CN108797785B - Drainage pipe dredging and dredging device - Google Patents
Drainage pipe dredging and dredging device Download PDFInfo
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- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000007789 sealing Methods 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000007921 spray Substances 0.000 claims abstract description 33
- 238000005507 spraying Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 20
- 239000010802 sludge Substances 0.000 description 5
- 239000010865 sewage Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
- E03F9/002—Cleaning sewer pipes by mechanical means
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
- E03F9/002—Cleaning sewer pipes by mechanical means
- E03F9/005—Apparatus for simultaneously pushing and rotating a cleaning device carried by the leading end of a cable or an assembly of rods
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Abstract
Description
技术领域technical field
本发明涉及市政排水管道养护清通装备领域,尤其涉及一种排水管道疏通清淤装置。The invention relates to the field of maintenance and dredging equipment for municipal drainage pipes, in particular to a drainage pipe dredging and dredging device.
背景技术Background technique
排水管道作为市政工程的重要组成部分,承担城市生活和工业污水、雨水的收集、传输的作用。排水管道中的垃圾杂物会使管道内污水流速降低,并截留油脂和漂浮物,从而降低管道的输送能力,使得排水管道产生淤积,造成堵塞。发达国家的排水管道系统大多采用大管径管道或者超大管径管道,并采用雨污分流管道系统,这使得国外许多疏通清淤装备不能用于国内中小管径的管道,另外,国内排水管道实行雨污合流,再加上偷排偷倒等行为,管道内壁堵塞物呈现多样化、复杂化特点。As an important part of municipal engineering, drainage pipelines undertake the role of collection and transmission of urban domestic and industrial sewage and rainwater. Garbage and debris in the drainage pipeline will reduce the flow rate of sewage in the pipeline, and retain grease and floating matter, thereby reducing the transportation capacity of the pipeline, causing the drainage pipeline to accumulate and cause blockage. Most of the drainage pipeline systems in developed countries use large-diameter pipelines or super-large-diameter pipelines, and use rain and sewage diversion pipeline systems, which makes many foreign dredging and dredging equipment cannot be used for domestic small and medium-diameter pipelines. In addition, domestic drainage pipelines implement Confluence of rain and sewage, coupled with behaviors such as stealing and dumping, the blockage on the inner wall of the pipeline presents the characteristics of diversification and complexity.
目前在我国排水管网中使用的疏通清淤装备及方法主要有:绞车疏通法;水力冲洗法;人工清除法;高压水射流疏通法。(1)绞车疏通法:该方法是我国目前应用最广的管道疏通方法,通过在两个检查井口设置两台绞车,绞车之间通过缆绳连接,并且缆绳上有阻隔物,拉拽缆绳使得阻隔物在管道中来回移动带出堵塞物,并将堵塞垃圾聚集到检查井口,通过吊装桶方式或者吸泥车方式从检查井中集中清理堵塞物,但是该方法需要人工井下穿绳,井下工作环境恶劣,非常容易引发安全事故。(2)水力冲洗法:该方法要求排水管道中的淤泥不宜过多,利用较大流量的水通过堵塞区,对堵塞物直接进行冲洗,但是该方法容易造成上游排水管道形成新的淤积堵塞。(3)人工清除法:工作人员通过手持工具在管道内部手工疏通,该方法可以清理一些堵塞严重的管道,但是管道的空间狭窄,疏通人员蜷曲在管道内部无法进行高效疏通,且工作人员的劳动强度大,人工成本高,同时存在很大的安全隐患。(4)高压水射流疏通法:该方法由专用水车发动机带动高压水泵,将水车内的水进行加压,然后压至喷头处,借助喷头射水形成单方向反作用推力,推动喷头和胶管在管道中行进,在行进的同时冲刷管道内壁,高压水射流疏通法适用多种直径管道,但该种方法只能用于堵塞不严重的排水管道,同时疏通效率较低。At present, the dredging and dredging equipment and methods used in my country's drainage network mainly include: winch dredging method; hydraulic flushing method; manual removal method; high-pressure water jet dredging method. (1) Winch dredging method: This method is the most widely used pipeline dredging method in my country. Two winches are installed at two inspection wellheads, and the winches are connected by cables, and there are barriers on the cables. Pull the cables to make the barriers The blockage is moved back and forth in the pipeline to bring out the blockage, and the blocked garbage is collected to the inspection wellhead, and the blockage is removed from the inspection well by lifting buckets or suction trucks. , it is very easy to cause safety accidents. (2) Hydraulic flushing method: This method requires that the sludge in the drainage