CN108749042B - A kind of pultrusion production method and equipment of fiber reinforced composite material curved profile - Google Patents
A kind of pultrusion production method and equipment of fiber reinforced composite material curved profile Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/525—Component parts, details or accessories; Auxiliary operations
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Abstract
Description
技术领域technical field
本发明涉及一种纤维增强复合材料弯曲型材的拉挤生产方法及设备,属于纤维增强复合材料结构领域。The invention relates to a pultrusion production method and equipment for fiber-reinforced composite material curved profiles, belonging to the field of fiber-reinforced composite material structures.
背景技术Background technique
拉挤成型工艺是一种连续生产纤维增强复合材料型材的方法,它是将纱架上的无捻纤维粗纱或其他连续增强材料、聚酯表面毡等进行树脂浸渍,然后通过一定形状的成型模具,并使其在模内固化成型后连续出模,由此形成拉挤制品的一种自动化生产工艺。拉挤成型的优点是:生产过程完全实现自动化控制,生产效率高,浸胶在张力下进行,能充分发挥增强材料的作用,产品强度高,生产过程无边角料。作为一种低成本、高质量生产复合材料的成型工艺,特别适用于连续、定截面复合材料的生产。缺点是模具制造要求高,纤维及树脂含量得不到精确的控制,而且对拉挤用树脂的特性也有一定的要求(快速固化)。The pultrusion process is a method of continuous production of fiber reinforced composite material profiles, which is to impregnate the untwisted fiber rovings or other continuous reinforcement materials, polyester surface felts, etc. , and make it in the mold to be cured and formed continuously after the mold is released, thereby forming an automatic production process of pultruded products. The advantages of pultrusion are: the production process is fully automated and controlled, the production efficiency is high, the dipping is carried out under tension, which can give full play to the role of reinforcing materials, the product has high strength, and there is no leftover material in the production process. As a low-cost, high-quality molding process for the production of composite materials, it is especially suitable for the production of continuous, fixed-section composite materials. The disadvantage is that the mold manufacturing requirements are high, the fiber and resin content cannot be accurately controlled, and there are certain requirements for the properties of the pultrusion resin (fast curing).
发明内容SUMMARY OF THE INVENTION
技术问题:本发明的目的是提供一种纤维增强复合材料弯曲型材的拉挤生产方法及设备,该方法简明清晰,设备简单,可适用于不同半径的弯曲型材的生产。Technical problem: The purpose of the present invention is to provide a method and equipment for pultrusion production of fiber-reinforced composite curved profiles, which is concise and clear, with simple equipment, and can be applied to the production of curved profiles with different radii.
技术方案:本发明提供了一种纤维增强复合材料弯曲型材的拉挤生产设备,该设备包括纱架、纤维排布板、导向辊、树脂胶槽、预成型模具、固化模具、牵引装置、切割装置和机架;纱架、纤维排布板和树脂胶槽按顺序依次排布于预成型模具的前端,树脂胶槽的出口与预成型模具的入口端连通,导向辊(3)置于树脂胶槽(4)的池顶前后两端和池底的中间位置;预成型模具的出口端与固化模具的入口端连通,固化模具的出口端外侧设置有牵引装置,牵引装置的后方设置有切割装置,固化模具和切割装置固定于机架上。Technical solution: The present invention provides a pultrusion production equipment for fiber reinforced composite curved profiles, which includes creel, fiber arrangement plate, guide roller, resin glue tank, preforming mold, curing mold, traction device, cutting The device and the frame; the creel, the fiber arrangement board and the resin glue tank are arranged in sequence at the front end of the pre-forming mold, the outlet of the resin glue tank is connected with the inlet end of the pre-forming mold, and the guide roller (3) is placed on the resin The front and rear ends of the tank top of the glue tank (4) and the middle position of the bottom of the tank; the outlet end of the preforming mold is communicated with the inlet end of the curing mold, and a traction device is provided outside the outlet end of the curing mold, and a cutting device is provided behind the traction device. The device, curing mold and cutting device are fixed on the frame.
