CN108950387B - steel with excellent high-temperature performance and thick specification for nuclear power safety injection box and manufacturing method thereof - Google Patents
steel with excellent high-temperature performance and thick specification for nuclear power safety injection box and manufacturing method thereof Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 103
- 239000010959 steel Substances 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000002347 injection Methods 0.000 title claims abstract description 16
- 239000007924 injection Substances 0.000 title claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 238000005096 rolling process Methods 0.000 claims abstract description 20
- 238000005496 tempering Methods 0.000 claims abstract description 15
- 238000010791 quenching Methods 0.000 claims abstract description 14
- 230000000171 quenching effect Effects 0.000 claims abstract description 14
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 8
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 7
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 7
- 229910052802 copper Inorganic materials 0.000 claims abstract description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 6
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims abstract description 4
- 238000007906 compression Methods 0.000 claims abstract description 4
- 238000004321 preservation Methods 0.000 claims abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 238000003723 Smelting Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 5
- 238000006477 desulfuration reaction Methods 0.000 claims description 4
- 230000023556 desulfurization Effects 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 9
- 229910052720 vanadium Inorganic materials 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 239000002436 steel type Substances 0.000 description 4
- 229910000746 Structural steel Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000004886 process control Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910001563 bainite Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009489 vacuum treatment Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0081—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for slabs; for billets
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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Abstract
本发明公开具有优良高温性能厚规格核电安注箱用钢及其制造方法。钢中含有C:0.14%~0.20%,Si:0.10%~0.60%,Mn:0.30%~0.40%,P≤0.008%,S≤0.002%,Mo:0.30%~0.60%,Ni:0.45%~0.90%,Cr:0.50%~0.80%,Cu≤0.05%,Alt≤0.04%,H≤0.00015%,O≤0.0020%,其余为Fe和不可避免的杂质。钢锭加热到1150~1350℃,保温>2h,钢板的压缩比>3:1,开轧温度≥1100℃,终轧温度≥920℃,轧制速度1.0~1.5m/s;淬火温度850~925℃,保温时间1~4min/mm;回火温度630~670℃,保温时间3~7min/mm。80~150mm厚规格钢板经过调质热处理和16个小时模拟焊后热处理后,综合力学性能良好。
The invention discloses a steel with excellent high-temperature performance and a thick gauge nuclear power safety injection box and a manufacturing method thereof. Steel contains C: 0.14%~0.20%, Si: 0.10%~0.60%, Mn: 0.30%~0.40%, P≤0.008%, S≤0.002%, Mo: 0.30%~0.60%, Ni: 0.45%~ 0.90%, Cr: 0.50%-0.80%, Cu≤0.05%, Alt≤0.04 %, H≤0.00015%, O≤0.0020%, and the rest are Fe and unavoidable impurities. Steel ingot is heated to 1150-1350°C, heat preservation>2h, compression ratio of steel plate>3:1, start rolling temperature≥1100°C, finish rolling temperature≥920°C, rolling speed 1.0-1.5m/s; quenching temperature 850-925 ℃, holding time 1~4min/mm; tempering temperature 630~670℃, holding time 3~7min/mm. After quenching and tempering heat treatment and 16-hour simulated post-weld heat treatment, the 80-150mm thick steel plate has good comprehensive mechanical properties.
Description
技术领域technical field
本发明属于黑色金属材料,特别涉及一种具有优良高温拉伸性能的核电安注箱用钢及制造方法。The invention belongs to ferrous metal materials, and in particular relates to a steel for a nuclear power safety injection box with excellent high-temperature tensile properties and a manufacturing method.
