CN108892177A - The method of laser-induced self-propagating reaction high―temperature nuclei cu ferrite material - Google Patents
The method of laser-induced self-propagating reaction high―temperature nuclei cu ferrite material Download PDFInfo
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Abstract
本发明公开了一种激光诱导自蔓延高温合成铜铁氧体材料的方法,该方法通过使用激光器输出激光对材料进行激光诱导,由激光调控自蔓延反应的进行,可有效调整激光烧结功率、烧结区域和烧结时长,以此诱导地在高温下控制生成预期铁氧体材料。本发明制备方法简易,可对反应条件及原样进行及时调整以满足产物需求,原料利用率高,无过程废弃物,产物制备周期短,生成物可控。
The invention discloses a method for laser-induced self-propagating high-temperature synthesis of copper ferrite materials. The method uses a laser to output laser light to induce the material, and the self-propagating reaction is regulated by the laser, which can effectively adjust the laser sintering power, sintering area and sintering time to inductively control the formation of the desired ferrite material at high temperature. The preparation method of the present invention is simple, and the reaction conditions and the original state can be adjusted in time to meet the product demand, the raw material utilization rate is high, there is no process waste, the product preparation cycle is short, and the product is controllable.
Description
技术领域technical field
本发明涉及一种铜铁氧体材料的生成方法,特别是涉及一种激光诱导自蔓延高温合成铜铁氧体材料的方法。The invention relates to a method for producing a copper ferrite material, in particular to a method for synthesizing a copper ferrite material by laser-induced self-propagation at high temperature.
背景技术Background technique
铜铁氧体属于铁氧体中的一类金属氧化物,具有铁氧体类化合物所特有的铁磁性。铜铁氧体为尖晶石结构的半导体材料,结构性能稳定,因良好的气敏性质、电磁性质、吸附性质以及催化性质等多个方面特性而备受关注。特别是尖晶石型的铜铁氧体具有良好的光催化性能,表现为禁带宽度窄、光吸收波段宽等多项优异的特性,且具有易于回收的铁磁性,近年来常被研究应用在废水处理的应用领域中。Copper ferrite belongs to a class of metal oxides in ferrite, and has the unique ferromagnetism of ferrite compounds. Copper ferrite is a semiconductor material with a spinel structure, and its structure and performance are stable. It has attracted much attention because of its good gas-sensing properties, electromagnetic properties, adsorption properties, and catalytic properties. In particular, spinel-type copper ferrite has good photocatalytic properties, such as narrow band gap, wide light absorption band and many other excellent characteristics, and has ferromagnetism that is easy to recycle. It has been often studied and applied in recent years. In the application field of wastewater treatment.
近现代以来,对工业生产与生活过程中大量排放的有机废水的处理需求日益迫切,新兴的高级氧化技术中,光催化氧化法因有降解无选择性、常温常压、无毒性、化学性质稳定、可重复利用和具有大规模利用太阳能的前景而备受关注。尖晶石结构的铜铁氧体化合物作为典型的一种光催化剂材料,具有其禁带宽度小、无光腐蚀性、催化性能活跃等众多优点。Since modern times, the demand for the treatment of a large amount of organic wastewater discharged in industrial production and life has become increasingly urgent. Among the emerging advanced oxidation technologies, photocatalytic oxidation is degradable, non-selective, normal temperature and pressure, non-toxic, and stable in chemical properties. , reusability, and the prospect of large-scale utilization of solar energy have attracted much attention. As a typical photocatalyst material, copper ferrite compound with spinel structure has many advantages such as small forbidden band width, no photocorrosion, and active catalytic performance.
