CN109204495B - Vehicle body structure and vehicle - Google Patents
Vehicle body structure and vehicle Download PDFInfo
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- CN109204495B CN109204495B CN201710525895.4A CN201710525895A CN109204495B CN 109204495 B CN109204495 B CN 109204495B CN 201710525895 A CN201710525895 A CN 201710525895A CN 109204495 B CN109204495 B CN 109204495B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/09—Means for mounting load bearing surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/152—Front or rear frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2018—Floors or bottom sub-units in connection with other superstructure subunits the subunits being front structures
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Abstract
本公开涉及一种车身结构及车辆。所述车身结构包括前横梁和沿左右方向间隔设置的两个前纵梁,所述前纵梁的后端延伸至所述前横梁,所述前横梁与所述两个前纵梁一体成型。通过上述技术方案,能够有效提升前碰时车身结构的强度和稳定性,使得车辆的安全性能更高。
The present disclosure relates to a body structure and a vehicle. The vehicle body structure includes a front cross member and two front longitudinal members spaced apart in the left-right direction, the rear end of the front longitudinal member extends to the front cross member, and the front cross member is integrally formed with the two front longitudinal members. Through the above technical solutions, the strength and stability of the body structure during a front collision can be effectively improved, so that the safety performance of the vehicle is higher.
Description
技术领域technical field
本公开涉及一种车身结构,还涉及一种具有该车身结构的车辆。The present disclosure relates to a body structure, and also to a vehicle having the body structure.
背景技术Background technique
在车辆(尤其是乘用车)的交通(碰撞)事故中最大程度地减少乘员的 死亡率和受伤程度是整车研发和制造的核心设计技术。其中,车身结构碰撞 安全变形结构的设计是提高整车碰撞安全性能的基础。为了满足公众对家用 乘用车的越来越高的碰撞安全性的要求,近年来各国的有关部门都在本国的 相关法规和评价规范中不断逐步地改进和补充了一些乘用车的碰撞安全性 能的试验条件。例如美国正在针对其国内市场销售的车辆,更新其一系列有 关安全碰撞性能的法规和评价规范,要求车身成员舱在更多工况下承受更大碰撞力而有相对比较小的变形。Minimizing occupant fatalities and injuries in traffic (collision) accidents of vehicles (especially passenger cars) is the core design technology of vehicle development and manufacturing. Among them, the design of the collision safety deformation structure of the body structure is the basis for improving the collision safety performance of the whole vehicle. In order to meet the public's higher and higher collision safety requirements for domestic passenger vehicles, in recent years, the relevant departments of various countries have gradually improved and supplemented the collision safety of some passenger vehicles in their respective national laws and evaluation norms. performance test conditions. For example, the United States is updating its series of regulations and evaluation specifications on safety crash performance for vehicles sold in its domestic market, requiring body member compartments to withstand greater crash forces and have relatively small deformations under more operating conditions.
随着家用乘用车在全球市场的普及,石化能源短缺及燃烧带来的环保问 题越来越严重,所以各国都在积极开发新能源汽车。而电动汽车作为新能源 汽车的一个方向正在成为未来的趋势。电动汽车的设计除了要满足传统的设 计,还需要考虑设计较高的续航里程,以满足与传统燃油车的竞争力。With the popularity of domestic passenger vehicles in the global market, the shortage of petrochemical energy and environmental protection problems caused by combustion are becoming more and more serious, so all countries are actively developing new energy vehicles. As a direction of new energy vehicles, electric vehicles are becoming a future trend. In addition to satisfying the traditional design, the design of electric vehicles also needs to consider the design of higher cruising range to meet the competitiveness with traditional fuel vehicles.
另外,近年来随着电动汽车的迅猛发展,为了提升续航距离,电动汽车 需要配备更加多的蓄能电池,这样相比同样规格的燃油车,电动汽车要大幅 度地增加整车重量,这就导致在同样试验条件下,车辆的碰撞初期整车动能 的增加,也就说,电动汽车的车身结构需要能够承担更大的力和吸收更多的 运动能量来提升安全性。进一步地,在电动汽车中,由于需要布置蓄能电池 包,大量车身下部的空间被占用,传统燃油车的各种经典的车身碰撞安全结 构技术无法使用,因此设计一种既能满足蓄能电池布置又能满足车辆安全的 新型车身结构技术势在必行。In addition, with the rapid development of electric vehicles in recent years, in order to increase the cruising distance, electric vehicles need to be equipped with more energy storage batteries, so compared with the same specifications of fuel vehicles, electric vehicles have to greatly increase the weight of the whole vehicle, which As a result, under the same test conditions, the kinetic energy of the entire vehicle increases in the early stage of the collision, that is to say, the body structure of the electric vehicle needs to be able to bear more force and absorb more motion energy to improve safety. Further, in electric vehicles, due to the need to arrange energy storage battery packs, a large amount of space under the body is occupied, and various classic body collision safety structure technologies of traditional fuel vehicles cannot be used. It is imperative to develop a new body structure technology that can meet the safety requirements of vehicles.
发明内容SUMMARY OF THE INVENTION
本公开的目的是提供一种强度更高的车身结构。An object of the present disclosure is to provide a vehicle body structure with higher strength.
