CN108842509B - Manufacturing method of environmental humidity control article - Google Patents
Manufacturing method of environmental humidity control article Download PDFInfo
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- CN108842509B CN108842509B CN201810700464.1A CN201810700464A CN108842509B CN 108842509 B CN108842509 B CN 108842509B CN 201810700464 A CN201810700464 A CN 201810700464A CN 108842509 B CN108842509 B CN 108842509B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 230000007613 environmental effect Effects 0.000 title abstract description 50
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 100
- 239000007788 liquid Substances 0.000 claims abstract description 61
- 239000000203 mixture Substances 0.000 claims abstract description 60
- 230000003750 conditioning effect Effects 0.000 claims abstract description 57
- 239000000758 substrate Substances 0.000 claims abstract description 53
- 239000011780 sodium chloride Substances 0.000 claims abstract description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 26
- 230000001105 regulatory effect Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 37
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000008367 deionised water Substances 0.000 claims description 9
- 229910021641 deionized water Inorganic materials 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 239000001103 potassium chloride Substances 0.000 claims 4
- 150000003841 chloride salts Chemical class 0.000 abstract description 42
- 238000000034 method Methods 0.000 abstract description 19
- 230000033228 biological regulation Effects 0.000 abstract description 18
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000009736 wetting Methods 0.000 abstract 1
- 235000013305 food Nutrition 0.000 description 11
- 238000010521 absorption reaction Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000741 silica gel Substances 0.000 description 5
- 229910002027 silica gel Inorganic materials 0.000 description 5
- 235000019506 cigar Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 244000204900 Talipariti tiliaceum Species 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/12—Coatings without pigments applied as a solution using water as the only solvent, e.g. in the presence of acid or alkaline compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/13—Ammonium halides or halides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Drying Of Gases (AREA)
Abstract
本发明提供了一种工艺简单，原材料便宜，调湿性能好，节约能源的环境湿度调节物品制造方法。本发明提供的环境湿度调节物品制造方法，用于将环境湿度调节控制在65～75％，包括以下步骤：步骤一，配置调湿组合物，将至少一种氯化盐和水在不低于40℃的情况下配置成调湿液；步骤二，在常温下将基材在调湿液中以1～15m/s的速度涂布，使得每立方厘米基材中负载有0.81～1.11克调湿液；步骤三，微波干燥，对负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.54～0.74克调湿组合物，其中，氯化盐为NaCl、NH4Cl、KCl和MgCl2中的至少一种，在调湿液中，氯化盐的质量分数范围是12～29.75％，在调湿组合物中，氯化盐的质量分数范围是18～44.6％。The invention provides a manufacturing method of environmental humidity regulating articles with simple process, cheap raw materials, good humidity regulation performance and energy saving. The manufacturing method of the environmental humidity regulating article provided by the present invention is used for regulating the environmental humidity at 65-75%, and includes the following steps: Step 1, preparing a humidity regulating composition, mixing at least one chloride salt and water at a temperature not lower than In the case of 40 ° C, it is configured as a moisture-conditioning liquid; in step 2, the substrate is coated in the humidity-conditioning liquid at a speed of 1-15 m/s at room temperature, so that each cubic centimeter of the substrate is loaded with 0.81-1.11 grams of conditioning liquid. Wetting liquid; step 3, microwave drying, continuously microwave drying the substrate loaded with the humidity-conditioning liquid, so that 0.54-0.74 grams of the humidity-conditioning composition is loaded per cubic centimeter of the substrate, wherein the chloride salts are NaCl, NH 4 At least one of Cl, KCl and MgCl 2 , in the humidity conditioning liquid, the mass fraction of chloride salts ranges from 12 to 29.75%, and in the humidity conditioning composition, the mass fraction of chloride salts ranges from 18 to 44.6 %.
Description
技术领域technical field
本发明具体涉及一种环境湿度调节物品制造方法。The invention particularly relates to a manufacturing method of an environmental humidity regulating article.
背景技术Background technique
“湿度”是影响各行各业的产品包装及储存保质期的重要因素。每个产品都需要一个合理的湿度范围来储存。例如，雪茄产品的保存湿度是69％左右，环境湿度低于该数值会使得雪茄的内部空间中的水分过低、加快烟草的老化；环境湿度高于该数值会引起雪茄的腐败，进而引起雪茄的风味损伤。部分种子的保存湿度是65～75％左右，环境湿度低于该数值会使得种子过干、发生虫蛀；环境湿度高于该数值会使得种子发热霉变进而丧失种子的活力。冻肉类等食物的湿度应保持在65％-75％之间，环境湿度低于该数值，会引起食品干枯；环境湿度高于该数值，食品会变得粘滑，助长细菌生长，加速食品变质。"Humidity" is an important factor affecting product packaging and storage shelf life in all walks of life. Every product requires a reasonable humidity range for storage. For example, the storage humidity of cigar products is about 69%. If the ambient humidity is lower than this value, the moisture in the inner space of the cigar will be too low and the aging of the tobacco will be accelerated; if the ambient humidity is higher than this value, the cigar will be spoiled, which will cause the cigar flavor damage. The storage humidity of some seeds is about 65-75%. If the environmental humidity is lower than this value, the seeds will be over-dried and moth-eaten; if the environmental humidity is higher than this value, the seeds will become hot and mildewed and the vigor of the seeds will be lost. The humidity of frozen meat and other foods should be kept between 65%-75%. If the ambient humidity is lower than this value, the food will dry out; if the ambient humidity is higher than this value, the food will become sticky and slippery, which will promote the growth of bacteria and accelerate the food. spoiled.