其中:in:
所述的固化模具为直线形模具或者曲线形模具;在生产实心弯曲型材时,固化模具仅有外模,在生产空心弯曲型材时,固化模具由外模和模芯组成。The curing mold is a linear mold or a curved mold; when producing a solid curved profile, the curing mold has only an outer mold, and when producing a hollow curved profile, the curing mold is composed of an outer mold and a mold core.
所述的固化模具为曲线形模具时,生产实心弯曲型材过程中,外模内壁的曲率半径与实心弯曲型材外壁的曲率半径相同;在生产空心弯曲型材过程中,固化模具的外模内壁的曲率半径与空心弯曲型材外壁的曲率半径相同,模芯外壁的曲率半径与空心弯曲型材内壁的曲率半径相同。When the curing mold is a curved mold, in the process of producing solid curved profiles, the radius of curvature of the inner wall of the outer mold is the same as the radius of curvature of the outer wall of the solid curved profiles; in the process of producing hollow curved profiles, the curvature of the inner wall of the outer mold of the curing mold is the same. The radius is the same as the radius of curvature of the outer wall of the hollow curved profile, and the radius of curvature of the outer wall of the mold core is the same as the radius of curvature of the inner wall of the hollow curved profile.
所述的牵引装置包括第一弯曲牵引装置和第二弯曲牵引装置,二者结构均由夹头和固定夹头的旋臂组成;夹头由竖向导轨以及平行固定在竖向导轨上的上夹板和下夹板组成,旋臂的一端与竖向导轨固定连接,旋臂的另一端与固定在机架上的固定杆连接,旋臂绕固定杆旋转的轨迹的半径与弯曲型材中心线的半径相同;旋臂的侧面通过连接件与千斤顶的一端相连,连接件与旋臂沿旋臂的长度方向做相对直线运动,且连接件与千斤顶之间相互转动;千斤顶的另一端固接固定板,固定板与机架固接,防止千斤顶滑动;The traction device includes a first curved traction device and a second curved traction device, both of which are composed of a collet and a rotating arm for fixing the collet; the collet is composed of a vertical guide rail and an upper parallel fixed on the vertical guide rail. The splint and the lower splint are composed. One end of the swivel arm is fixedly connected to the vertical guide rail, and the other end of the swivel arm is connected to the fixing rod fixed on the frame. The same; the side of the jib is connected to one end of the jack through the connecting piece, the connecting piece and the jib make a relative linear motion along the length of the jib, and the connecting piece and the jack rotate with each other; the other end of the jack is fixed with the fixed plate, The fixing plate is fixed to the frame to prevent the jack from sliding;
所述旋臂的侧面通过连接件与千斤顶的一端相连,具体为旋臂侧面设置滑槽,滑槽中有滑块,滑块透过槽孔与千斤顶通过铰相连,千斤顶顶推时,通过转动铰和滑块,使得旋臂绕着固定杆转动,夹头在旋臂的带动下,夹着型材沿曲线形轨迹运动,千斤顶回收时,由于槽孔卡住滑块,旋臂被带动往回运动。The side of the arm is connected with one end of the jack through a connecting piece. Specifically, a chute is set on the side of the arm, and there is a slider in the chute. The slider is connected with the jack through the slot hole through a hinge. The hinge and the slider make the swing arm rotate around the fixed rod, and the chuck moves along the curved track with the profile under the drive of the swing arm. sports.
所述的上夹板、下夹板均沿着竖向导轨上下滑动,夹紧型材。Both the upper splint and the lower splint slide up and down along the vertical guide rail to clamp the profile.
所述旋臂的另一端与固定杆连接,是指旋臂的另一端通过圆环套在固定杆上。The other end of the rotating arm is connected with the fixing rod, which means that the other end of the rotating arm is sleeved on the fixing rod through a ring.
