CN109121562B - Intelligent scientific research seed coating device - Google Patents
Intelligent scientific research seed coating device Download PDFInfo
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- CN109121562B CN109121562B CN201811185390.9A CN201811185390A CN109121562B CN 109121562 B CN109121562 B CN 109121562B CN 201811185390 A CN201811185390 A CN 201811185390A CN 109121562 B CN109121562 B CN 109121562B
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- 239000011248 coating agent Substances 0.000 title claims abstract description 46
- 238000000576 coating method Methods 0.000 title claims abstract description 37
- 238000011160 research Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 26
- 239000012528 membrane Substances 0.000 claims description 12
- 238000001802 infusion Methods 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000002474 experimental method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000009331 sowing Methods 0.000 description 3
- 241000238631 Hexapoda Species 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012272 crop production Methods 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
- A01C1/06—Coating or dressing seed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming
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- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Pretreatment Of Seeds And Plants (AREA)
- Sowing (AREA)
Abstract
Description
技术领域Technical field
本发明涉及一种实验室用种子包衣装置,属于科研实验装置技术领域。The invention relates to a seed coating device for laboratory use, belonging to the technical field of scientific research experimental devices.
背景技术Background technique
播种是农作物生产的重要环节,然而播种前对种子的加工处理亦非常重要,作物种子质量的好坏直接影响作物的生长状况,种子播种之后,极易受到土壤中的病菌侵蚀,严重影响种子的成活率。针对上述病虫危害,目前普遍使用的办法是将种子进行播前包衣加工处理,经包衣加工过的种子耐旱、耐寒,利于种子提前萌发,确保作物出苗率高、苗 壮、苗齐且防病、防虫。最传统的包衣办法是手工拌种处理,然而这种方式不仅加重了劳动强度,而且还存在诸多安全隐患。种子包衣装置是种子包衣加工处理必需的设备,处于科研实验阶段,因种子种类多但数量不大,种子包衣不能使用农业生产中的大型种子包衣机械,需要一种用于实验室用小型种子包衣装置,以解决传统手工拌种效率低、安全性差的问题。Sowing is an important step in crop production, but the processing of seeds before sowing is also very important. The quality of crop seeds directly affects the growth of the crops. After seeds are sown, they are easily eroded by pathogens in the soil, seriously affecting the quality of the seeds. Survival rate. In response to the damage caused by the above diseases and insect pests, a commonly used method is to coat the seeds before sowing. The coated seeds are drought-resistant and cold-resistant, which is conducive to early germination of seeds and ensures high crop emergence rate, strong seedlings, and uniform seedlings. And prevent diseases and insects. The most traditional coating method is manual seed dressing. However, this method not only increases labor intensity, but also has many safety hazards. The seed coating device is a necessary equipment for seed coating processing. It is in the scientific research and experimental stage. Because there are many kinds of seeds but the quantity is not large, the large seed coating machinery in agricultural production cannot be used for seed coating. A kind of machine for laboratory use is needed. A small seed coating device is used to solve the problems of low efficiency and poor safety of traditional manual seed dressing.
发明内容Contents of the invention
本发明的目的在于针对现有大型种子包衣装置不适用于科研实验对种子的包衣需求,人工拌种包衣效率较低的问题,提供一种适用于少量种子包衣、提供工作效率高、包衣质量好的一种智能化科研种子包衣器。The purpose of the present invention is to provide a method suitable for coating a small amount of seeds and providing high work efficiency in view of the problems that the existing large-scale seed coating device is not suitable for the coating requirements of scientific research experiments and the manual seed dressing coating efficiency is low. , an intelligent scientific research seed coater with good coating quality.
为了解决上述技术问题,本发明所采用的技术方案:一种智能化科研种子包衣器,包括机架,其特征在于机架包括顶板、底板、支撑臂,机架上还设有控制箱、电气连接线路,在所述的顶板与底板之间,通过支撑臂支撑设有球形种子室,所述球形种子室分为两个半球壳体,两个半球壳体通过螺纹连接;所述球形种子室外壁一圈设有环形齿道,所述环形齿道上设有齿,所述底板上设有滑臂、传动齿轮、升降油缸、电机Ⅱ,所述环形齿道上所设的齿与所述球形种子室下方所设的传动齿轮相啮合,所述传动齿轮通过滑臂支撑在底板上,所述滑臂通过滑臂升降机构升起或放下,传动齿轮通知电机Ⅱ带动。In order to solve the above technical problems, the technical solution adopted by the present invention is: an intelligent scientific research seed coating device, including a frame, which is characterized in that the frame includes a top plate, a bottom plate, a support arm, and a control box, Electrical connection circuit, between the top plate and the bottom plate, a spherical seed chamber is supported by a support arm. The spherical seed chamber is divided into two hemispherical shells, and the two hemispherical shells are connected by threads; the spherical seed An annular gear path is arranged around the outdoor wall, and teeth are provided on the annular gear path. A sliding arm, a transmission gear, a lifting cylinder, and a motor II are provided on the bottom plate. The teeth provided on the annular gear path are in contact with the spherical shape. The transmission gears provided below the seed chamber are meshed. The transmission gears are supported on the bottom plate through sliding arms. The sliding arms are raised or lowered through the sliding arm lifting mechanism. The transmission gears notify the motor II to drive.