为了实现上述目的,本公开提供一种车身结构,包括前横梁和沿左右方 向间隔设置的两个前纵梁,所述前纵梁的后端延伸至所述前横梁,所述前横 梁与所述两个前纵梁一体成型。In order to achieve the above object, the present disclosure provides a vehicle body structure, comprising a front cross member and two front longitudinal members spaced apart in the left-right direction, the rear end of the front longitudinal member extends to the front cross member, and the front cross member is connected to the front cross member. The two front longitudinal beams are integrally formed.
可选地,所述前纵梁的前端在水平面上的正投影与所述前纵梁的后端在 水平面上的正投影在左右方向上错开的距离不大于80mm。Optionally, the distance between the orthographic projection of the front end of the front longitudinal beam on the horizontal plane and the orthographic projection of the rear end of the front longitudinal beam on the horizontal plane in the left-right direction is not greater than 80mm.
可选地,所述车身结构还包括内连接板,所述内连接板设置在所述前纵 梁的内侧,所述内连接板与所述前纵梁和所述前横梁一体成型。Optionally, the vehicle body structure further includes an inner connecting plate, the inner connecting plate is arranged on the inner side of the front longitudinal beam, and the inner connecting plate is integrally formed with the front longitudinal beam and the front cross beam.
可选地,所述车身结构还包括前舱横梁,所述前舱横梁间隔设置在前横 梁的前方,所述前舱横梁和所述两个前纵梁一体成型,所述前舱横梁、所述 两个前纵梁和所述前横梁形成闭环结构。Optionally, the body structure further includes a front cabin beam, the front cabin beam is arranged in front of the front beam at intervals, the front cabin beam and the two front longitudinal beams are integrally formed, and the front cabin beam, all the The two front longitudinal beams and the front cross beam form a closed-loop structure.
可选地,所述前舱横梁位于前围板的前方并且至少部分地位于车辆的动 力装置的正后方。Optionally, the front cabin cross member is located forward of the cowl and at least partially directly behind the powerplant of the vehicle.
可选地,所述前横梁位于地板面板的下方,所述车身结构还包括位于所 述地板面板左右两侧的两个门槛内板,所述门槛内板与所述前横梁一体成 型。Optionally, the front cross member is located below the floor panel, and the vehicle body structure further includes two rocker inner panels located on the left and right sides of the floor panel, and the rocker inner panels are integrally formed with the front cross member.
可选地,所述门槛内板向前伸出于所述前横梁,并且所述门槛内板的前 端与所述前横梁沿前后方向的距离小于1000mm。Optionally, the rocker inner panel protrudes forward from the front cross member, and the distance between the front end of the rocker inner panel and the front cross member in the front-rear direction is less than 1000 mm.
可选地,所述车身结构还包括外连接板,所述外连接板设置在所述前纵 梁的外侧,所述外连接板与所述前纵梁、所述前横梁和所述门槛内板一体成 型。Optionally, the vehicle body structure further includes an outer connecting plate, the outer connecting plate is arranged on the outer side of the front longitudinal member, and the outer connecting plate is connected with the front longitudinal member, the front cross member and the rocker. The plate is integrally formed.
可选地,所述车身结构还包括沿左右方向间隔设置的两个加强纵梁、以 及至少一个加强横梁,所述加强横梁与所述两个加强纵梁一体成型,每个加 强纵梁与对应的门槛内板一体成型,所述加强横梁位于所述前横梁的后方。Optionally, the vehicle body structure further includes two reinforcing longitudinal beams and at least one reinforcing cross beam spaced along the left-right direction, the reinforcing cross beams are integrally formed with the two reinforcing longitudinal beams, and each reinforcing longitudinal beam is formed with a corresponding reinforcing beam. The inner panel of the door sill is integrally formed, and the reinforcing beam is located behind the front beam.
可选地,所述加强横梁和所述两个加强纵梁位于所述地板面板的上方。Optionally, the reinforcing beam and the two reinforcing longitudinal beams are located above the floor panel.
可选地,所述至少一个加强横梁包括相互平行且沿前后方向间隔设置的 两个加强横梁,所述两个加强横梁与所述两个加强纵梁形成闭环结构。Optionally, the at least one reinforcing beam includes two reinforcing beams that are parallel to each other and spaced in the front-rear direction, and the two reinforcing beams and the two reinforcing longitudinal beams form a closed-loop structure.
可选地,所述加强横梁为前座椅安装横梁。Optionally, the reinforcing beam is a front seat installation beam.
可选地,所述车身结构还包括沿左右方向间隔设置的两个车身纵梁,所 述车身纵梁位于地板面板的下方,所述车身纵梁与所述前横梁一体成型并从 所述前横梁向后延伸,所述车身纵梁的长度大于所述门槛内板的长度。Optionally, the body structure further includes two body rails spaced in the left-right direction, the body rails are located below the floor panel, and the vehicle body rails are integrally formed with the front cross member and extend from the front side member. A cross member extends rearward, and the length of the body rail is greater than the length of the rocker inner panel.
可选地,所述车身纵梁与所述门槛内板一体成型。Optionally, the body rail is integrally formed with the rocker inner panel.
