CN108613413B - A Fresnel dish condenser and its attitude setting method - Google Patents
A Fresnel dish condenser and its attitude setting method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及太阳能利用技术领域,特别是涉及一种菲涅耳碟式聚光镜及其姿态设置方法。The invention relates to the technical field of solar energy utilization, in particular to a Fresnel dish condenser and a method for setting its attitude.
背景技术Background technique
太阳能利用技术正处于快速发展期。在太阳能聚光系统中,根据聚光方式的不同,主要分为槽式、塔式和碟式,相对于其它两种方式碟式系统具有规模较小,聚光比大,发电效率高,系统构造简单,分布灵活,场地适应性好,可以模块化组成混合发电系统,无需水源,发展潜力大等优点,是一种有前途的太阳能热利用装置。Solar energy utilization technology is in a period of rapid development. In the solar concentrating system, according to the different concentrating methods, it is mainly divided into trough type, tower type and dish type. Compared with the other two methods, the dish type system has a small scale, a large concentration ratio, and high power generation efficiency. The system The structure is simple, the distribution is flexible, the site adaptability is good, it can be modularized to form a hybrid power generation system, no water source is required, and the development potential is large. It is a promising solar thermal utilization device.
传统的碟式聚光系统采用旋转抛物面聚光器把聚焦的太阳光反射到位于抛物面焦点处的斯特林发动机上,在接收器加热介质,驱动斯特林发电机发电。旋转抛物面聚光器其镜面一般有两种生产工艺:采用整体法制作大曲率反射镜,普遍采用热弯法,先将平板玻璃在高温下使之软化,然后放到加工好的模具上成型,再做退火处理制成所需弧度的抛物面玻璃,最后对玻璃进行键银形成抛物反射面。但是目前这种方法存在一些问题,由于玻璃是非晶体材料,加热时很难控制它的成型精度,即使一开始加热就放到模具上成型,在退火阶段也会发生回弹变形。这不但需要有较高的模具精度,还要求有专业的热弯技能。另一种方法是在制作抛物反射面时釆用树脂作出高精度基底模具,再在模具表面贴高反射膜制成抛物反射面,这种方法制作成本高,且反射膜耐候性能较差,在雨水浸泡、腐烛后容易老化。以上两种生产工艺均需要特殊的制造设备,加工难度大且成本投入高,并且给工业化的生产、运输和安装带来很大困难。此外,传统碟式聚光器采用的旋转抛物面聚光镜,是一种典型的点聚焦系统,这就使得焦平面上的能量分布过于集中,导致太阳能吸热器长期承受高温的热冲击,吸热器容易受到高的热应力并引发吸热器变形、失效。The traditional dish concentrating system uses a rotating parabolic concentrator to reflect the concentrated sunlight to the Stirling engine located at the focus of the parabola, heat the medium at the receiver, and drive the Stirling generator to generate electricity. There are generally two production processes for the mirror surface of the rotating parabolic concentrator: the large-curvature reflector is made by the integral method, and the hot bending method is generally used. First, the flat glass is softened at high temperature, and then placed on the processed mold for molding. Then do annealing treatment to make parabolic glass with required radian, and finally bond the glass with silver to form a parabolic reflective surface. However, there are some problems with this method at present. Since glass is an amorphous material, it is difficult to control its forming accuracy when heated. Even if it is placed on a mold after heating at the beginning, springback deformation will occur during the annealing stage. This not only requires high mold precision, but also requires professional hot bending skills. Another method is to use resin to make a high-precision base mold when making a parabolic reflective surface, and then paste a high-reflection film on the surface of the mold to make a parabolic reflective surface. This method is expensive to manufacture, and the weather resistance of the reflective film is poor. It is easy to age after soaking in rain and rotten candles. Both of the above two production processes require special manufacturing equipment, the processing is difficult and the cost is high, and it brings great difficulties to industrialized production, transportation and installation. In addition, the rotating parabolic concentrator used in the traditional dish concentrator is a typical point focusing system, which makes the energy distribution on the focal plane too concentrated, causing the solar heat absorber to withstand high temperature thermal shock for a long time, and the heat absorber Susceptible to high thermal stress and cause heat sink deformation, failure.
