CN109016076B - Concrete individual particle aggregate feeding injector - Google Patents
Concrete individual particle aggregate feeding injector Download PDFInfo
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- CN109016076B CN109016076B CN201810985678.8A CN201810985678A CN109016076B CN 109016076 B CN109016076 B CN 109016076B CN 201810985678 A CN201810985678 A CN 201810985678A CN 109016076 B CN109016076 B CN 109016076B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
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Abstract
本发明提出一种混凝土单颗粒骨料给料喷射器,属于湿式混凝土喷射试验技术领域。本混凝土单颗粒骨料给料喷射器包括粒子喷射器和给料装置,给料装置从料斗取出单颗粒骨料放入料槽中,空气压缩机为粒子喷射器提供高压气体,粒子喷射器的喷射管对单颗粒骨料喷射。本发明的有益效果:本发明的混凝土单颗粒骨料给料喷射器,结构简单,试验成本投入较低;本发明的混凝土单颗粒骨料给料喷射器应用于湿式混凝土喷射试验,可方便地从混凝土浆料中提取单颗骨料,并将单颗骨料进行喷射,试验效率较高,满足湿式混凝土喷射试验的要求。
The invention provides a concrete single particle aggregate feeder injector, which belongs to the technical field of wet concrete injection test. The concrete single-particle aggregate feeding injector includes a particle injector and a feeding device. The feeding device takes out the single-particle aggregate from the hopper and puts it into the material trough. The air compressor provides high-pressure gas for the particle injector. The spray pipe sprays the single particle aggregate. The beneficial effects of the present invention: the concrete single-particle aggregate feeder injector of the present invention has a simple structure and low test cost; the concrete single-particle aggregate feeder injector of the present invention is applied to the wet concrete spraying test, which can conveniently Extracting single aggregate from concrete slurry and spraying single aggregate has high test efficiency and meets the requirements of wet concrete spray test.
Description
技术领域technical field
本发明涉及湿式混凝土喷射试验技术领域,特别是涉及一种混凝土单颗粒骨料给料喷射器。The invention relates to the technical field of wet concrete spray test, in particular to a concrete single particle aggregate feeder.
背景技术Background technique
湿式混凝土喷射技术,由于其喷射效率高、成本低、质量好等特点在世界范围内被广泛应用。与此同时,喷射回弹及其导致的粉尘问题是长期困扰湿式混凝土喷射施工的难题,不仅造成物料损失,作业环境污染,同时混凝土喷层强度降低。湿喷混凝土材料配比组成中,骨料约占混凝土总体积的3/4,混凝土喷射回弹主要是骨料与围岩以及骨料颗粒之间的碰撞。所以,研究喷射混凝土的回弹就是研究混凝土骨料特性对喷射混凝土回弹的影响,为喷射混凝土减弹降尘技术提供理论支持。目前从混凝土中提取单颗骨料一般为人工操作,取出单颗骨料后再进行喷射试验,试验操作复杂、效率较低,不能满足湿式混凝土喷射试验要求。Wet concrete spraying technology is widely used around the world due to its high spraying efficiency, low cost and good quality. At the same time, the problem of spray rebound and the resulting dust is a long-term problem in wet concrete spray construction, which not only causes material loss and environmental pollution, but also reduces the strength of the concrete spray layer. In the composition of wet shotcrete materials, the aggregate accounts for about 3/4 of the total volume of the concrete, and the rebound of the concrete shot is mainly the collision between the aggregate and the surrounding rock and aggregate particles. Therefore, to study the rebound of shotcrete is to study the effect of concrete aggregate properties on the rebound of shotcrete, and to provide theoretical support for shotcrete bomb reduction and dust reduction technology. At present, the extraction of single aggregate from concrete is generally manual operation, and the single aggregate is taken out and then sprayed for test. The test operation is complicated and the efficiency is low, which cannot meet the requirements of wet concrete spraying test.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种混凝土单颗粒骨料给料喷射器,高效地从混凝土中提取单颗骨料并进行喷射。The purpose of the present invention is to provide a concrete single-particle aggregate feeder injector, which can efficiently extract and spray single aggregate from concrete.