所述顶板上设有电机Ⅰ,所述电机Ⅰ通过动力输出轴与顶板下方的转盘相连接,所述转盘底部设有两个楔形槽、电机Ⅲ、两组滑轮、两个挂钩,每个所述楔形槽内设有铰接轴,电机Ⅲ的传动轴分别与两组滑轮相连接,每个所述的滑轮上分别设有铰链,每个铰链的下端连接有挂钩,所述挂钩上端通过所述铰接轴与相对应位置的楔形槽相铰接;在电机Ⅲ的带动下,滑轮可收起或放下铰链,铰链将挂钩下端收起或放下。The top plate is equipped with a motor I, which is connected to the turntable below the top plate through a power output shaft. The bottom of the turntable is provided with two wedge-shaped slots, a motor III, two sets of pulleys, and two hooks. There is a hinged shaft in the wedge-shaped groove, and the transmission shaft of the motor III is connected to two sets of pulleys respectively. Each pulley is provided with a hinge, and the lower end of each hinge is connected to a hook. The upper end of the hook passes through the The hinge shaft is hinged with the wedge-shaped slot at the corresponding position; driven by the motor III, the pulley can retract or lower the hinge, and the hinge retracts or lowers the lower end of the hook.
所述球形种子室外壁上设有两个挂环,所述挂环的设置位置与所述挂钩相适配,所述挂钩通过铰链的收放,挂在挂环上或松开挂环。There are two hanging rings on the outdoor wall of the spherical seeds. The setting position of the hanging rings is adapted to the hook. The hook can be hung on the hanging ring or loosened by the hanging ring through the retracting and unfolding of the hinge.
所述支撑臂内设有磁铁容腔、转轴滑道、L型导管容腔、推钉容腔,外侧壁固定有包衣剂容器,所述磁铁容腔通过转轴滑道与外界相连通,所述磁铁容腔的内径比转轴滑道的内径宽;所述磁铁容腔内设有电磁铁,所述电磁铁上设有通电线圈,在转轴滑道内设有T型磁铁转轴,所述T型磁铁转轴的T型头卡在所述磁铁容腔内,所述T型磁铁转轴可在转轴滑道内来回滑动。The support arm is provided with a magnet cavity, a rotating shaft slide, an L-shaped catheter cavity, and a push pin cavity. A coating container is fixed on the outer wall. The magnet cavity is connected to the outside world through the rotating shaft slide. The inner diameter of the magnet cavity is wider than the inner diameter of the rotating shaft slideway; an electromagnet is provided in the magnet cavity, and a energized coil is provided on the electromagnet; a T-shaped magnet rotating shaft is provided in the rotating shaft slideway, and the T The T-shaped head of the magnet rotating shaft is stuck in the magnet cavity, and the T-shaped magnet rotating shaft can slide back and forth in the rotating shaft slideway.
所述T型磁铁转轴内设有长凹孔,长凹孔一侧设有滑槽,所述长凹孔通过滑槽与L型导管容腔相连通,所述长凹孔内设有L型导管,所述L型导管一端插在长凹孔内,另一端伸入L型导管容腔,L型导管穿过滑槽且可在滑槽内来回滑动,L型导管一端伸出长凹孔,另一端通过输送软管与所述包衣剂容器的输液口相连通;所述推钉容腔内设有推钉,所述推钉容腔与L型导管容腔相连通,所述推钉可在推钉容腔内来回滑动,所述推钉的内侧端头与L型导管固定连接。The T-shaped magnet rotating shaft is provided with a long concave hole, and a chute is provided on one side of the long concave hole. The long concave hole is connected to the L-shaped conduit cavity through the chute, and the long concave hole is provided with an L-shaped conduit. Conduit, one end of the L-shaped conduit is inserted into the long concave hole, and the other end extends into the L-shaped conduit cavity. The L-shaped conduit passes through the chute and can slide back and forth in the chute. One end of the L-shaped conduit extends out of the long concave hole. , the other end is connected to the infusion port of the coating container through a transport hose; a push nail is provided in the push nail cavity, and the push nail cavity is connected to the L-shaped catheter cavity, and the push nail cavity is connected to the L-shaped catheter cavity. The nail can slide back and forth in the push nail cavity, and the inner end of the push nail is fixedly connected to the L-shaped conduit.