可选地,所述车身结构还包括地板后横梁,所述地板后横梁与所述两个 车身纵梁一体成型,所述地板后横梁位于所述前横梁的后方,所述车身纵梁 的后端向后伸出于所述地板后横梁。Optionally, the vehicle body structure further includes a floor rear cross member, the floor rear cross member is integrally formed with the two body longitudinal members, the floor rear cross member is located behind the front cross member, and the rear The ends protrude rearwardly of the floor rear cross member.
可选地,所述前横梁为电池包前安装横梁,所述地板后横梁为电池包后 安装横梁,所述车身纵梁为电池包安装纵梁。Optionally, the front beam is a battery pack front mounting beam, the floor rear beam is a battery pack rear mounting beam, and the body longitudinal beam is a battery pack mounting beam.
可选地,所述车身结构还包括后座椅安装横梁,所述后座椅安装横梁与 所述车身纵梁一体成型。Optionally, the vehicle body structure further includes a rear seat mounting beam, and the rear seat mounting beam and the vehicle body longitudinal beam are integrally formed.
通过上述技术方案,能够有效提升前碰时车身结构的强度和稳定性,使 得车辆的安全性能更高。Through the above technical solutions, the strength and stability of the body structure during a front collision can be effectively improved, so that the safety performance of the vehicle is higher.
本公开还提供一种车辆,该车辆包括如上所述的车身结构。The present disclosure also provides a vehicle including the vehicle body structure as described above.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与 下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在 附图中:The accompanying drawings are used to provide a further understanding of the present disclosure, and constitute a part of the specification, and together with the following detailed description, are used to explain the present disclosure, but not to limit the present disclosure. In the attached image:
图1是本公开提供的一种车身结构的局部结构的仰视视角立体图,其中 示出了前纵梁、前舱横梁、前横梁、前围板和地板面板;1 is a bottom perspective perspective view of a partial structure of a vehicle body structure provided by the present disclosure, wherein a front longitudinal member, a front cabin cross member, a front cross member, a cowl panel and a floor panel are shown;
图2是本公开提供的一种车身结构的俯视视角立体图;FIG. 2 is a top-view perspective view of a vehicle body structure provided by the present disclosure;
图3是本公开提供的一种车身结构的仰视视角立体图;3 is a bottom perspective perspective view of a vehicle body structure provided by the present disclosure;
图4是本公开提供的另一种车身结构的俯视视角立体图;FIG. 4 is a top-view perspective view of another vehicle body structure provided by the present disclosure;
图5是本公开提供的另一种车身结构的仰视视角立体图。FIG. 5 is a bottom-view perspective view of another vehicle body structure provided by the present disclosure.
具体实施方式Detailed ways
以下结合附图对本公开的具体实施方式进行详细说明。应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公 开。The specific embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present disclosure, but not to limit the present disclosure.
在本公开中,在未作相反说明的情况下,使用的方位词如“上、下、左、 右、前、后”是以车辆的上下方向、左右方向和前后方向为基准进行定义的, 具体在附图中,X方向为车辆的前后方向,也就是车辆的纵向,其中,箭头 指向的一侧为“前”,反之为“后”;Y方向为车辆的左右方向,也就是车辆 的横向,其中,箭头指向的一侧为“右”,反之为“左”;Z方向为车辆的上 下方向,也就是车辆的高度方向,其中,箭头指向的一侧为“上”,反之为 “下”;“内、外”是以相应部件的轮廓为基准定义的,例如以车辆轮廓为基 准定义的车内和车外,靠近车辆中部的一侧为“内”,反之为“外”。以上定 义仅用于辅助说明本公开,不应当理解为对本公开限制。In the present disclosure, unless otherwise stated, the directional words used such as "up, down, left, right, front, rear" are defined on the basis of the up-down, left-right, and front-rear directions of the vehicle, Specifically in the drawings, the X direction is the front and rear direction of the vehicle, that is, the longitudinal direction of the vehicle, wherein the side pointed by the arrow is "front", and the opposite is "rear"; the Y direction is the left and right direction of the vehicle, that is, the vehicle's Horizontal direction, in which the side pointed by the arrow is "right", otherwise it is "left"; the Z direction is the up and down direction of the vehicle, that is, the height direction of the vehicle, in which the side pointed by the arrow is "up", otherwise "" "Down"; "inside and outside" are defined based on the contour of the corresponding component, for example, the inside and outside of the vehicle are defined based on the contour of the vehicle, and the side close to the middle of the vehicle is "inside", otherwise it is "outside". The above definitions are only used to assist in explaining the present disclosure, and should not be construed as limiting the present disclosure.
本公开中所有的“横梁”是指大体沿车辆左右方向延伸的梁,所有的“纵 梁”是指大体沿车辆前后方向延伸的梁。此外,在没有其他特殊解释的情况 下,本公开各实施方式中涉及的“前围板”、“地板面板”、“门槛内板”、“前 防撞横梁”、“后防撞横梁”等名词的含义是其在本领域内公知含义。All "cross members" in this disclosure refer to beams extending generally in the left-right direction of the vehicle, and all "side members" refer to beams extending generally in the front-rear direction of the vehicle. In addition, in the absence of other special explanations, the "front panel", "floor panel", "door sill inner panel", "front crash beam", "rear crash beam", etc. involved in the various embodiments of the present disclosure The meanings of nouns are their commonly known meanings in the art.
