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CN1090086A - Electromagnetic heating degaussing device - Google Patents

Electromagnetic heating degaussing device Download PDF

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Publication number
CN1090086A
CN1090086A CN 93101259 CN93101259A CN1090086A CN 1090086 A CN1090086 A CN 1090086A CN 93101259 CN93101259 CN 93101259 CN 93101259 A CN93101259 A CN 93101259A CN 1090086 A CN1090086 A CN 1090086A
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open ends
magnetic
electromagnetic heating
heating
iron core
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吴庆隆
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Abstract

The invention provides an electromagnetic heating demagnetizing device, which comprises a U-shaped iron core with two vertical open ends, wherein the two vertical open ends are respectively wound with a coil, one ends of the coils are mutually connected in series, the other end of the coils is connected in parallel with an alternating current power supply with preset frequency change, the two open ends of the U-shaped iron core are simultaneously enabled to generate staggered and variable magnetic lines of force by the coils, a straight iron rod is transversely arranged on the two open ends of the U-shaped iron core and used for penetrating a bearing to heat to a proper temperature, or a non-magnetic conductive plate is arranged on the two open ends and can be used for placing a magnetic conductive vessel to heat or demagnetize a magnetized article.

Description

本发明是关于一种电磁装置,应用于金属加热或对已磁化的物品进行迅速消磁之装置。The invention relates to an electromagnetic device, which is used in metal heating or rapid demagnetization of magnetized objects.

本发明应用于金属加热方面分为两种用途,一为工业上之加热用途,另一为商业应用之加热用途。在工业上之加热用途主要是用于轴承装配时,加热使其体积澎张而内孔扩大以利装配于一轴上。在商业应用上,主要是用于加热食物或饮水,以不同于现有电磁炉构造而达成相同加热功能与目的。本发明另可作为已磁化的产品之消磁,例如录音带、录影带之迅速消磁,使其成为空白带,或对于工业产品零件迅速消磁等多方面用途。The application of the present invention in metal heating is divided into two purposes, one is industrial heating and the other is commercial heating. The industrial heating application is mainly used for bearing assembly, heating to expand the volume and expand the inner hole to facilitate assembly on a shaft. In commercial application, it is mainly used for heating food or drinking water, so as to achieve the same heating function and purpose different from the structure of the existing induction cooker. The present invention can also be used for the degaussing of magnetized products, such as the rapid degaussing of audio tapes and video tapes to make them blank tapes, or the rapid degaussing of industrial product parts.

就现有技艺所知,轴承装配时必须紧密配合,常用的方式是以特定工具压配组合,惟许多场合并无法使用专用工具来压配轴承,一般若以敲打装入轴承通常无法精确地安装使轴承定位,从而影响轴承之使用寿命及运转灵活性,因此较佳的作法是将轴承加热至预定温度,使其内孔膨胀扩大,则可准确迅速地将轴承套于轴上定位。现有的轴承加热常见者是将轴承置于高温之油中加热,不仅加热时间长,且使用之设备并不方便。As far as the existing technology is known, the bearing must be tightly fitted during assembly. The common way is to press fit the combination with a specific tool, but in many cases it is not possible to use a special tool to press fit the bearing. Generally, if the bearing is installed by knocking, it is usually impossible to install it accurately. Positioning the bearing will affect the service life and operational flexibility of the bearing. Therefore, it is better to heat the bearing to a predetermined temperature to expand the inner hole, so that the bearing sleeve can be accurately and quickly positioned on the shaft. In the existing bearing heating method, the bearing is heated in high-temperature oil, which not only takes a long time to heat, but also uses inconvenient equipment.

至于目前常见之作为商业用途的电磁加热炉,是将交流电源转换为直流电源,再以极复杂之控制电路使电源作高频(约30KHZ)之切换,该电流通过一感应线圈产生交变磁场,利用该交变磁场感应其上方之锅具容器发热而加热食物,其整体控制电路十分复杂,制造成本高。As for the common electromagnetic heating furnace used for commercial purposes at present, the AC power is converted into DC power, and then the power is switched at a high frequency (about 30KHZ) by a very complicated control circuit. The current passes through an induction coil to generate an alternating magnetic field. , using the alternating magnetic field to induce the heating of the pot container above it to heat the food, the overall control circuit is very complicated and the manufacturing cost is high.