为了将环境湿度控制65％-75％，常用的方式是采用调湿硅胶对环境进行调湿，但是调湿硅胶的使用不符合绿色环保产品。在生产调湿硅胶过程中产生大量的废水，为了环保很多硅胶原料工厂都关闭整顿。这导致各个行业把原来物料清单表中最不重要的干燥剂产品也开始列入重要物资的采购清单。In order to control the environmental humidity to 65%-75%, the commonly used method is to use humidity-conditioning silica gel to adjust the humidity of the environment, but the use of humidity-conditioning silica gel is not in line with green products. A large amount of waste water is generated in the process of producing humidity-adjusting silica gel. In order to protect the environment, many silica gel raw material factories have been closed for rectification. This has led to various industries to include the least important desiccant products in the original bill of materials list in the purchase list of important materials.
因而，目前急需一种调湿硅胶的替代品，而且该替代品的制造工艺必须符合绿色环保的主旨。Therefore, there is an urgent need for a substitute for humidity-adjusting silica gel, and the manufacturing process of the substitute must comply with the theme of green environmental protection.
发明内容SUMMARY OF THE INVENTION
本发明是为了解决上述问题而进行的，目的在于提供一种工艺简单，原材料便宜，调湿性能好，节约能源的环境湿度调节物品制造方法。The present invention is designed to solve the above problems, and aims to provide a method for manufacturing an environmental humidity-conditioning article with simple process, cheap raw materials, good humidity-conditioning performance and energy saving.
本发明提供了一种环境湿度调节物品制造方法，用于将环境湿度调节控制在65～75％，具有这样的特征，包括以下步骤：The present invention provides a manufacturing method of an environmental humidity regulation article, which is used to control the environmental humidity regulation at 65-75%, and has the characteristics of including the following steps:
步骤一，配置调湿液Step 1, configure the moisture conditioner
将至少一种氯化盐和水在不低于40℃的情况下配置成调湿液；At least one chloride salt and water are prepared into a moisturizing liquid at a temperature not lower than 40°C;
步骤二，在基材上涂布调湿液Step 2: Coat the moisture conditioner on the substrate
在常温下将基材在调湿液中以1～15m/s的速度涂布，使得每立方厘米基材中负载有0.81～1.11克调湿液；Coat the substrate in the humidity-conditioning liquid at a speed of 1-15 m/s at room temperature, so that 0.81-1.11 grams of the humidity-conditioning fluid is loaded in each cubic centimeter of the substrate;
步骤三，微波干燥Step 3, Microwave Drying
对负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.54～0.74克调湿组合物，其中，氯化盐为NaCl、NH4Cl、KCl和MgCl2中的至少一种，在调湿液中，氯化盐的质量分数范围是12～29.75％，在调湿组合物中，氯化盐的质量分数范围是18～44.6％。The substrate loaded with the humidity-conditioning liquid is continuously microwave-dried, so that each cubic centimeter of the substrate is loaded with 0.54-0.74 grams of the humidity-conditioning composition, wherein the chloride salt is one of NaCl, NH 4 Cl, KCl and MgCl 2 . At least one, in the humidity conditioning liquid, the mass fraction of the chloride salt ranges from 12 to 29.75%, and in the humidity conditioning composition, the mass fraction of the chloride salt ranges from 18 to 44.6%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，调湿组合物包含一种氯化盐，氯化盐为NaCl，在调湿液中，氯化盐的质量分数范围是12～26.8％，在调湿组合物中，氯化盐的质量分数范围是18～40.2％。In the manufacturing method of the environmental humidity conditioning article provided by the present invention, it can also have the following characteristics: wherein, the humidity conditioning composition comprises a chloride salt, and the chloride salt is NaCl, and in the humidity conditioning liquid, the quality of the chloride salt is The fraction range is 12-26.8%, and in the humidity-conditioning composition, the mass fraction range of the chloride salt is 18-40.2%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，调湿组合物包含两种氯化盐，一种氯化盐为KCl和NH4Cl中的任意一种，另一种氯化盐为NaCl，在调湿液中，NaCl的质量分数范围是7～16％，在调湿液中，NH4Cl的质量分数范围是5～13.75％，在调湿液中，KCl的质量分数范围是2～10.5％，在调湿组合物中，NaCl的质量分数范围是10.5～24％，在调湿组合物中，NH4Cl的质量分数范围是7.5～20.6％，在调湿组合物中，KCl的质量分数范围是3～15.75％。In the manufacturing method of the environmental humidity conditioning article provided by the present invention, it may also have the following characteristics: wherein, the humidity conditioning composition comprises two chloride salts, and one chloride salt is any one of KCl and NH 4 Cl, Another chloride salt is NaCl. In the humidity-conditioning liquid, the mass fraction of NaCl ranges from 7 to 16%. In the humidity-conditioning liquid, the mass fraction of NH 4 Cl ranges from 5 to 13.75%. , the mass fraction of KCl ranges from 2 to 10.5%, in the humidity control composition, the mass fraction of NaCl ranges from 10.5 to 24%, and in the humidity control composition, the mass fraction of NH 4 Cl ranges from 7.5 to 20.6%, In the humidity-conditioning composition, the mass fraction of KCl ranges from 3 to 15.75%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，在调湿液中，NaCl的质量分数范围是11～15％，在调湿液中，NH4Cl的质量分数范围是8～12％，在调湿液中，KCl的质量分数范围是3～8％，在调湿组合物中，NaCl的质量分数范围是16.5～22.5％，在调湿组合物中，NH4Cl的质量分数范围是12～18％，在调湿组合物中，KCl的质量分数范围是4.5～12％。