目前常用的铜铁氧体类化合物的制备方法有以下几种:气相化学反应法、溶胶凝胶法、化学共沉淀法和固相法。一般气相化学反应法适合用于实验研究,其合成量有限、成本高的特点使其难以工业化生产。采用溶胶凝胶法制得的铁氧体粉末在烘干后容易形成硬团聚现象,干燥时收缩大、易裂开,且制备步骤繁杂。化学共沉淀法在沉淀过程中常出现胶状沉淀,难于过滤和洗涤且沉淀不均匀。固相法具有设备工艺简单、成本低、产量大的特点,制备的粉体颗粒无团聚,但其也有能耗大、难控制、粉体不够细、易混入杂质等缺点。The commonly used preparation methods of copper ferrite compounds are as follows: gas-phase chemical reaction method, sol-gel method, chemical co-precipitation method and solid-phase method. The general gas-phase chemical reaction method is suitable for experimental research, but its limited synthesis amount and high cost make it difficult for industrial production. The ferrite powder prepared by the sol-gel method is easy to form hard agglomeration phenomenon after drying, shrinks greatly during drying, is easy to crack, and the preparation steps are complicated. In the chemical co-precipitation method, colloidal precipitation often occurs during the precipitation process, which is difficult to filter and wash, and the precipitation is uneven. The solid-phase method has the characteristics of simple equipment and process, low cost, and large output, and the prepared powder particles have no agglomeration, but it also has disadvantages such as high energy consumption, difficult control, insufficient powder fineness, and easy mixing of impurities.
综上所述,制备铜铁氧体材料是目前对铜铁氧体研究进程的一大阻碍,人们迫切需要一种实现工艺简单、节能、高效、可控、无污染的铁氧体类化合物生成方法。In summary, the preparation of copper ferrite materials is a major obstacle to the current research progress of copper ferrite, and people urgently need a simple, energy-saving, high-efficiency, controllable, and pollution-free formation of ferrite compounds. method.
发明内容Contents of the invention
本发明的目的是提供一种激光诱导自蔓延高温合成铜铁氧体材料的方法,该方法快速高效的合成产物铜铁氧体,其工艺简单、节能、高效,实现生成物可控,无废弃物污染物产生。The purpose of the present invention is to provide a method for laser-induced self-propagating high-temperature synthesis of copper ferrite materials. The method quickly and efficiently synthesizes copper ferrite products. The process is simple, energy-saving, and efficient, and the products are controllable and waste-free. pollutants are produced.
实现本发明目的的具体技术方案是:The concrete technical scheme that realizes the object of the invention is:
一种激光诱导自蔓延高温合成铜铁氧体材料的方法,特点是以铜、铜的氧化物、铁及铁的氧化物为原料,采用激光诱导发生自蔓延反应,使原料反应生成Cu2O,催化合成过程的进行;具体包括以下步骤:A method for laser-induced self-propagating high-temperature synthesis of copper ferrite materials, characterized in that copper, copper oxides, iron and iron oxides are used as raw materials, and laser-induced self-propagating reactions occur to make the raw materials react to form Cu 2 O , the carrying out of catalytic synthesis process; Concretely comprise the following steps:
步骤1:选取所需原料粉末,并将原料充分均匀混合得到混合原材料;Step 1: Select the required raw material powder, and mix the raw material fully and evenly to obtain the mixed raw material;
步骤2:将所述混合原材料置于反应容器中;Step 2: placing the mixed raw materials in a reaction vessel;
步骤3:采用激光照射在混合原材料上,调节激光器,激光诱导发生自蔓延反应,生成铜铁氧体材料初产物;Step 3: Use laser light to irradiate the mixed raw materials, adjust the laser, and the laser induces a self-propagating reaction to generate the primary product of copper ferrite material;
步骤4:对铜铁氧体材料初产物进行后期研磨,得到颗粒小、均匀度好的铜铁氧体材料;其中:Step 4: Grinding the initial product of the copper ferrite material to obtain a copper ferrite material with small particles and good uniformity; wherein:
步骤1中所述原料粉末为铜、铜的氧化物、铁及铁的氧化物,根据实际产物需求选取原料粉末的种类和比例;所述充分均匀混合为由研磨、搅拌方式得到混合均匀的小颗粒粉末,或者对混合均匀的小颗粒粉末进行压片;The raw material powder described in step 1 is copper, copper oxide, iron and iron oxide, and the type and ratio of the raw material powder are selected according to actual product requirements; the fully uniform mixing is obtained by grinding and stirring. Granular powder, or compress uniformly mixed small particle powder;
步骤3中所述激光诱导发生自蔓延反应,该反应通过改变热的释放和传输速度来控制过程的速度、温度、转化率和产物的成份及结构。The laser-induced self-propagating reaction described in step 3 controls the process speed, temperature, conversion rate, and product composition and structure by changing the heat release and transmission speed.