pipeline should not be too much, and the blockage is directly flushed by using a large flow of water to pass through the blockage area, but this method is easy to cause the upstream drainage pipeline to form new silt blockage. (3) Manual removal method: The staff manually dredged the inside of the pipeline with hand-held tools. This method can clean up some seriously blocked pipelines, but the space of the pipeline is narrow, and the dredging personnel cannot perform efficient dredging when they are curled up inside the pipeline, and the labor of the staff High strength, high labor cost, and great potential safety hazards. (4) High-pressure water jet dredging method: This method drives the high-pressure water pump by the special waterwheel engine, pressurizes the water in the waterwheel, and then presses it to the nozzle, and uses the nozzle to shoot water to form a unidirectional reaction thrust, which pushes the nozzle and the hose in The high-pressure water jet dredging method is suitable for pipes of various diameters, but this method can only be used for drainage pipes that are not seriously blocked, and the dredging efficiency is low.
随着城市规模的不断扩大,排水管道的堵塞淤积问题日趋严重。由于国内排水管道中的堵塞垃圾多样化,例如厨房垃圾、施工单位的建筑垃圾、混凝土块等,加剧了排水管道的堵塞状况,排水管道内壁有较厚的板结硬质垢,绞车疏通法、水力冲洗法、高压水射流疏通法都无法有效疏通清淤,只能依靠人工进行井下管道疏通或者对管道进行破拆,如果直接挖掘更换这些堵塞管道将是一项大工程,需要多部门协调配合,而且施工周期长,费用更高,严重影响交通的正常运行。With the continuous expansion of urban scale, the problem of blockage and siltation of drainage pipes is becoming more and more serious. Due to the diversification of clogging garbage in domestic drainage pipes, such as kitchen garbage, construction waste from construction units, concrete blocks, etc., the blockage of drainage pipes is aggravated. Both the flushing method and the high-pressure water jet dredging method cannot effectively dredging and dredging, and we can only rely on manual dredging of underground pipelines or demolition of pipelines. If we directly excavate and replace these blocked pipelines, it will be a big project, which requires coordination and cooperation of multiple departments. Moreover, the construction period is long and the cost is higher, which seriously affects the normal operation of traffic.
发明内容SUMMARY OF THE INVENTION
发明目的:本发明提供了一种排水管道的疏通清淤装置,能够高效对排水管道疏通清淤,同时解决了现有的疏通清淤技术存在的效率低、费用成本高等问题。Purpose of the invention: The present invention provides a drainage pipeline dredging and dredging device, which can efficiently dredging and dredging the drainage pipeline, and simultaneously solves the problems of low efficiency and high cost of the existing dredging and dredging technology.
技术方案:本发明的排水管道的疏通清淤装置,包括用于输送高压水的管轴,所述管轴依次套接有疏通系统和调整定位系统。Technical solution: The dredging and dredging device of the drainage pipeline of the present invention includes a pipe shaft for conveying high-pressure water, and the pipe shaft is sequentially sleeved with a dredging system and an adjustment and positioning system.
所述疏通系统能够刮洗、切割排水管道内部污垢,包括设于管轴其中一端部并与管轴连通的喷头机构、以及通过第一旋转密封机构与所述喷头机构均匀连接的若干刀架机构,所述喷头机构能够在喷射高压水的作用下以管轴为中心绕管轴旋转并带动所述疏通装置在排水管道内前进,同时带动第一旋转密封机构和刀架机构绕管轴旋转,其中,所述刀架机构能够在旋转的离心力作用下打开。The dredging system can scrape and cut the dirt inside the drainage pipe, and includes a nozzle mechanism arranged at one end of the pipe shaft and communicated with the pipe shaft, and several tool holder mechanisms evenly connected to the nozzle mechanism through the first rotary sealing mechanism Under the action of spraying high-pressure water, the nozzle mechanism can rotate around the pipe axis with the pipe axis as the center and drive the dredging device to advance in the drainage pipe, and simultaneously drive the first rotary sealing mechanism and the knife holder mechanism to rotate around the pipe axis, Wherein, the tool holder mechanism can be opened under the action of rotating centrifugal force.