本公开提供一种车身结构,如图1至图5所示,该车身结构可以包括沿 左右方向间隔设置的两个前纵梁100、前横梁210和地板面板300。其中, 前横梁210与两个前纵梁100一体成型。前纵梁210的前端可以与前防撞横 梁连接或者与前防撞横梁一体成型。The present disclosure provides a vehicle body structure, which may include two
地板面板300的前端连接有前围板320,车辆的乘员舱限定在前围板320 的后方和地板面板300的上方。A
在一种实施方式中,前横梁210固定于地板面板300的下表面并且前纵 梁100的后端延伸至前横梁210,即前纵梁100截止于前横梁210,从而在 车辆发生前面碰撞时形成对前纵梁100后端的支撑,从而分散前纵梁100传 递的碰撞冲击力,避免前纵梁100后段变形入侵乘员舱。前横梁210可以靠 近前围板320设置。并且,将前横梁210固定连接在地板面板300的下表面 能够起到加强地板面板300的作用,避免碰撞(包括前面碰撞(前碰)和侧 面碰撞(侧碰))时地板面板300过度变形、翻折等挤压乘员舱空间。在下 文的一些实施方式中,当前横梁210形成为用于安装电池包的电池包前安装 横梁时,前横梁210设置在电池包的前方能够用于吸收撞击能量,减少碰撞 冲击力对电池包的挤压,保护电池包。当然在其他实施方式中,前横梁210 也可以根据设计要求位于前舱。In one embodiment, the
前横梁210的内部可以一体形成有加强结构(例如,加强筋、加强肋板 或加强板等),以进一步提升前横梁210承受撞击的能力,减小前横梁210 在碰撞中的形变量。The interior of the
如图1至图5所示,两个前纵梁100之间还可以形成有前舱横梁220, 前舱横梁220与两个前纵梁100一体成型,前舱横梁220设置在前围板320 的前方并且可以连接在前围板320上,以用于止挡车辆前部元件向后移动, 并且还能够起到加强前围板320的作用,使得前围板320不易发生碰撞变形。 并且,前舱横梁220、两个前纵梁100、以及前横梁210能够围成闭环框架 结构,使得该部分的车身结构的强度更高,能够承受较大的初始碰撞载荷和车辆前部部件的后退冲击,并且还能够利用前舱横梁220和前横梁210传力, 减小车辆前部变形,保护乘员和设置在前横梁210后方的车辆元件,如电池 包。As shown in FIGS. 1 to 5 , a
通过使前舱横梁220与前纵梁100一体成型,可以提升前舱横梁220和 前纵梁100的结合强度,从而保证前舱横梁220能够较好地承受车辆的动力 装置(例如电机或发动机)的撞击。By integrally forming the
前纵梁100沿前车轮包络形成有用于避让前车轮的内凹点。为了避免车 辆发生前碰时前纵梁100在该内凹点处发生弯折,入侵前围板320或挤压位 于车辆前部的其他元件,前舱横梁220可以形成在前纵梁100的内凹点处, 以形成对前纵梁100的支撑,避免前纵梁100折弯。The
在一种实施方式中,前纵梁100的前端在水平面上的正投影与前纵梁 100的后端在水平面上的正投影在左右方向上错开的距离不大于80mm。也 就是说,前纵梁100的前端沿Z向在水平面上投影与前纵梁100的后端沿Z 向在水平面上的投影沿Y向错开的距离不大于80mm,以使得前纵梁100尽 量接近于直梁,从而达到更好的传力效果。In one embodiment, the distance between the orthographic projection of the front end of the
如图2至图5所示,前纵梁100可以具有主体段100A和形成在该主体 段100A后端的向下弯曲段100B,前舱横梁220形成在两个前纵梁100的向 下弯曲段100B上,并且至少部分地位于主体段100A的下方。其中,前纵 梁的主体段100A通常高于车辆乘员舱的地板面板300位置,并通过向下弯 曲段实现了前纵梁上下方向的过渡。其中,主体段100A较高可以用于电机、 发动机等车辆动力装置。这些车辆动力装置通常至少部分地位于主体段 100A的下方。As shown in FIGS. 2 to 5 , the front
这样,发生前面碰撞时,前纵梁100溃缩带动安装在主体段100A上的 车辆元件向后移动,安装在向下弯曲段100B上的前舱横梁220由于只是部 分地位于主体段的下方,能够止挡该向后移动的车辆元件,例如电机等车辆 动力装置,避免其因碰撞冲击入侵车辆舱室,从而保护乘员。In this way, in the event of a frontal collision, the collapse of the front
具体地,主体段100A上设置有用于安装副车架的安装点,车辆的动力 装置通过副车架安装在主体段100A上,并且至少部分地设置在主体段100A 的下方和前舱横梁220的前方,以使得前舱横梁220能够在前碰时止挡该动 力装置后移而威胁乘员舱。为了确保前舱横梁220在主体段100A的下方, 该前舱横梁220至少部分地位于向下弯曲段100B的底部。Specifically, the
门槛内板500设置在地板面板300的左右两侧,门槛内板500的前端可 以向前伸出于前横梁210,门槛内板500的前端与前横梁210沿前后方向的 距离可以为小于1000mm,例如可以为30-200mm,优选地,可以为60-140mm。 门槛内板500可以与前横梁210一体成型。The sill
为了能够向后分散碰撞冲击,车身结构还可以包括左右间隔设置的两个 车身纵梁110,车身纵梁110可以与前横梁210一体成型并且从前横梁210 向后延伸,以将前碰时产生的碰撞冲击力传递至车身结构的后部,减小车辆 前部的变形。车身纵梁110的后端可以与后防撞横梁连接或者与后防撞横梁 一体成型。通过这种方式,还可以将后面碰撞(后碰)时产生的碰撞冲击力 传递至车身结构的前部,减小车身后部的变形。车身纵梁110的前端与前纵 梁100的后端可以在左右方向上错开,即,相比于车身纵梁110,前纵梁100 更靠近车辆的纵向中心线。In order to be able to disperse the collision impact rearward, the vehicle body structure may further include two
由于碰撞冲击力主要集中在前纵梁100的后段,然后通过其他车身结构 向车辆后部分散,因此前纵梁100的后段需要有足够的强度,以保证碰撞冲 击力的良好传递,并且防止前纵梁100后段变形挤压前围板320。因此,如 图4和图5所示,在一种实施方式中,车身结构还可以包括内连接板410和 外连接板420或其中一者,以能够起到加强并扶正前纵梁100的后段部位的 作用。Since the collision impact force is mainly concentrated in the rear section of the
