[go: up one dir, main page]

CN109161845B - Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof - Google Patents

Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof Download PDF

Info

Publication number
CN109161845B
CN109161845B CN201811089085.XA CN201811089085A CN109161845B CN 109161845 B CN109161845 B CN 109161845B CN 201811089085 A CN201811089085 A CN 201811089085A CN 109161845 B CN109161845 B CN 109161845B
Authority
CN
China
Prior art keywords
layer
tibon
atomic percentage
tibo
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201811089085.XA
Other languages
Chinese (zh)
Other versions
CN109161845A (en
Inventor
邹长伟
李达
梁枫
田灿鑫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lingnan Normal University
Original Assignee
Lingnan Normal University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lingnan Normal University filed Critical Lingnan Normal University
Priority to CN201811089085.XA priority Critical patent/CN109161845B/en
Publication of CN109161845A publication Critical patent/CN109161845A/en
Application granted granted Critical
Publication of CN109161845B publication Critical patent/CN109161845B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0641Nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0021Reactive sputtering or evaporation
    • C23C14/0036Reactive sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/32Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
    • C23C14/325Electric arc evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3485Sputtering using pulsed power to the target
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

The invention relates to a marine environment wear-resistant self-lubricating nano composite coating and a preparation method and application thereof. The nano composite coating comprises a TiN transition layer and a nano composite layer which are sequentially arranged on the surface of the substrate, and the nano composite layer comprises a TiBON layer and a TiBO layer which are sequentially and alternately arranged on the surface of the TiN transition layer. The nano composite coating provided by the invention takes TiN as a transition layer, so that the connection between the nano composite layer and the substrate is enhanced, and the bonding force of the whole coating is increased; the nano composite layer formed by the TiBON layer and the TiBO layer has high hardness and low friction coefficient, and has self-lubricating property in marine environment, and the TiBON layer and the TiBO layer are sequentially alternated to reduce the stress of the coating, so that the wear resistance and the corrosion resistance are further improved. Experimental results show that the hardness of the wear-resistant self-lubricating nano composite coating provided by the invention can reach 32GPa, and the service life of marine equipment components applying the coating can be prolonged by more than 5 times.

Description

一种海洋环境耐磨自润滑纳米复合涂层及其制备方法和应用A marine environment wear-resistant self-lubricating nanocomposite coating and its preparation method and application

技术领域technical field

本发明属于硬质涂层技术领域,具体涉及一种海洋环境耐磨自润滑纳米复合涂层及其制备方法和应用。The invention belongs to the technical field of hard coatings, and in particular relates to a marine environment wear-resistant self-lubricating nano-composite coating and a preparation method and application thereof.

背景技术Background technique

硬质涂层是进行材料表面强化、发挥材料潜力、提高生产效率的有效途径,它是表面涂层的一种,是指通过物理或化学方法在基地的表面沉积的显微硬度大于某一特定值的表面涂层。硬质涂层已经被广泛应用于切削业、模具工业、地质钻探、纺织工业、机械制造以及航空航天领域,并发挥着越来越重要的作用。其中,硬质涂层在切削业的应用,不仅可以加工普通切削工具如刀具、钻头等难以加工的材料,而且可以提高切削的精准度,发挥出超硬、强韧、耐磨、自润滑等优势,被认为是切削史上的一次革命。但是,由于海水中具有高浓度的Cl-、SO42-、HCO3-等酸根离子,对金属材料的海洋机械有较强的腐蚀破坏作用,极容易导致机械零部件甚至机械主体的失效,这就要求开采石油的机械、海洋运输的船体等具有较好的耐腐蚀特性。经过多年来的研究,发现对材料进行表面处理尤其是在其表面形成一层耐腐蚀性强的保护层是最有效、成本最低的方法,因此,研究在海水环境下的耐腐蚀薄膜就成为了目前海洋资源开发的重中之重。Hard coating is an effective way to strengthen the surface of materials, exert the potential of materials, and improve production efficiency. It is a kind of surface coating, which means that the microhardness deposited on the surface of the base by physical or chemical methods is greater than a certain value of surface coating. Hard coatings have been widely used in the cutting industry, mold industry, geological drilling, textile industry, machinery manufacturing and aerospace fields, and play an increasingly important role. Among them, the application of hard coating in the cutting industry can not only process materials that are difficult to process with ordinary cutting tools such as cutters and drills, but also improve the accuracy of cutting and exert superhardness, toughness, wear resistance, self-lubricating, etc. The advantage is considered to be a revolution in the history of cutting. However, due to the high concentration of acid ions such as Cl-, SO42-, HCO3- in seawater, it has a strong corrosion and damage effect on the marine machinery of metal materials, which can easily lead to the failure of mechanical parts and even the main body of the machinery. This requires Oil extraction machinery, marine transportation hulls, etc. have good corrosion resistance. After years of research, it is found that surface treatment of materials, especially forming a protective layer with strong corrosion resistance on the surface is the most effective and lowest cost method. Therefore, the study of corrosion-resistant films in seawater environment has become a At present, the development of marine resources is the top priority.

经过大量的研究发现高分子材料和陶瓷材料在水润滑条件下都有其各自的缺点,所以为了满足水润滑摩擦部件低摩擦系数和低磨损率的要求,在金属零部件表面制备一层厚度只有几微米甚至几百纳米、磨合期短同时具有良好水润滑摩擦特性的纳米复合薄膜就成为了一种较好的解决方法。然而,纳米复合薄膜的种类很多,并不是所有的硬质薄膜都具有良好的水润滑摩擦学特性,有很多薄膜在水润滑条件下的摩擦学性能(摩擦系数和磨损率)较干摩擦条件下更差,并且由于结合力的问题,容易发生剥落而很快失效。After a lot of research, it is found that polymer materials and ceramic materials have their own shortcomings under the condition of water lubrication. Therefore, in order to meet the requirements of low friction coefficient and low wear rate of water-lubricated friction parts, a layer with a thickness of only Nanocomposite films of several micrometers or even hundreds of nanometers, short running-in periods and good water-lubricated friction properties have become a better solution. However, there are many types of nanocomposite films, not all hard films have good water-lubricated tribological properties, and there are many films whose tribological properties (coefficient of friction and wear rate) under water-lubricated conditions are relatively dry. Worse, and prone to spalling and failure quickly due to bond issues.