发明内容Contents of the invention
发明目的:本发明所要解决的技术问题是针对现有技术的不足,提供一种菲涅耳碟式聚光镜。Purpose of the invention: The technical problem to be solved by the present invention is to provide a Fresnel dish condenser for the deficiencies of the prior art.
本发明还提供上述聚光镜的姿态设置方法。The present invention also provides a method for setting the posture of the above-mentioned condenser.
为了解决上述技术问题,本发明采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
本发明公开了一种菲涅耳碟式聚光镜,包括位于中心的主调焦轴和一圈以上的环绕主调焦轴的子镜;主调焦轴外设有一个以上的调焦环;每一圈子镜连接一个调焦环;在初始状态时,子镜的反光面均在同一个平面内,子镜围成两个以上的同心圈,呈中心对称的环形阵列布置;子镜为平面镜。The invention discloses a Fresnel dish condenser, which comprises a main focusing axis located in the center and more than one circle of sub-mirrors surrounding the main focusing axis; more than one focusing ring is arranged outside the main focusing axis; each A circle of sub-mirrors is connected with a focusing ring; in the initial state, the reflective surfaces of the sub-mirrors are all in the same plane, and the sub-mirrors are surrounded by more than two concentric circles, arranged in a centrally symmetrical annular array; the sub-mirrors are plane mirrors.
本发明中,子镜活动的连接到子镜支架上。每个子镜支架可以连接为一个整体,也可以各自独立设置。In the present invention, the sub-mirror is movably connected to the sub-mirror bracket. Each sub-mirror bracket can be connected as a whole, or can be set independently.
本发明中,子镜规格统一,形状和尺寸任意,可以为矩形、正六边形、梯形或者扇形中的任意一种,通过子镜数量和尺寸的改变实现对聚光比和聚光面积的调节。In the present invention, the specifications of the sub-mirrors are unified, the shape and size are arbitrary, and can be any one of rectangle, regular hexagon, trapezoid or sector, and the adjustment of the light-gathering ratio and the light-gathering area can be realized by changing the number and size of the sub-mirrors .
本发明中,在同一圈内的子镜的背面分别设置有共同连接到同一个调焦环的可拆卸的调焦杆。In the present invention, detachable focus levers that are connected to the same focus ring are respectively provided on the backs of the sub-mirrors in the same circle.
本发明中,调焦杆和子镜之间相对位置固定且不发生相对平动和转动位移,所有同一圈内的子镜的调焦杆的一头连接到子镜的背面,另一头连接到主调焦轴的调焦环。In the present invention, the relative position between the focus lever and the sub-mirror is fixed and there is no relative translation and rotation displacement. One end of the focus lever of all the sub-mirrors in the same circle is connected to the back of the sub-mirror, and the other end is connected to the main adjuster. Focus ring for the focal axis.
本发明中,调焦杆和调焦环之间活动连接,调焦杆能够沿调焦环径向发生相对转动,调焦环和主调焦轴之间活动连接,调焦环能够沿主调焦轴上下移动;调焦环沿主调焦轴上下移动时,调焦杆能够随之改变与主调焦轴的夹角,带动该圈子镜沿径向的倾角发生改变,实现对同圈子镜的批量姿态设置。In the present invention, the focus lever and the focus ring are flexibly connected, the focus lever can rotate relative to the radial direction of the focus ring, the focus ring and the main focus axis are flexibly connected, and the focus ring can rotate along the main focus axis. The focus axis moves up and down; when the focus ring moves up and down along the main focus axis, the angle between the focus lever and the main focus axis can be changed accordingly, driving the inclination angle of the circle mirror along the radial direction to change, realizing the alignment of the same circle mirror The batch pose setting for .