背景技术Background technique
核电安注箱是一种在核电站发生事故时向事故设备注射冷却水的先进设备,安注箱内存含硼水,上部空腔充填氮气,当反应堆冷却剂系统压力降到安注箱压力以下时,由氮气压力将含硼水注入反应堆冷却剂系统冷段,能在短时间内淹没堆芯,避免燃料棒熔化,从而保证反应堆系统的安全性和完整性。其制造要求非常严格,过程控制及其苛刻,验收检查程序相当严密。目前,安注箱封头及筒体用钢板几乎全部依赖于进口,价格昂贵,且交货期长。主要存在以下两个方面问题:一是根据板材设计要求,封头及筒体板属于超宽幅板(板幅4.5m),因此对生产制造厂的设备和能力有严格要求;二是在钢板经过长达16个小时以上的模拟焊后热处理后,钢板强度明显下降,尤其150℃高温拉伸的抗拉强度已低于指标要求,但受限于进口钢板,不得不降低指标。The nuclear power safety injection tank is an advanced equipment that injects cooling water into the accident equipment when an accident occurs in a nuclear power plant. The safety injection tank contains boron-containing water, and the upper cavity is filled with nitrogen. When the pressure of the reactor coolant system drops below the pressure of the safety injection tank , Boron-containing water is injected into the cold section of the reactor coolant system by nitrogen pressure, which can submerge the core in a short time and avoid melting of fuel rods, thereby ensuring the safety and integrity of the reactor system. Its manufacturing requirements are very strict, the process control is extremely harsh, and the acceptance inspection procedures are quite strict. At present, the steel plates for the head of the injection box and the cylinder are almost entirely dependent on imports, which are expensive and have a long delivery time. There are mainly two problems in the following aspects: one is that according to the plate design requirements, the head and cylinder plates are ultra-wide plates (plate width 4.5m), so there are strict requirements on the equipment and capabilities of the manufacturing plant; After more than 16 hours of simulated post-weld heat treatment, the strength of the steel plate has dropped significantly, especially the tensile strength of the 150°C high-temperature tensile is lower than the index requirement, but due to the limitation of imported steel plates, the index has to be lowered.
CN201410098857.1名为“一种核电站压力容器用钢板及其制造方法”,主要公开了一种核电站压力容器用钢及其制造方法,该钢板包括:0.10%~0.20%的C,0.15%~0.40%的Si,0.60%~1.40%的Mn,P≤0.020%,S≤0.010%,Ni≤0.30%,Cu≤0.18%,Cr≤0.30%,Mo≤0.08%,V≤0.020%,Nb≤0.020%,0.008%~0.030%的Ti,0.020%~0.050%的Alt,N≤0.012%,Ni+Cu+Cr+Mo≤0.70%,其余为Fe及不可避免的杂质。钢板具有良好的低温韧性和耐高温性能,焊接性能、冷热加工性能优良稳定,抗辐照脆化性能良好,成本低。但在该发明成分设计中C、Ni、Mo等元素含量偏低,且采用正火热处理或控轧方式生产,造成设计的钢板强度较低,且未关注钢板经过长时间模拟焊后热处理的性能。CN201410098857.1 is titled "a steel plate for nuclear power plant pressure vessel and its manufacturing method", which mainly discloses a steel for nuclear power plant pressure vessel and its manufacturing method. % Si, 0.60%~1.40% Mn, P≤0.020%, S≤0.010%, Ni≤0.30%, Cu≤0.18%, Cr≤0.30%, Mo≤0.08%, V≤0.020%, Nb≤0.020 %, 0.008%-0.030% Ti, 0.020%-0.050% Alt, N≤0.012%, Ni+Cu+Cr+Mo≤0.70%, and the rest are Fe and unavoidable impurities. The steel plate has good low temperature toughness and high temperature resistance, excellent and stable welding performance, cold and hot processing performance, good radiation embrittlement resistance and low cost. However, in the composition design of this invention, the content of C, Ni, Mo and other elements is low, and the normalizing heat treatment or controlled rolling method is adopted for production, resulting in low strength of the designed steel plate, and no attention has been paid to the performance of the steel plate after long-term simulated post-weld heat treatment .