本发明提供一种混凝土单颗粒骨料给料喷射器,混凝土单颗粒骨料给料喷射器包括粒子喷射器和给料装置;粒子喷射器包括喷射器支架和设置于喷射器支架上的第一驱动装置、装料板、喷射管和行程开关,第一驱动装置驱动装料板直线往复运动,装料板的上表面等间距开设有多个料槽,喷射管的一端连接有高压气源,喷射管的另一端与料槽位于同一水平位置,装料板的两端设置行程开关,喷射器支架的两端设置与行程开关感应的电磁线圈,行程开关信号连接第一步进电机的控制端;给料装置包括料斗、第二驱动装置、搅拌轴、进料管、进料勺和出料管,料斗设置于喷射器支架上,第二驱动装置驱动搅拌轴旋转,搅拌轴的径向等间距设置多个进料管,进料管的一端设置进料勺,进料勺位于料斗内的空间,料斗内设置有倾斜布置的转运槽,进料管的另一端位于转运槽的上方,转运槽的下方连接出料管的一端,出料管的另一端位于料槽直线往复运动位置的上方。The invention provides a concrete single-particle aggregate feeding injector. The concrete single-particle aggregate feeding injector includes a particle injector and a feeding device; the particle injector includes an injector bracket and a first A driving device, a charging plate, an injection pipe and a travel switch. The first driving device drives the charging plate to reciprocate linearly. The upper surface of the charging plate is provided with a plurality of troughs at equal intervals. One end of the injection pipe is connected with a high-pressure air source. The other end of the injection pipe is located in the same horizontal position as the material trough. The two ends of the charging plate are provided with travel switches. The two ends of the ejector bracket are provided with electromagnetic coils that are inductive with the travel switches. The signal of the travel switches is connected to the control end of the first step motor. ; The feeding device includes a hopper, a second driving device, a stirring shaft, a feeding pipe, a feeding spoon and a discharging pipe. The hopper is arranged on the ejector bracket, and the second driving device drives the stirring shaft to rotate, and the radial direction of the stirring shaft, etc. A plurality of feeding pipes are arranged at intervals, and one end of the feeding pipe is provided with a feeding scoop. The feeding scoop is located in the space in the hopper. The hopper is provided with an inclinedly arranged transfer groove, and the other end of the feeding pipe is located above the transfer groove. The bottom of the trough is connected to one end of the discharge pipe, and the other end of the discharge pipe is located above the position of the linear reciprocating motion of the trough.
进一步的,第一驱动装置包括第一步进电机和齿轮,所述装料板的下表面设置有与齿轮啮合的齿条,第一步进电机经齿轮、齿条驱动装料板直线往复运动。Further, the first driving device includes a first stepping motor and a gear, the lower surface of the charging plate is provided with a rack that meshes with the gear, and the first stepping motor drives the charging plate to reciprocate linearly through the gear and the rack. .
进一步的,第一步进电机的控制端为计算机。Further, the control terminal of the first step motor is a computer.
进一步的,第二驱动装置为第二步进电机,料斗的一侧设置第二步进电机,第二步进电机的输出轴同轴连接搅拌轴以驱动搅拌轴旋转。Further, the second driving device is a second stepping motor, one side of the hopper is provided with a second stepping motor, and the output shaft of the second stepping motor is coaxially connected to the stirring shaft to drive the stirring shaft to rotate.
进一步的,所述高压气源为空气压缩机。Further, the high-pressure air source is an air compressor.
进一步的,喷射器支架上经料斗支架装配料斗。Further, the hopper is assembled on the ejector bracket through the hopper bracket.
进一步的,混凝土单颗粒骨料给料喷射器还包括底座,喷射器支架经水平校准螺丝连接于底座,喷射器支架上设置有两个相互垂直的水平调整尺。Further, the concrete single-particle aggregate feeding injector also includes a base, the injector bracket is connected to the base through a horizontal alignment screw, and two mutually perpendicular horizontal adjustment rulers are arranged on the injector bracket.