In the manufacturing method of the environmental humidity conditioning article provided by the present invention, it may also have the following characteristics: wherein, in the humidity conditioning liquid, the mass fraction of NaCl ranges from 11% to 15%, and in the humidity conditioning liquid, the mass fraction of NH 4 Cl The fraction range is 8-12%. In the humidity-conditioning liquid, the mass fraction of KCl ranges from 3-8%. In the humidity-conditioning composition, the mass fraction of NaCl ranges from 16.5-22.5%. In the humidity-conditioning composition, The mass fraction range of NH 4 Cl is 12-18%, and in the humidity control composition, the mass fraction range of KCl is 4.5-12%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，在调湿液中，NaCl的质量分数范围是14～14.8％，在调湿液中，NH4Cl的质量分数范围是10～11.4％，在调湿液中，KCl的质量分数范围是5～7.4％，在调湿组合物中，NaCl的质量分数范围是21～22.6％，在调湿组合物中，NH4Cl的质量分数范围是15～17.1％，在调湿组合物中，KCl的质量分数范围是7.5～11.1％。In the manufacturing method of the environmental humidity conditioning article provided by the present invention, it may also have the following characteristics: wherein, in the humidity conditioning liquid, the mass fraction of NaCl ranges from 14 to 14.8%, and in the humidity conditioning liquid, the mass fraction of NH 4 Cl The range of the fraction is 10-11.4%. In the humidity-conditioning liquid, the mass fraction of KCl is 5-7.4%. In the humidity-conditioning composition, the mass fraction of NaCl is 21-22.6%. In the humidity-conditioning composition, The mass fraction of NH 4 Cl ranges from 15 to 17.1%, and in the humidity control composition, the mass fraction of KCl ranges from 7.5 to 11.1%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，调湿组合物包含两种氯化盐，一种氯化盐为KCl，另一种氯化盐为MgCl2，在调湿液中，MgCl2的质量分数范围是6～17％，在调湿液中，KCl的质量分数范围是3～15％，在调湿液中，所有氯化盐的总质量分数范围是12～29.75％，在调湿组合物中，MgCl2的质量分数范围是9～25.5％，在调湿组合物中，KCl的质量分数范围是4.5～22.5％，在调湿组合物中，所有氯化盐的总质量分数范围是18～44.6％。In the manufacturing method of the environmental humidity conditioning article provided by the present invention, it can also have the following characteristics: wherein, the humidity control composition comprises two chloride salts, one chloride salt is KCl, and the other chloride salt is MgCl 2 , in the humidity conditioning liquid, the mass fraction of MgCl 2 ranges from 6 to 17%, in the humidity conditioning liquid, the mass fraction of KCl ranges from 3 to 15%, and in the humidity conditioning liquid, the total mass fraction of all chloride salts The range is 12-29.75%, in the humidity-conditioning composition, the mass fraction of MgCl 2 is in the range of 9-25.5%, and in the humidity-conditioning composition, the mass fraction of KCl is in the range of 4.5-22.5%, in the humidity-conditioning composition , the total mass fraction of all chloride salts ranges from 18 to 44.6%.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征，还包括：In the manufacturing method of the environmental humidity regulation article provided by the present invention, it can also have such features, and also include:
步骤四，裁切基材Step four, cutting the substrate
对基材进行裁切，使得基材达到预定的大小。The substrate is cut so that the substrate reaches a predetermined size.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，步骤三中，微波干燥的条件是在15～25KW对基材以1～3m/min的速度对基材进行干燥。In the manufacturing method of the environmental humidity regulation article provided by the present invention, it may also have the following characteristics: wherein, in step 3, the microwave drying condition is to perform the drying process on the substrate at a speed of 1-3 m/min at 15-25 KW. dry.
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征：其中，基材的材料为纸类材料、棉布、化纤类材料、无纺布、毛毡、多孔塑料中的任意一种。In the manufacturing method of the environmental humidity regulation article provided by the present invention, it can also have the following characteristics: wherein, the material of the base material is any one of paper material, cotton cloth, chemical fiber material, non-woven fabric, felt, and porous plastic. .
在本发明提供的环境湿度调节物品制造方法中，还可以具有这样的特征，还包括：In the manufacturing method of the environmental humidity regulation article provided by the present invention, it can also have such features, and also include:
步骤五，包装Step 5, Packaging
采用包裹袋对负载有调湿组合物的基材进行容纳包裹。The substrate loaded with the humidity-conditioning composition is contained and wrapped using a wrapping bag.