关于消磁方面,工业产品制造过程中有些元件会带有磁性,必须予以消磁,通常之消磁装置是利用电子电路控制-电路切换使流经一线圈内之电流方向交替改变,且在切换过程中逐步降低施于该线圈之电压大小,终至零电压为止,亦即使其磁滞回路形成曲线之面积逐渐缩小至原点,则达到消磁之效果。此种消磁装置亦预设有复杂电子控制电路,当然也增加消磁装置之造价及成本。Regarding degaussing, some components in the manufacturing process of industrial products will be magnetic and must be degaussed. The usual degaussing device uses electronic circuit control-circuit switching to alternately change the direction of the current flowing through a coil, and gradually during the switching process Reduce the voltage applied to the coil until it reaches zero voltage, that is, the area of the curve formed by the hysteresis loop gradually shrinks to the origin, and then the effect of degaussing is achieved. This kind of degaussing device is also preset with a complex electronic control circuit, which of course also increases the cost and cost of the degaussing device.

本发明之主要目的在于提供一种电磁加热消磁装置,将电磁原理以简单之结构设计应用可以达成对金属物品元件之加热及消磁作用,得以较低成本提供一简易之金属加热装置或物品之消磁装置。The main purpose of the present invention is to provide an electromagnetic heating and degaussing device, which can achieve heating and degaussing effects on metal object components by applying the electromagnetic principle with a simple structural design, and can provide a simple metal heating device or degaussing of objects at a lower cost device.

本发明之次一目的在于提供一种电磁加热消磁装置,无需特殊控制电路,使其结构简单,体积小、使用方便及故障率低。The second object of the present invention is to provide an electromagnetic heating degaussing device, which does not require a special control circuit, and has a simple structure, small volume, convenient use and low failure rate.

本发明之又一目的在于提供一种电磁加热消磁装置,适用于工业用途及商业应用之加热及消磁,为一多用途之电磁装置。Another object of the present invention is to provide an electromagnetic heating and degaussing device, which is suitable for heating and degaussing in industrial and commercial applications, and is a multi-purpose electromagnetic device.

绿是,本发明电磁加热消磁装置包括一U型铁心,由多片U形矽钢片叠合构成,该铁心具有开放两端各绕有适当圈数之线圈,该两线圈绕线方向相同,亦即同为顺时针方向或逆时针方向绕线,两线圈之一端相串接,两线圈之另一端并接一交流电源,则使该U型铁心开放之一端产交错式磁场,亦即铁心之开放端同时产生两不同向之磁力线,且该两不同向磁场依交流电源交错变化;则该铁心开放端之间可置入一导磁铁棒,以集中磁力线导通方向,该铁棒上穿套一轴承则可迅速感应加热至设定温度,该U型铁心之上方可置放一非导磁性板,该非导磁性板顶面可供置放导磁性金属容器以感应该交错式磁场而迅速发热而用以加热容器内之食物或饮水。若将已磁化物品材料通过该U型铁心开放端之交错磁场区,则使磁化物品之规则性分子排列因而错乱而达消磁目的。Green is that the electromagnetic heating degaussing device of the present invention includes a U-shaped iron core, which is composed of multiple U-shaped silicon steel sheets. The iron core has a coil with an appropriate number of turns on each of its open ends. The winding directions of the two coils are the same. That is to say, the winding is clockwise or counterclockwise, one end of the two coils is connected in series, and the other end of the two coils is connected to an AC power supply in parallel, so that the open end of the U-shaped core generates a staggered magnetic field, that is, the core The open end of the core generates two magnetic lines of force in different directions at the same time, and the two magnetic fields in different directions alternately change according to the AC power supply; then a conductive magnetic bar can be placed between the open ends of the core to concentrate the direction of the magnetic force lines, and the iron bar goes up A bearing can be quickly heated to the set temperature by induction. A non-magnetic plate can be placed on the top of the U-shaped iron core. The top surface of the non-magnetic plate can be used to place a magnetic metal container to induce the staggered magnetic field. Rapidly heats up and is used to heat food or drinking water in containers. If the material of the magnetized article passes through the staggered magnetic field area at the open end of the U-shaped iron core, the regular molecular arrangement of the magnetized article will be disordered to achieve the purpose of demagnetization.