具体地,内连接板410设置在前纵梁100的内侧,并且位于前舱横梁220 和前横梁210之间,内连接板410可以与前纵梁100、前舱横梁220和前横 梁210一体成型,这样,该内连接板410还能够辅助分散碰撞冲击力,避免 前纵梁100的后段过度折弯,导致前围板320变形,挤压乘员舱空间。Specifically, the inner connecting
如图4和图5所示,外连接板420设置在前纵梁100的外侧,并且与前 纵梁100和前横梁210一体成型,以起到加强前纵梁100的作用,又能够适 用于车辆小偏置碰撞的情况,即撞击发生在前纵梁100的外侧,这时前纵梁 100的受力较小,起到的溃缩吸能的效果较差,车轮承受撞击并后退压迫车 辆A柱和前围板320,容易导致车身结构变形,挤压乘员舱。As shown in FIG. 4 and FIG. 5 , the outer connecting
由于外连接板420位于前纵梁100的外侧并且分别与前纵梁100、前横 梁210一体成型,因此在前碰小偏置碰中,外连接板420能够承受车轮撞击 并向前纵梁100和前横梁210传力,进一步地,外连接板420还可以向外延 伸以与门槛内板500一体成型,从而使得小偏置碰撞的作用力还能够通过门 槛内板500传递至车辆后方,以减小碰撞冲击导致的车辆A柱和前围板320 的变形。车辆前碰,前纵梁100受力较大时,碰撞冲击力还能够通过外连接板420分散传力,避免前纵梁100后段折弯变形入侵车辆前围板320。Since the outer connecting
在一种实施方式中,车身纵梁110可以与门槛内板500一体成型。车身 纵梁110的长度可以大于门槛内板500的长度。车身纵梁110可以包括一体 成型的车身纵梁前段110A和车身纵梁后段110B,车身纵梁前段110与门槛 内板500位置大体对应且二者一体成型,车身纵梁前端110A可以形成为直 梁。车身纵梁后段110B向后伸出于门槛内板500,并且可以形成为向内凹 的拱形梁,以避让后车轮。In one embodiment, the
在一种实施方式中,车身结构还可以包括地板后横梁230,地板后横梁 230间隔设置在前横梁210的后方且连接于地板面板300的下表面。地板后 横梁230可以与两个车身纵梁后段110B一体成型。车身纵梁后段110B的后 端向后伸出于所述地板后横梁230。In one embodiment, the vehicle body structure may further include a floor
在这种情况下,前横梁210、两个车身纵梁110和地板后横梁230共同 围成承载框架,该承载框架可以用于安装和承载车辆元件,例如用于安装和 承载电池包的电池托盘。通过这种承载框架的结构设计,能够在地板面板300 下方尽量多地布置电池,有利于保证车辆具有尽量长的续航距离。In this case, the
当承载框架用于安装电池托盘时,前横梁210、地板后横梁230和车身 纵梁110可以被依次称为电池包前安装横梁、电池包后安装横梁和电池包安 装纵梁,前横梁210、地板后横梁230和车身纵梁110上可以开设有电池托 盘紧固孔,以通过紧固件将承载电池包的电池托盘安装至前横梁210、地板 后横梁230和车身纵梁110上。When the load-bearing frame is used to install battery trays, the
车身纵梁110固定连接在地板面板300的下表面并与门槛内板500一体 成型,由此使得地板面板300在车辆的左右方向和前后方向上分别安装有车 身梁,起到加强地板面板300的作用,避免地板面板300在碰撞(包括前碰 和侧碰)中的形变过大。The
当车辆发生前碰时,车身纵梁110的端部能够抵顶前横梁210,避免前 横梁210向后移动,挤压车身结构的其他元件,例如前横梁210作为电池包 前安装横梁使用时,这种连接方式能够保护位于电池包前安装横梁后方的电 池包。同样地,当车辆发生侧碰时,前横梁210能够抵顶门槛内板500,避 免门槛内板500向内挤压带动车身纵梁110向车身结构的内侧移动,以保护 位于车身纵梁110内侧的其他元件,例如车身纵梁110作为电池包安装纵梁 使用时,这种连接方式能够保护位于电池包安装纵梁内侧的电池包,从而避 免电池包因挤压变形导致可能的起火,提升车辆的碰撞安全性能。When the vehicle has a front collision, the end of the
当车辆发生前碰时,碰撞冲击力主要集中于前纵梁100的后端并且通过 前横梁210分散至位于车身结构两侧的车身结构(例如,门槛内板500、车 身纵梁110等)上。When the vehicle is in a frontal collision, the impact force of the collision is mainly concentrated at the rear end of the
在这种情况下,车身结构在前碰时的传力路径可以为:前纵梁100-前横 梁210-车身纵梁110和门槛内板500。在后碰时的传力路径与前碰相反。In this case, the force transmission path of the vehicle body structure during a front collision may be: front side member 100-front cross member 210-
本公开涉及的承载框架通过上述一些实施方式能够成为车身结构碰撞 传力路径的一部分。具体地,前纵梁100的后端与承载框架中的前横梁210 一体成型,当车辆发生前碰时,前纵梁100首先承受撞击,碰撞冲击力从前 纵梁100的后端传递至前横梁210并沿车身纵梁110、门槛内板500分散至 车辆后部的车身结构上,使得车辆能够作为整体地吸收碰撞能量,减小车辆 前围板320的变形,保护位于乘员舱内的驾驶员及乘员,并且前横梁210、门槛内板500和车身纵梁110连接在一起能够增加承载框架的强度,减小承 载框架的碰撞(包括前碰、后碰和侧碰)变形程度,避免承载框架变形挤压 电池包导致起火。The load-bearing frame involved in the present disclosure can be a part of the collision force transmission path of the vehicle body structure through some of the above-mentioned embodiments. Specifically, the rear end of the
该车身结构还可以包括后座椅安装横梁260,该后座椅安装横梁260可 以与车身纵梁110一体成型并且间隔地位于地板后横梁230的前方,承载框 架还可以包括后座椅安装横梁260,从而能够增加电池托盘与承载框架的安 装点的数量,有利于保持电池包的安装稳定性,并且当本公开涉及的承载框 架作为车身结构的传力路径的一部分使用时,后座椅安装横梁260还能够增 加后纵梁120之间的传力路径。The body structure may also include a rear