发明的作用与效果The role and effect of the invention
根据本发明所涉及的环境湿度调节物品制造方法，因为包括以下步骤：步骤一，配置调湿组合物；步骤二，在基材上涂布调湿液；步骤三，微波干燥，其中，氯化盐为NaCl、NH4Cl、KCl和MgCl2中的至少一种，在调湿液中，氯化盐的质量分数范围是12～29.75％，在调湿组合物中，氯化盐的质量分数范围是18～44.6％，所以，本发明的环境湿度调节物品制造方法具有可以制造将环境湿度调节控制在65～75％的环境湿度调节物品，该环境湿度调节物品不需要对目标空间“预调”，吸放湿容量大，可以快速让目标环境达到预定湿度。According to the method for manufacturing an environmental humidity-conditioning article involved in the present invention, it includes the following steps: Step 1, configure a humidity-conditioning composition; Step 2, apply a humidity-conditioning liquid on a substrate; Step 3, microwave drying, wherein chlorination The salt is at least one of NaCl, NH 4 Cl, KCl and MgCl 2 . In the humidity conditioning liquid, the mass fraction of the chloride salt ranges from 12 to 29.75%. In the humidity conditioning composition, the mass fraction of the chloride salt is The range is 18-44.6%, therefore, the method for producing an environmental humidity-conditioning article of the present invention has the ability to manufacture an environmental-humidity-conditioning article capable of controlling the environmental humidity regulation at 65-75%, and the environmental humidity-conditioning article does not need to "pre-adjust the target space". ”, the moisture absorption and desorption capacity is large, and the target environment can quickly reach the predetermined humidity.
不仅如此，本发明的环境湿度调节物品制造方法仅包含常见的氯化盐，使用这些氯化盐制备的组合物不仅成本低廉，而且在制造时对人体安全、对环境与被保存对象安全。而且，本发明的环境湿度调节物品制造方法制造出的环境湿度调节物品在废弃后对自然环境也依然友好，可被自然分解，不会造成二次污染。Not only that, the method for manufacturing an environmental humidity conditioning article of the present invention only contains common chloride salts, and the compositions prepared by using these chloride salts are not only low cost, but also safe for human body, environment and preserved objects during manufacture. Moreover, the environmental humidity regulating article manufactured by the method for manufacturing the environmental humidity regulating article of the present invention is still friendly to the natural environment after being discarded, and can be decomposed naturally without causing secondary pollution.
另外，本发明的环境湿度调节物品制造方法工艺简单，原材料便宜，调湿性能好，节约能源。在涂布步骤中基材上的调湿液涂布均匀。在微波干燥步骤中，不仅不需要长时间的预热，而且可以对每一片基材连续均匀且精准的烘干。In addition, the manufacturing method of the environmental humidity regulation article of the present invention has simple process, cheap raw materials, good humidity regulation performance and energy saving. In the coating step, the moisture-conditioning liquid on the substrate is uniformly coated. In the microwave drying step, not only does not require long-term preheating, but also each substrate can be continuously, uniformly and accurately dried.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，以下实施例对本发明环境湿度调节物品制造方法作具体阐述。In order to make it easy to understand the technical means, creative features, achieved goals and effects of the present invention, the following embodiments specifically illustrate the manufacturing method of the environmental humidity regulation article of the present invention.
<实施例一><Example 1>
一种环境湿度调节物品制造方法，用于制造将环境湿度控制在65～75％的环境湿度调节物品，包括以下步骤：A method for manufacturing an environmental humidity conditioning article, which is used to manufacture an environmental humidity conditioning article whose ambient humidity is controlled at 65-75%, comprises the following steps:
步骤一，配置调湿液Step 1, configure the moisture conditioner
将至少一种氯化盐和水在不低于40℃的情况下配置成调湿液。At least one chloride salt and water are prepared into a moisturizing liquid at a temperature not lower than 40°C.
步骤二，在基材上涂布调湿液Step 2: Coat the moisture conditioner on the substrate
在常温下将基材在调湿液中以1～15m/s的速度涂布，使得每立方厘米基材中负载有0.81～1.11克调湿液。The substrate is coated in the humidity-conditioning liquid at a speed of 1-15 m/s at normal temperature, so that 0.81-1.11 grams of the humidity-conditioning fluid is loaded per cubic centimeter of the substrate.
步骤三，裁切基材Step 3, cut the substrate
对基材进行裁切，使得基材达到预定的大小，在本实施例中，该基材的厚度大于2mm，预定大小根据用户的需求进行设定，可从20mm×20mm～200mm×300mm。The base material is cut to make the base material reach a predetermined size. In this embodiment, the thickness of the base material is greater than 2 mm, and the predetermined size is set according to the user's needs, which can be from 20 mm × 20 mm to 200 mm × 300 mm.