与现有技术相比,本发明的混凝土单颗粒骨料给料喷射器具有以下特点和优点:Compared with the prior art, the concrete single particle aggregate feeder of the present invention has the following features and advantages:
本发明的混凝土单颗粒骨料给料喷射器,结构简单,试验成本投入较低;本发明的混凝土单颗粒骨料给料喷射器应用于湿式混凝土喷射试验,可方便地从混凝土浆料中提取单颗骨料,并将单颗骨料进行喷射,试验效率较高,满足湿式混凝土喷射试验的要求。The concrete single-particle aggregate feeder of the present invention has simple structure and low test cost input; the concrete single-particle aggregate feeder of the present invention is applied to the wet concrete spray test, and can be easily extracted from the concrete slurry Single aggregate and spraying single aggregate, the test efficiency is high, and it meets the requirements of wet concrete spray test.
结合附图阅读本发明的具体实施方式后,本发明的特点和优点将变得更加清楚。The features and advantages of the present invention will become more apparent after reading the detailed description of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为混凝土单颗粒骨料给料喷射器的主视图;Fig. 1 is the front view of concrete single particle aggregate feeding injector;
图2为混凝土单颗粒骨料给料喷射器的侧视图;Figure 2 is a side view of a concrete single-grain aggregate feeder;
其中,201、喷射器支架,202、喷射管,203、装料板,204、齿轮,205、行程开关,206、料槽,207、水平调整尺,208、水平校准螺丝,209、底座,211、料斗,212、搅拌轴,213、进料勺,214、出料管,215、料斗支架,216、进料管,217、转运槽,301、第一步进电机,302、第二步进电机。Among them, 201, injector bracket, 202, injection pipe, 203, charging plate, 204, gear, 205, travel switch, 206, material trough, 207, leveling ruler, 208, leveling screw, 209, base, 211 , hopper, 212, stirring shaft, 213, feeding spoon, 214, discharge pipe, 215, hopper bracket, 216, feeding pipe, 217, transfer tank, 301, first step motor, 302, second step motor.
具体实施方式Detailed ways
如图1、图2所示,本实施例提供一种混凝土单颗粒骨料给料喷射器,混凝土单颗粒骨料给料喷射器包括粒子喷射器和给料装置。As shown in FIG. 1 and FIG. 2 , this embodiment provides a concrete single-particle aggregate feeding injector, and the concrete single-particle aggregate feeding injector includes a particle injector and a feeding device.
粒子喷射器包括喷射器支架201和底座209,喷射器支架201经水平校准螺丝208连接于底座209上,喷射器支架201上设置有两个相互垂直的水平调整尺207。通过观察水平调整尺207并调节水平校准螺丝208,可以使喷射器支架201处于水平。The particle injector includes an injector bracket 201 and a base 209 . The injector bracket 201 is connected to the base 209 via a horizontal alignment screw 208 , and two horizontal adjustment rulers 207 that are perpendicular to each other are provided on the injector bracket 201 . The injector bracket 201 can be leveled by looking at the leveling ruler 207 and adjusting the leveling screw 208.
喷射器支架201上设置第一驱动装置、装料板203、喷射管202和行程开关205。第一驱动装置包括第一步进电机301和齿轮204,装料板203的下表面设置有齿条,齿条与齿轮204啮合。第一步进电机301经齿轮204、齿条驱动装料板203直线往复运动。The injector bracket 201 is provided with a first drive device, a loading plate 203 , an injector pipe 202 and a travel switch 205 . The first driving device includes a first step motor 301 and a gear 204 , a rack is provided on the lower surface of the loading plate 203 , and the rack is engaged with the gear 204 . The first step motor 301 drives the loading plate 203 to reciprocate linearly through the gear 204 and the rack.
