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CN108884713B - Pump assembly with axial flux electric drive - Google Patents

Pump assembly with axial flux electric drive Download PDF

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Publication number
CN108884713B
CN108884713B CN201780012791.1A CN201780012791A CN108884713B CN 108884713 B CN108884713 B CN 108884713B CN 201780012791 A CN201780012791 A CN 201780012791A CN 108884713 B CN108884713 B CN 108884713B
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pump assembly
housing
drive
stator
axial flux
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CN108884713A (en
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N.博内曼
S.蒂勒
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GKN Powder Metallurgy Engineering GmbH
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GKN Sinter Metals Engineering GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
    • F04C15/0057Driving elements, brakes, couplings, transmission specially adapted for machines or pumps
    • F04C15/008Prime movers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/10Outer members for co-operation with rotary pistons; Casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C13/00Adaptations of machines or pumps for special use, e.g. for extremely high pressures
    • F04C13/001Pumps for particular liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/12Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C11/00Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
    • F04C11/008Enclosed motor pump units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/10Fluid working
    • F04C2210/1083Urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/40Electric motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/40Electric motor
    • F04C2240/402Plurality of electronically synchronised motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • F04C2240/51Bearings for cantilever assemblies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/02Pumps characterised by combination with, or adaptation to, specific driving engines or motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rotary Pumps (AREA)
  • Details And Applications Of Rotary Liquid Pumps (AREA)

Abstract

本发明涉及一种泵组件(1),至少包括第一壳体(2),在该第一壳体(2)中可转动支承地布置有至少一个用于输送流体(4)的第一驱动器件(3),其中,第一驱动器件(3)的第一驱动轴(5)沿着轴向方向(7)至少延伸穿过第一壳体(2)的第一侧壁(6);其中在第一壳体(2)之外第一轴向通量电驱动器(9)的至少一个第一转子(8)布置在第一驱动轴(5)上,其中,第一轴向通量电驱动器(9)具有仅一个定子(13)。

Figure 201780012791

The invention relates to a pump assembly (1) comprising at least a first housing (2) in which at least one first drive for conveying a fluid (4) is arranged rotatably supported means (3), wherein the first drive shaft (5) of the first drive means (3) extends along the axial direction (7) at least through the first side wall (6) of the first housing (2); wherein the at least one first rotor (8) of the first axial flux electric drive (9) outside the first housing (2) is arranged on the first drive shaft (5), wherein the first axial flux The electric drive (9) has only one stator (13).

Figure 201780012791

Description

带有轴向通量电驱动器的泵组件Pump assembly with axial flux electric drive

技术领域technical field

本发明涉及一种泵组件,至少包括第一壳体,在其中可转动支承地布置有至少一个用于输送流体的第一驱动器件,其中,所述第一驱动器件的第一驱动轴沿着轴向方向至少延伸穿过第一壳体的第一侧壁。泵组件尤其是用于水-尿素-溶液(例如Adblue,柴油机尾气处理液或汽车环保尿素)的输送设备,其优选地被置入在机动车中以用于处理内燃机的废气。The invention relates to a pump assembly comprising at least a first housing in which at least one first drive means for conveying fluid is arranged rotatably supported, wherein a first drive shaft of the first drive means extends along the The axial direction extends at least through the first side wall of the first housing. The pump assembly is in particular a delivery device for a water-urea-solution (eg Adblue, diesel exhaust fluid or automotive urea), which is preferably installed in a motor vehicle for the treatment of exhaust gas from an internal combustion engine.

背景技术Background technique

用于水-尿素-溶液的这样的泵组件自长久以来是已知的。在此,通常将电气驱动单元联接到驱动器件的驱动轴处。经由这样的旋转泵(Rotationspumpe)的驱动轴来驱动驱动器件以用于输送流体。作为驱动器件已知例如齿轮转子(在齿轮泵的情况中)。恰对于在机动车中的应用而言应提供一种尽可能紧凑地构建的泵组件,其中,尤其应尽可能避免泵组件的噪音。此外,在输送水-尿素-溶液的情况中应注意的是,尽可能地避免溶液在管路中的冻结。因此,通常将水-尿素-溶液从管路输送回到储备箱中。然而,为此还应在相反的转动方向上驱动驱动器件。Such pump assemblies for water-urea-solutions have been known for a long time. Here, the electrical drive unit is usually coupled to the drive shaft of the drive means. The drive means for delivering the fluid are driven via the drive shaft of such a rotary pump. For example, geared rotors (in the case of gear pumps) are known as drive means. Exactly for applications in motor vehicles, a pump assembly of as compact design as possible should be provided, wherein, in particular, the noise of the pump assembly should be avoided as much as possible. Furthermore, when transporting the water-urea-solution, care should be taken to avoid freezing of the solution in the lines as much as possible. Therefore, the water-urea-solution is usually transported from the pipeline back to the storage tank. For this purpose, however, the drive means should also be driven in the opposite rotational direction.

发明内容SUMMARY OF THE INVENTION

由此出发本发明的任务是至少缓和或甚至解决关于现有技术所描述的问题。尤其应提出一种紧凑地构建的泵组件,该泵组件通过较小的噪音生成(Geräuschentwicklung)而出众。Proceeding from this, the task of the present invention is to at least alleviate or even solve the problems described with respect to the prior art. In particular, a compactly constructed pump assembly should be provided, which is distinguished by a low noise generation.

为了解决该任务,提出一种泵组件。指出了本发明的另外的实施变型方案。To solve this task, a pump assembly is proposed. Further implementation variants of the invention are pointed out.

本发明涉及一种泵组件,至少包括第一壳体,在其中可转动支承地布置有至少一个用于输送流体的第一驱动器件,其中,第一驱动器件的第一驱动轴沿着轴向方向至少延伸穿过第一壳体的第一侧壁;其中,在第一壳体之外第一轴向通量电驱动器(Axialfluss-Elektroantrieb)的至少一个第一转子布置在第一驱动轴上,其中,第一轴向通量电驱动器具有仅一个(关联于第一轴向通量电驱动器和第一转子的第一)定子(即尤其不具有另外的(第二)定子)。The invention relates to a pump assembly comprising at least a first housing in which at least one first drive means for conveying fluid is arranged rotatably supported, wherein a first drive shaft of the first drive means is axially The direction extends at least through the first side wall of the first housing; wherein outside the first housing at least one first rotor of a first axial flux electric drive (Axialfluss-Elektroantrieb) is arranged on the first drive shaft , wherein the first axial flux electric drive has only one (associated with the first axial flux electric drive and the first) stator of the first rotor (ie in particular no further (second) stator).

尤其地,第一壳体液密地包围至少第一驱动器件,其中,设置有用于导入和导出待输送的流体的联接部(Anschluss)。第一驱动轴延伸穿过第一壳体的第一侧壁,其中,此处在第一侧壁与第一驱动轴之间还设置有液密的密封部。在第一壳体之外设置有第一轴向通量电驱动器(AFM:轴向通量马达)的第一转子,其布置在第一驱动轴上用于朝向第一驱动器件传递转矩。由于驱动器件与电驱动器的分离布置可避免由于所输送的流体引起的电驱动器的损坏。In particular, the first housing encloses at least the first drive means in a fluid-tight manner, wherein a coupling for the introduction and removal of the fluid to be delivered is provided. The first drive shaft extends through the first side wall of the first housing, wherein a liquid-tight seal is also provided here between the first side wall and the first drive shaft. A first rotor of a first axial flux electric drive (AFM: Axial Flux Motor) is arranged outside the first housing, which is arranged on the first drive shaft for transmitting torque towards the first drive means. Damage to the electric drive due to the delivered fluid can be avoided due to the separate arrangement of the drive means and the electric drive.