CN201210387824.X名为“18MND5核电用低合金结构钢及工艺控制方法”,公开了一种18MND5核电用低合金结构钢及工艺控制方法。包括下述重量百分比含量的化学成分组成:C≤0.22%,0.10%~0.30%的Si,1.15%~1.60%的Mn,S≤0.012%,P≤0.012%,Al≤0.04%,0.43%~0.57%的Mo,Cu≤0.08%,0.50%~0.80%的Ni,V≤0.01%,N≤0.008%,H≤1.5ppm,O≤30ppm,N≤0.013%,Cr≤0.25%,Co≤0.08%,B≤0.0018%,As≤0.010%,Sb≤0.002%,Sn≤0.010%,其余为Fe和不可避免的杂质。该发明生产的18MND5材料的力学性能明显优于其他钢种,可以作为核电承压用18MND5高强度低合金结构钢。上述专利采用电炉冶炼-锻造-热处理工艺,生产节奏低,而且生产周期长,不适合连续大批量生产,并且在实施例中没有明确适用钢板厚度范围。CN201210387824.X is titled "18MND5 nuclear power low-alloy structural steel and process control method", which discloses a 18MND5 nuclear low-alloy structural steel and process control method. The composition of the chemical composition including the following weight percentage content: C≤0.22%, 0.10%~0.30% of Si, 1.15%~1.60% of Mn, S≤0.012%, P≤0.012%, Al≤0.04%, 0.43%~ 0.57% Mo, Cu≤0.08%, 0.50%~0.80% Ni, V≤0.01%, N≤0.008%, H≤1.5ppm, O≤30ppm, N≤0.013%, Cr≤0.25%, Co≤0.08 %, B≤0.0018%, As≤0.010%, Sb≤0.002%, Sn≤0.010%, and the rest are Fe and unavoidable impurities. The mechanical properties of the 18MND5 material produced by the invention are obviously superior to other steel types, and can be used as 18MND5 high-strength low-alloy structural steel for nuclear power pressure bearing. The above-mentioned patent adopts the electric furnace smelting-forging-heat treatment process, the production rhythm is low, and the production cycle is long, which is not suitable for continuous mass production, and the applicable steel plate thickness range is not specified in the examples.
CN201010276502.9名为“一种核反应堆安全壳封头及筒体用钢”,公开了一种核反应堆安全壳封头及筒体用钢,其化学成分重量百分比为:C≤0.20%,0.15%~0.55%的Si,0.90%~1.60%的Mn,P≤0.025%,S≤0.025%,Ni≤0.60%,Cr≤0.30%,Mo≤0.30%,Nb≤0.04%,V≤0.07%,Cu≤0.35%,V+Nb≤0.08%,其余含量为Fe及不可避免的杂质,钢中碳当量为0.40%~0.44%,碳当量计算公式为CE=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15,控制钢中非金属夹杂物,A、B、C、D类夹杂≤1.5级。该发明有效地保证钢板具有较高强度同时,还具有均匀、稳定的韧性,尤其在经过长时间消应力处理后,钢板的强度不会得到明显下降,仍然可以满足指标要求。该发明实施例中钢板厚度为42mm,更厚的钢板没有记载,且模拟焊后热处理时间相对较短,也并未提及高温拉伸指标情况。CN201010276502.9 is titled "A Steel for Nuclear Reactor Containment Head and Cylinder", which discloses a steel for nuclear reactor containment head and cylinder. The weight percentage of its chemical composition is: C≤0.20%, 0.15%~ 0.55% Si, 0.90%~1.60% Mn, P≤0.025%, S≤0.025%, Ni≤0.60%, Cr≤0.30%, Mo≤0.30%, Nb≤0.04%, V≤0.07%, Cu≤ 0.35%, V+Nb≤0.08%, the remaining content is Fe and unavoidable impurities, the carbon equivalent in steel is 0.40%~0.44%, and the carbon equivalent calculation formula is CE=C+Mn/6+(Cr+Mo+V )/5+(Ni+Cu)/15, control non-metallic inclusions in steel, A, B, C, D type inclusions ≤ 1.5 level. The invention effectively ensures that the steel plate has high strength and also has uniform and stable toughness, especially after a long time stress relief treatment, the strength of the steel plate will not be significantly reduced, and the index requirements can still be met. The thickness of the steel plate in this embodiment of the invention is 42mm, there is no record of a thicker steel plate, and the simulated post-weld heat treatment time is relatively short, and the high temperature tensile index is not mentioned.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种具有优良高温性能的厚规格核电安注箱用钢及制造方法,钢板厚度可达80~150mm,通过合理控制钢中的化学元素含量、降低钢中气体及非金属夹杂物的含量,可以有效地保证钢板具有优良的综合力学性能,尤其是钢板经过16h模拟焊后热处理后,150℃高温拉伸和-50℃低温冲击指标依然能够完全满足核电安注箱设备制造要求。The object of the present invention is to overcome the deficiencies of the prior art, to provide a kind of steel with excellent high-temperature performance for the safety injection box of nuclear power with thick specification and its manufacturing method. The thickness of the steel plate can reach 80-150 mm. Reducing the content of gas and non-metallic inclusions in the steel can effectively ensure that the steel plate has excellent comprehensive mechanical properties, especially after the steel plate has undergone 16h simulated post-weld heat treatment, the 150°C high temperature tensile and -50°C low temperature impact indicators can still be fully Meet the manufacturing requirements of nuclear power safety injection tank equipment.