所述球形种子室外壁对称设有两个转轴插孔,每个所述转轴插孔的位置与转轴滑道的位置相对应,所述T型磁铁转轴的粗细大小,刚好与所述转轴插孔相嵌合;所述转轴插孔与球形种子室内腔之间通过弹性膜相间隔,所述弹性膜上设有十字开口。The outer wall of the spherical seed is symmetrically provided with two rotating shaft jacks. The position of each rotating shaft jack corresponds to the position of the rotating shaft slideway. The thickness of the T-shaped magnet rotating shaft is exactly the same as the rotating shaft jack. The rotary shaft jack and the spherical seed chamber are spaced apart by an elastic membrane, and a cross opening is provided on the elastic membrane.
在所述底板上且靠近球形种子室外壁,设有电子计数器。An electronic counter is provided on the bottom plate and close to the outer wall of the spherical seed chamber.
作为优选,所述的包衣剂容器设有容剂输送机构,所述容剂输送机构为活塞式推杆,外壁设有容量刻度线。Preferably, the coating agent container is provided with a container conveying mechanism, the container conveying mechanism is a piston push rod, and the outer wall is provided with a capacity scale.
作为优选,所述的滑臂升降机构为升降油缸,滑臂通过升降油缸升起或放下。Preferably, the sliding arm lifting mechanism is a lifting cylinder, and the sliding arm is raised or lowered through the lifting cylinder.
本发明工作原理:Working principle of the invention:
第一步初始状态:将球形种子室打开装进待包衣的种子,这时球形种子室与机架分离,支撑臂的T型磁铁转轴处于收缩状态,所述转盘下部的挂钩与挂环处于分离状态。然后手托住球形种子室,使球形种子室位于两侧的支撑臂之间。The initial state of the first step: open the spherical seed chamber and load the seeds to be coated. At this time, the spherical seed chamber is separated from the frame, the T-shaped magnet rotating shaft of the support arm is in a contracted state, and the hook and hanging ring at the lower part of the turntable are in detached state. Then hold the spherical seed chamber with your hands so that the spherical seed chamber is between the support arms on both sides.
第二步,将电磁线圈通电,通过电路板控制电磁线圈的电流方向,让电磁铁电极与T型磁铁转轴的电极相同,同性相斥,电磁铁将T型磁铁转轴向外推出,T型磁铁转轴向外伸出,插入球形种子室外壁上所设的转轴插孔中,这样,两侧的T型磁铁转轴将球形种子室挂住。The second step is to energize the electromagnetic coil and control the current direction of the electromagnetic coil through the circuit board. Make the electrodes of the electromagnet the same as the electrodes of the T-shaped magnet rotating shaft. The same sex repels each other. The electromagnet pushes the T-shaped magnet rotating shaft outward. The magnet rotating shaft extends outward and is inserted into the rotating shaft socket provided on the outer wall of the spherical seed chamber. In this way, the T-shaped magnet rotating shafts on both sides hang the spherical seed chamber.
第三步,通过电气电路控制,将升降油缸升起,滑臂带动传动齿轮与球形种子室外壁接触,传动齿轮与所述环形齿道上所设的齿相啮合。与此同时按下支撑臂上的推钉,所述推钉向内顶住L型导管,L型导管沿滑槽滑动,从长凹孔内伸出,进而顶开弹性膜上的十字开口,使得L型导管伸入球形种子室内部;这时,推动包衣剂容器的活塞式推杆,推入一定剂量的包衣剂进入球形种子室内部,通过包衣剂容器上的容量刻度线来计算推入的包衣剂量;再拉回推钉,使得L型导管回位,弹性膜上的十字开口封闭,结束投放包衣剂。所述推钉的结构也可以设计成现有技术中已有的其他可以实现让L型导管前伸后退的结构,比如设计成为按第一次推进L型导管,再按一次时推钉,让L型导管回位的结构。In the third step, the lifting cylinder is raised through the control of the electrical circuit. The sliding arm drives the transmission gear to contact the outer wall of the spherical seed chamber. The transmission gear meshes with the teeth provided on the annular gear path. At the same time, press the push pin on the support arm, and the push pin pushes inward against the L-shaped conduit. The L-shaped conduit slides along the chute, protrudes from the long concave hole, and then pushes open the cross opening on the elastic membrane. Make the L-shaped conduit extend into the inside of the spherical seed chamber; at this time, push the piston push rod of the coating agent container to push a certain dose of coating agent into the inside of the spherical seed chamber, and pass the capacity scale on the coating agent container. Calculate the amount of coating to be pushed in; then pull back the push pin to return the L-shaped catheter and close the cross opening on the elastic membrane, and then finish dispensing the coating agent. The structure of the push pin can also be designed to be other existing structures in the prior art that can realize the forward and backward extension of the L-shaped conduit. For example, it can be designed to push the L-shaped conduit forward when the L-shaped conduit is pressed for the first time, and then push the pin when pressing again. The structure of L-shaped catheter return.