尤其地,第一壳体至少包围第一驱动器件,其中,设置有用于导入和导出待输送的流体的联接部。第一驱动轴延伸穿过第一壳体的第一侧壁。在第一壳体之外,设置有第一轴向通量电驱动器(AFM:轴向通量马达)的第一转子,其布置在用于朝向第一驱动器件传递转矩的第一驱动轴上。优选地,第一壳体未实施成液密的,从而待输送的流体可作为泄漏流例如沿着第一驱动轴从第一壳体离开。然而,第一壳体优选地如此实施,以至于由于来自第一壳体的该泄漏流(即不是仅仅经由用于导入和导出流体的联接部的流体流出和/或流体流入)不进行对泵组件的输送器功率的显著损害。尤其地,泄漏流是泵组件的输送器功率(输送器体积流)的最高5%。In particular, the first housing encloses at least the first drive means, wherein a coupling for the introduction and removal of the fluid to be delivered is provided. The first drive shaft extends through the first side wall of the first housing. Outside the first housing, a first rotor of a first axial flux electric drive (AFM: Axial Flux Motor) is provided, which is arranged on a first drive shaft for transmitting torque towards the first drive means superior. Preferably, the first housing is not designed to be liquid-tight, so that the fluid to be conveyed can leave the first housing as a leakage flow, for example along the first drive shaft. However, the first housing is preferably embodied in such a way that due to this leakage flow from the first housing (ie not only the fluid outflow and/or the fluid inflow via the coupling for introducing and discharging the fluid) no pumping is performed. Significant impairment of the component's conveyor power. In particular, the leakage flow is up to 5% of the conveyor power (conveyor volume flow) of the pump assembly.

第一轴向通量电驱动器包括(单个)定子和第一转子,它们彼此同轴布置。定子可具有软磁材料,例如所谓的“软磁复合物(SMC)”,或者由电板(Elektrobleche)和SMC构成的组合。定子的线圈包括芯,其优选地由软磁材料压制地且烘烤地制造。SMC材料在此未烧结。相反地,进行到熔化温度以下的调温,然而这足以使芯持续地保持其几何形状。The first axial flux electric drive comprises a (single) stator and a first rotor, which are arranged coaxially to each other. The stator can have a soft magnetic material, for example a so-called "soft magnetic composite (SMC)", or a combination of electroplates and SMC. The coils of the stator comprise a core, which is preferably pressed and baked from a soft magnetic material. The SMC material is not sintered here. Conversely, tempering is carried out below the melting temperature, however this is sufficient for the core to maintain its geometry continuously.

轴向通量电驱动器的转子例如在凹口中可具有永磁体或也可具有软磁元件。因此可与作为轴向通量电动机的永磁体一同形成永久激励的同步或无刷直流电机,缩写BLDC,同时例如可与软磁元件一同以轴向的结构方式创造磁阻电动机(Reluktanzmotor)来作为电动机。The rotor of an axial flux electric drive can have permanent magnets or also soft magnetic elements, for example in recesses. Permanently excited synchronous or brushless DC motors, abbreviated BLDC, can thus be formed together with permanent magnets as axial flux motors, while, for example, reluctance motors can be created in axial construction together with soft magnetic elements as electric motor.

定子,尤其在使用SMC以及另外的细节的情况下的构建还涉及例如由申请人的后公开的文件PCT/EP2015/075036获悉的转子,在本发明的公开内容的范畴中对其作出参考。The construction of the stator, in particular with the use of SMC and further details, also relates to a rotor, for example known from the applicant's post-published document PCT/EP2015/075036, to which reference is made within the scope of the present disclosure.

第一轴向通量电驱动器尤其具有少于100瓦特、优选地少于50瓦特的电气功率消耗。尤其以最高10巴的输送压力来输送流体。The first axial flux electric drive especially has an electrical power consumption of less than 100 watts, preferably less than 50 watts. The fluid is delivered in particular with delivery pressures of up to 10 bar.

根据一种优选的设计方案,第一驱动轴未支承在第一壳体之外或通过至少一个轴承来支承,其仅仅承受在轴向方向上作用的力。此处因此尤其在第一壳体之外不需要径向轴承,即如下轴承,其用于相对于在径向方向上作用的力的支撑。第一驱动轴因此尤其仅仅支承在第一壳体中,从而不需要用于在第一壳体之外另外所需的轴承的结构空间。由此实现泵组件的一种特别紧凑的实施方案。According to a preferred configuration, the first drive shaft is not supported outside the first housing or is supported by at least one bearing, which only absorbs forces acting in the axial direction. A radial bearing is therefore not required here, in particular outside the first housing, ie a bearing for support with respect to forces acting in the radial direction. In particular, the first drive shaft is therefore only supported in the first housing, so that no installation space is required for bearings that are otherwise required outside the first housing. A particularly compact embodiment of the pump assembly is thereby achieved.

在此,作为轴承可使用所谓的摩擦轴承或滑动轴承。优选地,至少第一驱动轴仅仅经由第一壳体来支承,例如经由第一侧壁和/或第二侧壁,其中,尤其侧壁的材料形成支承面。Here, so-called friction bearings or sliding bearings can be used as bearings. Preferably, at least the first drive shaft is supported only via the first housing, for example via the first side wall and/or the second side wall, wherein in particular the material of the side wall forms the bearing surface.

在此,尤其待输送的流体沿着第一驱动轴的泄漏流引起轴承的润滑。优选地,泵组件的压力腔经由开口至少在第一侧壁中与第一壳体之外的区域流体技术上相连接。由此待输送的流体的(在量方面)受控的体积流可从第一壳体离开并且经由轴承流回到第一壳体中。Here, especially the leakage flow of the fluid to be delivered along the first drive shaft causes lubrication of the bearing. Preferably, the pressure chamber of the pump assembly is fluidically connected to the region outside the first housing via the opening at least in the first side wall. As a result, a (quantitatively) controlled volume flow of the fluid to be delivered can leave the first housing and flow back into the first housing via the bearing.

根据另一有利的设计方案,第一轴向通量电驱动器布置在第二壳体中,该第二壳体可以可重复地可松开地与第一壳体相连接。由此,第一轴向通量电驱动器相对于待输送的流体受保护地布置,其中,泵组件的各个部件可彼此独立地更换和/或维护。According to a further advantageous configuration, the first axial flux electric drive is arranged in a second housing, which can be releasably connected to the first housing in a reproducible manner. Thereby, the first axial flux electric drive is arranged in a protected manner with respect to the fluid to be delivered, wherein the individual components of the pump assembly can be replaced and/or maintained independently of one another.

尤其地,第一转子直接相邻于第一侧壁并且在第一侧壁与第一轴向通量电驱动器的定子之间布置。在该布置方案的情况下,第一驱动轴可实施成非常短的,因为与第一驱动轴相连接的第一转子直接相邻于第一端壁布置,第一驱动轴从第一壳体出发穿过该第一端壁延伸到第二壳体中。In particular, the first rotor is directly adjacent to the first side wall and is arranged between the first side wall and the stator of the first axial flux electric drive. In the case of this arrangement, the first drive shaft can be implemented very short, since the first rotor connected to the first drive shaft is arranged directly adjacent to the first end wall, the first drive shaft extending from the first housing The departure extends through the first end wall into the second housing.

根据另一设计方案,第一轴向通量电驱动器的定子直接相邻于第一侧壁并且在第一侧壁与第一转子之间布置。此处第一驱动轴可实施成更长的,因为其还朝向第一转子延伸穿过定子。According to another configuration, the stator of the first axial flux electric drive is directly adjacent to the first side wall and is arranged between the first side wall and the first rotor. Here the first drive shaft can be embodied longer, since it also extends through the stator towards the first rotor.