具体的技术方案是:The specific technical solutions are:
具有优良高温性能的厚规格核电安注箱用钢,按质量百分比包含如下组分:C:0.14%~0.20%,Si:0.10%~0.60%,Mn:0.30%~0.40%,P≤0.008%,S≤0.002%,Mo:0.30%~0.60%,Ni:0.45%~0.90%,Cr:0.50%~0.80%,Cu≤0.05%,Alt≤0.04%,H≤0.00015%,O≤0.0020%,其余含量为Fe和不可避免的杂质。Thick-gauge nuclear power safety injection box steel with excellent high-temperature performance contains the following components by mass percentage: C: 0.14% to 0.20%, Si: 0.10% to 0.60%, Mn: 0.30% to 0.40%, P≤0.008% , S≤0.002%, Mo: 0.30%~0.60%, Ni: 0.45%~0.90%, Cr: 0.50%~0.80%, Cu≤0.05%, Al t≤0.04 %, H≤0.00015%, O≤0.0020% , the remaining content is Fe and unavoidable impurities.
采用上述成分设计理由如下:The reasons for adopting the above-mentioned composition design are as follows:
C:是保证钢板强度的主要元素,能够有效地提高钢的强度以及淬透性,但同时也降低钢的塑性、韧性和焊接性,因此,本发明要求C含量为0.14%~0.20%。C: is the main element to ensure the strength of the steel plate. It can effectively improve the strength and hardenability of the steel, but at the same time it also reduces the plasticity, toughness and weldability of the steel. Therefore, the present invention requires that the C content be 0.14% to 0.20%.
Si:是钢中的强化元素,有利于提高钢板的强度,但Si含量过高会损害钢板的低温韧性,而且会增加辐照脆性,因此应把Si含量控制在下限为好,本发明将Si元素控制为0.10%~0.60%。Si: It is a strengthening element in steel, which is beneficial to improve the strength of the steel plate, but too high Si content will damage the low-temperature toughness of the steel plate, and will increase the irradiation brittleness, so it is better to control the Si content at the lower limit. In the present invention, Si Element control is 0.10% ~ 0.60%.
Mn:Mn在钢中不仅可以强化基体,还可以有效地提高钢板的淬透性,而且成本低廉,但Mn含量过高会增加钢的回火脆性敏感性,并使得晶粒有粗化的倾向,因此本发明要求钢中Mn含量控制在0.30%~0.40%。Mn: Mn in steel can not only strengthen the matrix, but also effectively improve the hardenability of the steel plate, and the cost is low, but too high Mn content will increase the temper brittleness sensitivity of the steel, and make the grain coarser Therefore, the present invention requires that the Mn content in the steel be controlled at 0.30% to 0.40%.
P和S:是钢中有害元素,P在钢中会加剧中心偏析和中心疏松的产生,S形成的硫化物夹杂对钢的冲击韧性和焊接性能很不利,因此,需要它们的含量越低越好。本发明中将P含量控制为P≤0.008%,S含量控制为S≤0.002%。P and S: are harmful elements in steel. P in steel will aggravate the generation of center segregation and center porosity. The sulfide inclusions formed by S are very detrimental to the impact toughness and welding performance of steel. Therefore, the lower their content is, the better it is good. In the present invention, the P content is controlled to be P≤0.008%, and the S content is controlled to be S≤0.002%.
Mo:能够提高钢板的淬透性和耐热性,还可以与Cr、Mn元素共同作用减少或抑制回火脆性,因此本发明将Mo的含量控制在0.30%~0.60%。Mo: It can improve the hardenability and heat resistance of the steel plate, and can also work together with Cr and Mn to reduce or suppress temper brittleness. Therefore, the content of Mo is controlled at 0.30%-0.60% in the present invention.
