出压力油液经过单向阀进入驱动马达,此时,双向比例平衡阀组中液压冲洗阀根据阀芯两端油路压力差,自动调整换向阀阀芯工作位置。When the vehicle is driving downhill or a long downhill condition, the energy of the closed hydraulic system comes from the power supply of the engine, and part of the energy comes from the sliding driving force generated by the vehicle under the action of its own gravity. Travel variable pump, the output pressure oil enters the drive motor through the one-way valve. At this time, the hydraulic flush valve in the two-way proportional balance valve group automatically adjusts the working position of the reversing valve spool according to the pressure difference between the two ends of the spool.
重型车辆电液行走系统的缓速控制基于当前系统实际转速与期望转速的偏差,通过加速度规划器的期望加速度规划算法设计出当前系统期望加速度αmd。The retardation control of the electro-hydraulic walking system of heavy vehicles is based on the deviation between the actual speed and the desired speed of the current system, and the desired acceleration α md of the current system is designed through the desired acceleration planning algorithm of the acceleration planner.
αmd=αbase+Kad*(ωmd-ωm)α md =α base +K ad *(ω md -ω m )
期望加速度αmd由期望加速度基值和期望加速度动态值两部分组成,其中期望加速度基值取决于期望车辆运行状态,匀速稳速行驶时设为0,期望加速度动态值综合转速偏差而定。The expected acceleration α md is composed of two parts: the expected acceleration base value and the expected acceleration dynamic value, where the expected acceleration base value depends on the expected vehicle operating state, and is set to 0 when driving at a constant speed, and the expected acceleration dynamic value is determined by the comprehensive speed deviation.
a)αmd为加速度期望的基值,为行走系统稳速运行时的加速度期望值。a) α md is the expected base value of acceleration, and is the expected value of acceleration when the walking system runs at a steady speed.
b)Kad*(ωmd-ωm)为压力期望的动态值,综合各马达转速偏差而定。b) Ka ad *(ω md -ω m ) is the expected dynamic value of the pressure, which is determined by combining the speed deviations of each motor.
此时,通过系统进油路中行走变量泵的容积控制调节,以系统输出的实际转速与系统设定期望转速的偏差为控制器输入量,经转速调节控制器解算输出行走变量泵的实时控制输入,调整变量泵的排量,进而改变泵的输出流量,实现驱动马达转速调速控制作为车辆行走系统缓速稳速控制的辅助配合。At this time, through the volume control and adjustment of the traveling variable pump in the oil inlet of the system, the deviation between the actual speed output by the system and the desired speed set by the system is used as the input quantity of the controller, and the real-time output of the traveling variable pump is calculated by the speed adjustment controller. Control the input, adjust the displacement of the variable pump, and then change the output flow of the pump, and realize the speed regulation control of the drive motor speed as an auxiliary cooperation for the slow speed and steady speed control of the vehicle walking system.
随着车辆重力势能的影响,缓速制动系统压力快速升高,通过对系统回油路中双向比例平衡阀组的电液比例压力控制阀连续调节,使背压压力跟随连续调整,从而使驱动马达在由背压所产生的阻力转矩与车辆整体下滑力产生的驱动转矩得共同作用下产生一定的加速度。以系统实际输出的当前加速度与期望加速度偏差为背压调节缓速控制器输入控制量,经控制器解算输出电液比例压力控制阀实时控制输入信号,通过使电液比例压力控制阀阀口开度变小至适当开口度,使缓速制动系统压力控制在适当大小,获得回油路中缓速调节所需的背压压力,实现驱动马达缓速控制,从而使重型车辆继续保持匀速行驶。With the influence of the gravitational potential energy of the vehicle, the pressure of the retarding braking system rises rapidly. By continuously adjusting the electro-hydraulic proportional pressure control valve of the two-way proportional balance valve group in the oil return circuit of the system, the back pressure can be adjusted continuously, so that the The drive motor generates a certain acceleration under the combined action of the resistance torque generated by the back pressure and the driving torque generated by the overall sliding force of the vehicle. Taking the deviation between the actual output of the system and the expected acceleration as the back pressure to adjust the input control amount of the retarding controller, the controller calculates and outputs the real-time control input signal of the electro-hydraulic proportional pressure control valve. The opening degree is reduced to an appropriate opening degree, so that the pressure of the retarding braking system is controlled at an appropriate size, and the back pressure required for retarding adjustment in the oil return circuit can be obtained, and the retarding control of the drive motor can be realized, so that the heavy vehicle can continue to maintain a constant speed. drive.
式中,T0为工程运输车辆下坡时因重力势能产生的下滑转矩。In the formula, T 0 is the sliding torque generated by the gravitational potential energy when the construction transport vehicle goes downhill.
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Effective date of registration: 20210208 Address after: 450064 No.1, Minghui Road, Mazhai Industrial Park, Erqi District, Zhengzhou City, Henan Province Patentee after: ZHENGZHOU NEW DAFANG HEAVY INDUSTRIES & TECHNOLOGY Co.,Ltd. Address before: 100083 No. 37, Haidian District, Beijing, Xueyuan Road Patentee before: BEIHANG University |