优选地,定子(即其部件,尤其线圈、芯和回环(Rückschlussring))在径向方向上布置在至少一个第一驱动器件之外。Preferably, the stator, ie its components, in particular the coils, cores and loops, is arranged in the radial direction outside the at least one first drive means.

优选地,定子(即线圈、芯和回环的部件中的至少一个)沿着轴向方向与第一壳体相叠地、优选地与第一驱动轴的至少一个轴承相叠地、特别优选地与至少一个第一驱动器件相叠地布置。Preferably, the stator (ie at least one of the components of the coil, the core and the loop) overlaps the first housing in the axial direction, preferably overlaps the at least one bearing of the first drive shaft, particularly preferably Arranged on top of the at least one first drive means.

该优选的设计方案实现了泵组件的特别紧凑的构建,其中,(仅仅)至少一个第一驱动器件、第一侧壁和第一转子沿着轴向方向并排布置并且由此确定泵组件沿着轴向方向的结构尺寸。This preferred configuration enables a particularly compact construction of the pump assembly, wherein (only) the at least one first drive means, the first side wall and the first rotor are arranged side by side in the axial direction and thus determine the direction of the pump assembly along the Structural dimensions in the axial direction.

尤其地,定子与第一侧壁不可分离地相连接。尤其地,定子形成第一端壁的至少一部分。In particular, the stator is inseparably connected to the first side wall. In particular, the stator forms at least part of the first end wall.

优选地,第一驱动器件是第一齿轮转子。其可例如实施成齿轮泵的组成部分,其中,齿轮泵可构建成带有优选地渐开线齿部(Evolventenverzahnung)的外齿轮泵、构建成内齿轮泵或也构建成齿环泵(Zahnringpumpe),例如构建成内齿轮油泵(Gerotorpumpe,有时也称为摆线泵)或内啮合齿轮泵(Sichelpumpe,有时也称为月牙形泵)。此外,齿轮泵可以是螺杆泵(Schraubenspindelpumpe,有时也称为螺旋泵)。Preferably, the first drive means is a first gear rotor. It can be embodied, for example, as a component of a gear pump, wherein the gear pump can be designed as an external gear pump with preferably involute teeth, as an internal gear pump or also as a ring gear pump. For example, it is constructed as an internal gear oil pump (Gerotorpumpe, sometimes also called a cycloid pump) or an internal gear pump (Sichhelpumpe, sometimes also called a crescent pump). Furthermore, the gear pump may be a screw pump (Schraubenspindelpumpe, also sometimes referred to as a screw pump).

尤其地,至少第一齿轮转子由塑料制造。In particular, at least the first gear rotor is made of plastic.

尤其提出的是,至少第一齿轮转子由带有孔隙度的经烧结的材料制造,其中,齿轮转子除了空隙度之外还具有另一降噪器件(Schallminderungsmittel)。在此尤其参照文件DE 10 2015 201 873的内容。已证实,通过齿轮转子的轮体中的密度的变化,固体声波从在齿圈处的产生至轮毂的传递路径可被中断或声波可被如此折射或反射,以至于固体声信号在输出部处、即齿轮转子的轴/钻孔处明显更小地损失(ausfallen)。密度的变化可在此旋转对称地或局部地实施。同样可行的是,齿轮转子在盘片组件中带有不同地实施的密度。各个层的平面的角度在此可与优选平面(Vorzugsebene,有时也称为参考平面)、构件的水平平面不同。因为与在带有较小密度的材料中相比,固体声在带有更高密度的材料中更好地传播,还可行的是,将声引导通道带入到齿轮转子中或仅仅带入到齿部中,其使固体声波有针对性地偏转或减弱。在此,通道和/或局部密度变化不仅可以以不同密度的纯净材料来执行而且还可以以由不同材料如铁粉或还有油的组合来执行。In particular, it is proposed that at least the first gear rotor is produced from a sintered material with porosity, wherein the gear rotor has, in addition to the porosity, a further noise reduction device. Reference is made here in particular to the content of document DE 10 2015 201 873. It has been demonstrated that, by changing the density in the wheel body of the geared rotor, the transmission path of the sound-structured waves from the generation at the ring gear to the hub can be interrupted or the sound waves can be refracted or reflected in such a way that the sound-structured signal is at the output ie significantly less losses at the shaft/bore of the gear rotor. The change in density can be implemented here rotationally symmetrically or locally. It is also possible for the geared rotor to have a differently implemented density in the disk assembly. The angles of the planes of the individual layers can be different here from the preferred plane (Vorzugsebene, sometimes also called the reference plane), the horizontal plane of the component. Since structure-borne sound propagates better in materials with higher densities than in materials with lower densities, it is also possible to introduce sound-guiding channels into the gear rotor or only into the In the teeth, they deflect or attenuate the structure-borne sound waves in a targeted manner. Here, the passage and/or the local density change can be carried out not only with pure materials of different densities but also with combinations of different materials such as iron powder or also oil.

该降低声音的几何结构可利用不同的制造方法来实现。对此属于的例如有智能的填充靴(Füllschuh)、尤其用于以至少两种不同材料来填充的旋转地转动的填充靴,如此如例如由文件DE 10 2014 006 374所获悉的。由此可例如在压制过程中已建立密度变化。此外,还可使用被称为“绿中绿(Grün-in-Grün)”的制造方法,如由文件DE 10 2009 042 598所获悉的,以便于例如产生密度变化。如金属粉末的常规压制的制造方法,如其还以修改的形式由文件WO 2013/067995 A1所获悉的那样,以及金属材料和/或塑料的增材制造,例如以如其示例性由文件DE 10 2013 103006 A1所获悉的装置,同样可得到使用,尤其以便于制造低噪音的齿轮转子。但是还可使用如下制造方法,如其基本上由文件EP 2 221 131A1、文件EP 1 407 877 A1、文件EP 1 34527 A2或还有文件JP S60-162 702 A所获悉的。The sound-reducing geometry can be achieved using different fabrication methods. To this belong, for example, intelligent filling shoes, in particular rotationally rotating filling shoes for filling with at least two different materials, as is known, for example, from DE 10 2014 006 374. In this way, a density change can already be established, for example, during the pressing process. Furthermore, a production method known as "Grün-in-Grün" can also be used, as is known from the document DE 10 2009 042 598, in order to produce density variations, for example. Manufacturing methods such as conventional pressing of metal powders, as is also known in modified form from document WO 2013/067995 A1, and additive manufacturing of metal materials and/or plastics, for example as exemplified by document DE 10 2013 The device known from 103006 A1 can also be used, in particular to facilitate the manufacture of low-noise gear rotors. However, it is also possible to use the following production methods, which are basically known from document EP 2 221 131 A1, document EP 1 407 877 A1, document EP 1 34527 A2 or also document JP S60-162 702 A.

一种改进方案设置成,定子通过第一壳体来形成。为此例如可将定子放入到第一壳体中。这例如可借助于方法绿中绿来实现,这上面已经说明并且与此相关地参考该方法。还可将定子置入到第一壳体中。因此,第一壳体的外侧例如可具有定子可被压入到其中的切口(Ausschnitt)。例如,第一壳体在该区域中可由塑料构成,而定子由金属材料制造。例如可压入在其上布置有定子极(Statorpole)的回环。A development provides that the stator is formed by the first housing. For this purpose, for example, the stator can be inserted into the first housing. This can be achieved, for example, by means of the green-in-green method, which has already been described above and reference is made to this method in this context. The stator can also be inserted into the first housing. For example, the outer side of the first housing can have a cutout into which the stator can be pressed. For example, the first housing can be made of plastic in this region, while the stator can be made of metallic material. For example, a loop on which the stator poles are arranged can be pressed in.