步骤四，微波干燥Step 4, Microwave Drying
对裁切后负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.54～0.74克调湿组合物。微波干燥的条件是在15～25KW对基材以1～3m/min的速度对基材进行干燥。Microwave drying is continuously performed on the substrate loaded with the moisture-conditioning liquid after cutting, so that 0.54-0.74 grams of the moisture-conditioning composition is loaded per cubic centimeter of the substrate. The condition of microwave drying is to dry the substrate at a speed of 1 to 3 m/min at 15 to 25 KW.
基材具有一定的吸水性能，基材的吸水性能为每立方厘米基材吸水量不小于自身体积的100％。基材的材料为纸类材料、棉布、化纤类材料、无纺布、毛毡、多孔塑料、矿物基材中的任意一种。在本实施例一中，基材选用纸类材料中的棉木浆纸。该棉木浆纸的吸水性能为每立方厘米基材吸水量至少为0.8克，保水性能为每立方厘米基材吸水量至少为1.2克。该棉木浆纸的厚度为2mm。。The base material has certain water absorption performance, and the water absorption performance of the base material is that the water absorption amount of the base material per cubic centimeter is not less than 100% of its own volume. The material of the base material is any one of paper material, cotton cloth, chemical fiber material, non-woven fabric, felt, porous plastic and mineral base material. In the first embodiment, the base material is cotton wood pulp paper among paper materials. The water absorption performance of the cotton wood pulp paper is that the water absorption capacity of the substrate per cubic centimeter is at least 0.8 grams, and the water retention performance is that the water absorption capacity of the substrate per cubic centimeter is at least 1.2 grams. The thickness of the cottonwood pulp paper was 2 mm. .
在本实施例中，氯化盐为NaCl。In this example, the chloride salt is NaCl.
在调湿液中，NaCl的质量分数范围是12～26.8％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 12 to 26.8%.
在调湿组合物中，NaCl的质量分数范围是18～40.2％。In the humidity-conditioning composition, the mass fraction of NaCl ranges from 18 to 40.2%.
NaCl的纯度为不小于99.9％。水为去离子水。The purity of NaCl is not less than 99.9%. The water is deionized water.
<实施例二><Example 2>
一种环境湿度调节物品制造方法，用于制造将环境湿度控制在65～75％的环境湿度调节物品，包括以下步骤：A method for manufacturing an environmental humidity conditioning article, which is used to manufacture an environmental humidity conditioning article whose ambient humidity is controlled at 65-75%, comprises the following steps:
步骤一，配置调湿液Step 1, configure the moisture conditioner
将至少一种氯化盐和水在45℃的情况下配置成调湿液。At least one chloride salt and water are prepared as a conditioning liquid at 45°C.
步骤二，在基材上涂布调湿液Step 2: Coat the moisture conditioner on the substrate
在常温下将基材在调湿液中以1～5m/s的速度涂布，使得每立方厘米基材中负载有1.11克调湿液。The substrate was coated in the humidity-conditioning liquid at a speed of 1-5 m/s at normal temperature, so that 1.11 grams of the humidity-conditioning fluid was loaded in the substrate per cubic centimeter.
步骤三，微波干燥Step 3, Microwave Drying
对裁切后负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.74克调湿组合物。微波干燥的条件是在15～25KW对基材以1～3m/min的速度对基材进行干燥。Microwave drying was performed continuously on the substrate loaded with the moisture-conditioning liquid after cutting, so that 0.74 g of the moisture-conditioning composition was loaded in the substrate per cubic centimeter. The condition of microwave drying is to dry the substrate at a speed of 1 to 3 m/min at 15 to 25 KW.
步骤四，裁切基材Step four, cutting the substrate
对基材进行裁切，使得基材达到预定的大小，在本实施例中，该基材的厚度的范围在0.1～1mm，预定大小根据用户的需求进行设定，可从2cm×2cm～50cm×50cm。Cut the base material to make the base material reach a predetermined size. In this embodiment, the thickness of the base material is in the range of 0.1 to 1 mm, and the predetermined size is set according to the needs of the user, which can be from 2 cm × 2 cm to 50 cm. ×50cm.
在本实施例中，氯化盐包括KCl和NaCl。In this embodiment, the chloride salts include KCl and NaCl.
在调湿液中，NaCl的质量分数范围是7～16％，KCl的质量分数范围是2～10.5％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 7 to 16%, and the mass fraction of KCl ranges from 2 to 10.5%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是10.5～24％，KCl在该组合物中的质量分数范围是3～15.75％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition is in the range of 10.5-24%, and the mass fraction of KCl in the composition is in the range of 3-15.75%.
NaCl和KCl的纯度均为食品纯(纯度为不小于99.9％)。水为去离子水。The purity of NaCl and KCl are both food grade (purity is not less than 99.9%). The water is deionized water.
当调湿液中NaCl和KCl的质量分数大于分数范围时，组合物中容易产生结晶，需要高温才能将晶体溶解，损耗大，而且组合物的质量不稳定；当调湿液中NaCl和KCl的质量分数小于分数范围时，后续的微波干燥处理需要花费更长的时间，不仅干燥效果不佳而且调湿性能会发生降低。When the mass fraction of NaCl and KCl in the humidity-conditioning liquid is greater than the fraction range, crystallization is likely to occur in the composition, and high temperature is required to dissolve the crystals, the loss is large, and the quality of the composition is unstable; when the content of NaCl and KCl in the humidity-conditioning liquid is When the mass fraction is less than the fraction range, the subsequent microwave drying process takes longer, not only the drying effect is not good, but also the humidity-conditioning performance will be reduced.