因此,研究不同硬质薄膜的水润滑摩擦学特性,得到一种兼具高硬度、耐腐蚀性及耐磨性的涂层具有重要的研究意义和应用价值。Therefore, it is of great research significance and application value to study the water-lubricated tribological properties of different hard films and obtain a coating with high hardness, corrosion resistance and wear resistance.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术中硬质薄膜在水润滑摩擦学特性上的缺陷和不足,提供一种海洋环境耐磨自润滑纳米复合涂层。本发明提供的纳米复合涂层中多层纳米复合结构的TiBON/TiBO涂层兼具硬度计耐腐蚀性,同时在海水摩擦环境下生成硼酸盐,具有自润滑功能,进一步降低摩擦系数,提高耐磨性;多层纳米复合结构硼氧化物可以降低涂层内应力,提升结合力和使用寿命,在海洋装备表面防护领域具有重要的应用价值。The purpose of the present invention is to overcome the defects and deficiencies of the water-lubricated tribological properties of the hard film in the prior art, and to provide a marine environment wear-resistant self-lubricating nanocomposite coating. In the nanocomposite coating provided by the invention, the multi-layer nanocomposite structure TiBON/TiBO coating has both hardness tester corrosion resistance, and at the same time generates borate in the seawater friction environment, has a self-lubricating function, further reduces the friction coefficient, and improves the Wear resistance; multi-layer nano-composite structure boron oxide can reduce the internal stress of the coating, improve the bonding force and service life, and has important application value in the field of marine equipment surface protection.

本发明的另一目的在于提供上述纳米复合涂层的制备方法。Another object of the present invention is to provide a method for preparing the above nanocomposite coating.

本发明的另一目的在于提供上述纳米复合涂层在海洋装备表面防护中的应用。Another object of the present invention is to provide the application of the above-mentioned nanocomposite coating in the surface protection of marine equipment.

为实现上述发明目的,本发明采用如下技术方案:For realizing the above-mentioned purpose of the invention, the present invention adopts following technical scheme:

一种海洋环境耐磨自润滑纳米复合涂层,包括在基体表面依次设置的TiN过渡层和纳米复合层,所述纳米复合层包括TiN过渡层表面依次交替设置的TiBON层和TiBO层;所述TiBON层为包括TiN、TiB2纳米晶、非晶BN和非晶氧化物TiO2的纳米复合结构,所述TiBON层中钛元素的原子百分数为29~40%,硼元素的原子百分数为16~22%,氧元素的原子百分数为7~16%,氮元素的原子百分数为35~46%;所述TiBO层为包括TiB2纳米晶和非晶氧化物TiO2的纳米复合结构;所述TiBO层中,钛元素的原子百分数为30~40%,硼元素的原子百分数为9~25%,氧元素的原子百分数为40~52%。A wear-resistant self-lubricating nanocomposite coating in marine environment, comprising a TiN transition layer and a nanocomposite layer sequentially arranged on the surface of a substrate, the nanocomposite layer comprising a TiBON layer and a TiBO layer alternately arranged on the surface of the TiN transition layer; the The TiBON layer is a nanocomposite structure including TiN, TiB 2 nanocrystals, amorphous BN and amorphous oxide TiO 2 . The atomic percentage of titanium in the TiBON layer is 29-40%, and the atomic percentage of boron is 16-16%. 22%, the atomic percentage of oxygen is 7-16%, and the atomic percentage of nitrogen is 35-46%; the TiBO layer is a nanocomposite structure including TiB2 nanocrystalline and amorphous oxide TiO2 ; the TiBO In the layer, the atomic percentage of titanium element is 30-40%, the atomic percentage of boron element is 9-25%, and the atomic percentage of oxygen element is 40-52%.

本发明所指的非晶氧化物是指TiO2The amorphous oxide referred to in the present invention refers to TiO 2 .

以氮硼基薄膜为代表的硬质薄膜具有许多优异的理化性质,尤其是其高硬度、抗磨损、抗氧化和耐腐蚀特性,其在水环境中表现出的独特减摩降磨性能为江河航运、海上作业、水利器件等相关行业的大力发展开阔新的视野。然而硬度的提升并不是评价硬质纳米复合涂层的唯一指标,对于在海洋环境应用的场合,提高涂层的耐腐蚀性及耐磨性更重要。The hard film represented by nitrogen-boron-based film has many excellent physical and chemical properties, especially its high hardness, anti-wear, anti-oxidation and corrosion resistance. The vigorous development of shipping, offshore operations, water conservancy devices and other related industries has broadened new horizons. However, the increase in hardness is not the only indicator for evaluating hard nanocomposite coatings. For applications in marine environments, it is more important to improve the corrosion resistance and wear resistance of coatings.

TiN过渡层能够提高纳米复合层与基体之间的结合力,增强涂层的使用效果,提高涂层的使用寿命。The TiN transition layer can improve the bonding force between the nanocomposite layer and the substrate, enhance the use effect of the coating, and improve the service life of the coating.

TiBON层的作用是:该层具有优良的耐磨特性及低摩擦系数,同时兼具高硬度及自润滑特性。The function of the TiBON layer is: the layer has excellent wear resistance and low coefficient of friction, as well as high hardness and self-lubricating properties.

TiBO层的作用是:该层具有优良的耐磨特性、低应力及低摩擦系数,同时兼具高硬度及自润滑特性。The function of the TiBO layer is: the layer has excellent wear resistance, low stress and low friction coefficient, and has both high hardness and self-lubricating properties.

TiBON层和TiBO层的依次交替周期排列,能够降低涂层的应力,增加涂层的晶面结构及晶界,进一步提高耐磨性和耐腐蚀特性。The alternating and periodic arrangement of the TiBON layer and the TiBO layer can reduce the stress of the coating, increase the crystal plane structure and grain boundary of the coating, and further improve the wear resistance and corrosion resistance.

本发明提供的纳米复合涂层以TiN为过渡层,增强纳米复合层与基体之间的连接,增加整体涂层的结合力;TiBON层和TiBO层组成的纳米复合层兼具高硬度及低摩擦系数,在海洋环境具有自润滑特性,并且TiBON层和TiBO层的依次交替可以降低涂层的应力,进一步提高耐磨性和耐腐蚀特性。实验结果表明,本发明提供的耐磨自润滑纳米复合涂层的硬度可达32GPa,应用该涂层的海洋装备部件寿命可提高5倍以上。The nano-composite coating provided by the invention uses TiN as the transition layer, which enhances the connection between the nano-composite layer and the substrate and increases the bonding force of the overall coating; the nano-composite layer composed of the TiBON layer and the TiBO layer has both high hardness and low friction. coefficient, self-lubricating properties in marine environment, and the sequential alternation of TiBON layers and TiBO layers can reduce the stress of the coating and further improve the wear resistance and corrosion resistance properties. The experimental results show that the hardness of the wear-resistant and self-lubricating nano-composite coating provided by the present invention can reach 32GPa, and the service life of marine equipment components using the coating can be increased by more than 5 times.

优选地,每层TiBON层和TiBO层的厚度分别独立地选自2~50nm。Preferably, the thickness of each TiBON layer and TiBO layer is independently selected from 2˜50 nm.

更为优选地,每层TiBON层和TiBO层的厚度分别独立地选自10~30nm。More preferably, the thicknesses of each TiBON layer and TiBO layer are independently selected from 10-30 nm.

更为优选地,每层TiBON层和TiBO层的厚度分别独立地选自15~25nm。More preferably, the thicknesses of each TiBON layer and TiBO layer are independently selected from 15-25 nm.

优选地,所述TiBON层的数量为10~100层。Preferably, the number of the TiBON layers is 10-100 layers.