在该设计方案的情况中尤其有利的是,定子(即线圈、芯和回环的部件中的至少一个)与第一驱动轴的至少一个轴承相叠地、尤其优选地与至少一个第一驱动器件相叠地布置。In the case of this configuration, it is particularly advantageous if the stator (ie at least one of the components of the coil, core and return ring) overlaps the at least one bearing of the first drive shaft, particularly preferably the at least one first drive means Arranged on top of each other.

优选的是,第一壳体至少在相邻于定子、优选地电磁回路(环)且尤其相邻于定子的芯的区域中具有抗磁性(amagnetisch)材料。由此不干扰或仅仅较少地干扰用于在轴向通量马达的转子处产生转矩的电磁场的所需的构建。Preferably, the first housing has a diamagnetic material at least in the region adjacent to the stator, preferably the electromagnetic circuit (ring) and in particular adjacent to the core of the stator. As a result, the required construction of the electromagnetic field for generating torque at the rotor of the axial flux motor is not disturbed, or only slightly disturbed.

根据另一有利的设计方案,第二轴向通量电驱动器在第一壳体之外且在第一壳体的与第一侧壁相对而置的第二侧壁处布置;其中,第二轴向通量电驱动器要么与第一驱动轴或要么与布置在第一壳体中的第二驱动器件的第二驱动轴传递转矩地相连接。According to another advantageous design, the second axial flux electric drive is arranged outside the first housing and on a second side wall of the first housing which is located opposite the first side wall; wherein the second The axial flux electric drive is connected in a torque-transmitting manner either with the first drive shaft or with the second drive shaft of the second drive means arranged in the first housing.

尤其地,第二轴向通量电驱动器与第二驱动轴传递转矩地相连接,其中,第二驱动器件是第二齿轮转子,其与用于输送流体的第一齿轮转子啮合地布置,其中,两个齿轮转子经由两个轴向通量电驱动器彼此夹紧地布置。In particular, the second axial flux electric drive is connected in a torque-transmitting manner to the second drive shaft, wherein the second drive means is a second gear rotor, which is arranged in meshing engagement with the first gear rotor for conveying fluid, In this case, the two geared rotors are arranged clamped to each other via two axial flux electric drives.

两个齿轮转子的夹紧引起齿轮转子的始终无间隙的啮合,从而可减小噪音。尤其地,还可在使驱动器件的旋转方向反转的情况中设定该夹紧(例如,在为了避免在管路中的结冰将水-尿素-溶液输送回到箱中的情况中)。The clamping of the two gear rotors results in a constant backlash-free meshing of the gear rotors, which reduces noise. In particular, the clamping can also be set in the case of reversing the direction of rotation of the drive means (for example, in the case of feeding the water-urea-solution back into the tank in order to avoid freezing in the lines) .

根据另一设计方案,两个轴向通量电驱动器虽然构建成相同的,但关于定子极的布置彼此偏置地布置在齿轮转子的对立的端部处。通过该偏置例如可行的是,获得在轴向通量电驱动器的所产生的电磁波之间的平衡。例如可根据轴向通量电驱动器的构建如此设计偏置,使得通过第一轴向通量电驱动器造成的波谷(Wellental)与通过第二轴向通量电驱动器造成的波峰(Wellenberg)在其转矩作用中近似重叠。由此实现齿轮转子的平衡的、尤其一致的驱动。这又导致在相互啮合的齿轮处的噪音发射的减小。转矩在被驱动的轴处的平均化尤其导致相互啮合的齿轮的各个齿的更平稳的接触。至少可使相互啮合的齿的碰撞最小化。According to a further configuration, the two axial flux electric drives, although constructed identically, are arranged at opposite ends of the gear rotor offset with respect to the arrangement of the stator poles. By means of this offset it is possible, for example, to obtain a balance between the generated electromagnetic waves of the axial flux electric drive. For example, depending on the design of the electric axial flux drive, the offset can be designed in such a way that the valleys (Wellental) caused by the first electric axial flux drive and the peaks (Wellenberg) caused by the second electric axial flux drive are Approximate overlap in torque action. As a result, a balanced, in particular uniform drive of the gear rotor is achieved. This in turn results in a reduction in noise emission at the intermeshing gears. The averaging of the torque at the driven shaft results in, inter alia, a smoother contact of the individual teeth of the intermeshing gears. At least the collision of the intermeshing teeth can be minimized.

尤其地,第一轴向通量电驱动器至少形成至少一个加热元件,其经由至少一个导热结构与第一侧壁导热地相连接。尤其地,可将带有其线圈的定子用作第一壳体的加热元件。此处出现的放热(Wärmeentwicklung)可例如传导地经由第一侧壁被带入到第一壳体中。通过功率电子机构可为此例如提供相应的电流以供使用,其流动穿过定子极的线圈。为了创造良好的热传递,特别有利的是,定子以其背面完全地与第一壳体相连接,即,例如自身形成第一侧壁。因此,定子作为第一侧壁优选地直接放上到第一壳体上,或者例如置入到实施成第一壳体的遮盖件的第一侧壁中。In particular, the first axial flux electric drive forms at least one heating element, which is thermally connected to the first side wall via at least one thermally conductive structure. In particular, the stator with its coils can be used as the heating element of the first housing. The heat release occurring here can be carried into the first housing via the first side wall, for example in a conductive manner. For this purpose, for example, a corresponding current can be made available via the power electronics, which flows through the coils of the stator poles. In order to create a good heat transfer, it is particularly advantageous if the stator is completely connected with its rear face to the first housing, ie for example itself forms the first side wall. Therefore, the stator as the first side wall is preferably placed directly on the first housing or, for example, inserted into the first side wall of the cover formed as the first housing.

为了制造定子或第一侧壁或导热结构,可例如共用金属的、可导电的粉末,例如在用于以至少两种不同材料填充的旋转转动的填充靴的情况中,如此如例如由文件DE 102014 006 374所获悉的那样。由此可例如在(定子、第一侧壁的)压制过程中不仅已建立密度变化并且建立传导的热路径(导热结构)和可电气加热的路径(导热结构)。For the production of the stator or the first side wall or the thermally conductive structure, it is possible, for example, to share a metallic, electrically conductive powder, for example in the case of a rotating filling shoe for filling with at least two different materials, as described for example by document DE 102014 006 374 was informed. This makes it possible, for example, during the pressing process (of the stator, the first side wall) not only to create a density change but also to create conductive heat paths (heat-conducting structures) and electrically heatable paths (heat-conducting structures).

第一侧壁尤其形成引导流体的通道的至少一部分。优选地,侧壁的至少一部分接触在通道的区域中(例如在驱动器件的区域中)输送的流体。尤其地,仅该部分区域构建成带有导热结构,从而在定子的该区域中生成的热可经由导热结构有针对性地给出到流体处。In particular, the first side wall forms at least part of the channel through which the fluid is conducted. Preferably, at least a portion of the side wall contacts the fluid conveyed in the region of the channel, eg in the region of the drive means. In particular, only this partial region is designed with a heat-conducting structure, so that the heat generated in this region of the stator can be delivered to the fluid in a targeted manner via the heat-conducting structure.