Ni:能够明显改善钢板的低温韧性,同时提高钢板的淬透性,但Ni会降低钢的A3线温度,使得辐照效应增大,因此本发明要求钢中Ni含量控制为0.45%~0.90%。Ni: can significantly improve the low-temperature toughness of the steel plate, and at the same time increase the hardenability of the steel plate, but Ni will reduce the A3 line temperature of the steel and increase the irradiation effect, so the present invention requires that the Ni content in the steel be controlled at 0.45% to 0.90% .
Cr:能够明显提高钢的抗氧化和抗腐蚀能力,并且会提高钢板的淬透性,但Cr还会显著提高钢的脆性转变温度,促进回火脆性,因此本发明要求钢中Cr含量控制为0.50%~0.80%。Cr: can significantly improve the oxidation resistance and corrosion resistance of steel, and can improve the hardenability of steel plates, but Cr can also significantly increase the brittle transition temperature of steel, and promote temper brittleness, so the present invention requires that the Cr content in steel be controlled to 0.50% to 0.80%.
Cu:Cu是对辐照脆化最为有害的元素,使钢的机械性能降低,并在加热时导致金属表面的氧化,影响钢的质量。因此通常要求核电用钢中的Cu含量应不高于0.05%。Cu: Cu is the most harmful element to radiation embrittlement, which reduces the mechanical properties of steel and causes oxidation of the metal surface when heated, affecting the quality of steel. Therefore, it is generally required that the Cu content in steel for nuclear power should not be higher than 0.05%.
Alt:Al是钢中常用的脱氧剂,可以细化晶粒,并提高钢板的冲击韧性,但是Al含量过高,会使得夹杂物含量增多,影响钢板的焊接性,因此本发明要求钢中Alt含量控制为≤0.04%。Al t : Al is a commonly used deoxidizer in steel, which can refine the grain size and improve the impact toughness of the steel plate. However, if the Al content is too high, the content of inclusions will increase and the weldability of the steel plate will be affected. Therefore, the present invention requires The Al t content is controlled to be ≤0.04%.
H和O:H和O对钢的性能均有害,会增加辐照脆化效应,因此它们的含量越低越好,本发明要求钢中H≤0.00015%,O≤0.0020%。H and O: Both H and O are harmful to the performance of steel and will increase the radiation embrittlement effect, so the lower their content, the better. The present invention requires that H≤0.00015% and O≤0.0020% in steel.
核电安注箱用钢的制造方法,包括冶炼、铸造、加热、轧制、热处理,实现本发明在生产工艺上采取以下技术措施:The manufacturing method of steel for nuclear power safety injection box includes smelting, casting, heating, rolling, and heat treatment. The following technical measures are taken in the production process to realize the present invention:
冶炼及轧制:采用铁水深脱硫处理,电炉冶炼,出钢后进行LF、VD炉外精炼,之后进行浇注。钢锭在室式炉内加热到1150~1350℃,保温时间>2h后进行开坯,中间坯缓冷解垛后进行轧制,有效保证成品钢板的压缩比>3:1,开轧温度≥1100℃,终轧温度≥920℃,轧制速度控制在1.0~1.5m/s,轧后自然堆垛缓冷。Smelting and rolling: deep desulfurization treatment of molten iron, electric furnace smelting, LF and VD refining outside the furnace after tapping, and then pouring. The steel ingot is heated to 1150-1350°C in the chamber furnace, and the billet is opened after the holding time is >2 hours. The intermediate billet is slowly cooled and destacked and then rolled to effectively ensure that the compression ratio of the finished steel plate is >3:1, and the rolling temperature is ≥1100 ℃, finish rolling temperature ≥ 920℃, rolling speed controlled at 1.0-1.5m/s, natural stacking and slow cooling after rolling.