所述所述激光器为连续激光器或脉冲激光器,输出激光波段是红外波段;所述激光的光谱波段为红外波段、可见光波段或红外和可见光混合波段。The laser is a continuous laser or a pulsed laser, and the output laser band is an infrared band; the spectral band of the laser is an infrared band, a visible light band or a mixed band of infrared and visible light.
所述激光照射在混合原材料上,其照射的区域、功率、时间通过反馈调节控制,根据需求生成目标产物,对制备生成产物的过程实现定域的实时可控。The laser is irradiated on the mixed raw materials, and the irradiated area, power, and time are controlled by feedback adjustment, and the target product is generated according to the demand, and the process of preparing the generated product is localized and real-time controllable.
所述调节激光器是指激光器输出的激光控制反应,能够进行激光聚焦,对烧结区域进行空间分布控制,包括激光空间点阵、激光空间扫描。The adjustment laser refers to the laser control response output by the laser, which can focus the laser and control the spatial distribution of the sintering area, including laser space lattice and laser space scanning.
制备环境进行气体控制,气体为N2。The gas control is carried out in the preparation environment, and the gas is N 2 .
本发明采用高功率激光照射在原材料表面,控制原材料进行激光诱导的自蔓延反应。使用高功率激光器输出激光,激光波长为反应物吸收波段波长,利于反应物吸热加快反应进程,实现激光诱导的自蔓延反应,节能高效地制备铜铁氧体材料;通过反馈调节控制激光作用在反应物上的区域、功率、时间,根据需求生成目标产物,对制备生成产物的过程实现定域的实时可控;利用反应过程中产生的Cu2O实现反应过程的催化,高效制备产物。The invention adopts high-power laser to irradiate the surface of the raw material to control the self-propagating reaction induced by the laser. Using a high-power laser to output laser, the laser wavelength is the wavelength of the reactant absorption band, which is conducive to the heat absorption of the reactant to speed up the reaction process, realizes the laser-induced self-propagating reaction, and prepares copper ferrite materials in an energy-saving and efficient manner; through feedback adjustment to control the laser effect on The area, power, and time on the reactant can generate the target product according to the demand, and realize the real-time controllable localization of the process of preparing the product; use the Cu 2 O generated in the reaction process to realize the catalysis of the reaction process and efficiently prepare the product.
本发明适用于各种铜、铁氧化合物粉末混合可控地制备铜铁氧体材料,适用于多种不同原料和不同要求产物的制备。整个生产过程实现步骤简单,自蔓延过程可控,制备速率高,无废料产生。The invention is applicable to the controllable preparation of copper ferrite materials by mixing various copper and iron oxide powders, and is applicable to the preparation of various raw materials and products with different requirements. The whole production process has simple steps, the self-spreading process is controllable, the preparation rate is high, and no waste is generated.
附图说明Description of drawings
图1为本发明流程图;Fig. 1 is a flowchart of the present invention;
图2为本发明制备铜铁氧体材料的自蔓延燃烧过程示意图;Fig. 2 is the schematic diagram of the self-propagating combustion process of preparing copper ferrite material in the present invention;
图3为本发明实施例制备的铜铁氧体材料的XRD图。Fig. 3 is an XRD pattern of the copper ferrite material prepared in the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例及附图,对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and accompanying drawings.
