CN108722717B - An intelligent color recognition and coloring system and method - Google Patents
An intelligent color recognition and coloring system and method Download PDFInfo
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Abstract
本发明公开了一种智能颜色识别上色系统及方法。该识别上色系统包括激光色彩识别模块、色彩分析模块、自动控制模块、颜色分析供料模块、颜色核对处理模块以及上色模块;激光色彩识别模块检测被测物体的颜色成分并转换为数据信号;色彩分析模块将数据信号转化为指令;自动控制模块进行基色配比;颜色分析供料模块从不同类型和不同种类的供料存储器中筛选出对应的颜料数据;颜色核对处理模块对颜料数据进行色彩识别,并与数据信号进行对比分析,自动控制模块判断比对分析结果是否一致,一致则直接下达指令实现自动供料,完成上色;不一致则更新数据信号返回重新进行分析处理。该发明智能自动化程度高,能有效减少色差,实现从检测到作业一体式。
The invention discloses an intelligent color recognition and coloring system and method. The identification and coloring system includes a laser color identification module, a color analysis module, an automatic control module, a color analysis and supply module, a color checking processing module, and a coloring module; the laser color identification module detects the color components of the measured object and converts them into data signals ; The color analysis module converts the data signal into an instruction; the automatic control module performs the ratio of the base color; the color analysis supply module screens out the corresponding pigment data from different types and different types of supply storage; Color recognition and comparative analysis with the data signal. The automatic control module judges whether the comparison and analysis results are consistent. If they are consistent, they will directly issue instructions to realize automatic material feeding and complete coloring; if they are inconsistent, update the data signals and return them for re-analysis and processing. The invention has a high degree of intelligent automation, can effectively reduce color difference, and realizes an integrated system from detection to operation.
Description
技术领域technical field
本发明涉及颜色识别技术领域,特别是一种智能颜色识别上色系统及方法。The invention relates to the technical field of color recognition, in particular to an intelligent color recognition coloring system and method.
背景技术Background technique
随着现代工业生产向高速化、自动化方向的发展,颜色识别广泛应用于各种工业检测和自动控制领域,而生产过程中长期以来由人眼起主导作用的颜色识别工作将越来越多地被相应的颜色传感器所替代。生活中五彩缤纷的颜色给了我们美的享受,我们无时无刻不在接受色彩给我们带来的视觉感观,包括我们的衣服、汽车、家具、指示标识等等。色彩来自不同领域,都有着不同且重要的相互作用。With the development of modern industrial production towards high speed and automation, color recognition is widely used in various industrial inspection and automatic control fields, and color recognition work, which has been dominated by human eyes for a long time in the production process, will be more and more Replaced by the corresponding color sensor. The colorful colors in life give us the enjoyment of beauty, and we accept the visual perception brought by color all the time, including our clothes, cars, furniture, signs and so on. Color comes from different fields, all with different and important interactions.
然而色差对于多颜色识别以及上色来说,都是急需解决的问题。对于单一颜色来说选色识别相对简单,如果是多种颜色混合或是渐变色那识别难度会很大,很难达到色彩一致。例如:在汽车喷漆行业中,汽车因为剐蹭需要重新喷漆上色,希望完成后和新的一样,但还是不可避免的会有部分色差。However, color difference is an urgent problem to be solved for multi-color recognition and coloring. For a single color, color selection and recognition is relatively simple. If it is a mixture of multiple colors or gradient colors, it will be very difficult to recognize, and it is difficult to achieve color consistency. For example: In the car painting industry, the car needs to be repainted and repainted due to scratches. It is hoped that it will be the same as the new one after completion, but there will still be some color differences inevitably.
造成色差的原因有多种:一方面是由于原料漆的品质导致的;另一方面是受调配的配方比例所影响。在配色过程中外界光线的影响也会造成色差,从而影响最终颜色的一致性。再比如,印染行业中,基本同一颜色的不同批次的产品肯定会存在色差,其原因有可能是基准原料色存在色差,另一方面是调配配比出现的误差,总之行业生产作业过程中会出现种种原因可导致色彩的差别。There are many reasons for the color difference: on the one hand, it is caused by the quality of the raw paint; on the other hand, it is affected by the proportion of the formulated formula. The influence of external light during the color matching process will also cause color difference, which will affect the consistency of the final color. For another example, in the printing and dyeing industry, there will definitely be color differences between different batches of products of basically the same color. There are various reasons that can lead to the difference in color.