疏通系统旋转连接于管轴前端,该系统能够带动刀架机构旋转,在离心力的作用下刀架机构自动打开,对排水管道的内壁进行刮洗。The dredging system is rotatably connected to the front end of the pipe shaft, and the system can drive the tool holder mechanism to rotate. Under the action of centrifugal force, the tool holder mechanism is automatically opened to scrape the inner wall of the drainage pipe.
所述调整定位系统能够确保所述喷头机构沿着排水管道中心线旋转,包括环设于管轴外侧的定位座,所述定位座枢转连接有若干定位支架,各所述定位支架另一端转动连接有若干防滑件,且定位支架与定位座之间设有能够调整定位支架倾斜角度的调整件。The adjustment and positioning system can ensure that the sprinkler mechanism rotates along the center line of the drainage pipe, and includes a positioning seat that is arranged around the outside of the pipe shaft. The positioning seat is pivotally connected with a number of positioning brackets, and the other end of each positioning bracket rotates. Several anti-skid pieces are connected, and an adjustment piece capable of adjusting the inclination angle of the positioning bracket is arranged between the positioning bracket and the positioning seat.
调整定位系统固定在管轴中部,该系统能够确保喷头沿着排水管道中心线自由旋转,根据管径的不同在调整件的作用下自适应调整定位支架的工作范围,具备一定的越障能力,使整个装置在作业时可以稳定的在管道中前进。The adjustment and positioning system is fixed in the middle of the pipe shaft. This system can ensure that the sprinkler head rotates freely along the centerline of the drainage pipe. According to the different pipe diameters, the working range of the positioning bracket can be adjusted adaptively under the action of the adjustment piece, and it has a certain ability to overcome obstacles. The whole device can stably advance in the pipeline during operation.
所述的疏通装置还包括能够收集输送污垢的清淤系统,所述清淤系统包括与管轴套接并与其连通的第二旋转密封机构、与第二旋转密封机构连接的螺旋清淤器、以及设于所述管轴另一端部并能够收集送出螺旋清淤器输出的污垢的输送组件,其中,第二旋转密封机构能够在喷射高压水的作用下以管轴为中心绕管轴旋转并带动螺旋清淤器旋转。The dredging device also includes a dredging system capable of collecting and conveying dirt, the dredging system includes a second rotary sealing mechanism that is sleeved and communicated with the pipe shaft, a screw dredging device connected to the second rotary sealing mechanism, and a conveying assembly arranged at the other end of the pipe shaft and capable of collecting and sending out the dirt output by the screw scavenger, wherein the second rotary sealing mechanism can rotate around the pipe shaft with the pipe shaft as the center under the action of jetting high-pressure water. Drive the screw dredger to rotate.