第四步,设置球形种子室横轴转与竖轴转的次数。通过电路板向电机Ⅱ供电,传动齿轮带动球形种子室转动,即所述的横轴转,两个T型磁铁转轴为横轴的转动。计数器为横轴转记次数,所述电子计数器包括一个信号放射源、一个信号接受源,当信号被挂环打断时则计数一次。The fourth step is to set the number of horizontal and vertical axis rotations of the spherical seed chamber. Power is supplied to the motor II through the circuit board, and the transmission gear drives the spherical seed chamber to rotate, that is, the horizontal axis rotation, and the two T-shaped magnet rotating shafts are the rotation of the horizontal axis. The counter counts the number of revolutions on the horizontal axis. The electronic counter includes a signal radiation source and a signal receiving source. When the signal is interrupted by the hanging ring, it counts once.
所述电子计数器记满横轴转的次数时,所述升降油缸将传动齿轮收回,电机停止转动。与此同时,起动电机Ⅲ,两组滑轮起动,通过释放铰链放下挂钩,由于惯性,球形种子室会继续转动,待球形种子室上的挂环与挂钩相钩连时,通过电路板改变电磁线圈中电流传递的方向,让电磁铁电极与T型磁铁转轴的电极相反,异性相吸,电磁铁将T型磁铁转轴向内吸住,T型磁铁转轴从转轴插孔中向内抽回,这样,两侧的T型磁铁转轴将球形种子室松开。When the electronic counter registers the number of horizontal axis rotations, the lifting cylinder retracts the transmission gear and the motor stops rotating. At the same time, the starter motor III starts, the two sets of pulleys start, and the hook is lowered by releasing the hinge. Due to inertia, the spherical seed chamber will continue to rotate. When the hanging ring on the spherical seed chamber is hooked with the hook, the electromagnetic coil is changed through the circuit board. In the direction of current transmission, the electromagnet electrode is opposite to the electrode of the T-shaped magnet rotating shaft. Opposites attract each other. The electromagnet attracts the T-shaped magnet rotating shaft inward, and the T-shaped magnet rotating shaft withdraws inward from the rotating shaft socket. In this way, the T-shaped magnet rotating shafts on both sides release the spherical seed chamber.
第五步,起动电机Ⅰ带动转盘转动,转盘带动挂钩下方的球形种子室,进行竖轴转,事先设置电机的转速,通过设置的转数来控制转盘转动的时间,时间转完后停止。The fifth step is to start the motor I to drive the turntable to rotate, and the turntable drives the spherical seed chamber under the hook to rotate vertically. Set the speed of the motor in advance, and control the rotation time of the turntable through the set number of revolutions. It will stop after the time is completed.
第六步,从挂钩上取下球形种子室,倒出包衣后的种子,所述滑轮组转动自动收回铰链,抬起挂钩。The sixth step is to remove the spherical seed chamber from the hook, pour out the coated seeds, and the pulley group will rotate to automatically retract the hinge and lift the hook.
与现有技术相比,本发明的球形种子室,通过机架上的支撑臂的T型磁铁转轴,及所述转盘下部的挂钩的组合结构,实现球形种子室的横轴转与竖轴转,种子在种子室中,经不同状态的旋转搅拌下,包衣充分,质量高,而且这两种旋转状态的转换实现了自动化控制,为实验室种子包衣提供了一种非常便利实用的包衣装置,提高了种子包衣工作效率,避免了包衣过程的人为接触,保证了安全性。本发明是一种适用于实验用少量种子包衣、效率高、包衣质量好的智能化科研种子包衣器。Compared with the prior art, the spherical seed chamber of the present invention realizes the horizontal and vertical axis rotation of the spherical seed chamber through the combined structure of the T-shaped magnet rotating shaft of the support arm on the frame and the hook at the lower part of the turntable. , the seeds are fully coated and of high quality under different states of rotation and stirring in the seed chamber, and the conversion of these two rotation states realizes automatic control, providing a very convenient and practical package for laboratory seed coating. The coating device improves the efficiency of seed coating, avoids human contact during the coating process, and ensures safety. The invention is an intelligent scientific research seed coating device suitable for coating a small amount of seeds for experiments, with high efficiency and good coating quality.
附图说明Description of drawings
图1为本发明实施例的主视结构示意图。Figure 1 is a schematic front structural view of an embodiment of the present invention.
图2为图1中球形种子室的结构示意图。Figure 2 is a schematic structural diagram of the spherical seed chamber in Figure 1.
图3为图2中球形种子室两半球分离状态的结构示意图。Figure 3 is a schematic structural diagram of the two hemispheres of the spherical seed chamber in Figure 2 in a separated state.
图4为俯视状态下,图1中的支撑臂与球形种子室的连接关系结构示意图。Figure 4 is a schematic diagram of the connection relationship between the support arm and the spherical seed chamber in Figure 1 in a top view.
图5为图1中球形种子室的转轴插孔的结构示意图。Figure 5 is a schematic structural diagram of the rotating shaft insertion hole of the spherical seed chamber in Figure 1.