更为优选地,所述TiBON层的数量为20~80层,More preferably, the number of the TiBON layers is 20-80 layers,

更为优选地,所述TiBON层的数量为40~50层。More preferably, the number of the TiBON layers is 40-50 layers.

优选地,所述TiBON层中,钛元素的原子百分数为32%,硼元素的原子百分数为19%,氧元素的原子百分数为13%,氮元素的原子百分数为36%。Preferably, in the TiBON layer, the atomic percentage of titanium is 32%, the atomic percentage of boron is 19%, the atomic percentage of oxygen is 13%, and the atomic percentage of nitrogen is 36%.

优选地,所述TiBON层的晶粒度为2~15nm。Preferably, the grain size of the TiBON layer is 2-15 nm.

更为优选地,所述TiBON层的晶粒度为3~8nm。More preferably, the grain size of the TiBON layer is 3-8 nm.

优选地,所述TiBO层中,钛元素的原子百分数为33%,硼元素的原子百分数为19%,氧元素的原子百分数为48%。Preferably, in the TiBO layer, the atomic percentage of titanium element is 33%, the atomic percentage of boron element is 19%, and the atomic percentage of oxygen element is 48%.

优选地,所述TiBO层的晶粒度3~12nm。Preferably, the grain size of the TiBO layer is 3-12 nm.

更为优选地,所述TiBO层的晶粒度为4~6nm。More preferably, the grain size of the TiBO layer is 4-6 nm.

优选地,所述TiN过渡层中,钛元素的原子百分数为50~58%,氮元素的原子百分数为42~50%;所述厚度TiN过渡层为100~800nm。Preferably, in the TiN transition layer, the atomic percentage of titanium is 50-58%, and the atomic percentage of nitrogen is 42-50%; the thickness of the TiN transition layer is 100-800 nm.

更为优选地,所述TiN过渡层的厚度为200~500nm。More preferably, the thickness of the TiN transition layer is 200-500 nm.

更为优选地,所述TiN过渡层的厚度为300~400nm。More preferably, the thickness of the TiN transition layer is 300-400 nm.

优选地,所述基体为铝钛合金或不锈钢。Preferably, the base body is aluminum-titanium alloy or stainless steel.

更为优选地,所述基体为Ti-6Al-4V合金。More preferably, the matrix is Ti-6Al-4V alloy.

应当理解的是,本发明对所述Ti-6Al-4V的成分没有特殊的限定,采用本领域技术人员熟知的用于发动机及海洋装备的高温耐腐蚀部件的Ti-6Al-4V合金即可。It should be understood that the composition of the Ti-6Al-4V is not particularly limited in the present invention, and the Ti-6Al-4V alloy known to those skilled in the art for high-temperature corrosion-resistant parts of engines and marine equipment can be used.

上述纳米复合涂层的制备方法,包括如下步骤:The preparation method of above-mentioned nanocomposite coating, comprises the steps:

S1:在基体表面沉积TiN过渡层;S1: deposit a TiN transition layer on the surface of the substrate;

S2:在S1所得的TiN过渡层的表面依次交替沉积TiBON层和TiBO层,即得海洋环境耐磨自润滑纳米复合涂层。S2: TiBON layers and TiBO layers are alternately deposited on the surface of the TiN transition layer obtained in S1, so as to obtain a marine environment wear-resistant self-lubricating nanocomposite coating.

优选地,所述TiBON层通过如下过程制备得到:以TiB2为沉积靶材,通入N2和O2,沉积得到所述TiBON层;所述N2和O2的体积比为1:2~4:1。Preferably, the TiBON layer is prepared through the following process: using TiB 2 as a deposition target, feeding N 2 and O 2 into the TiBON layer, and depositing the TiBON layer; the volume ratio of N 2 and O 2 is 1:2 ~4:1.

优选地,所述TiBO层通过如下过程制备得到:以TiB2为沉积靶材,通入Ar和O2,沉积得到所述TiBO层,所述Ar和O2的体积比为1:2~3:1。Preferably, the TiBO layer is prepared by the following process: using TiB 2 as a deposition target, feeding Ar and O 2 to obtain the TiBO layer, and the volume ratio of Ar and O 2 is 1:2-3 :1.

优选地,S1中利用阴极电弧离子镀技术在基体表面沉积TiN过渡层。Preferably, in S1, a TiN transition layer is deposited on the surface of the substrate by using cathodic arc ion plating technology.

本发明对所述TiN过渡层的阴极电弧离子镀技术的操作没有特殊的限定,采用本领域技术人员熟知的阴极电弧离子镀技术的技术方案即可。The present invention has no special limitation on the operation of the cathodic arc ion plating technology of the TiN transition layer, and the technical solution of the cathodic arc ion plating technology well known to those skilled in the art can be used.

优选地,所述阴极电弧离子镀技术的参数为:基体转速2~8rpm,溅射温度300~500℃,反应气体氮气,沉积气体压力1.0~1.8Pa,偏压100~180V,靶电流40~100A,沉积时间10~30min。Preferably, the parameters of the cathodic arc ion plating technology are: substrate speed of 2 to 8 rpm, sputtering temperature of 300 to 500° C., reactive gas nitrogen, deposition gas pressure of 1.0 to 1.8 Pa, bias voltage of 100 to 180 V, and target current of 40 to 40 100A, deposition time 10-30min.

优选地,所述阴极电弧离子镀技术的参数为:基体转速3~6rpm,溅射温度400~450℃,反应气体氮气,沉积气体压力1.3~1.5Pa,偏压130~160V,靶电流60~75A,沉积时间15~25min。Preferably, the parameters of the cathodic arc ion plating technology are: substrate speed of 3-6 rpm, sputtering temperature of 400-450°C, reactive gas nitrogen, deposition gas pressure of 1.3-1.5Pa, bias voltage of 130-160V, target current of 60- 75A, deposition time 15-25min.

优选地,S2中利用高功率脉冲磁控溅射技术依次交替沉积TiBON层和TiBO层。Preferably, in S2, a high-power pulsed magnetron sputtering technique is used to deposit the TiBON layer and the TiBO layer alternately in sequence.

在本发明中,所述高功率脉冲磁控溅射沉积能够进一步使涂层具有优异的膜基结合力,降低涂层内应力,提高耐磨性及涂层硬度。In the present invention, the high-power pulsed magnetron sputtering deposition can further enable the coating to have excellent film-base adhesion, reduce the internal stress of the coating, and improve the wear resistance and the hardness of the coating.

更为优选地,所述高功率脉冲磁控溅射技术的过程为:打开TiB2靶,沉积TiBO层;然后再开启N2流量阀,沉积TiBON层;重复沉积TiBO层和TiBON层至所述纳米复合层沉积完成。More preferably, the process of the high-power pulsed magnetron sputtering technology is: open the TiB 2 target, deposit the TiBO layer; then open the N 2 flow valve, deposit the TiBON layer; repeat the deposition of the TiBO layer and the TiBON layer to the described The nanocomposite layer deposition is complete.