上述的疏通系统、调整定位系统和清淤系统依次通过一根管轴连接。高压水管通过螺母与管轴末端连接,将高压水从管轴压入直达喷头机构,喷头机构带动刀架杆旋转时,在离心力的作用下刀架杆自动打开并对排水管道内壁较厚的板结硬质垢进行刮洗,实现排水管道的疏通。在调整件的作用下,调整定位支架自适应工作范围,喷头沿着管道中心线自由旋转,确保整个装置在作业时在管道中稳定前进。与此同时,管轴内部也充满高压水,第二旋转密封机构带动螺旋清淤器旋转,螺旋清淤器入口贴着管道内壁将疏通产生的污垢淤泥送到输送组件并由输送组件送出。The above-mentioned dredging system, adjusting and positioning system and dredging system are sequentially connected through a pipe shaft. The high-pressure water pipe is connected to the end of the pipe shaft through a nut, and the high-pressure water is pressed from the pipe shaft directly to the nozzle mechanism. When the nozzle mechanism drives the tool holder bar to rotate, the tool holder bar is automatically opened under the action of centrifugal force, and the thicker inner wall of the drainage pipe is hardened. The hard scale is scraped and cleaned to realize the dredging of the drainage pipe. Under the action of the adjustment piece, the self-adaptive working range of the positioning bracket is adjusted, and the nozzle rotates freely along the centerline of the pipeline, ensuring that the entire device moves stably in the pipeline during operation. At the same time, the inside of the pipe shaft is also filled with high-pressure water, and the second rotary sealing mechanism drives the screw dredging device to rotate. The inlet of the screw dredging device is close to the inner wall of the pipeline, and the dirt and sludge produced by dredging are sent to the conveying component and sent out by the conveying component.
为实现喷头机构在喷射高压水的作用下旋转,所述喷头机构包括喷头、以及均匀设于所述喷头外部并朝向刀架机构方向的若干喷嘴,且所述喷嘴相对喷头机构的旋转轴线呈倾斜状,且所述喷头内设有导流板,所述导流板呈喇叭状,能够减少紊流、涡流损失,使喷头减少压力损失,提高喷头的喷射效能。In order to realize the rotation of the spray head mechanism under the action of spraying high-pressure water, the spray head mechanism includes a spray head and a plurality of nozzles evenly arranged outside the spray head and facing the direction of the tool holder mechanism, and the nozzles are inclined relative to the rotation axis of the spray head mechanism. In addition, the nozzle is provided with a baffle plate, which is in the shape of a horn, which can reduce turbulent flow and eddy current loss, reduce the pressure loss of the nozzle, and improve the spray efficiency of the nozzle.
其中,喷头包括焊接的上盖和下盖,导流板焊接于喷头内部,外部末端安装有四个均匀偏置的可拆卸式喷嘴,每个喷嘴轴线与喷头的旋转轴线保持15-25°夹角,优选20°,从而喷嘴产生的水射流形成牵引力带动整个装置沿排水管道内部前进,同时每个喷嘴轴线与该旋转轴线的横截面保持10-20°夹角,优选15°,使喷嘴产生的水射流形成旋转扭矩带动喷头旋转。Among them, the spray head includes welded upper and lower covers, the deflector is welded inside the spray head, and four detachable nozzles with uniform offset are installed at the outer end, and the axis of each nozzle is clamped at 15-25° with the rotation axis of the spray head. Angle, preferably 20°, so that the water jet generated by the nozzle forms a traction force to drive the entire device to advance along the inside of the drainage pipe, while each nozzle axis and the cross section of the rotation axis maintain an included angle of 10-20°, preferably 15°, so that the nozzle generates The water jet forms a rotational torque to drive the nozzle to rotate.
为实现刀架机构能够随着喷头机构旋转,所述第一旋转密封机构包括与管轴固接的固定套,所述固定套外周缘通过若干第一轴承连接有能够相对管轴旋转的第一旋转套,且所述固定套和第一旋转套分别设有第一密封组件和第二密封组件。In order to realize that the tool holder mechanism can rotate with the nozzle mechanism, the first rotary sealing mechanism includes a fixed sleeve fixedly connected with the pipe shaft, and the outer periphery of the fixed sleeve is connected with a first rotatable relative to the pipe shaft through several first bearings. A rotating sleeve is provided, and the fixed sleeve and the first rotating sleeve are respectively provided with a first sealing component and a second sealing component.
具体的,固定套与两个圆锥滚子轴承内圈过盈配合连接,第一旋转套末端内表面与两个圆锥滚子轴承外圈过盈配合连接;所述第一密封组件包括设于所述固定套内部的密封座、高压密封和密封弹簧,且固定套、密封座和高压密封的配合面上设有O型圈;第二密封组件包括与第一旋转套螺纹连接的密封盖,且设有毛毡密封。Specifically, the fixed sleeve is connected with the inner rings of the two tapered roller bearings with interference fit, and the inner surface of the end of the first rotating sleeve is connected with the outer rings of the two tapered roller bearings with interference fit; the sealing seat, the high-pressure seal and the sealing spring inside the fixing sleeve, and the mating surfaces of the fixing sleeve, the sealing seat and the high-pressure seal are provided with an O-ring; the second sealing assembly includes a sealing cover threadedly connected with the first rotating sleeve, and Features a felt seal.