本发明中,调焦杆与子镜之间设有连接关节。In the present invention, a connecting joint is provided between the focusing lever and the sub-mirror.
本发明中,姿态设置过程结束后,只需锁死调焦环与主调焦轴、子镜与子镜支架的连接关节,调焦杆即可取下,以减少机构的复杂度。In the present invention, after the posture setting process is finished, only the connecting joints between the focusing ring and the main focusing axis, the sub-mirror and the sub-mirror bracket are locked, and the focusing rod can be removed to reduce the complexity of the mechanism.
本发明还公开了一种菲涅耳碟式聚光镜的姿态设置方法,包括如下步骤:The invention also discloses a method for setting the attitude of a Fresnel dish condenser, which includes the following steps:
步骤(a),将聚光镜的所有子镜调平至初始状态,即全部子镜均处于同一个平面内;Step (a), leveling all the sub-mirrors of the condenser to the initial state, that is, all the sub-mirrors are in the same plane;
步骤(b),由外圈至内圈逐步对子镜进行姿态设置,对最外圈子镜进行姿态设置,将最外圈子镜对应的调焦环沿主调焦轴向下移动,带动最外圈镜面沿径向向内倾斜,此时该圈子镜在吸热面上是一个圆形或空心环状光斑,不断向下移动调焦环,该圈子镜的反射光斑逐步缩小,继续向下移动调焦环,直至该圈子镜的反射光斑半径达到最小;由外至内调节每一圈子镜对应的调焦环,使得该圈子镜反射光斑与最外圈子镜的光斑大小和位置相同;Step (b), gradually set the attitude of the sub-mirror from the outer circle to the inner circle, set the attitude of the outermost circle mirror, and move the focusing ring corresponding to the outermost circle mirror downward along the main focusing axis to drive the outermost The circle mirror is inclined radially inward. At this time, the circle mirror is a circular or hollow ring-shaped light spot on the heat-absorbing surface. Keep moving the focus ring downward, and the reflected light spot of the circle mirror will gradually shrink and continue to move downward. Adjust the focus ring until the radius of the reflected light spot of the circle mirror reaches the minimum; adjust the focus ring corresponding to each circle mirror from outside to inside, so that the size and position of the light spot reflected by the circle mirror is the same as that of the outermost circle mirror;
步骤(c),确定各圈子镜调焦环的位置,通过光学器件校核无误后,逐圈锁死调焦环与主调焦轴、子镜与子镜支架的连接关节,使各圈子镜向内的倾斜角度固定,姿态设置动作结束,卸下各圈子镜的调焦杆。Step (c), determine the position of the focus ring of each circle mirror, after the optical device is checked and correct, lock the connection joints between the focus ring and the main focus axis, the sub-mirror and the sub-mirror bracket one by one, so that each circle mirror The inward inclination angle is fixed, the posture setting action is completed, and the focus levers of each circle mirror are removed.
本发明还公开了一种菲涅耳碟式聚光镜,包括一组子镜,该组子镜为两圈以上中心对称的环状分布,且每圈子镜为三个以上,子镜为平面镜,且所有子镜对焦到一个位置。The present invention also discloses a Fresnel dish condenser, which includes a group of sub-mirrors, the group of sub-mirrors is distributed in an annular shape symmetrical to the center of more than two circles, and each circle has more than three sub-mirrors, the sub-mirrors are plane mirrors, and All sub-mirrors focus to one position.
有益效果:Beneficial effect:
1、采用低成本的商用小平面镜组合而成,解决了传统抛物型碟式聚光镜需要制造高精度抛物面镜的问题,极大降低了聚光镜的制造成本。1. It is composed of low-cost commercial small plane mirrors, which solves the problem of manufacturing high-precision parabolic mirrors for traditional parabolic dish condensers, and greatly reduces the manufacturing cost of condensers.