优选地,所述沉积TiBO层的参数为:溅射气体氩气,反应气体氧气,氩气和氧气总气压0.4~1.2Pa,氩气和氧气气压比为1~3:3~1,基体转速2~10rpm,溅射温度300~500℃,靶材平均电流3~8A,靶材峰值电流300~800A,靶材峰值电压300~800V,占空比1~8%。Preferably, the parameters for depositing the TiBO layer are: sputtering gas argon, reactive gas oxygen, the total pressure of argon and oxygen is 0.4-1.2Pa, the pressure ratio of argon and oxygen is 1-3:3-1, the speed of the substrate is 2~10rpm, sputtering temperature 300~500℃, target average current 3~8A, target peak current 300~800A, target peak voltage 300~800V, duty ratio 1~8%.

更为优选地,所述沉积TiBON层的参数为:溅射气体氩气,反应气体氧气和氮气,氩气和氧气总气压0.6~1.0Pa,氮气和氧气气压比1~2:2~1,基体转速3~6rpm,溅射温度300~500℃,靶材平均电流2~6A,靶材峰值电流400~700A,靶材峰值电压500~800V,占空比3~6%。More preferably, the parameters for depositing the TiBON layer are: sputtering gas argon, reactive gases oxygen and nitrogen, the total pressure of argon and oxygen is 0.6-1.0Pa, and the pressure ratio of nitrogen and oxygen is 1-2:2-1, The substrate speed is 3-6rpm, the sputtering temperature is 300-500℃, the average target current is 2-6A, the target peak current is 400-700A, the target peak voltage is 500-800V, and the duty cycle is 3-6%.

优选地,S2在交替沉积后,还包括将所述沉积的产物冷却的步骤。Preferably, after the alternate deposition, S2 further includes the step of cooling the deposited product.

优选地,所述冷却在沉积的气氛中进行。Preferably, the cooling is carried out in the deposition atmosphere.

优选地,所述冷却的终点温度为低于120℃。Preferably, the end temperature of the cooling is below 120°C.

优选地,所述冷却的终点温度为低于80℃。Preferably, the end temperature of the cooling is below 80°C.

优选地,S1前还包括对所述基体依次进行预处理、溅射清洗和活化的步骤。Preferably, before S1, the substrate further includes the steps of sequentially performing pretreatment, sputter cleaning and activation.

本发明对所述预处理的操作没有特殊的限定,采用本领域技术人员熟知的预处理的技术方案即可。The present invention does not have a special limitation on the operation of the pretreatment, and the technical solution of the pretreatment well-known to those skilled in the art can be adopted.

优选地,所述预处理的过程为洗涤和干燥。Preferably, the process of the pretreatment is washing and drying.

优选地,所述洗涤为在丙酮和无水乙醇中依次超声;所述在丙酮和无水乙醇中超声的时间独立地为15~30min。Preferably, the washing is ultrasonication in acetone and absolute ethanol in sequence; the time of ultrasonication in acetone and absolute ethanol is independently 15-30 min.

更为优选地,所述在丙酮和无水乙醇中超声的时间均为20min。More preferably, the ultrasonic time in acetone and absolute ethanol is both 20min.

优选地,所述干燥为利用洁净的压缩空气吹干。Preferably, the drying is using clean compressed air.

优选地,所述溅射清洗的参数为:基体转速2~8rpm,溅射温度300~500℃,溅射气体氩气,溅射气体压力0.3~1.2Pa,偏压800~1200V,溅射清洗时间10~30min。Preferably, the parameters of the sputtering cleaning are as follows: the rotational speed of the substrate is 2-8rpm, the sputtering temperature is 300-500°C, the sputtering gas is argon, the sputtering gas pressure is 0.3-1.2Pa, the bias voltage is 800-1200V, and the sputtering cleaning is performed. Time 10 ~ 30min.

在本发明中,所述溅射清洗能够提高基体与TiN过渡层之间的结合能力。In the present invention, the sputter cleaning can improve the bonding ability between the substrate and the TiN transition layer.

更为优选地,所述溅射清洗的参数为:基体转速4~6rpm,溅射温度350~400℃,溅射气体氩气,溅射气体压力0.5~0.8Pa,偏压900~1100V,溅射清洗时间20~35min。More preferably, the parameters of the sputtering cleaning are: the speed of the substrate is 4~6rpm, the sputtering temperature is 350~400℃, the sputtering gas is argon, the sputtering gas pressure is 0.5~0.8Pa, the bias voltage is 900~1100V, and the sputtering gas is argon. The spray cleaning time is 20 to 35 minutes.

优选地,利用Ti阴极电弧靶进行活化;所述活化的参数为:基体转速2~9rpm,溅射温度300~500℃,溅射气体氩气,溅射气体压力0.8~1.5Pa,偏压400~800V,靶电流40~100A,沉积时间5~25min。Preferably, the activation is carried out by using a Ti cathode arc target; the parameters of the activation are: the speed of the substrate is 2-9 rpm, the sputtering temperature is 300-500°C, the sputtering gas is argon, the sputtering gas pressure is 0.8-1.5Pa, and the bias voltage is 400 ~800V, target current 40~100A, deposition time 5~25min.

在本发明中,所述活化通过Ti离子轰击基体表面,增加基体表面的粒子的能量状态,生成金属层,增强涂层与基体的结合力。In the present invention, the activation is to bombard the surface of the substrate with Ti ions, increase the energy state of the particles on the surface of the substrate, generate a metal layer, and enhance the bonding force between the coating and the substrate.

优选地,所述活化的参数为:基体转速3~6rpm,溅射温度400~450℃,溅射气体氩气,溅射气体压力1.0~1.2Pa,偏压500~700V,靶电流60~80A,沉积时间10~15min。Preferably, the parameters of the activation are: the speed of the substrate is 3~6rpm, the sputtering temperature is 400~450℃, the sputtering gas is argon, the sputtering gas pressure is 1.0~1.2Pa, the bias voltage is 500~700V, and the target current is 60~80A , the deposition time is 10-15min.

上述纳米复合涂层在海洋装备表面防护中的应用也在本发明的保护范围内。The application of the above-mentioned nanocomposite coating in marine equipment surface protection is also within the protection scope of the present invention.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明提供的纳米复合涂层以TiN为过渡层,增强纳米复合层与基体之间的连接,增加整体涂层的结合力;TiBON层和TiBO层组成的纳米复合层兼具高硬度及低摩擦系数,在海洋环境具有自润滑特性,并且TiBON层和TiBO层的依次交替可以降低涂层的应力,进一步提高耐磨性和耐腐蚀特性。实验结果表明,本发明提供的耐磨自润滑纳米复合涂层的硬度可达32GPa,应用该涂层的海洋装备部件寿命可提高5倍以上。The nano-composite coating provided by the invention uses TiN as the transition layer, which enhances the connection between the nano-composite layer and the substrate and increases the bonding force of the overall coating; the nano-composite layer composed of the TiBON layer and the TiBO layer has both high hardness and low friction. coefficient, self-lubricating properties in marine environment, and the sequential alternation of TiBON layers and TiBO layers can reduce the stress of the coating and further improve the wear resistance and corrosion resistance properties. The experimental results show that the hardness of the wear-resistant and self-lubricating nano-composite coating provided by the present invention can reach 32GPa, and the service life of marine equipment parts using the coating can be increased by more than 5 times.