图6为图1中转盘、挂钩、滑轮的连接关系结构示意图。Figure 6 is a schematic diagram of the connection relationship between the turntable, hooks and pulleys in Figure 1.
图7为图6的左视结构示意图。Figure 7 is a schematic left structural diagram of Figure 6.
图8为图6的仰视的结构示意图。FIG. 8 is a schematic structural diagram of FIG. 6 viewed from below.
图中所示:1为控制箱,2为电机Ⅰ,3为动力输出轴,4为顶板,5为转盘,6为滑轮,7为铰链,8为挂钩,9为挂环,10为球形种子室,11为底板,12为升降油缸,13为滑臂,14为电机Ⅱ,15为传动齿轮,16为电子计数器,17为支撑臂,18为输送软管,19为包衣剂容器,20为推钉,21为机架,22为环形齿道,23为左半球,24为连接螺纹,25为右半球,26为磁铁容腔,27为转轴滑道,28为长凹孔,29为弹性膜,30为转轴插孔,31为滑槽,32为L型导管容腔,33为L型导管,34为T型头,35为T型磁铁转轴,36为推钉容腔,37为通电线圈,38为电磁铁,39为输液口,40为容量刻度线,41为活塞式推杆,42为十字开口,43为铰接轴,44为电机Ⅲ,45为楔形槽。Shown in the picture: 1 is the control box, 2 is the motor I, 3 is the power output shaft, 4 is the top plate, 5 is the turntable, 6 is the pulley, 7 is the hinge, 8 is the hook, 9 is the hanging ring, and 10 is the spherical seed. Chamber, 11 is the bottom plate, 12 is the lifting cylinder, 13 is the sliding arm, 14 is the motor II, 15 is the transmission gear, 16 is the electronic counter, 17 is the support arm, 18 is the conveying hose, 19 is the coating agent container, 20 is the push pin, 21 is the frame, 22 is the annular tooth path, 23 is the left hemisphere, 24 is the connecting thread, 25 is the right hemisphere, 26 is the magnet cavity, 27 is the rotating shaft slideway, 28 is the long concave hole, 29 is Elastic membrane, 30 is the rotating shaft socket, 31 is the chute, 32 is the L-shaped catheter cavity, 33 is the L-shaped catheter, 34 is the T-shaped head, 35 is the T-shaped magnet rotating shaft, 36 is the push pin cavity, and 37 is the elastic membrane. For the energized coil, 38 is the electromagnet, 39 is the infusion port, 40 is the capacity scale line, 41 is the piston push rod, 42 is the cross opening, 43 is the hinged shaft, 44 is the motor III, and 45 is the wedge-shaped groove.
具体实施方式Detailed ways
实施例:Example:
参照图1-图8,为本发明实施例的结构示意图,一种智能化科研种子包衣器,包括机架21,所述机架21包括顶板4、底板11、支撑臂17,机架21上还设有控制箱1、电气连接线路,在所述的顶板4与底板11之间,通过支撑臂17支撑设有球形种子室10,所述球形种子室10分为两个半球壳体,两个半球壳体通过螺纹连接;所述球形种子室10外壁一圈设有环形齿道22,所述环形齿道22上设有齿,所述底板11上设有滑臂13、传动齿轮15、升降油缸12、电机Ⅱ14,所述环形齿道22上所设的齿与所述球形种子室10下方所设的传动齿轮15相啮合,所述传动齿轮15通过滑臂13支撑在底板11上,所述滑臂13通过滑臂升降机构升起或放下,传动齿轮15通知电机Ⅱ14带动。Referring to Figures 1-8, which are structural schematic diagrams of embodiments of the present invention, an intelligent scientific research seed coater includes a frame 21. The frame 21 includes a top plate 4, a bottom plate 11, and a support arm 17. The frame 21 There is also a control box 1 and electrical connection lines. Between the top plate 4 and the bottom plate 11, a spherical seed chamber 10 is supported by a support arm 17. The spherical seed chamber 10 is divided into two hemispherical shells. The two hemispherical shells are connected by threads; the outer wall of the spherical seed chamber 10 is provided with an annular gear channel 22, the annular gear channel 22 is provided with teeth, and the bottom plate 11 is provided with a sliding arm 13 and a transmission gear 15 , lifting cylinder 12, motor II 14, the teeth provided on the annular gear path 22 mesh with the transmission gear 15 provided below the spherical seed chamber 10, the transmission gear 15 is supported on the base plate 11 through the sliding arm 13 , the sliding arm 13 is raised or lowered through the sliding arm lifting mechanism, and the transmission gear 15 notifies the motor II 14 to drive.
所述顶板4上设有电机Ⅰ2,所述电机Ⅰ2通过动力输出轴3与顶板4下方的转盘5相连接,所述转盘5底部设有两个楔形槽45、电机Ⅲ44、两组滑轮6、两个挂钩8,每个所述楔形槽45内设有铰接轴43,电机Ⅲ44的传动轴分别与两组滑轮6相连接,每个所述的滑轮6上分别设有铰链7,每个铰链7的下端连接有挂钩8,所述挂钩8上端通过所述铰接轴43与相对应位置的楔形槽45相铰接;在电机Ⅲ44的带动下,滑轮6可收起或放下铰链7,铰链7将挂钩8下端收起或放下;The top plate 4 is provided with a motor I2, which is connected to the turntable 5 below the top plate 4 through a power output shaft 3. The bottom of the turntable 5 is provided with two wedge-shaped grooves 45, a motor III 44, and two sets of pulleys 6, Two hooks 8, each wedge-shaped groove 45 is provided with a hinge shaft 43, the transmission shaft of the motor III 44 is connected to two sets of pulleys 6, each pulley 6 is provided with a hinge 7, each hinge The lower end of 7 is connected with a hook 8, and the upper end of the hook 8 is hinged with the wedge-shaped groove 45 at the corresponding position through the hinge shaft 43; driven by the motor III 44, the pulley 6 can retract or put down the hinge 7, and the hinge 7 will The lower end of the hook 8 is folded or put down;
所述球形种子室10外壁上设有两个挂环9,所述挂环9的设置位置与所述挂钩8相适配,所述挂钩8通过铰链7的收放,挂在挂环9上或松开挂环9;There are two hanging rings 9 on the outer wall of the spherical seed chamber 10. The setting position of the hanging rings 9 is adapted to the hook 8. The hook 8 is hung on the hanging rings 9 through the retracting and unfolding of the hinge 7. Or loosen the hanging ring 9;
所述支撑臂17内设有磁铁容腔26、转轴滑道27、L型导管容腔32、推钉容腔36,外侧壁固定有包衣剂容器19,所述磁铁容腔26通过转轴滑道27与外界相连通,所述磁铁容腔26的内径比转轴滑道27的内径宽;所述磁铁容腔26内设有电磁铁38,所述电磁铁38上设有通电线圈37,在转轴滑道27内设有T型磁铁转轴35,所述T型磁铁转轴35的T型头34卡在所述磁铁容腔26内,所述T型磁铁转轴35可在转轴滑道27内来回滑动;The support arm 17 is provided with a magnet cavity 26, a rotating shaft slide 27, an L-shaped catheter cavity 32, and a push pin cavity 36. A coating container 19 is fixed on the outer wall. The magnet cavity 26 slides through the rotating shaft. The channel 27 is connected with the outside world, and the inner diameter of the magnet cavity 26 is wider than the inner diameter of the rotating shaft slide 27; the magnet cavity 26 is provided with an electromagnet 38, and the electromagnet 38 is provided with a energizing coil 37. A T-shaped magnet rotating shaft 35 is provided in the rotating shaft slideway 27. The T-shaped head 34 of the T-shaped magnet rotating shaft 35 is stuck in the magnet cavity 26. The T-shaped magnet rotating shaft 35 can move back and forth in the rotating shaft slideway 27. slide;
所述T型磁铁转轴35内设有长凹孔28,长凹孔28一侧设有滑槽31,所述长凹孔28通过滑槽31与L型导管容腔32相连通,所述长凹孔28内设有L型导管33,所述L型导管33一端插在长凹孔28内,另一端伸入L型导管容腔32,L型导管33穿过滑槽31且可在滑槽31内来回滑动,L型导管33一端伸出长凹孔28,另一端通过输送软管18与所述包衣剂容器19的输液口39相连通;所述推钉容腔36内设有推钉20,所述推钉容腔36与L型导管容腔32相连通,所述推钉20可在推钉容腔36内来回滑动,所述推钉20的内侧端头与L型导管固定33连接;The T-shaped magnet rotating shaft 35 is provided with a long concave hole 28, and a chute 31 is provided on one side of the long concave hole 28. The long concave hole 28 is connected with the L-shaped conduit cavity 32 through the chute 31. An L-shaped conduit 33 is provided in the concave hole 28. One end of the L-shaped conduit 33 is inserted into the long concave hole 28, and the other end extends into the L-shaped conduit cavity 32. The L-shaped conduit 33 passes through the chute 31 and can be inserted into the sliding groove 31. The L-shaped conduit 33 slides back and forth in the groove 31. One end of the L-shaped conduit 33 extends out of the long concave hole 28, and the other end is connected with the infusion port 39 of the coating agent container 19 through the delivery hose 18; the push pin cavity 36 is provided with Push nail 20, the push nail cavity 36 is connected with the L-shaped catheter cavity 32, the push nail 20 can slide back and forth in the push nail cavity 36, the inner end of the push nail 20 is in contact with the L-shaped catheter Fixed 33 connections;
所述球形种子室10外壁对称设有两个转轴插孔30,每个所述转轴插孔30的位置与转轴滑道27的位置相对应,述T型磁铁转轴35的粗细大小,刚好与所述转轴插孔30相嵌合;所述转轴插孔30与球形种子室10内腔之间通过弹性膜29相间隔,所述弹性膜29上设有十字开口42;The outer wall of the spherical seed chamber 10 is symmetrically provided with two rotating shaft jacks 30. The position of each rotating shaft jack 30 corresponds to the position of the rotating shaft slide 27. The thickness of the T-shaped magnet rotating shaft 35 is exactly the same as that of the rotating shaft 30. The rotating shaft socket 30 is fitted together; the rotating shaft socket 30 and the inner cavity of the spherical seed chamber 10 are separated by an elastic membrane 29, and a cross opening 42 is provided on the elastic membrane 29;
在所述底板11上且靠近球形种子室外壁,设有电子计数器16。An electronic counter 16 is provided on the bottom plate 11 and close to the outer wall of the spherical seed chamber.
所述的包衣剂容器19设有容剂输送机构,所述容剂输送机构为活塞式推杆41,外壁设有容量刻度线40。所述的滑臂升降机构为升降油缸12,滑臂13通过升降油缸12升起或放下。The coating agent container 19 is provided with an agent delivery mechanism, which is a piston push rod 41, and a capacity scale 40 is provided on the outer wall. The sliding arm lifting mechanism is a lifting cylinder 12, and the sliding arm 13 is raised or lowered through the lifting cylinder 12.
工作原理如下:Here’s how it works:
第一步初始状态:将球形种子室10打开装进待包衣的种子,这时球形种子室10与机架21分离,支撑臂17的T型磁铁转轴35处于收缩状态,所述转盘5下部的挂钩8与挂环9处于分离状态。然后手托住球形种子室10,使球形种子室10位于两侧的支撑臂17之间。The initial state of the first step: open the spherical seed chamber 10 and load the seeds to be coated. At this time, the spherical seed chamber 10 is separated from the frame 21, the T-shaped magnet rotating shaft 35 of the support arm 17 is in a contracted state, and the lower part of the turntable 5 The hook 8 and the hanging ring 9 are in a separated state. Then hold the spherical seed chamber 10 with your hands so that the spherical seed chamber 10 is located between the support arms 17 on both sides.
第二步,将电磁线圈37通电,通过电路板控制电磁线圈37的电流方向,让电磁铁38电极与T型磁铁转轴35的电极相同,同性相斥,电磁铁38将T型磁铁转轴35向外推出,T型磁铁转轴35向外伸出,插入球形种子室外壁上所设的转轴插孔30中,这样,两侧的T型磁铁转轴35将球形种子室挂住。In the second step, the electromagnetic coil 37 is energized, and the current direction of the electromagnetic coil 37 is controlled through the circuit board, so that the electrodes of the electromagnet 38 are the same as the electrodes of the T-shaped magnet rotating shaft 35, and they repel each other. The electromagnet 38 moves the T-shaped magnet rotating shaft 35 toward Pushing out, the T-shaped magnet rotating shaft 35 extends outward and is inserted into the rotating shaft socket 30 provided on the outer wall of the spherical seed chamber. In this way, the T-shaped magnet rotating shafts 35 on both sides hang the spherical seed chamber.
第三步,通过电气电路控制,将升降油缸12升起,滑臂13带动传动齿轮15与球形种子室外壁接触,传动齿轮15与所述环形齿道22上所设的齿相啮合。与此同时按下支撑臂上的推钉20,所述推钉20向内顶住L型导管33,L型导管33沿滑槽31滑动,从长凹孔28内伸出,进而顶开弹性膜29上的十字开口42,使得L型导管33伸入球形种子室内部;这时,推动包衣剂容器19的活塞式推杆41,推入一定剂量的包衣剂进入球形种子室内部,通过包衣剂容器上的容量刻度线40来计算推入的包衣剂量;再拉回推钉20,使得L型导管33回位,弹性膜上的十字开口42封闭,结束投放包衣剂。In the third step, the lifting cylinder 12 is raised through electrical circuit control, and the sliding arm 13 drives the transmission gear 15 to contact the outer wall of the spherical seed chamber. The transmission gear 15 meshes with the teeth provided on the annular gear path 22 . At the same time, press the push pin 20 on the support arm, and the push pin 20 presses the L-shaped conduit 33 inwardly, and the L-shaped conduit 33 slides along the slide groove 31, protrudes from the long concave hole 28, and then pushes away the elastic The cross opening 42 on the membrane 29 allows the L-shaped conduit 33 to extend into the inside of the spherical seed chamber; at this time, push the piston push rod 41 of the coating agent container 19 to push a certain dose of coating agent into the inside of the spherical seed chamber. Calculate the pushed-in coating dose through the capacity scale 40 on the coating container; then pull back the push pin 20 to return the L-shaped conduit 33, and the cross opening 42 on the elastic membrane is closed, and the coating is finished.
第四步,设置球形种子室10横轴转与竖轴转的次数。通过电路板向电机Ⅱ14供电,传动齿轮15带动球形种子室10转动,即所述的横轴转,以两个T型磁铁转轴35为横轴的转动。电子计数器16为横轴转记次数,所述电子计数器16包括一个信号放射源、一个信号接受源,当信号被挂环打断时则计数一次。The fourth step is to set the number of horizontal axis rotations and vertical axis rotations of the spherical seed chamber 10. Power is supplied to the motor II 14 through the circuit board, and the transmission gear 15 drives the spherical seed chamber 10 to rotate, that is, the horizontal axis rotation, with the two T-shaped magnet rotating shafts 35 as the horizontal axis. The electronic counter 16 counts the number of horizontal axis rotations. The electronic counter 16 includes a signal radiation source and a signal receiving source. When the signal is interrupted by the hanging ring, it counts once.
所述电子计数器16记满横轴转的次数时,所述升降油缸12将传动齿轮15收回,电机停止转动。与此同时,起动电机Ⅲ44,两组滑轮6起动,通过释放铰链7放下挂钩8,由于惯性,球形种子室10会继续转动,待球形种子室上的挂环9与挂钩8相钩连时,通过电路板改变通电线圈37中电流传递的方向,让电磁铁38电极与T型磁铁转轴35的电极相反,异性相吸,电磁铁38将T型磁铁转轴35向内吸住,T型磁铁转轴35从转轴插孔30中向内抽回,这样,两侧的T型磁铁转轴35将球形种子室松开。When the electronic counter 16 records the number of horizontal axis rotations, the lifting cylinder 12 retracts the transmission gear 15 and the motor stops rotating. At the same time, the starting motor III44 and the two sets of pulleys 6 are started, and the hook 8 is lowered through the release hinge 7. Due to inertia, the spherical seed chamber 10 will continue to rotate. When the hanging ring 9 on the spherical seed chamber is hooked with the hook 8, The direction of current transmission in the energized coil 37 is changed through the circuit board, so that the electrodes of the electromagnet 38 are opposite to the electrodes of the T-shaped magnet rotating shaft 35. Opposites attract each other. The electromagnet 38 attracts the T-shaped magnet rotating shaft 35 inward, and the T-shaped magnet rotating shaft 35 is attracted. 35 is withdrawn inwardly from the rotating shaft insertion hole 30, so that the T-shaped magnet rotating shafts 35 on both sides release the spherical seed chamber.
第五步,起动电机Ⅰ2带动转盘5转动,转盘5带动挂钩8下方的球形种子室10,进行竖轴转,事先设置电机的转速,通过设置的转数来控制转盘转动的时间,时间转完后停止。The fifth step is to start the motor I2 to drive the turntable 5 to rotate, and the turntable 5 drives the spherical seed chamber 10 below the hook 8 to rotate vertically. The speed of the motor is set in advance, and the time of the turntable rotation is controlled by the set number of revolutions. When the time is completed, then stop.
第六步,从挂钩8上取下球形种子室10,倒出包衣后的种子,所述滑轮组转动自动收回铰链7,抬起挂钩8。The sixth step is to remove the spherical seed chamber 10 from the hook 8, pour out the coated seeds, and the pulley group will rotate to automatically retract the hinge 7 and lift the hook 8.
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| JP2001061414A (en) * | 1999-08-27 | 2001-03-13 | Tipton Mfg Corp | Coating apparatus |
| CN202455776U (en) * | 2012-03-09 | 2012-10-03 | 林国跃 | Multifunctional seed coating machine |
| KR20150039443A (en) * | 2013-10-02 | 2015-04-10 | 신창학 | Turn and tilt ball-type cake surface coating capable of operating the device |
| CN104871688A (en) * | 2015-05-30 | 2015-09-02 | 山东黎明种业科技有限公司 | Corn seed coating machine |
| CN105963135A (en) * | 2016-06-02 | 2016-09-28 | 新昌县羽林街道金庭机械厂 | Multifunctional coating machine |
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| CA2617190C (en) * | 2005-08-03 | 2017-07-18 | The University Of Western Ontario | Direct coating solid dosage forms using powdered materials |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001061414A (en) * | 1999-08-27 | 2001-03-13 | Tipton Mfg Corp | Coating apparatus |
| CN202455776U (en) * | 2012-03-09 | 2012-10-03 | 林国跃 | Multifunctional seed coating machine |
| KR20150039443A (en) * | 2013-10-02 | 2015-04-10 | 신창학 | Turn and tilt ball-type cake surface coating capable of operating the device |
| CN104871688A (en) * | 2015-05-30 | 2015-09-02 | 山东黎明种业科技有限公司 | Corn seed coating machine |
| CN105963135A (en) * | 2016-06-02 | 2016-09-28 | 新昌县羽林街道金庭机械厂 | Multifunctional coating machine |
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