2、通过子镜数量和尺寸的改变较容易地实现对聚光比和聚光面积的调节。2. By changing the number and size of the sub-mirrors, it is easier to adjust the light-gathering ratio and the light-gathering area.
3、聚光镜安装过程中只需在一开始将所有子镜精确调整在同一个平面,对同一圈子镜可以批量地姿态设置,降低了安装调试难度、节约了安装调试工时,显著降低了聚光镜的安装调试成本。3. During the installation process of the condenser, it is only necessary to precisely adjust all the sub-mirrors on the same plane at the beginning, and the attitude of the same circle mirror can be set in batches, which reduces the difficulty of installation and debugging, saves the man-hours of installation and debugging, and significantly reduces the installation of the condenser Commissioning costs.
4、通过本发明结构设计,聚光镜焦平面上的能量分布更加均匀,容易实现均匀聚光,延长了接收器的寿命。4. Through the structural design of the present invention, the energy distribution on the focal plane of the condenser is more uniform, and it is easy to achieve uniform light concentration, which prolongs the service life of the receiver.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明做更进一步的具体说明,本发明的上述和/或其他方面的优点将会变得更加清楚。The advantages of the above and/or other aspects of the present invention will become clearer as the present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
图1为实施例1聚光镜子镜排列方案图;Fig. 1 is embodiment 1 concentrating mirror mirror arrangement scheme figure;
图2为实施例1聚光镜一圈子镜的构造图;Fig. 2 is the structural diagram of embodiment 1 condenser mirror-circle mirror;
图3为实施例1聚光镜姿态设置完成后吸热面上的焦斑示意图;Fig. 3 is the schematic diagram of the focal spot on the heat absorbing surface after the attitude setting of the condenser in embodiment 1;
图4为实施例1聚光镜焦平面上能流密度沿径向分布图。Fig. 4 is a radial distribution diagram of energy flux density on the focal plane of the condenser lens in embodiment 1.
具体实施方式Detailed ways
下面将结合附图对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1,本实施例公开了一种菲涅耳碟式聚光镜,包括一组子镜1,该组子镜1为七个中心对称的环状分布圈,且每圈子镜为三个以上,子镜为平面镜,且所有子镜对焦到一个位置。子镜规格统一,采用204面正方形子镜,子镜边长150mm,其中,第一圈共有10面子镜,半径为320mm,第二圈共有16面子镜,半径为490mm,第三圈共有23面子镜,半径为660mm,第四圈共有29面子镜,半径为830mm,第五圈共有36面子镜,半径为1000mm,第六圈共有42面子镜,半径为1170mm,第七圈共有48面子镜,半径为1340mm。As shown in Fig. 1, the present embodiment discloses a Fresnel dish condenser, comprising a group of sub-mirrors 1, the group of sub-mirrors 1 is seven centrally symmetrical annular distribution circles, and each circle of mirrors is more than three, The sub-mirrors are plane mirrors, and all sub-mirrors focus to one position. The specifications of the sub-mirrors are uniform, using 204 square sub-mirrors with a side length of 150mm, of which, there are 10 sub-mirrors in the first circle with a radius of 320mm, 16 sub-mirrors in the second circle with a radius of 490mm, and 23 sub-mirrors in the third circle There are 29 sub-mirrors in the fourth circle with a radius of 830mm, 36 sub-mirrors in the fifth circle with a radius of 1000mm, 42 sub-mirrors in the sixth circle with a radius of 1170mm, and 48 sub-mirrors in the seventh circle. The radius is 1340mm.