现在市场无类似产品,现在的印染和汽车喷漆等生产过程中,颜色是由原色配比决定的,一般根据工人的生产经验去配比颜色,调试好小样色料后先作用于色板。然后再通过肉眼观察于目标色是否存在色差,如果有色差,重新调整色料配比,再次作用于色板,再次于目标色做比对,一直到肉眼觉得没有太大色差或者基本颜色一致为止。然而这种方法并不能有效的消除色差,且从肉眼识别到人工上色,工作量大,效率低。There is no similar product in the market now. In the current production process of printing and dyeing and automobile painting, the color is determined by the ratio of primary colors. Generally, the color is matched according to the production experience of the workers. Then observe with the naked eye whether there is a color difference in the target color. If there is a color difference, re-adjust the color material ratio, apply it to the color plate again, and compare it with the target color again until the naked eye feels that there is not much color difference or the basic color is the same. . However, this method cannot effectively eliminate chromatic aberration, and from naked eye recognition to artificial coloring, the workload is large and the efficiency is low.
发明内容Contents of the invention
本发明的目的是提供了一种智能颜色识别上色系统及方法,智能自动化程度高,能有效减少色差,实现从检测到作业一体式。The purpose of the present invention is to provide an intelligent color recognition and coloring system and method, which has a high degree of intelligent automation, can effectively reduce color difference, and realize an integrated system from detection to operation.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:
一种智能颜色识别上色系统,包括激光色彩识别模块、色彩分析模块、自动控制模块、颜色分析供料模块、颜色核对处理模块以及上色模块;An intelligent color recognition and coloring system, including a laser color recognition module, a color analysis module, an automatic control module, a color analysis and feeding module, a color checking and processing module, and a coloring module;
所述激光色彩识别模块,用于通过标准RGB三原色的激光源检测被测物体的颜色成分并转换为数据信号传输给所述色彩分析模块;The laser color recognition module is used to detect the color components of the measured object through a laser source of standard RGB three primary colors and convert them into data signals and transmit them to the color analysis module;
所述色彩分析模块,用于对所述激光色彩识别模块传输过来的数据信号转换为指令下达至所述自动控制模块;The color analysis module is used to convert the data signal transmitted from the laser color recognition module into an instruction and send it to the automatic control module;
所述自动控制模块,用于根据所述色彩分析模块传达的指令进行基色配比,并将配比数据信号传送给所述颜色分析供料模块;The automatic control module is used to perform primary color matching according to the instructions conveyed by the color analysis module, and transmit the matching data signal to the color analysis and supply module;
所述颜色分析供料模块,用于根据所述自动控制模块传送的配比数据信号从不同类型和不同种类的供料存储器中筛选出对应的颜料数据;The color analysis and supply module is used to filter out the corresponding pigment data from different types and types of supply storage according to the ratio data signal transmitted by the automatic control module;
所述颜色核对处理模块,用于对所述颜色分析供料模块提供的颜料数据进行色彩识别,并与所述色彩分析模块提供的数据信号进行对比分析,比对分析结果数据反馈给所述自动控制模块;The color checking processing module is used to perform color recognition on the pigment data provided by the color analysis and supply module, and perform comparative analysis with the data signal provided by the color analysis module, and the comparison and analysis result data is fed back to the automatic control module;
所述自动控制模块判断所述颜色核对处理模块反馈的比对分析结果是否一致,若是,则直接下达指令实现自动供料,完成上色;若否,则更新所述数据信号返回至所述色彩分析模块重新进行分析处理;The automatic control module judges whether the comparison and analysis results fed back by the color checking processing module are consistent, and if so, directly issues an instruction to realize automatic material feeding and completes the coloring; if not, then updates the data signal and returns to the color The analysis module re-analyzes and processes;
所述上色模块,用于根据自动控制模块提供的颜料数据自动控制出料的时间和亮度,实现自动上色。The coloring module is used to automatically control the discharge time and brightness according to the pigment data provided by the automatic control module, so as to realize automatic coloring.