所述的旋臂和固定板之间加装弹簧,旋臂未旋转时,弹簧处于初始状态,当千斤顶推动旋臂旋转时,弹簧开始变形,运动到最远距离后,千斤顶回油不再施加顶推力,弹簧开始回缩,带动旋臂回到初始状态。A spring is installed between the said arm and the fixed plate. When the arm is not rotating, the spring is in the initial state. When the jack pushes the arm to rotate, the spring begins to deform. After moving to the farthest distance, the oil return of the jack is no longer applied. Pushing force, the spring begins to retract, driving the arm back to the initial state.
所述的是指旋臂的另一端通过圆环套在固定杆上,圆环内加装有扭簧,旋臂未旋转时扭簧为初始状态,当千斤顶推动旋臂旋转时,扭簧开始变形,运动到最远距离后,千斤顶回油不再施加顶推力,扭簧开始逐渐恢复初始状态,带动旋臂回到初始位置。What is said is that the other end of the arm is sleeved on the fixed rod through a ring, and a torsion spring is installed in the ring. When the arm is not rotating, the torsion spring is in the initial state. When the jack pushes the arm to rotate, the torsion spring begins to rotate. Deformation, after moving to the farthest distance, the jack returns the oil and no longer exerts the thrust force, and the torsion spring begins to gradually restore the initial state, driving the arm back to the initial position.
所述的第一弯曲牵引装置和第二弯曲牵引装置两者的旋臂上下错开排布,且旋臂长度与弯曲型材的曲率半径相适应。The arms of the first curved traction device and the second curved traction device are arranged staggered up and down, and the length of the arms is adapted to the radius of curvature of the curved profile.
根据设计的弯曲型材的截面形状和曲率半径不同,调整固化模具的截面形状和曲率半径,并调整旋臂长度,可适用于不同弯曲型材的拉挤生产。According to the different section shape and curvature radius of the designed curved profile, adjust the section shape and curvature radius of the curing die, and adjust the length of the arm, which can be applied to the pultrusion production of different curved profiles.
本发明还提供了一种利用上述纤维增强复合材料弯曲型材的拉挤生产设备进行弯曲型材生产的方法,步骤如下:The present invention also provides a method for producing the curved profile by utilizing the above-mentioned pultrusion production equipment for the curved profile of the fiber-reinforced composite material. The steps are as follows:
1)控制纱架放出纱线,并控制放纱速度,纱线经纤维排布板集束后,通过导向辊浸入树脂胶槽中浸胶;1) Control the yarn creel to release the yarn, and control the yarn release speed. After the yarn is bundled by the fiber arrangement board, it is dipped into the resin glue tank through the guide roller for dipping;
2)浸胶后再进入预成型模具,排除多余树脂和气泡后,接着进入固化模具,经加热挤压形成弯曲型材;2) After dipping, enter the pre-forming mold, remove excess resin and air bubbles, then enter the curing mold, and form a curved profile by heating and extrusion;
3)弯曲型材由第一牵引装置沿曲线形轨迹拉出,拉到第二牵引装置处时,第二牵引装置夹紧型材,第一牵引装置松开,由第二牵引装置继续沿曲线形轨迹拉出,同时第一牵引装置往回运动,当第一牵引装置收回到固化模具出口时,第二牵引装置拉到最远距离,第一牵引装置夹紧出口处的型材,继续拉出,第二牵引装置松开型材,往回运动,直到初始位置,与第一牵引装置对接,重复之前的过程,如此往复一定长度后,由切割装置进行切割,形成弯曲型材。3) The curved profile is pulled out along the curved track by the first traction device. When it is pulled to the second traction device, the second traction device clamps the profile, the first traction device is released, and the second traction device continues along the curved track. Pull out, while the first pulling device moves back, when the first pulling device is retracted to the exit of the curing mold, the second pulling device is pulled to the farthest distance, the first pulling device clamps the profile at the outlet, and continues to pull out. The second traction device loosens the profile and moves back until it reaches the initial position, butts with the first traction device, and repeats the previous process. After reciprocating for a certain length, it is cut by the cutting device to form a curved profile.