附图说明Description of drawings

图1为本发明实施例1提供的耐磨自润滑纳米复合涂层XRD衍射图像。FIG. 1 is an XRD diffraction image of the wear-resistant self-lubricating nanocomposite coating provided in Example 1 of the present invention.

图2为本发明实施例1提供的耐磨自润滑纳米复合涂层TEM图像;2 is a TEM image of the wear-resistant self-lubricating nanocomposite coating provided in Example 1 of the present invention;

图3为本发明实施例2提供的耐磨自润滑纳米复合涂层(b)及对比例3(a)的摩擦磨损图像。FIG. 3 is a friction and wear image of the wear-resistant self-lubricating nanocomposite coating (b) provided in Example 2 of the present invention and Comparative Example 3 (a).

具体实施方式Detailed ways

下面结合实施例进一步阐述本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。下例实施例中未注明具体条件的实验方法,通常按照本领域常规条件或按照制造厂商建议的条件;所使用的原料、试剂等,如无特殊说明,均为可从常规市场等商业途径得到的原料和试剂。本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The present invention is further described below in conjunction with the examples. These examples are only intended to illustrate the present invention and not to limit the scope of the present invention. The experimental methods that do not specify specific conditions in the following examples are usually in accordance with the conventional conditions in the field or the conditions suggested by the manufacturer; the raw materials, reagents, etc. used, unless otherwise specified, are available from commercial channels such as conventional markets. The obtained raw materials and reagents. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention fall within the scope of protection claimed by the present invention.

实施例1Example 1

本实施例提供一种纳米复合涂层(涂层1),其制备方法如下。This embodiment provides a nanocomposite coating (coating 1), and the preparation method is as follows.

将经预处理后的Ti-6Al-4V基体均匀固定在支架上,装入镀膜机中,调节工件支架转速为3rpm,抽至本底真空1.0×10-3Pa,同时打开加热器,升温至300℃;打开氩气流量阀,调节真空室约为0.3Pa,基体加负偏电压1200V,进行辉光溅射清洗10min;The pretreated Ti-6Al-4V substrate was evenly fixed on the support, loaded into the coating machine, adjusted the speed of the workpiece support to 3 rpm, pumped to a background vacuum of 1.0 × 10 -3 Pa, and turned on the heater at the same time. 300°C; open the argon gas flow valve, adjust the vacuum chamber to about 0.3Pa, apply a negative bias voltage of 1200V to the substrate, and perform glow sputtering cleaning for 10min;

然后降低基体负偏电压至400V,开启氩气流量阀,控制气体压力0.8Pa,开启Ti阴极电弧靶,调节靶电流为40A,沉积温度500℃,以Ti离子高能轰击基体5min以活化基体表面;关闭氩气流量阀,打开氮气流量阀,基体偏压降至100V,镀膜压力1.0pa,基体温度500℃,靶电流40A,沉积TiN过渡层10min;通入氩气和氧气控制总气压在0.6Pa,氮气/氧气比例为1/2,工件架转速3rpm,打开TiB2靶,调节高功率脉冲磁控溅射平均电流3A,峰值电流700A,峰值电压500V,占空比3%,沉积TiBON层5分钟;关闭氮气流量阀,控制氩气/氧气比例为1/3,靶材平均电流3A,靶材峰值电流800A,靶材峰值电压300V,占空比1%,沉积TiBO 5分钟。这样交替性开启和关闭氮气流量阀,沉积TiBON/TiBO层60min,关闭电源,关闭流量阀,完成镀膜后,基体随炉降温至80℃后取出常温冷却即可。Then reduce the negative bias voltage of the substrate to 400V, open the argon gas flow valve, control the gas pressure to 0.8Pa, open the Ti cathode arc target, adjust the target current to 40A, the deposition temperature to 500℃, bombard the substrate with high Ti ions for 5min to activate the substrate surface; Close the argon flow valve, open the nitrogen flow valve, the substrate bias voltage is reduced to 100V, the coating pressure is 1.0pa, the substrate temperature is 500°C, the target current is 40A, and the TiN transition layer is deposited for 10min; , the nitrogen/oxygen ratio is 1/2, the workpiece rack speed is 3rpm, the TiB 2 target is turned on, the average current of high-power pulsed magnetron sputtering is adjusted to 3A, the peak current is 700A, the peak voltage is 500V, the duty cycle is 3%, and the TiBON layer is deposited 5 minutes; close the nitrogen flow valve, control the argon/oxygen ratio to 1/3, the average target current is 3A, the target peak current is 800A, the target peak voltage is 300V, the duty cycle is 1%, and TiBO is deposited for 5 minutes. In this way, the nitrogen flow valve is opened and closed alternately, the TiBON/TiBO layer is deposited for 60 minutes, the power is turned off, and the flow valve is closed.

制备出的样品表面涂层命名为涂层1,涂层的XRD图像和TEM透射电镜图像如图1和图2所示。图1可以很明显的看到纳米晶TiN和TiB2的X射线衍射峰,未发现BN和氧化物的衍射峰,可推测其为非晶相;图2可以看出纳米晶粒和非晶基体的结构。因此,整体涂层为一种TiN、TiB2纳米晶、非晶BN和非晶氧化物的纳米复合结构。The surface coating of the prepared sample is named as coating 1, and the XRD and TEM images of the coating are shown in Figures 1 and 2. The X-ray diffraction peaks of nanocrystalline TiN and TiB 2 can be clearly seen in Figure 1, but the diffraction peaks of BN and oxide are not found, which can be speculated to be amorphous phase; Figure 2 shows that nanocrystalline grains and amorphous matrix Structure. Therefore, the monolithic coating is a nanocomposite structure of TiN, TiB2 nanocrystalline, amorphous BN and amorphous oxide .

涂层1各层原子百分比及厚度如下:The atomic percentage and thickness of each layer of coating 1 are as follows:

TiN过渡层:钛52at.%,氮48at.%;厚度120nm;TiN transition layer: titanium 52at.%, nitrogen 48at.%; thickness 120nm;

TiBON层:钛30at.%,硼20at.%,氧14at.%和氮36at.%;厚度10nm;TiBON layer: titanium 30at.%, boron 20at.%, oxygen 14at.% and nitrogen 36at.%; thickness 10nm;

TiBO层:钛35at.%,硼16at.%和氧49at.%;厚度12nm。TiBO layer: titanium 35 at. %, boron 16 at. % and oxygen 49 at. %; thickness 12 nm.

实施例2Example 2

本实施例提供一种纳米复合涂层(涂层2),其制备方法如下。This embodiment provides a nanocomposite coating (coating 2), and the preparation method is as follows.