为实现刀架机构在离心力作用下打开,所述刀架机构包括其中一端与所述第一旋转密封机构中的第一旋转套转动连接的刀架杆、设于所述刀架杆另一端部的刀块组件,所述刀架杆还设有支撑杆,所述支撑杆其中一端与刀架杆转动连接、另一端通过与其转动连接的滑环与第一旋转密封机构滑动连接,且所述滑环与第一旋转密封机构之间设有能够使刀架机构复位的复位弹簧,在离心力消失时,刀架机构能够在复位弹簧的作用下闭合。In order to realize the opening of the tool holder mechanism under the action of centrifugal force, the tool holder mechanism includes a tool holder rod, one end of which is rotatably connected with the first rotating sleeve in the first rotary sealing mechanism, and a tool holder rod disposed at the other end of the tool holder rod. The knife block assembly, the knife holder rod is also provided with a support rod, one end of the support rod is rotatably connected with the knife block rod, and the other end is slidably connected with the first rotary sealing mechanism through a slip ring rotatably connected with it, and the support rod is Between the slip ring and the first rotary sealing mechanism, a return spring capable of restoring the tool holder mechanism is arranged, and when the centrifugal force disappears, the tool holder mechanism can be closed under the action of the return spring.
刀架机构共三组,每组之间保持120°夹角,刀块组件工作面上错开分布两排具有锋利边缘的三棱锥体。There are three groups of tool holder mechanism, each group maintains an included angle of 120°, and two rows of triangular pyramids with sharp edges are staggered and distributed on the working surface of the tool block assembly.
为了扩大该装置的使用范围,适应不同硬度的污垢疏通要求,可以将刀块组件更换成钢刷块,同时也可以更换不同弹力的复位弹簧控制刀架杆上刀块的旋转切削深度。In order to expand the use range of the device and adapt to the requirements of dirt dredging with different hardness, the knife block assembly can be replaced with a steel brush block, and at the same time, the return spring with different elastic forces can be replaced to control the rotary cutting depth of the knife block on the knife holder rod.
其中,喷头与第一旋转套前端通过螺纹固定连接,当喷头带动刀架机构旋转时,在离心力的作用下刀架机构自动打开,对排水管道的内壁进行刮洗。当刀架机构不旋转时,在复位弹簧的弹力作用下刀架杆自动收回。The nozzle and the front end of the first rotating sleeve are fixedly connected by threads. When the nozzle drives the tool holder mechanism to rotate, the tool holder mechanism is automatically opened under the action of centrifugal force to scrape the inner wall of the drainage pipe. When the tool holder mechanism does not rotate, the tool holder rod is automatically retracted under the elastic force of the return spring.
为实现调整定位机构能够自适应排水管道的管径,且确保喷头机构在轴线自由旋转,所述定位支架呈弧形,且开口朝外,一端与定位座通过螺栓连接、另一端通过销轴安装有两个防滑轮,且每两个定位支架相对设置并为一组,共三组,在管轴横截面上每组定位支架之间保持120°夹角。六根定位支架分别与定位座通过拉簧连接,定位支架通过拉簧调节可以确保防滑轮在不同的直径管道中自适应贴合管道内壁。In order to adjust the positioning mechanism to adapt to the diameter of the drainage pipe, and to ensure that the nozzle mechanism rotates freely on the axis, the positioning bracket is arc-shaped, with the opening facing outward, one end is connected with the positioning seat by bolts, and the other end is installed by a pin shaft. There are two anti-skid wheels, and every two positioning brackets are arranged opposite each other and form a group, there are three groups in total, and an included angle of 120° is maintained between each group of positioning brackets on the cross section of the pipe shaft. The six positioning brackets are respectively connected with the positioning seat through tension springs, and the positioning brackets are adjusted by the tension springs to ensure that the anti-skid wheels can adaptively fit the inner wall of the pipeline in pipelines with different diameters.