有益效果:与现有技术相比,本发明具有以下优势:Beneficial effect: Compared with the prior art, the present invention has the following advantages:
1)方法简明清晰,设备简单易行,可直接在原有的直线型材的设备上进行改动,即可使用;1) The method is concise and clear, the equipment is simple and easy to operate, and it can be used directly by modifying the equipment of the original linear profile;
2)可以适用于不同曲率半径的曲线型材的生产;2) It can be applied to the production of curved profiles with different curvature radii;
3)牵引装置的运动轨迹清晰,易于控制。3) The movement track of the traction device is clear and easy to control.
附图说明Description of drawings
图1为实施例1中弯曲型材的拉挤生产方法及全套设备示意图;1 is a schematic diagram of a pultrusion production method and a complete set of equipment for curved profiles in Example 1;
图2为实施例1中固化模具的俯视图;Fig. 2 is the top view of curing mould in embodiment 1;
图3为实施例1中固化模具的正视图;3 is a front view of a curing mold in Example 1;
图4为实施例1中弯曲牵引装置构造示意图;4 is a schematic structural diagram of the bending traction device in Example 1;
图5为实施例1中弯曲牵引装置中滑块与千斤顶的铰接的示意图;5 is a schematic diagram of the hinged connection between the slider and the jack in the bending traction device in Embodiment 1;
图6为实施例1中弯曲牵引装置中旋臂的俯视图;Fig. 6 is the top view of the swing arm in the bending traction device in the embodiment 1;
图7为实施例1中弯曲牵引装置中旋臂的正视图;Fig. 7 is the front view of the swing arm in the bending traction device in the embodiment 1;
图8为实施例2中弯曲牵引装置构造示意图。FIG. 8 is a schematic diagram of the structure of the bending traction device in Example 2. FIG.
附图中有:纱架1、纤维排布板2、导向辊3、树脂胶槽4、预成型模具5、固化模具6、外模6.1、模芯6.2、第一弯曲牵引装置7、上夹板7.1、竖向导轨7.2、下夹板7.3、旋臂7.4、滑槽7.5、滑块7.6、铰7.7、千斤顶7.8、固定板7.9、固定杆7.10、槽孔7.11、第二弯曲牵引装置8、切割装置9、机架10、弯曲型材11和弹簧12。In the drawings: creel 1, fiber arrangement plate 2,
具体实施方式Detailed ways
下面结合附图和实施例做进一步说明。Further description will be given below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
一种纤维增强复合材料弯曲型材的拉挤生产设备(如图1所示),该设备包括纱架1、纤维排布板2、导向辊3、树脂胶槽4、预成型模具5、固化模具6、牵引装置、切割装置9和机架10;纱架1、纤维排布板2和树脂胶槽4按顺序依次排布于预成型模具5的前端,树脂胶槽4的出口与预成型模具5的入口端连通,导向辊3置于树脂胶槽4的池顶前后两端和池底的中间位置;预成型模具5的出口端与固化模具6的入口端连通,固化模具6的出口端外侧设置有牵引装置,牵引装置的后方设置有切割装置9,固化模具6和切割装置9固定于机架10上。A pultrusion production equipment for fiber-reinforced composite curved profiles (as shown in Figure 1), the equipment includes a creel 1, a fiber arranging plate 2, a