<实施例三><Example 3>
一种环境湿度调节物品制造方法，用于制造将环境湿度控制在65～75％的环境湿度调节物品，包括以下步骤：A method for manufacturing an environmental humidity conditioning article, which is used to manufacture an environmental humidity conditioning article whose ambient humidity is controlled at 65-75%, comprises the following steps:
步骤一，配置调湿液Step 1, configure the moisture conditioner
将至少一种氯化盐和水在40℃的情况下配置成调湿液。At 40°C, at least one chloride salt and water are prepared into a conditioning liquid.
步骤二，在基材上涂布调湿液Step 2: Coat the moisture conditioner on the substrate
在常温下将基材在调湿液中以10～15m/s的速度涂布，使得每立方厘米基材中负载有0.81克调湿液。The substrate was coated in the moisture conditioning liquid at a speed of 10-15 m/s at normal temperature, so that 0.81 grams of the moisture conditioning liquid was loaded in each cubic centimeter of the substrate.
步骤三，微波干燥Step 3, Microwave Drying
对裁切后负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.54克调湿组合物。微波干燥的条件是在20KW对基材以2m/min的速度进行干燥。微波干燥的条件是在15～25KW对基材以1～3m/min的速度进行干燥。Microwave drying was performed continuously on the substrate loaded with the moisture-conditioning liquid after cutting, so that 0.54 g of the moisture-conditioning composition was loaded in the substrate per cubic centimeter. The condition of microwave drying is to dry the substrate at a speed of 2m/min at 20KW. The condition of microwave drying is to dry the substrate at a speed of 1 to 3 m/min at 15 to 25 KW.
步骤四，裁切基材Step four, cutting the substrate
对基材进行裁切，使得基材达到预定的大小，在本实施例中，该基材的厚度的范围在0.1～1mm，预定大小根据用户的需求进行设定，可从2cm×2cm～50cm×50cm。Cut the base material to make the base material reach a predetermined size. In this embodiment, the thickness of the base material is in the range of 0.1 to 1 mm, and the predetermined size is set according to the needs of the user, which can be from 2 cm × 2 cm to 50 cm. ×50cm.
步骤五，包装Step 5, Packaging
采用包裹袋对负载有调湿组合物的基材进行容纳包裹。The substrate loaded with the humidity-conditioning composition is contained and wrapped using a wrapping bag.
在本实施例中，氯化盐包括NH4Cl和NaCl。In this example, the chloride salts include NH4Cl and NaCl.
在调湿液中，NaCl的质量分数范围是7～16％，NH4Cl的质量分数范围是5～13.75％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 7 to 16%, and the mass fraction of NH 4 Cl ranges from 5 to 13.75%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是10.5～24％，NH4Cl在该组合物中的质量分数范围是7.5～20.6％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition is in the range of 10.5-24%, and the mass fraction of NH 4 Cl in the composition is in the range of 7.5-20.6%.
NaCl的纯度为食品纯(纯度为不小于99.9％)。NH4Cl的纯度为不小于99.9％。水为去离子水。The purity of NaCl is food pure (purity is not less than 99.9%). The purity of NH 4 Cl is not less than 99.9%. The water is deionized water.
包裹袋容纳负载有调湿层的基材。包裹袋由可渗透水蒸气但不渗透液态溶液的薄壁材料构成，例如无纺布、复合塑料袋、纸塑复合袋以及布袋中的任意一种。在本实施例三中，该材料为无纺布。The wrapping bag contains the substrate loaded with the moisture conditioning layer. The wrapping bag is composed of thin-walled materials that are permeable to water vapor but impermeable to liquid solutions, such as any one of non-woven fabrics, composite plastic bags, paper-plastic composite bags, and cloth bags. In the third embodiment, the material is non-woven fabric.
<实施例四><Example 4>
一种环境湿度调节物品制造方法，用于制造将环境湿度控制在65～75％的环境湿度调节物品，包括以下步骤：A method for manufacturing an environmental humidity conditioning article, which is used to manufacture an environmental humidity conditioning article whose ambient humidity is controlled at 65-75%, comprises the following steps:
步骤一，配置调湿液Step 1, configure the moisture conditioner
将至少一种氯化盐和水在50℃的情况下配置成调湿液。At least one chloride salt and water are prepared into a humidity conditioning liquid at 50°C.
步骤二，在基材上涂布调湿液Step 2: Coat the moisture conditioner on the substrate
在45℃将基材在调湿液中以5～10m/s的速度涂布，涂布长度为3～10m，使得每立方厘米基材中负载有0.96克调湿液。The substrate is coated in the moisture conditioning solution at a speed of 5 to 10 m/s at 45° C., and the coating length is 3 to 10 m, so that 0.96 g of the moisture conditioning solution is loaded per cubic centimeter of the substrate.