对于热产生而言可例如采用温度传感器。这样的温度传感器可本身安装在泵组件处。另一设计方案设置成,使用在泵组件的功率电子机构处存在的温度传感器,以决定,电流是否且多强地被发送穿过定子。这样的例如可被存储在关联于尿素注射的控制器中。因此,例如在探测过低温度的情况中在实际起动内燃机之前已经实现加热。如果想到用于打开和起动的当今的无钥系统,则因此该打开可能已经触发预防性的加热。由此泵自身的加热是可行的,其例如以如下热来补充,其例如由箱加热或者作为废热由仍热的内燃机来引起。由此,在低温的情况下该系统也可为可投入使用的或者保持可投入使用。For heat generation, temperature sensors can be used, for example. Such a temperature sensor may itself be installed at the pump assembly. Another configuration provides that a temperature sensor present on the power electronics of the pump assembly is used to determine whether and how strongly current is sent through the stator. Such can for example be stored in the controller associated with the urea injection. Thus, for example, in the event of detection of an excessively low temperature, heating is already achieved before the actual start of the internal combustion engine. If one thinks of today's keyless systems for opening and starting, the opening may therefore have triggered preventive heating. As a result, heating of the pump itself is possible, which is supplemented, for example, with heat generated, for example, by tank heating or as waste heat by a still hot internal combustion engine. As a result, the system can also be put into use or remain put into use even at low temperatures.

此外根据一种设计方案设置成,设置有在泵组件中不同材料的不同热膨胀的补偿。流体或尿素溶液可经受如下温度,该温度可环境决定地但也运行决定地强烈波动,例如在例如-35℃的深度结霜的情况中以及由于在注射至少短时间+100℃的尿素溶液的情况下的条件的原因。这同样作用于各个部件,它们由于环境温度已经不同地膨胀或收缩。因此,泵组件例如在其内部中可具有弹簧张紧的复位装置(Nachführung,有时也称为追踪装置),其允许例如在其他情况下产生的间隙量的减小。Furthermore, according to one configuration, compensation for different thermal expansions of different materials in the pump assembly is provided. The fluid or urea solution can be subjected to temperatures which can fluctuate strongly environmentally but also operationally, for example in the case of deep frosting eg at -35°C and due to the injection of urea solution of +100°C for at least a short time. The reason for the condition of the case. The same applies to the individual components, which have expanded or contracted differently due to the ambient temperature. Thus, the pump assembly can have, for example, a spring-tensioned return device (Nachführung, sometimes also called a tracking device) in its interior, which allows, for example, a reduction in the amount of play that would otherwise be generated.

提出了根据本发明的泵组件用于在机动车中输送水-尿素-溶液的应用。The use of the pump assembly according to the invention for the transport of water-urea-solutions in motor vehicles is proposed.

除了第一齿轮之外,机动车尿素泵(Kraftfahrzeug-Ureapumpe)还可具有在第二轴上的第二齿轮,其中,两个齿轮相互啮合并且在此构建压力。两个齿轮可由相同的材料构建。但是两个齿轮还可由彼此不同的材料构建。例如其中一个齿轮可由塑料构成,另一齿轮由金属构成。复合齿轮也可得到使用,也就是说,该齿轮具有不同的材料,例如芯由金属构成而表面由塑料构成或反之亦然。优选地,在相互啮合的齿轮的情况中使用斜齿啮合的齿轮。然而对于压力提高而言可同样有利的是,使用直齿啮合的齿轮。优选地,将一个或多个齿轮制造成带有生产质量(Fertigungsqualität)的端轮齿轮,在其中齿轮具有根据DIN3961和DIN 3962、关于至少一个参数、优选地总的型材误差Fα、型材角度误差f和型材形状误差fα、至少品质6、优选地至少品质5或更好的设计的齿轮的质量品质,在这些值中的至少一个、尤其至少该三个值的情况下。例如,第一壳体还可具有附加的衰减(Dämpfung,有时也称为阻尼),借助于其降低泵噪音。在此例如可使用如上面说明的这样的密度变化。还可使用另外此处说明的可行性方案来降低壳体中或壳体处的固体声,以获得附加的衰减。In addition to the first gearwheel, the motor vehicle urea pump can have a second gearwheel on the second shaft, wherein the two gearwheels mesh with each other and build up pressure there. Both gears can be constructed from the same material. But the two gears can also be constructed of different materials from each other. For example, one of the gears may consist of plastic and the other of metal. Compound gears can also be used, that is to say the gears have different materials, for example the core consists of metal and the surface consists of plastic or vice versa. Preferably, helical gears are used in the case of intermeshing gears. However, it can also be advantageous for the pressure increase to use spur gears. Preferably, one or more gears are produced as end wheel gears with production quality, wherein the gears have, in accordance with DIN 3961 and DIN 3962, with respect to at least one parameter, preferably the total profile error F α , the profile angle error f and profile shape error f α , at least quality 6, preferably at least quality 5 or better, the quality quality of the designed gear with at least one of these values, especially at least these three values. For example, the first housing can also have an additional damping (Dämpfung, sometimes also called damping), by means of which the pump noise is reduced. Here, for example, density variations as described above can be used. The additional possibilities described here can also be used to reduce the structure-borne sound in or at the housing to obtain additional attenuation.

此外,不仅可通过不同的烧结材料和/或在烧结材料的情况下的密度来获得噪音或噪音频谱的衰减。还可通过烧结材料的有针对性的开孔度(Offenporigkeit)或关闭孔、例如通过添加铜、例如接合不同的密度、可能通过利用内材料和外材料使用绿中绿制造方法、还如通过一个或多个例如利用塑料在构件处的涂层(Überzüge)来有针对性地设定衰减。Furthermore, it is not only possible to obtain attenuation of the noise or the noise spectrum by means of different sintered materials and/or densities in the case of sintered materials. It is also possible by a targeted opening of the sintered material or by closing the pores, for example by adding copper, for example joining different densities, possibly by using the green-in-green manufacturing method with inner and outer materials, and also by means of a The attenuation is set in a targeted manner, for example, by means of a coating of plastic on the component.

附图说明Description of drawings

随后根据附图更详细地阐释本发明以及技术领域。应指出,不应通过所示的实施例限制本发明。尤其地,只要未另外明确示出,还可行的是,提取在附图中阐释的事实情况的部分方面并且与其它组成部分和由当前描述连同附图的认知相组合。相同的附图标记表示相同的对象,从而必要时可补充地考虑来自其它附图的阐释。其中,The invention and the technical field are subsequently explained in more detail on the basis of the accompanying drawings. It should be pointed out that the invention should not be limited by the embodiments shown. In particular, unless explicitly shown otherwise, it is also possible to extract some aspects of the factual situations illustrated in the figures and combine them with other components and knowledge from the present description in conjunction with the figures. The same reference numerals denote the same objects, so that explanations from other figures can be supplemented if necessary. in,

图1示意性地以透视图示出了第一泵组件的分解图;Figure 1 schematically shows an exploded view of the first pump assembly in a perspective view;

图2示意性地以侧视图以截面示出了根据图1的第一泵组件的分解图;Fig. 2 schematically shows an exploded view of the first pump assembly according to Fig. 1 in a side view in section;

图3示意性地以侧视图以截面示出了根据图1和2的第一泵组件;FIG. 3 schematically shows the first pump assembly according to FIGS. 1 and 2 in cross section in side view;

图4示意性地以俯视图示出了根据图3的第一泵组件;Fig. 4 schematically shows the first pump assembly according to Fig. 3 in a top view;

图5示意性地以透视图示出了第二泵组件的分解图;Figure 5 schematically shows an exploded view of the second pump assembly in a perspective view;

图6示意性地以侧视图以截面示出了根据图5的第二泵组件的分解图;Fig. 6 schematically shows an exploded view of the second pump assembly according to Fig. 5 in a side view in section;

图7示意性地以侧视图以截面示出了根据图5和6的第二泵组件;Figure 7 schematically shows the second pump assembly according to Figures 5 and 6 in cross section in side view;

图8示意性地以侧视图示出了第三泵组件;Figure 8 schematically shows the third pump assembly in side view;

图9示意性地以侧视图示出了第四泵组件;Figure 9 schematically shows a fourth pump assembly in side view;

图10示意性地以侧视图示出了第五泵组件;且Figure 10 schematically shows a fifth pump assembly in side view; and

图11示意性地以侧视图示出了第六泵组件。Figure 11 schematically shows the sixth pump assembly in side view.