有关本发明之详细结构,组成方式及特点,可由以下实施例配合附图详细说明而得充分了解。The detailed structure, composition and characteristics of the present invention can be fully understood from the following embodiments in conjunction with the accompanying drawings.

图1是本发明电磁加热消磁装置之一等效电路结构及磁路示意图;Fig. 1 is an equivalent circuit structure and a schematic diagram of a magnetic circuit of an electromagnetic heating degaussing device of the present invention;

图2是本发明电磁加热消磁装置加上负载之磁路示意图;Fig. 2 is the schematic diagram of the magnetic circuit of the electromagnetic heating degaussing device of the present invention plus load;

图3是本发明一应用例如加热一轴承之示意图;Figure 3 is a schematic diagram of an application of the present invention such as heating a bearing;

图4是图3之顶视图;Fig. 4 is the top view of Fig. 3;

图5是本发明另一应用例加热一锅子之示意图;Fig. 5 is a schematic diagram of another application example of the present invention heating a pot;

图6是本发明再一应用例对一物品消磁之示意图。Fig. 6 is a schematic diagram of another application example of the present invention for degaussing an item.

首先请参阅图1,该发明电磁加热消磁装置之结构包括由多片U型矽钢片堆叠组成之一U型铁心(10),其两直立开放端(110、(12)上分别绕有二组绕圈L1、L2,该两线圈L1、L2相互串联再并联于一交流电源VAC,当该交流电源接入一预定频率变化之电源(例如60HZVAC),该U型铁心(10)之两开放端(11)、(12)间产生一交变磁场φ1,φ2,该交变磁场大小随著该交流电源VAC之电压电流大小及频率多少而改变。Please refer to Fig. 1 first, the structure of the electromagnetic heating degaussing device of this invention includes a U-shaped iron core (10) composed of a plurality of U-shaped silicon steel sheets stacked, and its two upright open ends (110, (12) are respectively wound with two Winding coils L1 and L2, the two coils L1 and L2 are connected in series and then in parallel with an AC power supply VAC, when the AC power supply is connected to a power supply with a predetermined frequency change (such as 60HZVAC), two of the U-shaped iron core (10) are opened An alternating magnetic field φ1, φ2 is generated between terminals (11) and (12), and the magnitude of the alternating magnetic field changes with the voltage and current and the frequency of the AC power supply VAC.

上述电磁加热消磁装置是利用两线圈L1、L2与电源VAC间之串并联连接,使两线线圈L1、L2对电源而言同属一次侧,而得于其U型铁心之开放端直接产生交变磁场,利用该交变磁场以达成加热金属或消磁之目的。The above-mentioned electromagnetic heating and degaussing device uses the series-parallel connection between the two coils L1, L2 and the power supply VAC, so that the two-wire coils L1 and L2 belong to the same primary side for the power supply, and can directly generate alternating current at the open end of the U-shaped core. Magnetic field, using the alternating magnetic field to achieve the purpose of heating metal or demagnetizing.

如图2所示,当该U型铁心(10)之两开放端之间置放一直杆铁棒(14),则两开放端(11)、(12)间之磁交错磁力线φ1、φ2得集中通过该直杆铁棒(14),且该直杆铁棒(14)与该U型铁心(10)之开放端(11)、(12)相接触之截面积A1约为该开放端(11)、(12)铁心截面积之三分之一,以引导磁加线更集中通过该直杆铁棒(14),得以应用该直杆铁棒上穿套金属元件,将使该金属元件感应产生涡电流而加热该金属元件。As shown in Figure 2, when a straight iron rod (14) is placed between the two open ends of the U-shaped iron core (10), the magnetic interlaced magnetic force lines φ1 and φ2 between the two open ends (11) and (12) are obtained Concentrate through this straight rod iron rod (14), and the cross-sectional area A1 of this straight rod iron rod (14) contacting with the open end (11), (12) of this U-shaped iron core (10) is about this open end ( 11), (12) one-third of the cross-sectional area of the iron core, so as to guide the magnetic plus line to pass through the straight iron rod (14) more concentratedly, so that the metal element can be worn on the straight iron rod, which will make the metal element Eddy currents are induced to heat the metal element.