步骤三，微波干燥Step 3, Microwave Drying
对裁切后负载有调湿液的基材连续进行微波干燥，使得每立方厘米基材中负载有0.64克调湿组合物。Microwave drying was performed continuously on the substrate loaded with the moisture-conditioning liquid after cutting, so that 0.64 g of the moisture-conditioning composition was loaded into the substrate per cubic centimeter.
步骤四，裁切基材Step four, cutting the substrate
对基材进行裁切，使得基材达到预定的大小，在本实施例中，该基材的厚度的范围在0.1～1mm，预定大小根据用户的需求进行设定，可从2cm×2cm～50cm×50cm。Cut the base material to make the base material reach a predetermined size. In this embodiment, the thickness of the base material is in the range of 0.1 to 1 mm, and the predetermined size is set according to the needs of the user, which can be from 2 cm × 2 cm to 50 cm. ×50cm.
在本实施例中，氯化盐包括KCl和NaCl。In this embodiment, the chloride salts include KCl and NaCl.
在调湿液中，NaCl的质量分数范围是11～15％，KCl的质量分数范围是2～7.5％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 11 to 15%, and the mass fraction of KCl ranges from 2 to 7.5%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是16.5～22.5％，KCl在该组合物中的质量分数范围是3～15.75％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition is in the range of 16.5-22.5%, and the mass fraction of KCl in the composition is in the range of 3-15.75%.
NaCl和KCl的纯度均为食品纯(纯度为不小于99.9％)。水为去离子水。The purity of NaCl and KCl are both food grade (purity is not less than 99.9%). The water is deionized water.
<实施例五><Example 5>
一种环境湿度调节物品制造方法，具体步骤同实施例一。A manufacturing method of an environmental humidity regulation article, the specific steps are the same as those of the first embodiment.
其中，氯化盐包括NH4Cl和NaCl。Among them, chloride salts include NH 4 Cl and NaCl.
在调湿液中，NaCl的质量分数范围是11～15％，NH4Cl的质量分数范围是8～12％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 11 to 15%, and the mass fraction of NH 4 Cl ranges from 8 to 12%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是16.5～22.5％，NH4Cl在该组合物中的质量分数范围是12～18％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition is in the range of 16.5-22.5%, and the mass fraction of NH 4 Cl in the composition is in the range of 12-18%.
NaCl的纯度为食品纯(纯度为不小于99.9％)。NH4Cl的纯度为不小于99.9％。水为去离子水。The purity of NaCl is food pure (purity is not less than 99.9%). The purity of NH 4 Cl is not less than 99.9%. The water is deionized water.
<实施例六><Example 6>
一种环境湿度调节物品制造方法，具体步骤同实施例一。A manufacturing method of an environmental humidity regulation article, the specific steps are the same as those of the first embodiment.
其中，氯化盐包括KCl和NaCl。Among them, chloride salts include KCl and NaCl.
在调湿液中，NaCl的质量分数范围是14～14.8％，KCl的质量分数范围是3～5.4％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 14 to 14.8%, and the mass fraction of KCl ranges from 3 to 5.4%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是21～22.6％，KCl在该组合物中的质量分数范围是4.5～8.1％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition is in the range of 21-22.6%, and the mass fraction of KCl in the composition is in the range of 4.5-8.1%.
NaCl和KCl的纯度均为食品纯(纯度为不小于99.9％)。水为去离子水。The purity of NaCl and KCl are both food grade (purity is not less than 99.9%). The water is deionized water.
<实施例七><Embodiment 7>
一种环境湿度调节物品制造方法，具体步骤同实施例一。A manufacturing method of an environmental humidity regulation article, the specific steps are the same as those of the first embodiment.
其中，氯化盐包括NH4Cl和NaCl。Among them, chloride salts include NH 4 Cl and NaCl.
在调湿液中，NaCl的质量分数范围是14～14.8％，NH4Cl的质量分数范围是10～11.4％。In the humidity conditioning liquid, the mass fraction of NaCl ranges from 14 to 14.8%, and the mass fraction of NH 4 Cl ranges from 10 to 11.4%.
在调湿组合物中，NaCl在该组合物中的质量分数范围是21～22.6％，NH4Cl在该组合物中的质量分数范围是15～17.1％。In the humidity-conditioning composition, the mass fraction of NaCl in the composition ranges from 21 to 22.6%, and the mass fraction of NH 4 Cl in the composition ranges from 15 to 17.1%.
NaCl的纯度为食品纯(纯度为不小于99.9％)。NH4Cl的纯度为不小于99.9％。水为去离子水。The purity of NaCl is food pure (purity is not less than 99.9%). The purity of NH 4 Cl is not less than 99.9%. The water is deionized water.
以实施例七为例，在调湿液中，调节不同湿度的NaCl、NH4Cl和水的质量百分数为Taking Example 7 as an example, in the humidity conditioning liquid, the mass percentages of NaCl, NH 4 Cl and water adjusted with different humidity are:
在调湿组合物中的NaCl、NH4Cl和水的质量百分数分别为The mass percentages of NaCl, NH 4 Cl and water in the humidity-conditioning composition are respectively
采用本实施例七中的大小规格为50cm×50cm×0.2cm的环境湿度调节物品在25℃初始湿度范围在30～80％的情况下，对1立方米的空间进行调湿，在5分钟内将环境湿度调节控制在65～75％内，调湿有效时间为3个月。Using the ambient humidity adjustment article with the size of 50cm×50cm×0.2cm in the seventh embodiment, and the initial humidity range at 25°C is 30-80%, the humidity of 1 cubic meter of space is adjusted within 5 minutes. The ambient humidity is controlled within 65-75%, and the effective time for humidity control is 3 months.