可选的,所述激光色彩识别模块还用于存储所述数据信号。Optionally, the laser color recognition module is also used to store the data signal.
可选的,所述色彩分析模块还具有自我学习能力,根据用户设定的参数进行分析处理。Optionally, the color analysis module also has self-learning capability, and performs analysis and processing according to parameters set by users.
一种智能颜色识别上色方法,包括:An intelligent color recognition and coloring method, comprising:
获取被检测物体的颜色成分并转换为数据信号;Obtain the color component of the detected object and convert it into a data signal;
将所述数据信号转化为指令;converting said data signal into an instruction;
根据所述指令进行基色配比,生成配比数据;Perform base color matching according to the instructions to generate matching data;
根据所述配比数据从不同类型和不同种类的供料存储器中筛选出对应的颜料数据;Screen out corresponding pigment data from different types and types of supply storage according to the ratio data;
对所述颜料数据进行色彩识别,并与所述数据信号进行对比分析,得到比对分析结果;Carrying out color recognition on the pigment data, and performing comparative analysis with the data signal, to obtain a comparative analysis result;
判断所述比对分析结果是否一致,若是,则实现自动供料,完成上色;若否,则更新所述数据信号返回所述对所述数据信号进行分析处理并转化为指令。Judging whether the comparison and analysis results are consistent, if yes, realize automatic material supply and complete coloring; if not, update the data signal and return to the analysis and processing of the data signal and convert it into an instruction.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the invention, the invention discloses the following technical effects:
本发明提供了一种智能颜色识别上色系统及方法,解决了智能识别目标物的颜色并转换为精确的数据,由计算机根据所获得的数据下发到自动控制供料单元,完成自动配比调色,同时实现自动上色的一套智能系统,智能自动化程度高,能有效减少色差,实现从检测到作业一体式。The invention provides an intelligent color recognition and coloring system and method, which solves the problem of intelligently recognizing the color of the target object and converting it into accurate data, and the computer sends it to the automatic control feeding unit according to the obtained data to complete the automatic proportioning It is an intelligent system that realizes automatic coloring at the same time, has a high degree of intelligent automation, can effectively reduce color difference, and realizes an integrated system from detection to operation.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为本发明实施例一种智能颜色识别上色系统的结构示意图;Fig. 1 is a schematic structural diagram of an intelligent color recognition and coloring system according to an embodiment of the present invention;
图2为本发明实施例一种智能颜色识别上色方法的流程图。Fig. 2 is a flow chart of an intelligent color recognition and coloring method according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供了一种智能颜色识别上色系统及方法,智能自动化程度高,能有效减少色差,实现从检测到作业一体式。The purpose of the present invention is to provide an intelligent color recognition and coloring system and method, which has a high degree of intelligent automation, can effectively reduce color difference, and realize an integrated system from detection to operation.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明实施例一种智能颜色识别上色系统的结构示意图。FIG. 1 is a schematic structural diagram of an intelligent color recognition and coloring system according to an embodiment of the present invention.