所述的牵引装置包括第一弯曲牵引装置7和第二弯曲牵引装置8(如图4、图5、图6、图7所示),二者结构均由夹头和固定夹头的旋臂7.4组成;夹头由竖向导轨7.2以及平行固定在竖向导轨7.2上的上夹板7.1和下夹板7.3组成,上夹板7.1、下夹板7.3均沿着竖向导轨7.2上下滑动,夹紧型材;旋臂7.4的一端与竖向导轨7.2固定连接,旋臂7.4的另一端通过圆环套在固定杆7.10上,旋臂7.4绕固定杆7.10旋转的轨迹的半径与弯曲型材11中心线的半径相同;旋臂7.4侧面设置有滑槽7.5,滑槽中有滑块7.6,滑块7.6透过槽孔7.11与千斤顶7.8通过铰7.7相连,千斤顶7.8的另一端固接固定板7.9,固定板7.9与机架10固接,第一弯曲牵引装置7和第二弯曲牵引装置8二者的旋臂7.4上下错开排布。The traction device includes a first
固化模具6(如图2、图3所示)为直线形模具或者曲线形模具;在生产实心弯曲型材时,固化模具6仅有外模6.1,在生产空心弯曲型材时,固化模具6由外模6.1和模芯6.2组成;当固化模具6为曲线形模具时,生产实心弯曲型材过程中,外模6.1内壁的曲率半径与实心弯曲型材外壁的曲率半径相同;在生产空心弯曲型材过程中,固化模具6的外模6.1内壁的曲率半径与空心弯曲型材外壁的曲率半径相同,模芯6.2外壁的曲率半径与空心弯曲型材内壁的曲率半径相同。The curing mold 6 (as shown in Figures 2 and 3) is a linear mold or a curved mold; when producing solid curved profiles, the curing
根据设计的弯曲型材11的截面形状和曲率半径不同,调整固化模具6的截面形状和曲率半径,并调整旋臂7.4长度,可适用于不同弯曲型材11的拉挤生产。According to the different cross-sectional shape and curvature radius of the designed
一种利用上述的纤维增强复合材料弯曲型材的拉挤生产设备进行弯曲型材生产的方法,包括以下步骤:控制纱架1放出纱线,纱线经纤维排布板2集束后,通过导向辊3浸入树脂胶槽4中浸胶,再进入预成型模具5,排除多余树脂和气泡,接着进入固化模具6,经加热挤压形成弯曲型材11,之后由第一牵引装置7沿曲线轨迹拉出,拉到第二牵引装置8处时,第二牵引装置8夹紧型材11,第一牵引装置7松开,由第二牵引装置8继续沿曲线轨迹向外拉开,同时第一牵引装置7向回运动,当第一牵引装置7收回到固化模具6出口时,第二牵引装置8拉到最远距离,第一牵引装置7夹紧出口处型材11,继续拉出,第二牵引装置8松开型材11,往回运动,直到初始位置,与第一牵引装置7对接,重复之前的过程,如此往复一定长度后,由切割装置9进行切割,形成弯曲型材。A method for producing curved profiles by utilizing the above-mentioned pultrusion production equipment for curved profiles of fiber-reinforced composite materials, comprising the following steps: controlling the creel 1 to release yarns, and after the yarns are bundled by the fiber arranging plate 2, the yarns pass through
实施例2Example 2
一种纤维增强复合材料弯曲型材的拉挤生产设备(如图1所示),该设备包括纱架1、纤维排布板2、导向辊3、树脂胶槽4、预成型模具5、固化模具6、牵引装置、切割装置9和机架10;纱架1、纤维排布板2和树脂胶槽4按顺序依次排布于预成型模具5的前端,树脂胶槽4的出口与预成型模具5的入口端连通,导向辊3置于树脂胶槽4的池顶前后两端和池底的中间位置;预成型模具5的出口端与固化模具6的入口端连通,固化模具6的出口端外侧设置有牵引装置,牵引装置的后方设置有切割装置9,固化模具6和切割装置9固定于机架10上。A pultrusion production equipment for fiber-reinforced composite curved profiles (as shown in Figure 1), the equipment includes a creel 1, a fiber arranging plate 2, a