热处理:采用淬火+回火方式进行调质热处理,获得晶粒细小、均匀的组织。调质热处理工艺为:淬火温度850~925℃,保温时间1~4min/mm;回火温度630~670℃,保温时间3~7min/mm,经过充分的回火时间,可以获得晶粒细小、组织均匀、韧性高且强度适中的回火贝氏体,而且能够进一步消除钢板的内应力,同时Mo、V等合金元素形成的碳化物会析出,增加了沉淀强化的效果,从而使钢板具有足够的韧性。Heat treatment: Quenching and tempering heat treatment is carried out by quenching and tempering to obtain a fine and uniform structure. The quenching and tempering heat treatment process is: quenching temperature 850-925 ℃, holding time 1-4min/mm; tempering temperature 630-670 ℃, holding time 3-7min/mm, after sufficient tempering time, can obtain fine grain, Tempered bainite with uniform structure, high toughness and moderate strength can further eliminate the internal stress of the steel plate. At the same time, carbides formed by alloying elements such as Mo and V will precipitate, which increases the effect of precipitation strengthening, so that the steel plate has sufficient strength. toughness.
有益效果:Beneficial effect:
本发明提供了一种具有优良高温性能的厚规格核电安注箱用钢及制造方法,生产的钢板厚度为80~150mm,宽度及长度可根据实际需求进行生产。与现有技术相比,有益效果如下:The invention provides a thick specification nuclear power safety injection box steel with excellent high-temperature performance and a manufacturing method. The thickness of the produced steel plate is 80-150mm, and the width and length can be produced according to actual needs. Compared with the prior art, the beneficial effects are as follows:
(1)本发明的钢板厚度为80~150mm,采用钢锭开坯轧制生产,通过控制钢中合金元素,降低气体含量及非金属夹杂物含量,能够获得压缩比>3:1的最大厚度150mm的成品钢板,并且使得钢板具有优良的高温拉伸性能和韧性,其中80~150mm成品调质态钢板150℃高温拉伸屈服强度可以达到500~530MPa,抗拉强度可以达到610~635MPa,经过长达16个小时的模拟焊后热处理后,钢板150℃高温拉伸屈服强度可以达到500~520MPa,抗拉强度可以达到610~625MPa,且两种状态下,钢板的-50℃冲击韧性均能可达185~277J之间,断面收缩率可达60~85%。(1) The thickness of the steel plate of the present invention is 80-150 mm, which is produced by billet rolling of steel ingots. By controlling the alloy elements in the steel, the gas content and the content of non-metallic inclusions are reduced, and the maximum thickness of 150 mm with a compression ratio> 3:1 can be obtained The finished steel plate has excellent high-temperature tensile properties and toughness. Among them, the 80-150mm finished quenched and tempered steel plate can reach 500-530MPa high-temperature tensile yield strength and 610-635MPa tensile strength at 150°C. After 16 hours of simulated post-weld heat treatment, the tensile yield strength of the steel plate at 150°C high temperature can reach 500-520MPa, the tensile strength can reach 610-625MPa, and the impact toughness of the steel plate at -50°C can be achieved in both states Between 185 and 277J, the reduction of area can reach 60 to 85%.
(2)本发明钢种经调质热处理和16个小时的模拟焊后热处理后,不同状态下均具有较好的强度水平。120mm厚规格钢板经调质处理后150℃高温拉伸屈服强度和抗拉强度分别为529MPa和635MPa;模拟焊后热处理后,150℃高温拉伸屈服强度和抗拉强度分别为509MPa和614MPa,从结果来看,不同状态的钢板150℃高温拉伸强度都较其他钢种有了较大地提升。(2) After quenching and tempering heat treatment and 16-hour simulated post-weld heat treatment, the steel grade of the present invention has better strength levels in different states. The tensile yield strength and tensile strength at 150°C of 120mm thick specification steel plate after quenching and tempering treatment are 529MPa and 635MPa respectively; after simulated post-weld heat treatment, the tensile yield strength and tensile strength at 150°C of The results show that the high temperature tensile strength of steel plates at 150°C in different states has been greatly improved compared with other steel types.
(3)本发明钢种在不同状态下的冲击吸收能量和断面纤维率同样保持在较高的水平。120mm钢板经调质处理及模拟焊后热处理后的-50℃冲击吸收能量均在200J以上,断面纤维率可达到65%以上,表明本发明钢种具有良好的低温韧性。(3) The impact absorption energy and cross-sectional fiber ratio of the steel type of the present invention are also maintained at a relatively high level under different conditions. The -50°C impact absorbed energy of the 120mm steel plate after quenching and tempering treatment and simulated post-weld heat treatment is more than 200J, and the cross-sectional fiber ratio can reach more than 65%, which shows that the steel type of the present invention has good low-temperature toughness.