具体实施方式Detailed ways

图1以透视图示出了第一泵组件1的分解图。图2以侧视图以截面示出了根据图1的第一泵组件1的分解图。图3以侧视图以截面示出了根据图1和2的第一泵组件1,并且图4以俯视图示出了根据图3的第一泵组件1。在下面共同地描述图1至4。此处未示出用于流体4的导入和导出管路以及电气部件(控制单元、电气联接部等),因为其布置方案对于本领域的技术人员而言通常是已知的。Figure 1 shows an exploded view of the first pump assembly 1 in a perspective view. FIG. 2 shows an exploded view of the first pump assembly 1 according to FIG. 1 in cross section in a side view. FIG. 3 shows the first pump assembly 1 according to FIGS. 1 and 2 in a side view in section, and FIG. 4 shows the first pump assembly 1 according to FIG. 3 in a top view. 1 to 4 are collectively described below. The inlet and outlet lines for the fluid 4 and the electrical components (control unit, electrical connections, etc.) are not shown here, since their arrangements are generally known to those skilled in the art.

泵组件1包括带有第一侧壁6和用于驱动器件3,21(此处两个相互啮合的齿轮转子)的容纳部10的第一壳体2。驱动器件3,21可转动支承地布置在用于输送流体4的第一壳体2中,其中,第一驱动器件3的第一驱动轴5沿着轴向方向7延伸穿过第一壳体2的第一侧壁6。在第一壳体2之外,第一轴向通量电驱动器9的第一转子8布置在第一驱动轴5上。The pump assembly 1 comprises a first housing 2 with a first side wall 6 and a receptacle 10 for the drive means 3, 21, here two intermeshing gear rotors. The drive means 3 , 21 are arranged rotatably supported in the first housing 2 for conveying the fluid 4 , wherein the first drive shaft 5 of the first drive means 3 extends through the first housing in the axial direction 7 2 of the first side wall 6 . Outside the first housing 2 , the first rotor 8 of the first axial flux electric drive 9 is arranged on the first drive shaft 5 .

第一壳体2尤其气密且液密地包围驱动器件3,21,其中,设置有用于导入和导出待输送的流体4的联接部。第一驱动轴5延伸穿过第一壳体2的第一侧壁6,其中,此处还设置有在第一侧壁6与第一驱动轴5之间的液密的密封部。第一轴向通量电驱动器9包括(第一)定子13和第一转子8,它们彼此同轴地布置。定子13的线圈15与第一转子8的磁体22一同作用以产生用于在周向方向16上驱动第一转子8且由此第一驱动轴5的转矩。定子13具有多个线圈15,它们在周向方向16上均匀地彼此间隔开地布置在定子13的返回板(Rückschlussplatte)上。In particular, the first housing 2 encloses the drive means 3 , 21 in a gas-tight and liquid-tight manner, wherein couplings for the introduction and removal of the fluid 4 to be delivered are provided. The first drive shaft 5 extends through the first side wall 6 of the first housing 2 , wherein a liquid-tight seal is also provided here between the first side wall 6 and the first drive shaft 5 . The first axial flux electric drive 9 comprises a (first) stator 13 and a first rotor 8, which are arranged coaxially to each other. The coils 15 of the stator 13 cooperate with the magnets 22 of the first rotor 8 to generate a torque for driving the first rotor 8 and thus the first drive shaft 5 in the circumferential direction 16 . The stator 13 has a plurality of coils 15 which are arranged on the return plate of the stator 13 at a uniform distance from one another in the circumferential direction 16 .

第一驱动轴5仅仅经由径向轴承(在径向方向24上承受力)且必要时经由轴向轴承(在轴向方向7上承受力)支承在第一壳体2之内。在第一壳体2之外未支承地布置有第一驱动轴5。The first drive shaft 5 is supported within the first housing 2 only via radial bearings (loaded in radial direction 24 ) and possibly axial bearings (loaded with forces in axial direction 7 ). The first drive shaft 5 is arranged unsupported outside the first housing 2 .

第一轴向通量电驱动器9布置在第二壳体12中,该第二壳体12可以可重复地可松开地与第一壳体2相连接。由此第一轴向通量电驱动器9相对于待输送的流体4受保护地布置,其中,泵组件1的各个部件可彼此独立地更换且/或维护。The first axial flux electric drive 9 is arranged in a second housing 12 which can be releasably connected to the first housing 2 in a repeatable manner. The first axial flux electric drive 9 is thus arranged in a protected manner with respect to the fluid 4 to be delivered, wherein the individual components of the pump assembly 1 can be replaced and/or maintained independently of one another.

此处第一转子8直接相邻于第一侧壁6布置且布置在第一侧壁6与第一轴向通量电驱动器9的定子13之间。在该布置方案的情况中,第一驱动轴5可实施成非常短的,因为与第一驱动轴5相连接的第一转子8直接相邻于第一端壁6布置,第一驱动轴5由第一壳体2出发穿过该端壁延伸进入到第二壳体12中。The first rotor 8 is here arranged directly adjacent to the first side wall 6 and between the first side wall 6 and the stator 13 of the first axial flux electric drive 9 . In the case of this arrangement, the first drive shaft 5 can be implemented very short, since the first rotor 8 connected to the first drive shaft 5 is arranged directly adjacent to the first end wall 6 , the first drive shaft 5 . Proceeding from the first housing 2 through this end wall into the second housing 12 .

定子13具有软磁材料17,例如所谓的“软磁复合物”(SMC),或由电板和SMC构成的组合。The stator 13 has a soft magnetic material 17, for example a so-called "soft magnetic composite" (SMC), or a combination of electrical plates and SMC.

图5至7示出了第二泵组件1。图5以透视图示出了第二泵组件1的分解图。图6以侧视图以截面示出了根据图5的第二泵组件1的分解图。图7以侧视图以截面示出了根据图5和6的第二泵组件1.5 to 7 show the second pump assembly 1 . FIG. 5 shows an exploded view of the second pump assembly 1 in a perspective view. FIG. 6 shows an exploded view of the second pump assembly 1 according to FIG. 5 in cross section in a side view. FIG. 7 shows the second pump assembly 1 according to FIGS. 5 and 6 in cross section in a side view.

参照图1至4的实施方案。区别于第一泵组件1,此处交换地布置有第一转子8和定子13。此处第一轴向通量电驱动器9的定子13直接相邻于第一侧壁6布置且布置在第一侧壁6与第一转子8之间。此处第一驱动轴5可较长地实施,因为其还延伸穿过定子13直至第一转子8。Reference is made to the embodiments of FIGS. 1 to 4 . In contrast to the first pump assembly 1 , here the first rotor 8 and the stator 13 are arranged interchangeably. The stator 13 of the first axial flux electric drive 9 is here arranged directly adjacent to the first side wall 6 and between the first side wall 6 and the first rotor 8 . The first drive shaft 5 can be constructed longer here, since it also extends through the stator 13 as far as the first rotor 8 .