本发明合成铜铁氧体材料过程中利用了由激光诱导出的自蔓延燃烧反应,是利用化学反应自身放热合成材料的一种技术,又被称为燃烧合成,制备铜铁氧体类化合物的自蔓延燃烧过程示意图由图1所示。这种合成过程利用化学反应放热,减小了过程中所需的外部热源;通过快速自动波燃烧的自维持反应得到所需成份和结构的产物,合成物杂质含量低;可通过改变热的释放和传输速度来控制过程的速度、温度、转化率和产物的成份及结构,实现调节可控。The self-propagating combustion reaction induced by laser is used in the process of synthesizing copper ferrite material in the present invention, which is a technique for synthesizing materials by exothermic chemical reaction itself, also known as combustion synthesis, to prepare copper ferrite compounds The schematic diagram of the self-propagating combustion process is shown in Fig. 1. This synthetic process utilizes chemical reaction to release heat, which reduces the external heat source required in the process; the self-sustaining reaction of fast automatic wave combustion can obtain the desired composition and structure of the product, and the synthetic impurity content is low; The release and transmission speed are used to control the speed, temperature, conversion rate and product composition and structure of the process to achieve regulation and controllability.
所选用反应物原材料中,CuO在高温下可少量分解为Cu2O和O2,表示为Cu2O具有催化助燃的作用,可促进高温下反应的进行。Among the selected reactant raw materials, CuO can be decomposed into Cu 2 O and O 2 in a small amount at high temperature, expressed as Cu 2 O has the function of catalytic combustion and can promote the reaction at high temperature.
优选地,所述反应物原材料选用常见化合物Cu、CuO、Fe2O3等,全部为固体粉末。Preferably, the raw materials of the reactants are selected from common compounds such as Cu, CuO , Fe2O3 , etc., all of which are solid powders.
优选地,选用激光器为连续激光器,输出激光模式功率稳定。Preferably, the selected laser is a continuous laser, and the output laser mode power is stable.
优选地,采用输出波长为980nm的激光器代替普通热源。Preferably, a laser with an output wavelength of 980nm is used instead of a common heat source.
优选地,采用激光器输出光斑,对激光光斑照射位置的选取来实现反应区域的定域,实现定域的材料生成。Preferably, the output spot of the laser is used, and the irradiation position of the laser spot is selected to realize the localization of the reaction area and realize the localized material generation.
优选地,采用激光器功率调节控制,可对反应区域局部温度实时有效控制,实现稳定合理的升温、退火温控。Preferably, the laser power adjustment control is adopted, which can effectively control the local temperature of the reaction area in real time, and realize stable and reasonable heating and annealing temperature control.
优选地,高功率激光器的功率、烧结区域和烧结时间综合控制,可实现既定效果的局部高温控制,产物生成过程全面调控。Preferably, the comprehensive control of the power, sintering area and sintering time of the high-power laser can realize local high-temperature control with a predetermined effect and comprehensive regulation of the product generation process.
优选地,可对制备环境进行气体控制,环境气体为N2保证反应合成过程无环境气体影响。Preferably, gas control can be performed on the preparation environment, and the ambient gas is N2 to ensure that the reaction synthesis process has no environmental gas influence.
所述激光诱导自蔓延高温合成铜铁氧体材料的制备:Preparation of the laser-induced self-propagating high-temperature synthetic copper ferrite material:
选取原料粉末,可根据实际产物需求更改反应物的种类和比例等。The raw material powder is selected, and the type and ratio of the reactants can be changed according to the actual product requirements.
将准备好的原材料粉末进行预处理,通过研磨搅拌等方式得到混合均匀的小颗粒粉末。也可根据需求对粉末进行压片。The prepared raw material powder is pretreated, and a uniformly mixed small particle powder is obtained by grinding and stirring. The powder can also be compressed into tablets upon request.