在一种实施方式中,如图2和图4所示,车身结构还可以包括沿左右方 向间隔设置的两个加强纵梁130、以及沿前后方向间隔设置的加强横梁240 和250。每个加强纵梁130可以与对应的门槛内板500一体成型,以对门槛 内板500进行加强。每个加强横梁可以两个加强纵梁130一体成型。加强横 梁240和250与两个加强纵梁130围成“口”字型的闭环框架,该闭环框架 支撑在左右两侧的门槛内板500之间。加强横梁240和250可以位于前横梁 210的后方,并且位于后座椅安装横梁260的前方。In one embodiment, as shown in FIGS. 2 and 4 , the vehicle body structure may further include two reinforcing
在这种情况下,当车辆发生侧面壁障碰撞时,通过在两个门槛内板500 之间闭环框架,一方面可以有效减少门槛内板500的翻转变形,从而减少B 柱(连接在门槛内板500)上向室内方向的侵入变形,降低可能对乘员造成 的伤害;另一方面可以显著减小地板面板300和门槛内板500的横向变形, 防止乘员受伤以及布设在地板面板300下方的电池包受损。In this case, when the vehicle collides with a side barrier, by closing the frame between the two rocker
当车辆发生侧面柱碰撞时,通过由加强横梁240和250与两个加强纵梁 130围成的闭环框架,不仅能够有效提升车身结构的强度,而且能够将碰撞 力从一侧的门槛内板500直接传递给另一侧的门槛内板500,从而能够显著 减小地板面板300和门槛内板500的横向变形,防止乘员受伤以及布设在地 板面板300下方的电池包受损。When the vehicle collides with a side pillar, the closed-loop frame enclosed by the reinforcing
尤其是在由加强横梁240和250与两个加强纵梁130所围成的“口”字 型闭环框架中,每个加强纵梁130的两端分别由一个加强横梁支撑,这使得 加强纵梁130具有很高的强度和刚度,当发生侧面柱碰撞时,加强纵梁130 能够更有效地将碰撞力传递给加强横梁240和250。Especially in the "mouth"-shaped closed-loop frame surrounded by the reinforcing
在一种实施方式中,加强纵梁130设置在地板面板300的上方。在其他 实施方式中,加强纵梁130也可以设置在地板面板300的下方。In one embodiment,
加强纵梁130可以设置在门槛内板500的任意适当的纵向位置上,加强 纵梁130例如可以设置在与B柱大体对应的位置。由于B柱连接在门槛内 板500上,因此将加强纵梁130设置在与B柱大体对应的位置,可以有针对 性地对门槛内板500的与B柱相连的部分进行加强,从而更有效地减小B 柱向室内方向的侵入变形。The reinforcement rails 130 may be provided at any suitable longitudinal positions of the rocker
具体地,加强纵梁130的后端可以与B柱在车辆的横向上位置对应。加 强纵梁130的长度例如可以为300~500mm。在一些可能的实施方式中,加 强纵梁130的前端可以延伸至与A柱对应的位置,后端可以延伸至后座椅安 装横梁。Specifically, the rear end of the reinforcing
在一种实施方式中,为了提高前座椅的安装强度,保证前排乘员的安全 性,加强横梁240和250上可以设置有前座椅安装点,也就是说,加强横梁 240和250可以分别为前座椅前安装横梁和前座椅后安装横梁。当然,在其 他实施方式中,前座椅安装点也可以设置在由加强横梁240和250与两个加 强纵梁130围成的区域内。In one embodiment, in order to improve the installation strength of the front seat and ensure the safety of the front row occupants, front seat mounting points may be provided on the reinforcing
当加强纵梁130设置在地板面板300的下方时,加强横梁240和250也 可以设置在地板面板300的下方并与地板面板300的下表面连接。在这种情 况下,如果将加强横梁240和250作为前座椅前安装横梁和前座椅后安装横 梁使用,则可以在地板面板300的与加强横梁对应的位置开孔,以便于紧固 件能够穿过地板面板300以连接至加强横梁。When the reinforcing
如图1所示,地板面板300上形成有向上凸起的中央通道300A。为了 便于布置横向贯穿地板面板300的加强横梁240和250,在本实施方式中, 中央通道300A可以具有比普通中央通道更低的高度,例如,中央通道300A 的高度可以小于50mm。As shown in FIG. 1 , the
在侧碰时,无论是在侧面壁障碰撞还是侧面柱碰撞时,门槛内板500受 到碰撞冲击,轻微变形吸能,并且将力传递给车身纵梁110和加强纵梁130, 同时将力往车前和车后传递,横跨左右的前横梁210、加强横梁240和250、 地板后横梁230、后座椅安装横梁260等可以将一侧受到碰撞冲击力传递到 另外一侧,分散侧面碰撞力,达到保护乘员舱和电池包的作用。During a side collision, whether it is a side wall collision or a side pillar collision, the rocker
在本公开的车身结构的一种实施方式中,在地板面板300下方形成两个 闭环框架结构,包括:In one embodiment of the vehicle body structure of the present disclosure, two closed-loop frame structures are formed below the
一、由前舱横梁220、两个前纵梁100、前横梁210围成的闭环框架, 该闭环框架结构能够:首先,承受前方的碰撞载荷,包括通过传力路径传递 的初始碰撞负载和驱动电机等的后退碰撞冲击;第二,封闭的框架形结构具 有较强的稳定性,并且在实际制造中,通过设置适当的梁壁厚度和材料强度, 能够确保抑制乘员舱前部前围板的侵入变形;第三,该框架形结构与设置在 前纵梁100外侧的外连接板420形成的加强结构,能够有效适应诸如小偏置 碰等车轮有严重后退变形趋势碰撞工况,确保抑制后方A柱及门槛内板500 的变形;第四,通过前舱横梁220到前横梁210之间的稳固结构,可把前方 纵梁以及小偏置碰撞中车轮施加的集中载荷最大化地分散传递至乘员舱两 侧的门槛内板500及地板纵梁110上,进而进一步地传递到车身后方,从而 实现正常受力更有效地避免前碰时乘员舱的变形;1. A closed-loop frame surrounded by the