<实施例八><Example 8>
一种环境湿度调节物品制造方法，具体步骤同实施例一。A manufacturing method of an environmental humidity regulation article, the specific steps are the same as those of the first embodiment.
其中，氯化盐包括KCl和MgCl2。Among them, chloride salts include KCl and MgCl 2 .
在调湿液中，MgCl2的质量分数范围是6～17％，In the humidity conditioning liquid, the mass fraction of MgCl 2 ranges from 6 to 17%.
在调湿液中，KCl的质量分数范围是3～15％，In the humidity conditioning liquid, the mass fraction of KCl ranges from 3 to 15%.
在调湿液中，所有氯化盐的总质量分数范围是12～29.75％，In the humidity conditioning liquid, the total mass fraction of all chloride salts ranges from 12 to 29.75%,
在调湿组合物中，MgCl2的质量分数范围是9～25.5％，In the humidity control composition, the mass fraction of MgCl 2 ranges from 9 to 25.5%,
在调湿组合物中，KCl的质量分数范围是4.5～22.5％，In the humidity control composition, the mass fraction of KCl ranges from 4.5 to 22.5%,
在调湿组合物中，所有氯化盐的总质量分数范围是18～44.6％。In the humidity-conditioning composition, the total mass fraction of all chloride salts ranges from 18 to 44.6%.
KCl的纯度为食品纯(纯度为不小于99.9％)。MgCl2的纯度为不小于99.9％。水为去离子水。The purity of KCl is food pure (purity is not less than 99.9%). The purity of MgCl 2 is not less than 99.9%. The water is deionized water.
实施例的作用与效果Action and effect of the embodiment
根据本实施例所涉及的环境湿度调节物品制造方法，因为包括以下步骤：步骤一，配置调湿液；步骤二，在基材上涂布调湿液；步骤三，微波干燥，其中，氯化盐为NaCl、NH4Cl、KCl和MgCl2中的至少一种，在调湿液中，氯化盐的质量分数范围是12～29.75％，在调湿组合物中，氯化盐的质量分数范围是18～44.6％，所以，本实施例的环境湿度调节物品制造方法具有可以制造将环境湿度调节控制在65～75％的环境湿度调节物品，该环境湿度调节物品不需要对目标空间“预调”，吸放湿容量大，可以快速让目标环境达到预定湿度。According to the method for manufacturing an environmental humidity conditioning article involved in this embodiment, it includes the following steps: step 1, configuring a humidity-conditioning liquid; step 2, coating the humidity-conditioning liquid on a substrate; The salt is at least one of NaCl, NH 4 Cl, KCl and MgCl 2 . In the humidity conditioning liquid, the mass fraction of the chloride salt ranges from 12 to 29.75%. In the humidity conditioning composition, the mass fraction of the chloride salt is The range is 18-44.6%, therefore, the method for manufacturing an environmental humidity-conditioning article of the present embodiment has the ability to manufacture an environmental-humidity-conditioning article capable of controlling the environmental humidity regulation at 65-75%, and the environmental humidity-conditioning article does not need to be "preliminary" to the target space. It has a large capacity for absorbing and releasing moisture, and can quickly make the target environment reach the predetermined humidity.
不仅如此，本实施例的环境湿度调节物品制造方法仅包含常见的氯化盐，使用这些氯化盐制备的组合物不仅成本低廉，而且在制造时对人体安全、对环境与被保存对象安全。而且，本实施例的环境湿度调节物品制造方法制造出的环境湿度调节物品在废弃后对自然环境也依然友好，可被自然分解，不会造成二次污染。Not only that, the method for manufacturing the environmental humidity conditioning article of this embodiment only contains common chloride salts, and the compositions prepared by using these chloride salts are not only low cost, but also safe for human body, environment and preserved objects during manufacture. Moreover, the environmental humidity regulating article manufactured by the method for manufacturing the environmental humidity regulating article of the present embodiment is still friendly to the natural environment after being discarded, and can be naturally decomposed without causing secondary pollution.
另外，本实施例的环境湿度调节物品制造方法工艺简单，原材料便宜，调湿性能好，节约能源。在涂布步骤中基材上的调湿液涂布均匀。在微波干燥步骤中，不仅不需要长时间的预热，而且可以对每一片基材连续均匀且精准的烘干。In addition, the manufacturing method of the environmental humidity regulation article of the present embodiment has simple process, cheap raw materials, good humidity regulation performance, and energy saving. In the coating step, the moisture-conditioning liquid on the substrate is uniformly coated. In the microwave drying step, not only does not require long-term preheating, but also each substrate can be continuously, uniformly and accurately dried.
上述实施方式为本发明的优选案例，并不用来限制本发明的保护范围。The above embodiments are preferred cases of the present invention, and are not intended to limit the protection scope of the present invention.
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