所述的牵引装置包括第一弯曲牵引装置7和第二弯曲牵引装置8(如图4、图5、图6、图7所示),二者结构均由夹头和固定夹头的旋臂7.4组成;夹头由竖向导轨7.2以及平行固定在竖向导轨7.2上的上夹板7.1和下夹板7.3组成,上夹板7.1、下夹板7.3均沿着竖向导轨7.2上下滑动,夹紧型材;旋臂7.4的一端与竖向导轨7.2固定连接,旋臂7.4的另一端通过圆环套在固定杆7.10上,旋臂7.4绕固定杆7.10旋转的轨迹的半径与弯曲型材11中心线的半径相同;旋臂7.4侧面设置有滑槽7.5,滑槽中有滑块7.6,滑块7.6透过槽孔7.11与千斤顶7.8通过铰7.7相连,千斤顶7.8的另一端固接固定板7.9,固定板7.9与机架10固接,第一弯曲牵引装置7和第二弯曲牵引装置8二者的旋臂7.4上下错开排布;在固定板7.9和旋臂7.4之间加装有弹簧12(如图8所示),弹簧的初始状态是旋臂7.4未旋转时的状态,当千斤顶7.8推动旋臂7.4旋转时,弹簧开始变形,运动到最远距离后,千斤顶7.8回油,不再施加顶推力,弹簧开始回缩,带动旋臂7.4回到初始状态。The traction device includes a first
固化模具6(如图2、图3所示)为直线形模具或者曲线形模具;在生产实心弯曲型材时,固化模具6仅有外模6.1,在生产空心弯曲型材时,固化模具6由外模6.1和模芯6.2组成;当固化模具6为曲线形模具时,生产实心弯曲型材过程中,外模6.1内壁的曲率半径与实心弯曲型材外壁的曲率半径相同;在生产空心弯曲型材过程中,固化模具6的外模6.1内壁的曲率半径与空心弯曲型材外壁的曲率半径相同,模芯6.2外壁的曲率半径与空心弯曲型材内壁的曲率半径相同。The curing mold 6 (as shown in Figures 2 and 3) is a linear mold or a curved mold; when producing solid curved profiles, the curing
根据设计的弯曲型材11的截面形状和曲率半径不同,调整固化模具6的截面形状和曲率半径,并调整旋臂7.4长度,可适用于不同弯曲型材11的拉挤生产。According to the different cross-sectional shape and curvature radius of the designed
一种利用上述的纤维增强复合材料弯曲型材的拉挤生产设备进行弯曲型材生产的方法,包括以下步骤:控制纱架1放出纱线,纱线经纤维排布板2集束后,通过导向辊3浸入树脂胶槽4中浸胶,再进入预成型模具5,排除多余树脂和气泡,接着进入固化模具6,经加热挤压形成弯曲型材11,之后由第一牵引装置7沿曲线轨迹拉出,拉到第二牵引装置8处时,第二牵引装置8夹紧型材11,第一牵引装置7松开,由第二牵引装置8继续沿曲线轨迹向外拉开,同时第一牵引装置7向回运动,当第一牵引装置7收回到固化模具6出口时,第二牵引装置8拉到最远距离,第一牵引装置7夹紧出口处型材11,继续拉出,第二牵引装置8松开型材11,往回运动,直到初始位置,与第一牵引装置7对接,重复之前的过程,如此往复一定长度后,由切割装置9进行切割,形成弯曲型材。A method for producing curved profiles by utilizing the above-mentioned pultrusion production equipment for curved profiles of fiber-reinforced composite materials, comprising the following steps: controlling the creel 1 to release yarns, and after the yarns are bundled by the fiber arranging plate 2, the yarns pass through
实施例3Example 3