装料板203的上表面等间距开设有多个料槽206,料槽206内用于盛放单颗粒骨料。喷射管202的一端连接高压气源,本实施例的高压气源为空气压缩机,空气压缩机为射管202的一端提供高压空气。喷射管202的另一端与料槽206位于同一水平位置。喷射管202的另一端喷射出的高压空气将料槽206中的单颗粒骨料喷射出去。装料板203的两端设置行程开关205,喷射器支架201的两端设置电磁线圈,电磁线圈与行程开关205感应。行程开关205信号连接第一步进电机301的控制端,本实施例中,第一步进电机301的控制端为计算机。在行程开关205感应到电磁线圈时,行程开关205向第一步进电机301的控制端传递反向旋转信号,以控制第一步进电机301反向旋转。The upper surface of the charging plate 203 is provided with a plurality of feeding troughs 206 at equal intervals, and the feeding troughs 206 are used to hold single-particle aggregates. One end of the injection pipe 202 is connected to a high-pressure air source. The high-pressure air source in this embodiment is an air compressor, and the air compressor provides high-pressure air for one end of the injection pipe 202 . The other end of the injection pipe 202 is located at the same horizontal position as the material trough 206 . The high-pressure air ejected from the other end of the ejection pipe 202 ejects the single-particle aggregate in the trough 206 . Limit switches 205 are arranged at both ends of the loading plate 203 , and electromagnetic coils are arranged at both ends of the injector bracket 201 , and the electromagnetic coils are inductive with the travel switches 205 . The signal of the travel switch 205 is connected to the control end of the first step motor 301 . In this embodiment, the control end of the first step motor 301 is a computer. When the limit switch 205 senses the electromagnetic coil, the limit switch 205 transmits a reverse rotation signal to the control terminal of the first stepping motor 301 to control the first stepping motor 301 to rotate in the reverse direction.
给料装置包括料斗211、第二驱动装置、搅拌轴212、进料管216、进料勺213和出料管214。喷射器支架201上经料斗支架215装配料斗211。第二驱动装置为第二步进电机302,料斗211的一侧设置第二步进电机302,第二步进电机302的输出轴同轴连接搅拌轴212以驱动搅拌轴212旋转。The feeding device includes a hopper 211 , a second driving device, a stirring shaft 212 , a feeding pipe 216 , a feeding spoon 213 and a discharging pipe 214 . A hopper 211 is mounted on the ejector bracket 201 via a hopper bracket 215 . The second driving device is a second stepping motor 302 . A second stepping motor 302 is provided on one side of the hopper 211 , and the output shaft of the second stepping motor 302 is coaxially connected to the stirring shaft 212 to drive the stirring shaft 212 to rotate.
搅拌轴212的径向等间距设置多个进料管216,进料管216的一端设置进料勺213。进料勺213位于料斗211内的空间,料斗211内设置有倾斜布置的转运槽217,进料管216的另一端位于转运槽217的上方,转运槽217的下方连接出料管214的一端,出料管214的另一端位于料槽206直线往复运动位置的上方。第二步进电机302带动搅拌轴212转动,进料勺213挖取料斗211中的单颗粒骨料。装料齿条203直线往复运动频率与搅拌轴212旋转频率呈同步的倍数关系,单颗粒骨料进入进料管216并从转运槽217、出料管214落入料槽206内。A plurality of feed pipes 216 are arranged at equal intervals in the radial direction of the stirring shaft 212 , and a feed scoop 213 is arranged at one end of the feed pipes 216 . The feeding scoop 213 is located in the space in the hopper 211. The hopper 211 is provided with a transfer groove 217 arranged in an inclined manner. The other end of the feeding pipe 216 is located above the transfer groove 217. The other end of the discharge pipe 214 is located above the linear reciprocating position of the material chute 206 . The second stepping motor 302 drives the stirring shaft 212 to rotate, and the feeding scoop 213 picks up the single particle aggregate in the hopper 211 . The linear reciprocating frequency of the charging rack 203 and the rotation frequency of the stirring shaft 212 have a synchronous multiple relationship.