为实现第二旋转密封机构在喷射高压水作用下旋转,所述第二旋转密封机构包括通过若干第二轴承与管轴连接的第二旋转套,第二旋转套外周缘均匀开设有若干喷水孔,各所述喷水孔通过第二旋转套开设的内环槽与管轴开设的通孔连通,且各所述喷水孔方向与第二旋转套横截面的内周缘相切。In order to realize the rotation of the second rotary sealing mechanism under the action of jetting high-pressure water, the second rotary sealing mechanism includes a second rotary sleeve connected with the pipe shaft through a plurality of second bearings, and a plurality of water jets are evenly opened on the outer periphery of the second rotary casing. Each of the water spray holes is communicated with the through hole formed by the pipe shaft through the inner ring groove formed by the second rotating sleeve, and the direction of each water spray hole is tangent to the inner periphery of the cross section of the second rotating sleeve.
具体的,第二旋转套前端内表面与两个并列安装的深沟球轴承外圈过盈配合连接、末端内表面与另外两个深沟球轴承外圈过盈配合连接,且使用轴套将这两个深沟球轴承外圈固定,上述四个深沟球轴承内圈与管轴都是过盈配合连接,第二旋转套前后两端各使用六个螺栓连接密封轴承盖和端面轴承盖。Specifically, the inner surface of the front end of the second rotating sleeve is connected with the outer rings of the two deep groove ball bearings installed in parallel with an interference fit, and the inner surface of the end is connected with the outer rings of the other two deep groove ball bearings with an interference fit, and the shaft sleeve is used to connect the outer rings of the deep groove ball bearings. The outer rings of the two deep groove ball bearings are fixed, and the inner rings of the above four deep groove ball bearings are connected with the tube shaft by an interference fit. Six bolts are used at the front and rear ends of the second rotating sleeve to connect the sealed bearing cover and the end face bearing cover. .
所述螺旋清淤器为漏斗状螺旋腔体结构,且所述腔体两端开口,前端轴向切面大的开口为入口,末端面小的开口为出口。The helical dredger is a funnel-shaped helical cavity structure, and both ends of the cavity are open, the opening with a large axial section at the front end is the inlet, and the opening with a small end face is the outlet.
管轴末端通过连接螺母与高压水管连接,当管轴内部充满高压水时,喷水孔产生的水射流形成旋转扭矩带动螺旋清淤器旋转。The end of the pipe shaft is connected with the high-pressure water pipe through the connecting nut. When the inside of the pipe shaft is filled with high-pressure water, the water jet generated by the water spray hole forms a rotating torque to drive the screw dredger to rotate.
为实现输送组件收集并输出污垢,所述输送组件包括固设于管轴端部的定滑轮、通过定滑轮牵引的牵引绳、分别与所述牵引绳两端连接的运输车,且所述运输车能够在牵引绳的拉动下往复运动。In order to realize the collection and output of dirt by the conveying assembly, the conveying assembly includes a fixed pulley fixed at the end of the pipe shaft, a traction rope pulled by the fixed pulley, and a transport vehicle respectively connected to both ends of the traction rope. The car can reciprocate under the pulling of the traction rope.
具体的,运输车设有牵引钩和牵引扣,牵引绳分为上牵引绳和下牵引绳,上牵引绳通过定滑轮连接牵引钩,下牵引绳连接牵引扣。Specifically, the transport vehicle is provided with a traction hook and a traction buckle, the traction rope is divided into an upper traction rope and a lower traction rope, the upper traction rope is connected to the traction hook through a fixed pulley, and the lower traction rope is connected to the traction buckle.