如图3、4所示,应用图2之直杆铁棒(14)穿套有一轴承(15),当连接电源VAC通入交流电源,该两开放端(11)、(12)间产生之交变磁力线φ1、φ2通过该直杆铁棒(14)及轴承(15)而感应涡电流加热该轴承(15),其加热时间及温度得由电源VAC之电压、电流及频率大小而改变或调整,因此可控制轴承加热至适当温度,例如200℃左右,则可使其内孔孔径扩大,得以容易地将该轴承(15)装设于一轴上定位,以利轴承之精确安装。As shown in Figures 3 and 4, the straight iron rod (14) shown in Figure 2 is used to wear a bearing (15). Alternating magnetic field lines φ1, φ2 pass through the straight iron rod (14) and bearing (15) and induce eddy current to heat the bearing (15). The heating time and temperature can be changed or changed by the voltage, current and frequency of the power supply VAC. Adjustment, so the bearing can be controlled to be heated to an appropriate temperature, such as about 200°C, the diameter of the inner hole can be enlarged, and the bearing (15) can be easily installed on a shaft for positioning, so as to facilitate the precise installation of the bearing.

上述电磁加热消磁装置应用于加热轴承之U型铁心(10)体积小,且可以简易而迅速地加热轴(15)至适当温度,携带及使用均十分方便,且易于控制其加热温度范围,对于工业界装设轴承有极大助益。The above-mentioned electromagnetic heating degaussing device applied to the U-shaped core (10) of the heating bearing is small in size, and can easily and quickly heat the shaft (15) to an appropriate temperature. It is very convenient to carry and use, and it is easy to control its heating temperature range. The installation of bearings in the industry is of great help.

如图5所示,该电磁加热消磁装置于U型铁心(10)开放端(11)、(12)顶端设有一非导磁性平板(16),该平板(16)得为承放该U型铁心(10)之一壳体之一部分,惟须能承受加热之温度。将一导磁性锅子(17)置放于该平板(16)上方,则该U型铁心(10)之两开放端(11)、(12)间之交错磁力线φ1、φ2将通过该锅子(17)底部,而感应该锅子(17)产生涡电流而发热,得以加热涡子(17)内之饮水或食物,其加热温度与时间亦可由电源VAC之电压、电流或频率改变而调整,其直接使用交流电源加热控制上十分容易,无须如一般电磁炉将交流电源转为直流电源再控制其输出功率的复杂控制电路,且本发明得以简易结构而达到加热目的,不仅制作成本低且显著地降低使用之故障率,为一极佳之加热装置。As shown in Figure 5, the electromagnetic heating degaussing device is provided with a non-magnetic plate (16) at the top of the open ends (11) and (12) of the U-shaped iron core (10), and the plate (16) can be used to accommodate the U-shaped A part of the shell of the iron core (10), but must be able to withstand the temperature of heating. Place a magnetically permeable pot (17) above the flat plate (16), and the interlaced magnetic field lines φ1 and φ2 between the two open ends (11) and (12) of the U-shaped iron core (10) will pass through the pot (17 ) bottom, and induce the pot (17) to generate eddy current and generate heat, which can heat the drinking water or food in the vortex (17). The heating temperature and time can also be adjusted by changing the voltage, current or frequency of the power supply VAC, which directly It is very easy to control the heating by using the AC power supply, and there is no need for a complicated control circuit that converts the AC power supply to a DC power supply and then controls its output power like a general induction cooker, and the invention achieves the purpose of heating with a simple structure, not only low production cost but also significantly reduces the use The failure rate is an excellent heating device.

再如图6所示,该电磁加热消磁装置之构造与图5相似,系制成适当体积形状,在该U型铁心之两开放端(11)、(12)顶端的平板(16)上移动一已磁化的物品(18),因交错磁埸φ1、φ2之作用而打乱其磁性分布,达到消磁之目的,其可应用于将录音带、录影带迅速消磁成为空白带,亦可应用于工业元件迅速消磁工作。As shown in Figure 6 again, the structure of the electromagnetic heating degaussing device is similar to that of Figure 5, and it is made into an appropriate volume shape to move on the flat plate (16) at the top of the two open ends (11) and (12) of the U-shaped iron core. A magnetized item (18), whose magnetic distribution is disrupted by the action of the interlaced magnetic fields φ1 and φ2, achieves the purpose of degaussing. It can be applied to rapidly degaussing audio tapes and video tapes into blank tapes, and can also be used in industrial Component degaussing works quickly.