实施例2Example 2
本实施例由多个平面子镜1组成,所有子镜的反光面在初始状态均在同一个平面内,子镜围成多个同心圈,呈中心对称的环形阵列布置,聚光镜由7圈子镜组成,子镜规格统一,采用204面正方形子镜,子镜边长150mm,其中,第一圈共有10面子镜,半径为320mm,第二圈共有16面子镜,半径为490mm,第三圈共有23面子镜,半径为660mm,第四圈共有29面子镜,半径为830mm,第五圈共有36面子镜,半径为1000mm,第六圈共有42面子镜,半径为1170mm,第七圈共有48面子镜,半径为1340mm。This embodiment is made up of a plurality of planar sub-mirrors 1, and the reflective surfaces of all sub-mirrors are all in the same plane in the initial state, and the sub-mirrors are surrounded by a plurality of concentric circles, arranged in a centrally symmetrical ring array, and the condenser mirror is composed of 7 circles of sub-mirrors. Composition, sub-mirror specifications are uniform, using 204 square sub-mirrors with a side length of 150mm, of which, the first circle has 10 sub-mirrors with a radius of 320mm, the second circle has 16 sub-mirrors with a radius of 490mm, and the third circle has a total of 23 sub-mirrors with a radius of 660mm, the fourth circle has 29 sub-mirrors with a radius of 830mm, the fifth circle has 36 sub-mirrors with a radius of 1000mm, the sixth circle has 42 sub-mirrors with a radius of 1170mm, and the seventh circle has 48 sub-mirrors mirror with a radius of 1340mm.
如图2,本实施例聚光镜一圈子镜的构造图,同一圈子镜内,每一面子镜1均在背面固定连接一个调焦杆2,子镜活动的连接到子镜支架5上。聚光镜处于正常的追日状态时,聚光镜能够把太阳直射辐射反射到吸热面上,并且光斑的中心和吸热面中心的重合程度符合精度要求。聚光镜处于初始状态时,全部子镜均足够精确地处于同一个平面内,进行姿态设置时使一圈调焦环4沿主调焦轴3向下移动,从而带动该圈镜面沿径向向内倾斜,此时聚光镜在吸热面上是一个较大的圆形或空心环状光斑,不断向下移动该圈调焦环4,该圈子镜的反射光斑逐步缩小,继续向下移动该圈调焦环4,直至该圈子镜的反射光斑半径达到要求,此时该圈镜面的光斑变成一个小了很多的圆斑,此圈子镜的姿态设置过程结束。姿态设置时首先对最外圈子镜进行调节,使得最外圈子镜的反射光斑半径达到最小,再由外向内依次对其余圈子镜分别进行姿态设置,内圈子镜在姿态设置时,调焦环移动至使得该圈子镜反射光斑与最外圈子镜的光斑大小相同的位置即可。As in Fig. 2, the structural diagram of a circle mirror of the present embodiment condenser, in the same circle mirror, each mirror 1 is fixedly connected with a focusing rod 2 at the back, and the mirror is movably connected to the mirror bracket 5. When the condenser is in the normal state of chasing the sun, the condenser can reflect the direct solar radiation to the heat-absorbing surface, and the coincidence degree of the center of the light spot and the center of the heat-absorbing surface meets the accuracy requirements. When the condenser is in the initial state, all the sub-mirrors are in the same plane accurately enough, and when the posture is set, the focus ring 4 of a circle is moved downward along the main focus axis 3, thereby driving the mirror surface of the circle radially inward Tilt, at this time, the condenser mirror is a larger circular or hollow ring-shaped spot on the heat-absorbing surface. Keep moving the focus ring 4 downwards, and the reflected light spot of the circle mirror will gradually shrink. Focus ring 4, until the radius of the reflected light spot of the circle mirror reaches the requirement, at this time the light spot of the circle mirror becomes a much smaller circle spot, and the attitude setting process of the circle mirror ends. When setting the attitude, first adjust the outermost circle mirror to make the reflection spot radius of the outermost circle mirror reach the minimum, and then set the attitude of the other circle mirrors from outside to inside. When the inner circle mirror is in attitude setting, the focus ring moves It is sufficient to make the reflected light spot of the circle mirror the same size as the light spot of the outermost circle mirror.