本实施例的混凝土单颗粒骨料给料喷射器,结构简单,试验成本投入较低。本实施例的混凝土单颗粒骨料给料喷射器应用于湿式混凝土喷射试验,可方便地通过进料勺213从料斗211内的混凝土浆料中提取单颗骨料,并将单颗骨料放置于料槽206,由高压气源提供高压空气从喷射管202喷出,喷射管202喷出的高压空气带动料槽206中的单颗骨料喷射出,喷射出的单颗骨料射向受喷面板,单颗骨料在受喷面板回弹或粘附在受喷面板上。高速摄像机朝向单颗粒骨料的喷射方向以及单颗粒骨料喷射到受喷面板的回弹方向,高速摄像机对单颗粒骨料的喷射和回弹进行拍摄。计算机经信号电缆信号连接高速摄像机,以读取高速摄像机的拍摄数据,由拍摄数据计算得到单颗粒骨料喷射出的初始速度V0、从受喷面板回弹回来的速度V以及单颗粒骨料的运行轨迹,以确定单颗粒骨料从喷射出至回弹回来的能量损失。The concrete single-particle aggregate feeding injector of this embodiment has a simple structure and low test cost. The concrete single-particle aggregate feeding injector of this embodiment is applied to the wet concrete spraying test, and the single aggregate can be easily extracted from the concrete slurry in the hopper 211 through the feeding scoop 213, and the single aggregate can be placed In the material trough 206, high-pressure air is provided by a high-pressure air source to be ejected from the injection pipe 202, and the high-pressure air ejected from the injection pipe 202 drives the single aggregate in the material tank 206 to be ejected, and the ejected single aggregate is ejected toward the receiver. For the sprayed panel, the single aggregate rebounds on the sprayed panel or adheres to the sprayed panel. The high-speed camera is directed towards the injection direction of the single-particle aggregate and the rebound direction of the single-particle aggregate injected to the sprayed panel, and the high-speed camera shoots the injection and rebound of the single-particle aggregate. The computer is connected to the high-speed camera through the signal cable signal to read the shooting data of the high-speed camera, and the initial speed V 0 of the single-particle aggregate ejected, the rebound speed V from the sprayed panel, and the single-particle aggregate can be calculated from the shooting data. , to determine the energy loss of single-particle aggregate from ejection to rebound.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also belong to the present invention. the scope of protection of the invention.
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| FI20080182A0 (en) * | 2008-03-04 | 2008-03-04 | Navaro 245 Oy | Measurement method and apparatus |
| JP2011094812A (en) * | 2009-10-27 | 2011-05-12 | Shinagawa Refractories Co Ltd | Plastic refractory spraying device and construction method |
| CN201567841U (en) * | 2010-01-13 | 2010-09-01 | 顾洪昌 | Frame type lifting tent |
| CN102619538A (en) * | 2012-04-24 | 2012-08-01 | 山东大学 | Wet type high-pressure hydraulic spraying device |
| CN105532137A (en) * | 2014-10-28 | 2016-05-04 | 王德仁 | Wheel shaft-type garlic sower |
| CN104655515A (en) * | 2015-02-13 | 2015-05-27 | 长安大学 | Method for measuring wet spraying resilient rate of primary lining concrete in tunnel construction |
| CN104777059A (en) * | 2015-03-27 | 2015-07-15 | 山东科技大学 | Sprayed concrete rebound rate testing method |
| CN204703953U (en) * | 2015-06-17 | 2015-10-14 | 山东科技大学 | A kind of goaf grouting aggregate jettison system |
| CN205132113U (en) * | 2015-11-27 | 2016-04-06 | 广东工业大学 | Taste comfit box |
| CN105422136A (en) * | 2015-12-04 | 2016-03-23 | 山东科技大学 | Automatic additive adding device for mining concrete wet spraying |
| CN105890888A (en) * | 2016-04-14 | 2016-08-24 | 山东科技大学 | Concrete wet spraying machine spraying nozzle jet flow structure testing platform |
| CN206490991U (en) * | 2016-08-30 | 2017-09-15 | 王俊义 | Maize fine sowing device |
| CN207720678U (en) * | 2018-01-05 | 2018-08-14 | 安徽农业大学 | A kind of novel bucket wheel type seeding unit |
-
2018
- 2018-08-28 CN CN201810985678.8A patent/CN109016076B/en active Active
- 2018-12-11 WO PCT/CN2018/120222 patent/WO2020042424A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020042424A1 (en) | 2020-03-05 |
| CN109016076A (en) | 2018-12-18 |
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