二、承载框架构成的闭环框架,该闭环框架至少具有如下优点:第一, 在满足碰撞安全变形要求的条件下能最大限度地提供蓄能电池的布置面积 空间,改善长距离续航的性能要求;第二,该闭环框架为蓄能电池包提供了 一种简单易行的装配方式,并且在空间布置上具有集约型特征的蓄能电池布 置有利于电池包内部的电热管理;第三,该闭环框架与乘员舱的几何位置在 上下位置上基本对齐,使得对该框架结构或乘员舱结构的防碰撞变形的改善 都会同时起到保护乘员和蓄能电池包的作用;第四,该闭环框架比较容易做出结构均衡性较好的设计,容易满足不同部位的性能均衡性的要求。总而言 之,该两个闭环框架结构一方面能够使碰撞作用力均匀地分散在各梁上,还 能够止挡设置在车辆前部的元件,避免如电机等车辆的动力装置因碰撞冲击 向后移动入侵乘员舱或者挤压位于地板面板300下方的电池包,引发碰撞二 次伤害。2. A closed-loop frame composed of a load-bearing frame, the closed-loop frame has at least the following advantages: First, under the condition of satisfying the requirements of collision safety deformation, it can provide the maximum space for the arrangement area of the energy storage battery, and improve the performance requirements of long-distance endurance; Second, the closed-loop frame provides a simple and easy assembling method for the energy storage battery pack, and the arrangement of the energy storage batteries with intensive features in spatial arrangement is beneficial to the electric and thermal management inside the battery pack; third, the closed-loop The geometric positions of the frame and the passenger compartment are basically aligned in the upper and lower positions, so that the improvement of the anti-collision deformation of the frame structure or the passenger compartment structure will protect the passengers and the energy storage battery pack at the same time; fourth, the closed-loop frame comparison It is easy to make a design with better structural balance, and it is easy to meet the requirements of performance balance of different parts. All in all, the two closed-loop frame structures can, on the one hand, disperse the collision force evenly on each beam, and can also stop the components arranged at the front of the vehicle, so as to prevent the vehicle's power unit such as the motor from moving backwards due to the impact of the collision. The passenger compartment or the battery pack located under the
在本公开的车身结构的一种实施方式中,在地板面板300上方形成一个 闭环框架结构,即,由加强横梁240和250与两个加强纵梁130围成的“口” 字型闭环框架,该闭环框架不仅能够有效提升车身结构的强度,而且能够将 碰撞力从一侧的门槛内板500直接传递给另一侧的门槛内板500,从而能够 显著减小地板面板300和门槛内板500的横向变形,防止乘员受伤以及布设 在地板面板300下方的电池包受损。每个加强纵梁130的两端分别由一个加 强横梁支撑,这使得加强纵梁130具有较高的强度和刚度,当发生侧面柱碰 撞时,加强纵梁130不易变形,从而能够更有效地将碰撞力传递给加强横梁 240和250。In an embodiment of the vehicle body structure of the present disclosure, a closed-loop frame structure is formed above the
以上描述了在两个加强纵梁130之间设置有两个相互平行的加强横梁的 实施方式。在替代实施方式中,两个加强纵梁130之间也可以仅设置一个加 强横梁,或者设置两个交叉的加强横梁。The above describes the embodiment in which two reinforcing
在本公开中,通过使车身结构的全部或部分零部件(例如,各个梁、内 连接板、外连接板等)一体成型,能够:第一、避免因采用焊接、螺接、铆 接等而导致零部件变形,提高零部件的尺寸精度;第二、提高零部件之间连 接强度,保证连接可靠性,更有利于碰撞力的传递和分散;第三、不需要在 零部件连接处设置专门的连接结构(例如翻边),有利于整车的轻量化;第 四、多个零部件形成为一体结构,便于管理。In the present disclosure, by integrally molding all or part of the components of the vehicle body structure (eg, each beam, inner connecting plate, outer connecting plate, etc.), it is possible to: first, avoid the problems caused by welding, screwing, riveting, etc. Parts are deformed and the dimensional accuracy of parts is improved; second, the connection strength between parts is improved to ensure connection reliability, which is more conducive to the transmission and dispersion of collision forces; third, there is no need to set special The connection structure (such as flanging) is conducive to the lightweight of the whole vehicle; fourth, multiple parts are formed into an integrated structure, which is easy to manage.