一种纤维增强复合材料弯曲型材的拉挤生产设备(如图1所示),该设备包括纱架1、纤维排布板2、导向辊3、树脂胶槽4、预成型模具5、固化模具6、牵引装置、切割装置9和机架10;纱架1、纤维排布板2和树脂胶槽4按顺序依次排布于预成型模具5的前端,树脂胶槽4的出口与预成型模具5的入口端连通,导向辊3置于树脂胶槽4的池顶前后两端和池底的中间位置;预成型模具5的出口端与固化模具6的入口端连通,固化模具6的出口端外侧设置有牵引装置,牵引装置的后方设置有切割装置9,固化模具6和切割装置9固定于机架10上。A pultrusion production equipment for fiber-reinforced composite curved profiles (as shown in Figure 1), the equipment includes a creel 1, a fiber arranging plate 2, a
所述的牵引装置包括第一弯曲牵引装置7和第二弯曲牵引装置8(如图4、图5、图6、图7所示),二者结构均由夹头和固定夹头的旋臂7.4组成;夹头由竖向导轨7.2以及平行固定在竖向导轨7.2上的上夹板7.1和下夹板7.3组成,上夹板7.1、下夹板7.3均沿着竖向导轨7.2上下滑动,夹紧型材;旋臂7.4的一端与竖向导轨7.2固定连接,旋臂7.4的另一端通过圆环套在固定杆7.10上,旋臂7.4绕固定杆7.10旋转的轨迹的半径与弯曲型材11中心线的半径相同;旋臂7.4侧面设置有滑槽7.5,滑槽中有滑块7.6,滑块7.6透过槽孔7.11与千斤顶7.8通过铰7.7相连,千斤顶7.8的另一端固接固定板7.9,固定板7.9与机架10固接,第一弯曲牵引装置7和第二弯曲牵引装置8二者的旋臂7.4上下错开排布;在旋臂7.4与固定杆7.10的连接圆环内加装一个扭簧,扭簧的初始状态是旋臂7.4未旋转时的状态,当千斤顶7.8推动旋臂7.4旋转时,扭簧开始变形,运动到最远距离后,千斤顶7.8回油,不再施加顶推力,扭簧开始逐渐恢复初始状态,带动旋臂7.4回到初始位置。The traction device includes a first
固化模具6(如图2、图3所示)为直线形模具或者曲线形模具;在生产实心弯曲型材时,固化模具6仅有外模6.1,在生产空心弯曲型材时,固化模具6由外模6.1和模芯6.2组成;当固化模具6为曲线形模具时,生产实心弯曲型材过程中,外模6.1内壁的曲率半径与实心弯曲型材外壁的曲率半径相同;在生产空心弯曲型材过程中,固化模具6的外模6.1内壁的曲率半径与空心弯曲型材外壁的曲率半径相同,模芯6.2外壁的曲率半径与空心弯曲型材内壁的曲率半径相同。The curing mold 6 (as shown in Figures 2 and 3) is a linear mold or a curved mold; when producing solid curved profiles, the curing
根据设计的弯曲型材11的截面形状和曲率半径不同,调整固化模具6的截面形状和曲率半径,并调整旋臂7.4长度,可适用于不同弯曲型材11的拉挤生产。According to the different cross-sectional shape and curvature radius of the designed
一种利用上述的纤维增强复合材料弯曲型材的拉挤生产设备进行弯曲型材生产的方法,包括以下步骤:控制纱架1放出纱线,纱线经纤维排布板2集束后,通过导向辊3浸入树脂胶槽4中浸胶,再进入预成型模具5,排除多余树脂和气泡,接着进入固化模具6,经加热挤压形成弯曲型材11,之后由第一牵引装置7沿曲线轨迹拉出,拉到第二牵引装置8处时,第二牵引装置8夹紧型材11,第一牵引装置7松开,由第二牵引装置8继续沿曲线轨迹向外拉开,同时第一牵引装置7向回运动,当第一牵引装置7收回到固化模具6出口时,第二牵引装置8拉到最远距离,第一牵引装置7夹紧出口处型材11,继续拉出,第二牵引装置8松开型材11,往回运动,直到初始位置,与第一牵引装置7对接,重复之前的过程,如此往复一定长度后,由切割装置9进行切割,形成弯曲型材。A method for producing curved profiles by utilizing the above-mentioned pultrusion production equipment for curved profiles of fiber-reinforced composite materials, comprising the following steps: controlling the creel 1 to release yarns, and after the yarns are bundled by the fiber arranging plate 2, the yarns pass through
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
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