此处,带有其线圈15的定子13可被用作第一壳体2的加热元件25。那里出现的放热可例如传导地经由第一侧壁6被带入到第一壳体2中。通过功率电子机构可为此例如提供相应的电流以供使用,该电流流动穿过定子13的定子极的线圈15。为了创造良好的热传递,定子13以其背面完全地与第一壳体2相连接,此处即与第一侧壁6相连接。Here, the stator 13 with its coils 15 can be used as the heating element 25 of the first housing 2 . The heat released there can be carried into the first housing 2 via the first side wall 6 , for example, in a conductive manner. For this purpose, for example, a corresponding current can be made available via the power electronics, which current flows through the coils 15 of the stator poles of the stator 13 . In order to create a good heat transfer, the stator 13 is completely connected with its rear face to the first housing 2 , in this case to the first side wall 6 .

第一侧壁6形成引导流体4的通道的至少一部分(在第一驱动器件3和第二驱动器件21的区域中)。在此,第一侧壁6的至少一部分接触在通道的区域中(例如在驱动器件3,21的区域中)输送的流体4。此处仅仅在该部分区域中构造有导热结构26,从而可将在定子15的区域中生成的热经由导热结构26有针对性地给出到流体4处。The first side wall 6 forms at least part of the channel through which the fluid 4 is guided (in the region of the first drive means 3 and the second drive means 21 ). Here, at least a part of the first side wall 6 is in contact with the fluid 4 conveyed in the region of the channel, for example in the region of the drive means 3 , 21 . In this case, the heat-conducting structure 26 is formed only in this partial region, so that the heat generated in the region of the stator 15 can be supplied to the fluid 4 in a targeted manner via the heat-conducting structure 26 .

图8以侧视图示出了第三泵组件1。参照对于图1至7的实施方案。区别于第一和第二泵组件1,此处第二轴向通量电驱动器18在第一壳体2之外布置在第三壳体23中和第一壳体2的与第一侧壁6相对而置的第二侧壁19处。第二轴向通量电驱动器18与布置在第一壳体2中的第二驱动器件21的第二驱动轴20传递转矩地相连接,其中,第二驱动器件21是第二齿轮转子,其与用于输送流体4的第一齿轮转子啮合地布置。Figure 8 shows the third pump assembly 1 in side view. Reference is made to the embodiments of FIGS. 1 to 7 . In contrast to the first and second pump assemblies 1 , here the second axial flux electric drive 18 is arranged outside the first housing 2 in the third housing 23 and the first side wall of the first housing 2 6 at the opposite second side wall 19 . The second axial flux electric drive 18 is connected in a torque-transmitting manner to a second drive shaft 20 of a second drive means 21 arranged in the first housing 2 , wherein the second drive means 21 is a second gear rotor, It is arranged in meshing engagement with a first gear rotor for conveying fluid 4 .

图9以侧视图示出了第四泵组件1。参照对于图8的实施方案。区别于第三泵组件1,第二轴向通量电驱动器18与第一驱动轴5传递转矩地相连接。Figure 9 shows the fourth pump assembly 1 in side view. Reference is made to the embodiment of FIG. 8 . In contrast to the third pump assembly 1 , the second axial flux electric drive 18 is connected to the first drive shaft 5 in a torque-transmitting manner.

图10以侧视图显示了第五泵组件1。参照对于图5至7的实施方案。区别于图5至7,定子13(即其部件,线圈15、芯和回环14)在径向方向24上布置在至少一个第一驱动器件3之外。在此,定子13(即线圈15、芯和回环14的部件中的至少一个)沿着轴向方向7与第一壳体2相叠地、此处与第一驱动轴5的至少一个轴承11(径向轴承、轴向轴承、滑动轴承、摩擦轴承)相叠地布置并且与至少一个第一驱动器件3相叠地布置。该优选的设计方案实现了泵组件1的特别紧凑的构建,其中,(仅仅)至少一个第一驱动器件3、第一侧壁6(连同例如作为第一侧壁6的组成部分的轴承11)和第一转子8沿着轴向方向7并排布置并且由此确定泵组件1沿着轴向方向7的结构尺寸。Figure 10 shows the fifth pump assembly 1 in side view. Reference is made to the embodiments of FIGS. 5 to 7 . 5 to 7 , the stator 13 (ie its components, the coils 15 , the core and the loop 14 ) is arranged in the radial direction 24 outside the at least one first drive means 3 . Here, the stator 13 (ie at least one of the components of the coil 15 , the core and the return ring 14 ) overlaps the first housing 2 in the axial direction 7 , here with at least one bearing 11 of the first drive shaft 5 . (radial bearing, axial bearing, plain bearing, friction bearing) are arranged one on top of the other and on top of the at least one first drive means 3 . This preferred configuration enables a particularly compact construction of the pump assembly 1, in which (only) the at least one first drive means 3, the first side wall 6 (together, for example, the bearing 11 as a component of the first side wall 6) and the first rotor 8 are arranged side by side in the axial direction 7 and thus determine the structural dimensions of the pump assembly 1 in the axial direction 7 .

图11以侧视图示出了第六泵组件1。参照对于图1至4的实施方案。区别于第一泵组件1,此处第一驱动轴5通过轴承11支承地布置在第一壳体2之外,其中,轴承11仅仅承担作用在轴向方向7上的力。此处因此径向轴承、即用于相对于在径向方向24上作用的力的支撑的轴承11不布置在第一壳体2之外。同样此处第一驱动轴5仅仅支承在第一壳体2中,从而在第一壳体2之外不需要用于另外需要的轴承11的结构空间。由此实现泵组件1的一种特别紧凑的实施方案。Figure 11 shows the sixth pump assembly 1 in side view. Reference is made to the embodiments of FIGS. 1 to 4 . In contrast to the first pump assembly 1 , here the first drive shaft 5 is arranged outside the first housing 2 in a supported manner by means of a bearing 11 , wherein the bearing 11 only absorbs the forces acting in the axial direction 7 . The radial bearing, ie the bearing 11 for support with respect to the forces acting in the radial direction 24 , is therefore not arranged outside the first housing 2 here. Here too, the first drive shaft 5 is only supported in the first housing 2 , so that no installation space is required outside the first housing 2 for the bearing 11 which is otherwise required. A particularly compact embodiment of the pump assembly 1 is thereby achieved.

附图标记列表List of reference signs

1 泵组件1 Pump assembly

2 第一壳体2 first shell

3 第一驱动器件3 The first driving device

4 流体4 fluid

5 第一驱动轴5 The first drive shaft

6 第一侧壁6 First side wall

7 轴向方向7 Axial direction

8 第一转子8 first rotor

9 第一轴向通量电驱动器9 First Axial Flux Electric Drive

10 容纳部10 Housing

11 轴承11 Bearings

12 第二壳体12 Second housing

13 定子13 Stator

14 回环14 Loopback

15 线圈15 coils

16 周向方向16 Circumferential direction

17 材料17 Materials

18 第二轴向通量电驱动器18 Second axial flux electric drive

19 第二侧壁19 Second side wall

20 第二驱动轴20 Second drive shaft

21 第二驱动器件21 Second drive device

22 磁体22 Magnets

23 第三壳体23 Third shell

24 径向方向24 Radial direction

25 加热元件25 Heating elements

26 导热结构。26 Thermally conductive structure.