有益效果:1、本发明的排水管道的疏通清淤装置,具备高效的疏通清淤功能,采用高压水为驱动力,能够深入排水管道内部对管道内壁较厚的板结硬质垢进行刮切、切碎、冲洗,不但可以高压水射流疏通,还能同时进行刀架系统旋转的机械式疏通,能够有效清除排水管道内壁较厚的板结硬质垢;2、能够简便、有效的把刮切、切碎的污垢淤泥运输到管道外,不需要使用大量清水把疏通后的污垢淤泥从管道中冲洗出来,极大减少了清水使用量;3、避免人工井下穿绳、以及进入管道内部进行手工疏通,提高了疏通及清淤的安全性和效率。Beneficial effects: 1. The dredging and dredging device of the drainage pipeline of the present invention has an efficient dredging and dredging function, uses high-pressure water as the driving force, and can penetrate deep into the drainage pipeline to scrape and cut the thick hardened scale on the inner wall of the pipeline. Chopping and rinsing can not only dredge high-pressure water jets, but also mechanically dredge the rotation of the knife holder system at the same time, which can effectively remove the thick hard scale on the inner wall of the drainage pipe; 2. It can be easily and effectively scraped and cut, The chopped dirt and sludge are transported to the outside of the pipeline. It is not necessary to use a lot of clean water to flush the dredged dirt and sludge from the pipeline, which greatly reduces the amount of clean water used. , improve the safety and efficiency of dredging and dredging.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;
图3是本发明中疏通系统结构示意图;Fig. 3 is the structural representation of dredging system in the present invention;
图4是本发明中清淤系统的第二旋转密封机构结构示意图;4 is a schematic structural diagram of the second rotary sealing mechanism of the dredging system in the present invention;
图5是本发明中调整定位系统的各喷水孔方向与第二旋转套横截面的内周缘相切的剖视结构示意图;5 is a cross-sectional structural schematic diagram of the direction of each water spray hole of the adjustment positioning system in the present invention being tangent to the inner periphery of the cross section of the second rotating sleeve;
图6是本发明中疏通系统的刀块组件两种实施方式结构示意图(a)和(b)。Fig. 6 is a schematic view (a) and (b) of the structure of two embodiments of the knife block assembly of the dredging system of the present invention.
具体实施方式Detailed ways
参见图1至图6,本发明一实施例所述的排水管道的疏通清淤装置,包括疏通系统2、调整定位系统3和清淤系统4,该三个系统依次通过一根用于输送高压水的管轴1连接。1 to 6 , the dredging and dredging device for a drainage pipeline according to an embodiment of the present invention includes a
疏通系统2包括设于管轴1前端部并与管轴1连通的喷头机构21、以及通过第一旋转密封机构22与喷头机构21均匀连接的若干刀架机构23。The