如图3,本实施例聚光镜姿态设置完成后吸热面上的焦斑示意图。可以看到,姿态设置完成后吸热面上的焦斑近似为半径122mm的圆形光斑。FIG. 3 is a schematic diagram of the focal spot on the heat absorbing surface after the attitude setting of the condenser in this embodiment is completed. It can be seen that the focal spot on the heat absorbing surface is approximately a circular spot with a radius of 122 mm after the attitude setting is completed.
如图4,本实施例聚光镜焦平面上能流密度沿径向分布图,横轴为径向长度,纵轴为能流密度值。可以看出焦平面上能流密度分布相对均匀且分布面积大,大部分的能量分布在半径为112mm的范围内,相较于传统点聚焦型抛物碟式聚光镜,延长了吸热器的寿命。As shown in Fig. 4 , the distribution diagram of the energy flux density along the radial direction on the focal plane of the condenser of the present embodiment, the horizontal axis is the radial length, and the vertical axis is the energy flux density value. It can be seen that the energy flux density distribution on the focal plane is relatively uniform and the distribution area is large, and most of the energy is distributed within the radius of 112mm. Compared with the traditional point-focused parabolic dish condenser, the life of the heat sink is prolonged.
在聚光镜实际运行过程中,多个小平面镜的反射光斑均重叠在一起,因此很难通过光斑的形状判断某圈子镜是否完成了调焦,为此可事先通过相关软件模拟确定各圈子镜沿调焦环径向转动的角度,根据该角度以及调焦杆的长度,就可以计算出该圈子镜对应的调焦环在主调焦轴上下移动的距离,从而使得聚光镜的调焦过程更精确。During the actual operation of the condenser, the reflected light spots of multiple small plane mirrors overlap together, so it is difficult to judge whether a certain circle mirror has completed the focus adjustment through the shape of the light spot. The radial rotation angle of the focus ring, according to the angle and the length of the focus rod, can calculate the distance that the focus ring corresponding to the circle mirror moves up and down on the main focus axis, so that the focusing process of the condenser is more accurate.
实施例3Example 3
本实施例中,子镜1的形状为扇形,每圈子镜同样以中心对称环形阵列布置,子镜围成两圈以上同心圆,除子镜形状改变外其余机构均可同采用正方形子镜时一致。In this embodiment, the shape of the sub-mirror 1 is fan-shaped, and each circle of sub-mirrors is also arranged in a centrally symmetrical annular array. unanimous.
本发明提供了一种菲涅耳碟式聚光镜及其姿态设置的思路及方法,具体实现该技术方案的方法和途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a kind of train of thought and method of Fresnel dish condenser and attitude setting thereof, and there are many methods and ways to realize this technical scheme specifically, the above-mentioned is only the preferred embodiment of the present invention, it should be pointed out that for this technology Those of ordinary skill in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
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| CN202177711U (en) * | 2011-08-04 | 2012-03-28 | 廖贤杰 | Fresnel Lens assembly and mould for manufacturing Fresnel Lens |
| CN103196240A (en) * | 2013-04-09 | 2013-07-10 | 何斌 | A Dish Solar Concentrating System with Constant Elevation Angle of Focus |
| CN104422154A (en) * | 2013-09-10 | 2015-03-18 | 中国科学院工程热物理研究所 | Disc type solar concentrating system |
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| CN202149971U (en) * | 2011-06-30 | 2012-02-22 | 西安工程大学 | Efficient reflecting condenser |
| CN202177711U (en) * | 2011-08-04 | 2012-03-28 | 廖贤杰 | Fresnel Lens assembly and mould for manufacturing Fresnel Lens |
| CN103196240A (en) * | 2013-04-09 | 2013-07-10 | 何斌 | A Dish Solar Concentrating System with Constant Elevation Angle of Focus |
| CN104422154A (en) * | 2013-09-10 | 2015-03-18 | 中国科学院工程热物理研究所 | Disc type solar concentrating system |
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