Claims (15)

1.一种泵组件(1),至少包括第一壳体(2),在该第一壳体(2)中可转动支承地布置有至少一个用于输送流体(4)的第一驱动器件(3),其中,所述第一驱动器件(3)的第一驱动轴(5)沿着轴向方向(7)至少延伸穿过所述第一壳体(2)的第一侧壁(6);其中,在所述第一壳体(2)之外第一轴向通量电驱动器(9)的至少一个第一转子(8)布置在所述第一驱动轴(5)上,其中,所述第一轴向通量电驱动器(9)具有仅一个定子(13),其中,所述第一驱动轴(5)不支承在所述第一壳体(2)之外或者通过至少一个轴承(11)来支承,所述轴承(11)仅仅承受作用在所述轴向方向(7)上的力。1. A pump assembly (1) comprising at least a first housing (2) in which at least one first drive means for conveying a fluid (4) is rotatably supported (3), wherein the first drive shaft (5) of the first drive means (3) extends along the axial direction (7) at least through the first side wall ( 6); wherein at least one first rotor (8) of a first axial flux electric drive (9) outside said first housing (2) is arranged on said first drive shaft (5), Therein, the first axial flux electric drive (9) has only one stator (13), wherein the first drive shaft (5) is not supported outside the first housing (2) or through It is supported by at least one bearing (11) which only absorbs the forces acting in the axial direction (7). 2.根据前述权利要求1所述的泵组件(1),其中,所述第一轴向通量电驱动器(9)布置在第二壳体(12)中,该第二壳体(12)可重复地可松开地与所述第一壳体(2)相连接。2. A pump assembly (1) according to the preceding claim 1, wherein the first axial flux electric drive (9) is arranged in a second housing (12), the second housing (12) It is releasably connected to the first housing (2). 3.根据权利要求1或2所述的泵组件(1),其中,所述第一转子(8)直接相邻于所述第一侧壁(6)且在所述第一侧壁(6)与所述第一轴向通量电驱动器(9)的定子(13)之间布置。3. The pump assembly (1) according to claim 1 or 2, wherein the first rotor (8) is directly adjacent to and at the first side wall (6) ) and the stator (13) of the first axial flux electric drive (9). 4.根据权利要求1或2所述的泵组件(1),其中,所述定子(13)直接相邻于所述第一侧壁(6)且在所述第一侧壁(6)与所述第一转子(8)之间布置。4. The pump assembly (1) according to claim 1 or 2, wherein the stator (13) is directly adjacent to the first side wall (6) and between the first side wall (6) and the The first rotors (8) are arranged between them. 5.根据权利要求1或2所述的泵组件(1),其中,所述定子(13)在径向方向(24)上布置在所述至少一个第一驱动器件(3)之外。5. Pump assembly (1) according to claim 1 or 2, wherein the stator (13) is arranged outside the at least one first drive means (3) in a radial direction (24). 6.根据权利要求5所述的泵组件(1),其中,所述定子(13)沿着所述轴向方向(7)与所述第一壳体(2)相叠地布置。6. The pump assembly (1) according to claim 5, wherein the stator (13) is arranged overlapping the first housing (2) along the axial direction (7). 7.根据权利要求6所述的泵组件(1),其中,所述定子(13)沿着所述轴向方向(7)与所述至少一个第一驱动器件(3)相叠地布置。7. The pump assembly (1) according to claim 6, wherein the stator (13) is arranged in the axial direction (7) overlapping the at least one first drive means (3). 8.根据权利要求4所述的泵组件(1),其中,所述定子(13)与所述第一侧壁(6)不可分离地相连接。8. Pump assembly (1) according to claim 4, wherein the stator (13) is inseparably connected to the first side wall (6). 9.根据权利要求1或2所述的泵组件(1),其中,所述第一驱动器件(3)是第一齿轮转子。9. Pump assembly (1) according to claim 1 or 2, wherein the first drive means (3) is a first gear rotor. 10.根据权利要求1或2所述的泵组件(1),其中,所述第一轴向通量电驱动器(9)的定子(13)具有包括软磁复合物(SMC)的材料(17)。10. Pump assembly (1) according to claim 1 or 2, wherein the stator (13) of the first axial flux electric drive (9) has a material (17) comprising a soft magnetic composite (SMC) ). 11.根据权利要求1或2所述的泵组件(1),其中,至少所述第一轴向通量电驱动器(9)包括至少一个加热元件(25),该加热元件(25)经由至少一个导热结构(26)与所述第一侧壁(6)导热地相连接。11. Pump assembly (1) according to claim 1 or 2, wherein at least the first axial flux electric drive (9) comprises at least one heating element (25) via at least one heating element (25) A thermally conductive structure (26) is thermally connected to the first side wall (6). 12.根据权利要求1或2所述的泵组件(1),其中,第二轴向通量电驱动器(18)在所述第一壳体(2)之外并且在所述第一壳体(2)的与所述第一侧壁(6)相对而置的第二侧壁(19)处布置;其中,所述第二轴向通量电驱动器(18)要么与所述第一驱动轴(5)传递转矩地相连接要么与布置在所述第一壳体(2)中的第二驱动器件(21)的第二驱动轴(20)传递转矩地相连接。12. Pump assembly (1) according to claim 1 or 2, wherein a second axial flux electric drive (18) is external to and within the first housing (2) (2) is arranged at the second side wall (19) opposite to the first side wall (6); wherein the second axial flux electric driver (18) is either connected to the first driver The shaft ( 5 ) is connected in a torque-transmitting manner or is connected in a torque-transmitting manner with a second drive shaft ( 20 ) of a second drive means ( 21 ) arranged in the first housing ( 2 ). 13.根据权利要求12所述的泵组件(1),其中,所述第二轴向通量电驱动器(18)与所述第二驱动轴(20)传递转矩地相连接,并且其中,所述第二驱动器件(21)是第二齿轮转子(22),该第二齿轮转子(22)与用于输送所述流体(4)的第一齿轮转子啮合地布置,其中,所述第一齿轮转子和所述第二齿轮转子经由所述第一轴向通量电驱动器(9)和所述第二轴向通量电驱动器(18)彼此夹紧地布置。13. The pump assembly (1) of claim 12, wherein the second axial flux electric drive (18) is torque-transmittingly connected to the second drive shaft (20), and wherein, The second drive means (21) is a second gear rotor (22), which is arranged in mesh with the first gear rotor for conveying the fluid (4), wherein the first gear rotor (22) is A geared rotor and the second geared rotor are arranged clamped to each other via the first axial flux electric drive (9) and the second axial flux electric drive (18). 14.根据前述权利要求中任一项所述的泵组件(1)用于在机动车中输送水-尿素-溶液的应用。14. Use of the pump assembly (1) according to any one of the preceding claims for transporting a water-urea-solution in a motor vehicle. 15.一种泵组件(1),至少包括第一壳体(2),在该第一壳体(2)中可转动支承地布置有至少一个用于输送流体(4)的第一驱动器件(3),其中,所述第一驱动器件(3)的第一驱动轴(5)沿着轴向方向(7)至少延伸穿过所述第一壳体(2)的第一侧壁(6);其中,在所述第一壳体(2)之外第一轴向通量电驱动器(9)的至少一个第一转子(8)布置在所述第一驱动轴(5)上,其中,所述第一轴向通量电驱动器(9)具有仅一个定子(13),其中,所述定子(13)在径向方向(24)上布置在所述至少一个第一驱动器件(3)之外。15. A pump assembly (1) comprising at least a first housing (2) in which at least one first drive means for conveying a fluid (4) is rotatably supported (3), wherein the first drive shaft (5) of the first drive means (3) extends along the axial direction (7) at least through the first side wall ( 6); wherein at least one first rotor (8) of a first axial flux electric drive (9) outside said first housing (2) is arranged on said first drive shaft (5), Therein, the first axial flux electric drive (9) has only one stator (13), wherein the stator (13) is arranged in the radial direction (24) on the at least one first drive means ( 3) outside.
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DE102016103051A1 (en) 2017-08-24
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