通过激光照射的方式诱导自蔓延过程,高温合成所需的铜铁氧材料。使用的高功率激光器的激光器功率可根据实际情况进行反馈调整;激光器输出的激光光斑覆盖区域可根据需求进行调整,可选择覆盖部分粉末面积,生成过程自蔓延生长;根据产物的需求纯度及成分,可实时调整激光器功率,改变烧结时间,控住自蔓延反应速率;激光器控制反应强度,反应实时可控。此过程即可合成目标初期产物。The self-propagating process is induced by laser irradiation, and the desired copper-ferrite material is synthesized at high temperature. The laser power of the high-power laser used can be adjusted according to the actual situation; the coverage area of the laser spot output by the laser can be adjusted according to the demand, and a part of the powder area can be selected to be covered, and the generation process is self-propagating and growing; according to the required purity and composition of the product, The laser power can be adjusted in real time, the sintering time can be changed, and the self-propagating reaction rate can be controlled; the laser can control the reaction intensity, and the reaction can be controlled in real time. This process can synthesize the target initial product.
将激光诱导生成的初产物进行加工。可对初期产物进行研磨,得到颗粒均匀的产物粉末。可根据产物需求对初期产物进行筛选。The laser-induced primary product is processed. The initial product can be ground to obtain a product powder with uniform particles. Initial products can be screened according to product requirements.
得到颗粒大小、均匀度等性质符合需求的铜铁氧体产物。A copper ferrite product whose particle size, uniformity and other properties meet requirements is obtained.
制备铜铁氧体类化合物的自蔓延燃烧过程由图2所示。The self-propagating combustion process for the preparation of copper ferrite compounds is shown in Figure 2.
实施例1Example 1
按照摩尔比氧化铜:三氧化二铁为1:1称取该两种化合物粉末共3克,其中氧化铜为1.000g,三氧化二铁为2.000g。将称取的粉末放置于研钵中,混合并使用钵杵充分研磨,使得各化合物粉末混合均匀。According to the molar ratio of copper oxide: ferric oxide is 1:1, 3 grams of the two compound powders are weighed, wherein copper oxide is 1.000 g, and ferric oxide is 2.000 g. The weighed powders were placed in a mortar, mixed and thoroughly ground with a pestle, so that the powders of each compound were mixed evenly.
将得到的混合粉末平铺置于耐高温容器中。使用激光器为连续光半导体激光器,波长为980nm,输出功率调至61W,输出激光照射在粉末表面,其中光斑大小与平铺粉末平面大小一致。持续60s后,关闭激光器,此时形成黑色的与激光光斑大小相同的板结块状物。Spread the obtained mixed powder into a high temperature resistant container. The laser used is a continuous light semiconductor laser with a wavelength of 980nm and an output power adjusted to 61W. The output laser is irradiated on the surface of the powder, and the size of the spot is consistent with the size of the flat powder plane. After 60s, the laser was turned off, and a black agglomerate with the same size as the laser spot was formed.
用镊子将初步生成的产物取出,并使用磁铁初步判断出生成产物可被吸引,为铁磁性物质。将初产物放置研钵内,用钵杵进行充分的研磨,产物极易被捣碎研磨成小颗粒。在充分的研磨后即得到颗粒大小均匀细腻的生成物粉末即铜铁氧体材料。Use tweezers to take out the initially generated product, and use a magnet to preliminarily judge that the generated product can be attracted and is a ferromagnetic substance. Put the primary product in a mortar and grind it thoroughly with a pestle. The product can be easily crushed and ground into small particles. After sufficient grinding, the product powder with uniform and fine particle size, that is, copper ferrite material, is obtained.