如图1所示,一种智能颜色识别上色系统,包括激光色彩识别模块101、色彩分析模块102、自动控制模块103、颜色分析供料模块104、颜色核对处理模块105以及上色模块106;As shown in Figure 1, an intelligent color recognition coloring system includes a laser color recognition module 101, a color analysis module 102, an automatic control module 103, a color analysis and supply module 104, a color checking processing module 105 and a coloring module 106;
所述激光色彩识别模块101,用于通过标准RGB三原色的激光源检测被测物体的颜色成分并转换为数据信号传输给所述色彩分析模块102;The laser color recognition module 101 is used to detect the color components of the measured object through a laser source of standard RGB three primary colors and convert them into data signals and transmit them to the color analysis module 102;
所述色彩分析模块102,用于对所述激光色彩识别模块101传输过来的数据信号转换为指令下达至所述自动控制模块103;The color analysis module 102 is configured to convert the data signal transmitted from the laser color recognition module 101 into an instruction and send it to the automatic control module 103;
所述自动控制模块103,用于根据所述色彩分析模块102传达的指令进行基色配比,并将配比数据信号传送给所述颜色分析供料模块104;The automatic control module 103 is used to perform primary color matching according to the instructions conveyed by the color analysis module 102, and transmit the matching data signal to the color analysis and supply module 104;
所述颜色分析供料模块104,用于根据所述自动控制模块103传送的配比数据信号从不同类型和不同种类的供料存储器中筛选出对应的颜料数据;The color analysis and supply module 104 is used to filter out corresponding pigment data from different types and types of supply storage according to the ratio data signal transmitted by the automatic control module 103;
所述颜色核对处理模块105,用于对所述颜色分析供料模块104提供的颜料数据进行色彩识别,并与所述色彩分析模块102提供的数据信号进行对比分析,比对分析结果数据反馈给所述自动控制模块103;The color checking processing module 105 is used for performing color identification on the pigment data provided by the color analysis and supply module 104, and performing comparative analysis with the data signal provided by the color analysis module 102, and feeding back the comparison and analysis result data to The automatic control module 103;
所述自动控制模块103判断所述颜色核对处理模块105反馈的比对分析结果是否一致,若是,则直接下达指令实现自动供料,完成上色;若否,则更新所述数据信号返回至所述色彩分析模块102重新进行分析处理;The automatic control module 103 judges whether the comparison and analysis results fed back by the color checking processing module 105 are consistent, if so, then directly issue an instruction to realize automatic material feeding, and complete the coloring; if not, then update the data signal and return to the The color analysis module 102 re-analyzes;
所述上色模块106,用于根据自动控制模块103提供的颜料数据自动控制出料的时间和亮度,实现自动上色。The coloring module 106 is used for automatically controlling the discharge time and brightness according to the paint data provided by the automatic control module 103 to realize automatic coloring.
所述激光色彩识别模块101还用于存储所述数据信号。The laser color recognition module 101 is also used for storing the data signal.
所述色彩分析模块102还具有自我学习能力,根据用户设定的参数进行分析处理。The color analysis module 102 also has a self-learning capability, and performs analysis and processing according to parameters set by users.
图2为本发明实施例一种智能颜色识别上色方法的流程图。Fig. 2 is a flow chart of an intelligent color recognition and coloring method according to an embodiment of the present invention.
如图2所示,一种智能颜色识别上色方法,包括:As shown in Figure 2, an intelligent color recognition and coloring method includes:
步骤201:获取被检测物体的颜色成分并转换为数据信号;Step 201: Obtain the color components of the detected object and convert them into data signals;
步骤202:将所述数据信号转化为指令;Step 202: converting the data signal into an instruction;
步骤203:根据所述指令进行基色配比,生成配比数据;Step 203: Perform primary color matching according to the instruction, and generate matching data;
步骤204:根据所述配比数据从不同类型和不同种类的供料存储器中筛选出对应的颜料数据;Step 204: Filter out the corresponding pigment data from different types and types of supply storage according to the ratio data;
步骤205:对所述颜料数据进行色彩识别,并与所述数据信号进行对比分析,得到比对分析结果;Step 205: Perform color recognition on the pigment data, and perform comparative analysis with the data signal to obtain a comparative analysis result;
步骤206:判断所述比对分析结果是否一致,若是,则实现自动供料,完成上色;若否,则更新所述数据信号返回所述对所述数据信号进行分析处理并转化为指令。Step 206: Judging whether the comparison and analysis results are consistent, if yes, realize automatic material supply and complete the coloring; if not, update the data signal and return to analyze and process the data signal and convert it into an instruction.