喷头机构21包括喷头211、以及均匀设于喷头211外部末端并朝向刀架机构23方向的若干喷嘴212,且喷头211内设有呈喇叭状的导流板213。喷头211包括焊接的上盖2111和下盖2112,导流板213焊接于喷头211内部,外部末端安装有四个均匀偏置的可拆卸式喷嘴212,每个喷嘴212轴线与喷头211的旋转轴线保持20°夹角,同时每个喷嘴212轴线与该旋转轴线的横截面保持15°夹角。The
第一旋转密封机构22包括与管轴1固接的固定套221、以及与喷头211螺纹连接的第一旋转套222,固定套221与两个圆锥滚子轴承223内圈过盈配合连接,第一旋转套222末端内表面与两个圆锥滚子轴承223外圈过盈配合连接;固定套221和第一旋转套222分别设有第一密封组件和第二密封组件,第一密封组件包括设于固定套221内部的密封座2211、高压密封2212和密封弹簧2213,且固定套221、密封座2211和高压密封2212的配合面上设有O型圈2214;第二密封组件包括与第一旋转套222螺纹连接的密封盖2221,且设有毛毡密封2222。The first
刀架机构23包括其中一端与第一旋转密封机构22中的第一旋转套222通过第一螺栓236转动连接的刀架杆231、通过第一螺栓236连接于刀架杆231另一端部的刀块组件232,刀架杆231还设有支撑杆233,支撑杆233其中一端与刀架杆231通过第一螺栓236转动连接、另一端通过滑环234与第一旋转套222滑动连接,且支撑杆233通过第一螺栓236与滑环234转动连接,滑环234与第一旋转套222之间还设有能够使刀架机构23复位的复位弹簧235,在离心力消失时,刀架机构23能够在复位弹簧235的作用下闭合。刀架机构23共三组,每组之间保持120°夹角,刀块组件232工作面上错开分布两排具有锋利边缘的三棱锥体,可以将刀块组件232更换成钢刷块,同时也可以更换不同弹力的复位弹簧235控制刀架杆231上刀块组件232的旋转切削深度。The
调整定位系统3包括环设于管轴1外侧的定位座31,定位座31通过第一螺栓236枢转连接有6根弧形且开口朝外的定位支架32,各定位支架32另一端通过销轴35转动连接有2个防滑轮33,定位座31设有凸起,且定位支架32与凸起之间设有能够调整定位支架32倾斜角度的拉簧34。每两个定位支架32相对设置并为一组,共三组,在管轴1横截面上每组定位支架32之间保持120°夹角。The adjustment and
疏通装置还包括清淤系统4,包括与管轴1套接并与其连通的第二旋转密封机构41、与第二旋转密封机构41连接的螺旋清淤器42、以及设于管轴1末端部并能够收集送出螺旋清淤器42输出的污垢的输送组件43,其中,第二旋转密封机构41能够在喷射高压水的作用下绕管轴1旋转并带动螺旋清淤器42旋转。The dredging device also includes a
第二旋转密封机构41包括第二旋转套411,第二旋转套411前端内表面与两个并列安装的深沟球轴承414外圈过盈配合连接、末端内表面与另外两个深沟球轴承414外圈过盈配合连接,且使用轴套415将这两个深沟球轴承414外圈固定,上述四个深沟球轴承414内圈与管轴1都是过盈配合连接,第二旋转套411前后两端各使用六个第二螺栓418连接密封轴承盖416和端面轴承盖417,第二旋转套411前端内表面和管轴1的接触配合面设有四个橡胶O型圈419。第二旋转套411外周缘均匀开设有4个喷水孔412,各喷水孔412通过第二旋转套411开设的内环槽413与管轴1开设的通孔11连通,且各喷水孔412方向与第二旋转套411横截面的内周缘相切。The second
螺旋清淤器42为漏斗状螺旋腔体结构,且腔体两端开口,前端轴向切面大的开口为入口,末端面小的开口为出口。The
输送组件43包括固设于管轴1末端部的定滑轮431、通过定滑轮431牵引的牵引绳432、分别与牵引绳432两端连接的运输车433,运输车433设有牵引钩4331和牵引扣4332,牵引绳432分为上牵引绳4321和下牵引绳4322,上牵引绳4321通过定滑轮431连接牵引钩4331,下牵引绳4322连接牵引扣4332。The conveying
本发明的工作原理如下:The working principle of the present invention is as follows:
高压水管通过连接螺母5与管轴1末端连接,将高压水从管轴1压入直达喷头211内腔,接着由喷嘴212射出,喷头211带动刀架杆231旋转时,在离心力的作用下刀架杆231自动打开,刀架杆231上的刀块组件232对排水管道内壁较厚的板结硬质垢进行刮洗,实现排水管道的疏通。The high-pressure water pipe is connected to the end of the
在拉簧34的作用下,定位支架32自适应调整工作范围,喷头211沿着排水管道中心线自由旋转,确保整个装置在作业时在管道中稳定前进。Under the action of the
与此同时,管轴1内部也充满高压水,4个喷水孔412产生的旋转扭矩带动螺旋清淤器42旋转,螺旋清淤器42入口贴着排水管道内壁将疏通产生的污垢淤泥送到运输车433上,运输车上433连接牵引绳432,通过下牵引绳4322将运输车433拉到排水管道外,清理完后,上牵引绳4321再通过定滑轮431把运输车433拉回初始位置继续收集污垢淤泥,周而复始持续工作,实现排水管道的清淤,为了满足不同管径的清淤要求,根据实际情况选用不同直径的螺旋清淤器42。At the same time, the inside of the
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