实施例2Example 2
按照摩尔比氧化铜:三氧化二铁为2:1称取该两种化合物粉末共3克,其中氧化铜为1.500g,三氧化二铁为1.500g。将称取的粉末放置于研钵中,混合并使用钵杵充分研磨,使得各化合物粉末混合均匀。According to the molar ratio of copper oxide: ferric oxide is 2:1, 3 grams of the two compound powders are weighed, wherein copper oxide is 1.500 g, and ferric oxide is 1.500 g. The weighed powders were placed in a mortar, mixed and thoroughly ground with a pestle, so that the powders of each compound were mixed evenly.
产物制备条件步骤同实施例1,形成具有磁性的与激光光斑大小相同的板结块状物,并充分研磨后得到生成物粉末即铜铁氧体材料。The product preparation conditions and steps are the same as in Example 1, forming a magnetic plate agglomerate with the same size as the laser spot, and fully grinding to obtain the product powder, that is, copper ferrite material.
实施例3Example 3
按照摩尔比氧化铜:三氧化二铁为5:2称取该两种化合物粉末共3克,其中氧化铜为1.667g,三氧化二铁为1.333g。将称取的粉末放置于研钵中,混合并使用钵杵充分研磨,使得各化合物粉末混合均匀。According to the molar ratio of copper oxide: ferric oxide is 5:2, 3 grams of the two compound powders were weighed, wherein copper oxide was 1.667 g, and ferric oxide was 1.333 g. The weighed powders were placed in a mortar, mixed and thoroughly ground with a pestle, so that the powders of each compound were mixed evenly.
产物制备条件步骤同实施例1,形成具有磁性的与激光光斑大小相同的板结块状物,并充分研磨后得到生成物粉末即铜铁氧体材料。The product preparation conditions and steps are the same as in Example 1, forming a magnetic plate agglomerate with the same size as the laser spot, and fully grinding to obtain the product powder, that is, copper ferrite material.
实施例4Example 4
按照摩尔比氧化铜:三氧化二铁为4:1称取该两种化合物粉末共3克,其中氧化铜为2.0000g,三氧化二铁为1.0000g。将称取的粉末放置于研钵中,混合并使用钵杵充分研磨,使得各化合物粉末混合均匀。According to the molar ratio copper oxide: ferric oxide is 4:1, weigh the two compound powders in total 3 grams, wherein the copper oxide is 2.0000g, and the ferric oxide is 1.0000g. The weighed powders were placed in a mortar, mixed and thoroughly ground with a pestle, so that the powders of each compound were mixed evenly.
产物制备条件步骤同实施例1,形成具有磁性的与激光光斑大小相同的板结块状物,并充分研磨后得到生成物粉末即铜铁氧体材料。The product preparation conditions and steps are the same as in Example 1, forming a magnetic plate agglomerate with the same size as the laser spot, and fully grinding to obtain the product powder, that is, copper ferrite material.
实施例5Example 5
按照摩尔比铜:氧化铜:三氧化二铁为1:1:1称取该三种化合物粉末共3.8克,其中铜为0.8000g,氧化铜为1.0000g,三氧化二铁为2.0000g。将称取的粉末放置于研钵中,混合并使用钵杵充分研磨,使得各化合物粉末混合均匀。According to the molar ratio copper: copper oxide: iron sesquioxide is 1:1:1 and weighs 3.8 grams of the three compound powders, wherein copper is 0.8000g, copper oxide is 1.0000g, and iron sesquioxide is 2.0000g. The weighed powders were placed in a mortar, mixed and thoroughly ground with a pestle, so that the powders of each compound were mixed evenly.
产物制备条件步骤同实施例1,形成具有磁性的与激光光斑大小相同的板结块状物,并充分研磨后得到生成物粉末即铜铁氧体材料。The product preparation conditions and steps are the same as in Example 1, forming a magnetic plate agglomerate with the same size as the laser spot, and fully grinding to obtain the product powder, that is, copper ferrite material.
各实施例制备铜铁氧体类化合物的XRD图由图3所示。The XRD pattern of the copper ferrite compound prepared in each embodiment is shown in FIG. 3 .
以上所述的具体实施例,对本发明的解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit In the present invention, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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