在本公开中,可以采用任意适当的工艺使车身结构的全部或部分零部件 一体成型,例如铸铝、注塑、3D打印等。In the present disclosure, any suitable process may be used to integrally form all or part of the components of the vehicle body structure, such as aluminum casting, injection molding, 3D printing, and the like.
在上述技术方案的基础上,本公开还提供一种车辆,该车辆包括本公开 提供的车身结构,因此,该车辆具有本公开提供的车身结构的全部优点和有 益效果,为减少不必要的重复,在此不再赘述。具体地,该车辆可以是电动 汽车,从而使得车身结构适应电池包的安装。On the basis of the above technical solutions, the present disclosure also provides a vehicle, which includes the body structure provided by the present disclosure. Therefore, the vehicle has all the advantages and beneficial effects of the body structure provided by the present disclosure, in order to reduce unnecessary repetitions , and will not be repeated here. Specifically, the vehicle may be an electric vehicle, so that the body structure is adapted to the installation of the battery pack.
以上结合附图详细描述了本公开的优选实施方式,但是,本公开并不限 于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开 的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described above in detail with reference to the accompanying drawings. However, the present disclosure is not limited to the specific details of the above-mentioned embodiments. Various simple modifications can be made to the technical solutions of the present disclosure within the scope of the technical concept of the present disclosure. These simple modifications all fall within the protection scope of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特 征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必 要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. In order to avoid unnecessary repetition, the present disclosure provides The combination method will not be specified otherwise.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其 不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, the various embodiments of the present disclosure can also be arbitrarily combined, as long as they do not violate the spirit of the present disclosure, they should also be regarded as the contents disclosed in the present disclosure.
Claims (17)
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| CN201710525895.4A CN109204495B (en) | 2017-06-30 | 2017-06-30 | Vehicle body structure and vehicle |
| PCT/CN2018/093442 WO2019001533A1 (en) | 2017-06-30 | 2018-06-28 | Vehicle body structure and vehicle |
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| CN110509999A (en) * | 2019-10-08 | 2019-11-29 | 湖南恒润汽车有限公司 | A kind of underbody structure of passenger car |
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| WO2019001533A1 (en) | 2019-01-03 |
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