依据上述的实施例说明均省略外观壳体,但已可充分了解本发明的电磁加热消磁装置之结构及其应用,其以简单之结构设计得以广泛应用于工商业界及日常生活之加热及消磁用途,且设计上完全不同于现有的电磁加热或消磁装置,当然上述实施例应用仅系举例说明,本发明将包括其它等效应用实施。According to the description of the above-mentioned embodiments, the external shell is omitted, but the structure and application of the electromagnetic heating degaussing device of the present invention can be fully understood. It can be widely used in heating and degaussing purposes in the industrial and commercial circles and daily life with its simple structural design , and the design is completely different from the existing electromagnetic heating or degaussing devices. Of course, the application of the above embodiments is only for illustration, and the present invention will include other equivalent applications.

综上所述,本发明为一加热及消磁装置之新发明,且极具有产业上利用价值,符合发明专利申请规定,故依法提出专利申请。To sum up, the present invention is a new invention of a heating and degaussing device, and has great industrial application value, and complies with the requirements of invention patent application, so the patent application is filed according to law.

Claims (3)

1, a kind of electromagnetic heating magnetic eraser, it is characterized in that, comprise that a U sections heart has two upright open ends, this two upright open end respectively is wound with coil, the series connection mutually of one of this two coil end, its other end is connected to an AC power to supply the alternating voltage of preset frequency variation, and this two coil makes two open ends of the U sections heart produce the staggered magnetic line of force that changes simultaneously, generates heat or demagnetizes with the magnetic conductivity object that presets of responding to this place.
2, electromagnetic heating magnetic eraser according to claim 1 is characterized in that, horizontal on these U sections heart two open ends have a straight-bar iron staff, can wear a bearing on this straight-bar iron staff and be heated to predetermined temperature.
3, electromagnetic heating magnetic eraser according to claim 1, it is characterized in that, these U sections heart two open ends are provided with a non-magnetic plate, can respond to this magnetic conductivity vessel bottom heating or make the demagnetization of magnetization article with the staggered magnetic line of force between two open ends for placing magnetic conductivity vessel or magnetized article on this non-magnetic plate.
CN 93101259 1993-01-26 1993-01-26 Electromagnetic heating degaussing device Pending CN1090086A (en)

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Application Number Priority Date Filing Date Title
CN 93101259 CN1090086A (en) 1993-01-26 1993-01-26 Electromagnetic heating degaussing device

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Application Number Priority Date Filing Date Title
CN 93101259 CN1090086A (en) 1993-01-26 1993-01-26 Electromagnetic heating degaussing device

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CN1090086A true CN1090086A (en) 1994-07-27

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CN 93101259 Pending CN1090086A (en) 1993-01-26 1993-01-26 Electromagnetic heating degaussing device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103165257A (en) * 2011-12-13 2013-06-19 波音公司 Multi-purpose electrical coil as a magnetic flux generator, heater or degauss coil
CN105252410A (en) * 2015-09-15 2016-01-20 芜湖日升重型机床有限公司 Flat grinder and electric control system thereof
CN113894395A (en) * 2021-10-09 2022-01-07 辽宁万邦输油气管道设备制造有限公司 Long oil gas pipeline demagnetization heating all-in-one machine
CN119308781A (en) * 2024-11-21 2025-01-14 广东鑫隆崟丰智能设备有限公司 A method and system for fluid magnetization treatment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103165257A (en) * 2011-12-13 2013-06-19 波音公司 Multi-purpose electrical coil as a magnetic flux generator, heater or degauss coil
CN103165257B (en) * 2011-12-13 2018-12-18 波音公司 Multipurpose electric coil as magnetic flux generator, heater or anti-magnetized coil
CN105252410A (en) * 2015-09-15 2016-01-20 芜湖日升重型机床有限公司 Flat grinder and electric control system thereof
CN113894395A (en) * 2021-10-09 2022-01-07 辽宁万邦输油气管道设备制造有限公司 Long oil gas pipeline demagnetization heating all-in-one machine
CN119308781A (en) * 2024-11-21 2025-01-14 广东鑫隆崟丰智能设备有限公司 A method and system for fluid magnetization treatment

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