(4)本发明钢种的Z向断面收缩率具有较高水平,120mm钢板经调质处理后的Z向断面收缩率可以达到67.3%,表明本发明钢种具有较好的抗层状撕裂能力。(4) The Z-direction reduction of area of the steel grade of the present invention has a relatively high level, and the Z-direction reduction of area of the 120mm steel plate after quenching and tempering treatment can reach 67.3%, indicating that the steel grade of the present invention has better resistance to lamellar tearing ability.
(5)本发明通过选用低P、低S铁水,且要进行铁水深脱硫处理,脱硫渣扒净,电炉冶炼、炉外精炼、真空处理和轧制工艺进行生产,所以保证了钢水的洁净度较高。(5) The present invention is produced by selecting low-P and low-S molten iron, and carrying out deep desulfurization treatment of molten iron, removing desulfurization slag, electric furnace smelting, refining outside the furnace, vacuum treatment and rolling process for production, so the cleanliness of molten steel is guaranteed higher.
附图说明Description of drawings
图1为实施例3的金相组织;显微组织为回火贝氏体。Fig. 1 is the metallographic structure of Example 3; the microstructure is tempered bainite.
具体实施方式Detailed ways
以下实施例用于具体说明本发明内容,这些实施例仅为本发明内容的一般描述,并不对本发明内容进行限制。The following examples are used to specifically illustrate the contents of the present invention, and these examples are only general descriptions of the contents of the present invention, and do not limit the contents of the present invention.
本发明各实施例钢的冶炼化学成分如表1所示;The smelting chemical composition of each embodiment steel of the present invention is as shown in table 1;
表1各实施例钢冶炼化学成分mass%Table 1 steel smelting chemical composition mass% of each embodiment
钢水经电炉冶炼、炉外精炼、真空处理,浇铸成钢锭,轧制成品钢板规格为80~150mm。模拟焊后热处理工艺为温度615±5℃,保温时间16h,400℃以上升降温速率≤55℃/h。The molten steel is smelted in an electric furnace, refined outside the furnace, and vacuum-treated, and cast into ingots, and the finished steel plate is rolled with a specification of 80-150mm. The simulated post-weld heat treatment process is a temperature of 615±5°C, a holding time of 16h, and a heating and cooling rate of ≤55°C/h above 400°C.
本发明各实施例钢的轧制工艺如表2所示、各实施例钢的热处理如表3所示;本发明各实施例钢板的150℃高温拉伸性能如表4所示;本发明各实施例钢板的-50℃冲击性能如表5所示;本发明各实施例钢板的Z向拉伸及冷弯试验性能如表6所示。The rolling process of each embodiment steel of the present invention is as shown in Table 2, and the heat treatment of each embodiment steel is as shown in Table 3; the 150 ℃ high temperature tensile properties of each embodiment steel plate of the present invention are as shown in Table 4; each embodiment of the present invention The -50°C impact properties of the steel plates of the examples are shown in Table 5; the Z-direction tensile and cold bending test properties of the steel plates of each example of the present invention are shown in Table 6.
表2轧制工艺Table 2 Rolling process
表3热处理工艺Table 3 heat treatment process
表4钢板150℃高温拉伸性能结果Table 4 Results of tensile properties of steel plates at 150°C high temperature
表5钢板-50℃冲击性能结果Table 5 -50℃ impact performance results of steel plate
表6钢板Z向拉伸及冷弯试验性能结果Table 6 Z-direction tensile and cold bending test performance results of steel plate
80~150mm厚规格钢板经过调质热处理和16个小时模拟焊后热处理后,钢板具有良好的综合力学性能,各项性能指标完全达到满足核电安注箱设备制造的要求。After quenching and tempering heat treatment and 16-hour simulated post-weld heat treatment, the 80-150mm thick steel plate has good comprehensive mechanical properties, and all performance indicators fully meet the requirements for nuclear power safety injection box equipment manufacturing.
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