将经预处理后的Ti-6Al-4V基体均匀固定在支架上,装入镀膜机中,调节工件支架转速为3rpm,抽至本底真空1.0×10-3Pa,同时打开加热器,升温至300℃;打开氩气流量阀,调节真空室约为1.2Pa,基体加负偏电压1200V,进行辉光溅射清洗35min;The pretreated Ti-6Al-4V substrate was evenly fixed on the support, loaded into the coating machine, adjusted the speed of the workpiece support to 3 rpm, pumped to a background vacuum of 1.0 × 10 -3 Pa, and turned on the heater at the same time. 300°C; open the argon flow valve, adjust the vacuum chamber to about 1.2Pa, apply a negative bias voltage of 1200V to the substrate, and perform glow sputtering cleaning for 35min;

然后降低基体负偏电压至800V,开启氩气流量阀,控制气体压力0.5Pa,开启Ti阴极电弧靶,调节靶电流为40A,沉积温度500℃,以Ti离子高能轰击基体5min以活化基体表面;关闭氩气流量阀,打开氮气流量阀,基体偏压降至100V,镀膜压力1.0pa,基体温度500℃,靶电流40A,沉积TiN过渡层10min;通入氩气和氧气控制总气压在0.6Pa,氮气/氧气比例为1/2,工件架转速3rpm,打开TiB2靶,调节高功率脉冲磁控溅射平均电流3A,峰值电流700A,峰值电压500V,占空比8%,沉积TiBON层5分钟;关闭氮气流量阀,控制氩气/氧气比例为1/3,靶材平均电流3A,靶材峰值电流800A,靶材峰值电压300V,占空比6%,沉积TiBO 5分钟。这样交替性开启和关闭氮气流量阀,沉积TiBON/TiBO层100min,关闭电源,关闭流量阀,完成镀膜后,基体随炉降温至120℃后取出常温冷却即可。Then reduce the negative bias voltage of the substrate to 800V, open the argon gas flow valve, control the gas pressure to 0.5Pa, open the Ti cathode arc target, adjust the target current to 40A, the deposition temperature to 500℃, bombard the substrate with high energy of Ti ions for 5min to activate the substrate surface; Close the argon flow valve, open the nitrogen flow valve, the substrate bias voltage is reduced to 100V, the coating pressure is 1.0pa, the substrate temperature is 500°C, the target current is 40A, and the TiN transition layer is deposited for 10min; , the nitrogen/oxygen ratio is 1/2, the workpiece rack speed is 3rpm, the TiB 2 target is turned on, the average current of high-power pulsed magnetron sputtering is adjusted to 3A, the peak current is 700A, the peak voltage is 500V, the duty cycle is 8%, and the TiBON layer is deposited 5 minutes; close the nitrogen flow valve, control the argon/oxygen ratio to 1/3, the average target current is 3A, the target peak current is 800A, the target peak voltage is 300V, the duty cycle is 6%, and TiBO is deposited for 5 minutes. In this way, the nitrogen flow valve is opened and closed alternately, the TiBON/TiBO layer is deposited for 100 minutes, the power is turned off, and the flow valve is closed.

制备出的样品表面涂层命名为涂层2,图3位实施例2中耐磨自润滑纳米复合涂层(b)及对比例3(a)的摩擦磨损图像。从图中可以很明显的看出在海洋环境中涂层2的耐磨性优于对比例3。The prepared surface coating of the sample is named as coating 2. Figure 3 shows the friction and wear images of the wear-resistant and self-lubricating nanocomposite coating (b) in Example 2 and Comparative Example 3 (a). It can be clearly seen from the figure that the wear resistance of coating 2 is better than that of comparative example 3 in marine environment.

涂层2的原子百分比及厚度如下:The atomic percentages and thicknesses of Coating 2 are as follows:

TiN过渡层:钛51at.%,氮49at.%;厚度400nm;TiN transition layer: titanium 51at.%, nitrogen 49at.%; thickness 400nm;

TiBON层:钛32at.%,硼19at.%,氧13at.%和氮36at.%;厚度25nm;TiBON layer: titanium 32at.%, boron 19at.%, oxygen 13at.% and nitrogen 36at.%; thickness 25nm;

TiBO层:钛33at.%,硼19at.%和氧48at.%;厚度30nm。TiBO layer: titanium 33 at. %, boron 19 at. % and oxygen 48 at. %; thickness 30 nm.

实施例3Example 3

本实施例提供一种纳米复合涂层(涂层3),其制备方法如下。This embodiment provides a nanocomposite coating (coating 3), and the preparation method is as follows.

将经预处理后的Ti-6Al-4V基体均匀固定在支架上,装入镀膜机中,调节工件支架转速为5rpm,抽至本底真空1.0×10-3Pa,同时打开加热器,升温至400℃;打开氩气流量阀,调节真空室约为1.2Pa,基体加负偏电压1200V,进行辉光溅射清洗20min;The pretreated Ti-6Al-4V substrate was evenly fixed on the support, loaded into the coating machine, adjusted the workpiece support speed to 5 rpm, pumped to a background vacuum of 1.0 × 10 -3 Pa, and turned on the heater at the same time. 400°C; open the argon flow valve, adjust the vacuum chamber to about 1.2Pa, apply a negative bias voltage of 1200V to the substrate, and perform glow sputtering cleaning for 20min;

然后降低基体负偏电压至800V,开启氩气流量阀,控制气体压力0.5Pa,开启Ti阴极电弧靶,调节靶电流为80A,沉积温度500℃,以Ti离子高能轰击基体15min以活化基体表面;关闭氩气流量阀,打开氮气流量阀,基体偏压降至120V,镀膜压力1.0pa,基体温度500℃,靶电流60A,沉积TiN过渡层10min;通入氩气和氧气控制总气压在0.6Pa,氮气/氧气比例为2/1,工件架转速3rpm,打开TiB2靶,调节高功率脉冲磁控溅射平均电流3A,峰值电流700A,峰值电压500V,占空比3%,沉积TiBON层5分钟;关闭氮气流量阀,控制氩气/氧气比例为3/1,靶材平均电流3A,靶材峰值电流800A,靶材峰值电压300V,占空比3%,沉积TiBO 8分钟。这样交替性开启和关闭氮气流量阀,沉积TiBON/TiBO层90min,关闭电源,关闭流量阀,完成镀膜后,基体随炉降温至120℃后取出常温冷却即可。Then reduce the negative bias voltage of the substrate to 800V, open the argon gas flow valve, control the gas pressure to 0.5Pa, open the Ti cathode arc target, adjust the target current to 80A, the deposition temperature to 500℃, bombard the substrate with high energy of Ti ions for 15min to activate the substrate surface; Close the argon flow valve, open the nitrogen flow valve, the substrate bias voltage is reduced to 120V, the coating pressure is 1.0Pa, the substrate temperature is 500℃, the target current is 60A, and the TiN transition layer is deposited for 10min; , the nitrogen/oxygen ratio is 2/1, the workpiece rack speed is 3rpm, the TiB 2 target is turned on, the average current of high-power pulsed magnetron sputtering is adjusted to 3A, the peak current is 700A, the peak voltage is 500V, the duty cycle is 3%, and the TiBON layer is deposited 5 minutes; close the nitrogen flow valve, control the argon/oxygen ratio to be 3/1, the average target current is 3A, the target peak current is 800A, the target peak voltage is 300V, the duty cycle is 3%, and TiBO is deposited for 8 minutes. In this way, the nitrogen flow valve is opened and closed alternately, the TiBON/TiBO layer is deposited for 90 minutes, the power is turned off, and the flow valve is closed.