本发明提供一种智能颜色识别上色系统及方法,智能自动一体化程度高,真正实现了从被测物体检测到自动完成颜色处理的一体化生产;其应用范围广泛,可以对于汽车制造、印染纺织、印刷、建筑、装饰装潢等行业领域有很好的功能作用;提高了作业精准度及工作效率;节约资源、节省时间,使工作高效准确减少误差;通过智能科学的检测和分析处理,有效的避免了由于人为因素的客观因素带来的误差;加入人工智能自我纠正。通过人工智能是系统赋予智能生态运行环境,通过不断的自我纠正和自我学习,更高速快捷的服务于各行业领域关键工作。The invention provides an intelligent color recognition and coloring system and method, which has a high degree of intelligent and automatic integration, and truly realizes the integrated production from the detection of the measured object to the automatic completion of color processing; its application range is wide, and it can be used for automobile manufacturing, printing and dyeing Textile, printing, construction, decoration and other industries have good functions; improve the accuracy and efficiency of work; save resources, save time, make work efficient and accurate and reduce errors; through intelligent and scientific detection and analysis processing, effective It avoids errors caused by human factors and objective factors; adding artificial intelligence to self-correct. Artificial intelligence is the system endowed with an intelligent ecological operating environment, and through continuous self-correction and self-learning, it can serve key tasks in various industries more quickly and quickly.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to the present invention Thoughts, there will be changes in specific implementation methods and application ranges. In summary, the contents of this specification should not be construed as limiting the present invention.
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| CH001094/2019A CH715177B1 (en) | 2018-05-18 | 2018-09-12 | Color recognition and coloring processes. |
| PCT/CN2018/105218 WO2019218549A1 (en) | 2018-05-18 | 2018-09-12 | Intelligent color identification and coloring system and method |
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| CN109629159A (en) * | 2019-01-07 | 2019-04-16 | 东莞百宏实业有限公司 | An efficient and intelligent dyeing system and dyeing method |
| CN110237960A (en) * | 2019-06-14 | 2019-09-17 | 河南理工大学 | A Mechatronics Rapid Spraying Device |
| CN110530411A (en) * | 2019-07-08 | 2019-12-03 | 金榀精密工业(苏州)有限公司 | Intelligent supplied materials detects designation system |
| CN110394872B (en) * | 2019-07-12 | 2024-01-09 | 浙江水墨江南新材料科技有限公司 | Automatic processing line for wood board surface distressing dyeing and wood board surface distressing dyeing method |
| CN110433000B (en) * | 2019-08-06 | 2021-05-14 | 杨洁 | Object coloring method, device, equipment and storage medium |
| CN110721628A (en) * | 2019-10-21 | 2020-01-24 | 哈尔滨工业大学 | Emulsion paint coating color mixer |
| CN111563881A (en) * | 2020-04-17 | 2020-08-21 | 北京数制科技有限公司 | Pantong color system-based color distinguishing method, device, equipment and storage medium |
| CN117369546A (en) * | 2023-11-14 | 2024-01-09 | 广东交通职业技术学院 | Wall paint color collection and matching system, method and intelligent paint brush |
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| US6630999B2 (en) * | 2001-05-01 | 2003-10-07 | Optical Coating Laboratory, Inc. | Color measuring sensor assembly for spectrometer devices |
| CN101180523A (en) * | 2005-05-05 | 2008-05-14 | 纳幕尔杜邦公司 | Color clustering technique for matching refinish paints |
| JP2007286678A (en) * | 2006-04-12 | 2007-11-01 | Is Kk | Ccm processing system |
| CN203004941U (en) * | 2013-01-18 | 2013-06-19 | 河北工业大学 | Pigment automatic mixing device |
| US11182712B2 (en) * | 2014-09-26 | 2021-11-23 | The Sherwin-Williams Company | System and method for determining coating requirements |
| CN105803818B (en) * | 2016-03-22 | 2018-03-30 | 昆山凯洲环保科技有限公司 | The color matching method and color matching system of dye for fabrics |
| CN105648685A (en) * | 2016-03-22 | 2016-06-08 | 昆山凯洲环保机械有限公司 | Dyeing system with on-line monitoring function |
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