制备出的样品表面涂层命名为涂层3,其涂层原子百分比及厚度如下:The prepared sample surface coating is named as coating 3, and its atomic percentage and thickness of the coating are as follows:

TiN过渡层:钛55at.%,氮45at.%;厚度380nm;TiN transition layer: titanium 55at.%, nitrogen 45at.%; thickness 380nm;

TiBON层:钛30at.%,硼20at.%,氧15at.%和氮35at.%;厚度18nm;TiBON layer: titanium 30at.%, boron 20at.%, oxygen 15at.% and nitrogen 35at.%; thickness 18nm;

TiBO层:钛40at.%,硼15at.%和氧45at.%;厚度9nm。TiBO layer: titanium 40at.%, boron 15at.% and oxygen 45at.%; thickness 9nm.

应当理解的是,通过控制沉积的条件可以得到其它原子百分比及厚度的TiN过渡层、TiBON层和TiBO层,在此不再赘述。It should be understood that other atomic percentages and thicknesses of TiN transition layers, TiBON layers and TiBO layers can be obtained by controlling the deposition conditions, which will not be repeated here.

对比例1Comparative Example 1

采用实施例1所述方法在Ti-6Al-4V合金基体上制备的仅含钛氮缓冲层的样品,命名为涂层4。A sample containing only a titanium-nitrogen buffer layer prepared on a Ti-6Al-4V alloy substrate by the method described in Example 1 was named coating 4.

对比例2Comparative Example 2

采用实施例1所述方法在Ti-6Al-4V合金基体上制备的仅含钛氮缓冲层和TiBON层的样品,命名为涂层5。A sample containing only a titanium-nitrogen buffer layer and a TiBON layer prepared on a Ti-6Al-4V alloy substrate by the method described in Example 1 is named coating 5.

对比例3Comparative Example 3

采用实施例1所述方法在Ti-6Al-4V合金基体上制备的仅含钛氮缓冲层和TiBO层的样品,命名为涂层6。A sample containing only a titanium-nitrogen buffer layer and a TiBO layer prepared on a Ti-6Al-4V alloy substrate by the method described in Example 1 is named coating 6.

检测实施例1~3及对比例1~3所获得的涂层的性能,结果如表1。The properties of the coatings obtained in Examples 1 to 3 and Comparative Examples 1 to 3 were tested, and the results are shown in Table 1.

表1实施例1~3及对比例1~3涂层性能检测结果Table 1 Coating performance test results of Examples 1-3 and Comparative Examples 1-3

编号Numbering 硬度(<u>GPa</u>)Hardness (<u>GPa</u>) 结合力(N)Binding force (N) 海水摩擦系数Seawater friction coefficient 涂层1Coating 1 24twenty four 6363 0.080.08 涂层2Coating 2 3232 6565 0.120.12 涂层3Coating 3 1818 6060 0.120.12 涂层4Coating 4 2020 4545 0.560.56 涂层5Coating 5 22twenty two 4646 0.420.42 涂层6Coating 6 24twenty four 3737 0.480.48

由以上对比例及实施例可以看出,本发明提供的耐磨自润滑纳米复合涂层硬度高,海水环境摩擦系数低,并且涂层与基体的结合力强。It can be seen from the above comparative examples and examples that the wear-resistant self-lubricating nanocomposite coating provided by the present invention has high hardness, low friction coefficient in seawater environment, and strong bonding force between the coating and the substrate.

以上所述仅是本发明的优选实施方式,并非对本发明作任何形式上的限制。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种海洋环境耐磨自润滑纳米复合涂层,其特征在于,包括在基体表面依次设置的TiN过渡层和纳米复合层,所述纳米复合层包括在TiN过渡层表面依次交替设置的TiBON层和TiBO层;所述TiBON层为包括TiN、TiB2纳米晶、非晶BN和非晶氧化物TiO2的纳米复合结构,所述TiBON层中钛元素的原子百分数为29~40%,硼元素的原子百分数为16~22%,氧元素的原子百分数为7~16%,氮元素的原子百分数为35~46%;所述TiBO层为包括TiB2纳米晶和非晶氧化物TiO2的纳米复合结构;所述TiBO层中,钛元素的原子百分数为30~40%,硼元素的原子百分数为9~25%,氧元素的原子百分数为40~52%。1. a marine environment wear-resistant self-lubricating nanocomposite coating, is characterized in that, comprises the TiN transition layer and the nanocomposite layer that are arranged successively on the substrate surface, and the nanocomposite layer comprises the TiBON that is alternately arranged successively on the surface of the TiN transition layer layer and TiBO layer; the TiBON layer is a nanocomposite structure including TiN, TiB2 nanocrystalline, amorphous BN and amorphous oxide TiO2 , the atomic percentage of titanium in the TiBON layer is 29-40%, boron The atomic percentage of elements is 16-22%, the atomic percentage of oxygen is 7-16%, and the atomic percentage of nitrogen is 35-46%; the TiBO layer is composed of TiB 2 nanocrystalline and amorphous oxide TiO 2 . Nano-composite structure; in the TiBO layer, the atomic percentage of titanium element is 30-40%, the atomic percentage of boron element is 9-25%, and the atomic percentage of oxygen element is 40-52%. 2.根据权利要求1所述纳米复合涂层,其特征在于,每层TiBON层和TiBO层的厚度分别独立地选自2~50nm。2 . The nanocomposite coating according to claim 1 , wherein the thicknesses of each TiBON layer and TiBO layer are independently selected from 2 to 50 nm. 3 . 3.根据权利要求1所述纳米复合涂层,其特征在于,所述TiBON层的数量为10~100层。3 . The nanocomposite coating according to claim 1 , wherein the number of the TiBON layers is 10-100 layers. 4 . 4.根据权利要求1所述纳米复合涂层,其特征在于,所述TiBON层中,钛元素的原子百分数为32%,硼元素的原子百分数为19%,氧元素的原子百分数为13%,氮元素的原子百分数为36%。4. The nanocomposite coating according to claim 1, wherein in the TiBON layer, the atomic percentage of titanium is 32%, the atomic percentage of boron is 19%, and the atomic percentage of oxygen is 13%, The atomic percentage of nitrogen is 36%. 5.根据权利要求1所述纳米复合涂层,其特征在于,所述TiBO层中,钛元素的原子百分数为33%,硼元素的原子百分数为19%,氧元素的原子百分数为48%。5 . The nanocomposite coating according to claim 1 , wherein in the TiBO layer, the atomic percentage of titanium is 33%, the atomic percentage of boron is 19%, and the atomic percentage of oxygen is 48%. 6 . 6.根据权利要求1所述纳米复合涂层,其特征在于,所述TiN过渡层中,钛元素的原子百分数为50~58%,氮元素的原子百分数为42~50%;所述TiN过渡层的厚度为100~800nm。6. The nanocomposite coating according to claim 1, wherein in the TiN transition layer, the atomic percentage of titanium is 50-58%, and the atomic percentage of nitrogen is 42-50%; The thickness of the layer is 100 to 800 nm. 7.权利要求1~6任一所述纳米复合涂层的制备方法,其特征在于,包括如下步骤:7. The preparation method of any one of the nanocomposite coatings of claims 1 to 6, characterized in that, comprising the steps of: S1:在基体表面沉积TiN过渡层;S1: deposit a TiN transition layer on the surface of the substrate; S2:在S1所得的TiN过渡层的表面依次交替沉积TiBON层和TiBO层,即得海洋环境耐磨自润滑纳米复合涂层。S2: TiBON layers and TiBO layers are alternately deposited on the surface of the TiN transition layer obtained in S1, so as to obtain a marine environment wear-resistant self-lubricating nanocomposite coating. 8.根据权利要求7所述制备方法,其特征在于,所述TiBON层通过如下过程制备得到:以TiB2为沉积靶材,通入N2和O2,沉积得到所述TiBON层;所述N2和O2的体积比为1:2~4:1。8. The preparation method according to claim 7, wherein the TiBON layer is prepared by the following process: using TiB 2 as a deposition target, feeding N 2 and O 2 , and depositing the TiBON layer; The volume ratio of N 2 and O 2 is 1:2 to 4:1. 9.根据权利要求7所述制备方法,其特征在于,所述TiBO层通过如下过程制备得到:以TiB2为沉积靶材,通入Ar和O2,沉积得到所述TiBO层,所述Ar和O2的体积比为1:2~3:1。9 . The preparation method according to claim 7 , wherein the TiBO layer is prepared by the following process: using TiB 2 as a deposition target, feeding Ar and O 2 into it, and depositing the TiBO layer, the Ar And the volume ratio of O 2 is 1:2~3:1. 10.权利要求1~6任一所述纳米复合涂层在海洋装备表面防护中的应用。10. The application of any one of the nanocomposite coatings of claims 1 to 6 in the protection of marine equipment surfaces.
CN201811089085.XA 2018-09-18 2018-09-18 Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof Active CN109161845B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811089085.XA CN109161845B (en) 2018-09-18 2018-09-18 Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811089085.XA CN109161845B (en) 2018-09-18 2018-09-18 Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof

Publications (2)

Publication Number Publication Date
CN109161845A CN109161845A (en) 2019-01-08
CN109161845B true CN109161845B (en) 2020-06-05

Family

ID=64879799

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811089085.XA Active CN109161845B (en) 2018-09-18 2018-09-18 Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN109161845B (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004042149A (en) * 2002-07-09 2004-02-12 Hitachi Tool Engineering Ltd Coated cutting tool
JP5240604B2 (en) * 2008-04-18 2013-07-17 住友電工ハードメタル株式会社 Surface coated cutting tool
CN101798678B (en) * 2010-03-29 2012-04-25 天津师范大学 A Novel Superhard TiB2/c-BN Nano-Multilayer Film Prepared by Magnetron Sputtering Technology
JP6143158B2 (en) * 2012-12-28 2017-06-07 住友電工ハードメタル株式会社 Surface covering member and manufacturing method thereof
CN103898467A (en) * 2014-04-18 2014-07-02 常州多晶涂层科技有限公司 Nanometer composite TiCrBN coating and preparation method thereof
CN105256273A (en) * 2015-11-08 2016-01-20 宜昌后皇真空科技有限公司 Nitrogen boron titanium/ nitrogen silicon aluminum titanium nanometer composite multilayer coating cutter and preparation method thereof
CN107190243A (en) * 2017-05-15 2017-09-22 广东工业大学 A kind of TiB2/ AlTiN composite coatings and preparation method and application
CN107557782A (en) * 2017-10-24 2018-01-09 大连理工大学 Titanium alloy surface laser in-situ synthesizes TiBx‑TiN/Ti3Al composite coatings and preparation method

Also Published As

Publication number Publication date
CN109161845A (en) 2019-01-08

Similar Documents

Publication Publication Date Title
CN107747093B (en) A kind of flexible hard composite coating and preparation method thereof and coated cutting tool
CN101430004B (en) A kind of PVD chromium-based ceramic composite coating piston ring and preparation method thereof
CN101831608B (en) Nano composite titanium-aluminum-silicon nitride cutter coating and preparation method thereof
CN108728793B (en) A kind of tough and corrosion-resistant CrAlN/Cr2AlC multilayer film coating and preparation method thereof
CN108251797B (en) TiAlN/CrN multilayer coating for titanium alloy cutting tool and preparation method thereof
CN102994947B (en) Diamond-like carbon composite molybdenum disulfide nano multilayer film and method for preparing same
CN106884149A (en) Water environment wear-resistant coating, its preparation method and application
CN103161733B (en) Ti / TiCrN nanometer multilayer coating impeller and preparation method thereof
CN108070857A (en) Super thick DLC coatings
CN106191794A (en) The coating method of titanium alloy surface superhard anti-friction wear-resistant composite film and titanium alloy material
CN104694893A (en) Carbon-based antifriction wear resistant coat and production method thereof
CN103978748B (en) A medium-high temperature self-lubricating multi-arc ion plating multi-element gradient tool coating and its preparation method
CN107604312B (en) Piston with (Ti,Al)N multi-layer heat-insulating and wear-resistant ultra-thick coating on the surface, its preparation method and application
CN103215544A (en) A coating applied to extrusion taps
CN106929799A (en) High temperature resistant protective coating and preparation method and application
CN110117774A (en) A kind of TC4 titanium alloy surface coating and preparation method thereof and TC4 titanium alloy product
CN101824595B (en) Nanocrystalline Cr2N/amorphous WC superhard film with superlattice structure and preparation method thereof
CN112941463B (en) Nano multilayer oxynitride corrosion-resistant protective coating and preparation method and application thereof
CN109161845B (en) Marine environment wear-resistant self-lubricating nano composite coating and preparation method and application thereof
CN108611590A (en) A kind of anti-method killed of Ti alloy workpieces
CN110438465A (en) Metal base surface anti scuffing protective coating and the preparation method and application thereof
CN207331066U (en) A kind of folding device under marine atmosphere
CN106148904A (en) A kind of nano-stack CrN plated film and its preparation method and application
CN103045998A (en) Product containing CrNiTiAlN quinary coating and preparation method thereof
CN115287610B (en) Self-lubricating coating and preparation method and application thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant