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CN109244805A - Phase-change thermal control system and method for high-power laser diode pumping source array - Google Patents

Phase-change thermal control system and method for high-power laser diode pumping source array Download PDF

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Publication number
CN109244805A
CN109244805A CN201811301984.1A CN201811301984A CN109244805A CN 109244805 A CN109244805 A CN 109244805A CN 201811301984 A CN201811301984 A CN 201811301984A CN 109244805 A CN109244805 A CN 109244805A
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China
Prior art keywords
heat sink
phase
laser diode
control system
change
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CN201811301984.1A
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Chinese (zh)
Inventor
上官爱红
王晨洁
张雯
秦德金
杨文刚
杨森
王英豪
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XiAn Institute of Optics and Precision Mechanics of CAS
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XiAn Institute of Optics and Precision Mechanics of CAS
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Priority to CN201811301984.1A priority Critical patent/CN109244805A/en
Publication of CN109244805A publication Critical patent/CN109244805A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/02Constructional details
    • H01S3/04Arrangements for thermal management
    • H01S3/0405Conductive cooling, e.g. by heat sinks or thermo-electric elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/02Constructional details
    • H01S3/04Arrangements for thermal management
    • H01S3/0407Liquid cooling, e.g. by water
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/02Constructional details
    • H01S3/04Arrangements for thermal management
    • H01S3/042Arrangements for thermal management for solid state lasers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/09Processes or apparatus for excitation, e.g. pumping
    • H01S3/091Processes or apparatus for excitation, e.g. pumping using optical pumping
    • H01S3/094Processes or apparatus for excitation, e.g. pumping using optical pumping by coherent light
    • H01S3/0941Processes or apparatus for excitation, e.g. pumping using optical pumping by coherent light of a laser diode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/10Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
    • H01S3/102Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the active medium, e.g. by controlling the processes or apparatus for excitation
    • H01S3/1028Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the active medium, e.g. by controlling the processes or apparatus for excitation by controlling the temperature

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Lasers (AREA)
  • Semiconductor Lasers (AREA)

Abstract

本发明属于激光器技术领域,提供了一种高功率激光二极管泵浦源阵列的相变热控系统及方法,解决现有激光二极管阵列使用寿命短和可靠性差的问题。其中系统包括热沉、相变材料、相变增强材料、散热器、信息数据采集及处理模块、设在热沉上的加热元件和测温元件,热沉为空腔结构,激光二极管阵列通过热沉上表面的热界面材料设置在热沉上,相变增强材料为填充在热沉空腔内带空隙的导热增强体,并与热沉内表面整体接触充分,相变材料的熔点在激光二极管正常工作范围之内,相变材料填充于导热增强体的空隙中,散热器设置在热沉的下表面,信息数据采集及处理模块分别与加热元件、测温元件连接。

The invention belongs to the technical field of lasers, provides a phase-change thermal control system and method for a high-power laser diode pumping source array, and solves the problems of short service life and poor reliability of the existing laser diode array. The system includes a heat sink, a phase change material, a phase change enhancement material, a heat sink, an information data acquisition and processing module, a heating element and a temperature measuring element arranged on the heat sink, the heat sink is a cavity structure, and the laser diode array passes the heat The thermal interface material on the upper surface of the sink is arranged on the heat sink. The phase change reinforcing material is a thermally conductive reinforcing body filled with voids in the heat sink cavity and is in full contact with the inner surface of the heat sink. The melting point of the phase change material is the same as that of the laser diode. Within the normal working range, the phase change material is filled in the voids of the thermal conductivity enhancer, the radiator is arranged on the lower surface of the heat sink, and the information data acquisition and processing modules are respectively connected with the heating element and the temperature measuring element.

Description

A kind of phase transformation thermal control system and method for high-power laser diode pumping source array
Technical field
The invention belongs to field of laser device technology, and in particular to a kind of phase transformation of high-power laser diode pumping source array Heat control system and method.
Background technique
Laser chief component is resonant cavity, pumping source and operation material.The effect of pumping source is to laser work Substance is motivated, and activation particle is pumped into high level from ground state, to realize population inversion.Common pump mode includes Electric pump, chemical pumping, optical pumping and four kinds of pneumatic pump, wherein optical pumping and electric pump mode are most widely used, Electric pump mode is commonly applied in gas laser as driving source, and optical pumping mode is then widely used in solid and liquid laser Driving source is used as in device.Optical pumping is to irradiate operation material with light beam, makes the energy of the particle absorption photon in operation material And be excited on high level, laser diode (the Laser Diode abbreviation LD) one kind of pumping source as optical pumping, there is effect Many advantages, such as rate is high, and noise is lower, and frequency stabilization, the service life is long, compact-sized is often used as in optical fiber laser as pump Pu source.
The operation material of optical fiber laser is generally doped fiber, and resonant cavity is generally fiber grating, fiber end face, annular Mirror etc. is convenient for using the optical pumping mode of LD by coupling pump light entering light fibre, and fiber core itself is superfine, makes itself more to hold The accumulation for easily forming high level population, laser diode, which is formed array then, can excite the high-power laser of generation to export.Light Fibre laser is mounted on satellite the effects of free optic communication in space, space early warning can be achieved.
The working method of diode laser matrix is interval, and in the operating condition, each laser diode carries out electric light When conversion, a part of energy is converted into thermal energy, conducts to the shell of laser diode, if laser diode heat dissipation is too late When, it will cause junction temperature raising, so that the threshold current density of laser diode be made to increase, electro-optical efficiency is reduced, laser wave It is long that serious temperature drift occurs, therefore for diode laser matrix, heat dissipation problem is a problem to be solved, and seriously affects laser The service life and reliability of diode.
Summary of the invention
In order to solve the problems, such as that existing diode laser matrix service life is short and poor reliability, the present invention provides one kind The phase transformation thermal control system and method for high-power laser diode pumping source array.
To achieve the above object, present invention provide the technical scheme that
A kind of phase transformation heat control system of high-power laser diode pumping source array, be characterized in that including it is heat sink, Phase-change material, phase transformation reinforcing material, radiator and active heating unit;
Described heat sink for cavity structure, the thermal interfacial material that diode laser matrix passes through heat sink upper surface is arranged heat sink On;The phase transformation reinforcing material is to be filled in the enhanced thermal conduction body with gap in heat sink cavity, and integrally connect with heat sink inner surface Touching is abundant;The phase-change material is filled in and leads within laser diode normal range of operation by the fusing point of the phase-change material In the gap of hot reinforcement;Heat sink lower surface is arranged in the radiator;The active heating unit includes heating element, surveys Warm element, information data acquisition and processing module;The heating element, temperature element are arranged on heat sink, and heating element is used It is heated in heat sink, temperature element is for measuring heat sink temperature;Information data acquisition and processing module respectively with Heating element, temperature element connection, temperature element transmit a signal to information data acquisition and processing module, information data acquisition And the work of processing module control heating element.
Further, enhanced thermal conduction body is the foam copper with gap, and porosity is not less than 85%.
Further, the porosity of foam copper is 95%, and all gaps interconnect, and connect with heat sink inner surface It touches, in the gap that phase-change material is filled in foam copper by the way of perfusion.
Further, above-mentioned heating element is the heating sheet, electrical bar or heater strip that heat sink side is arranged in;The thermometric Element is the thermistor that heat sink side is arranged in, thermocouple or other types of temperature sensor.
Further, above-mentioned thermal interfacial material is graphene-copper foil composite heat conduction film, with a thickness of 9 μm.
Further, above-mentioned heat sink using red copper is heat sink or Aluminum Heat Sink, heat sink is body structure, with a thickness of 3mm, in case Several ribs are set on the inside of body lower surface, rib and cabinet edge are concordant in the height direction, and several ribs shift to install, And there are communication paths.
Further, above-mentioned phase-change material be acetic acid, hexadecane, sodium citrate, sodium phosphate, nitrate or paraffin, according to It is required according to the melting temperature of product to select.
Further, the radiator is radiation cooling plate or water cooling unit.
Meanwhile the present invention provides a kind of phase transformation heat control systems such as above-mentioned high-power laser diode pumping source array Construction method, be characterized in that and include the following steps:
(1) several ribs are set on the inside of heat sink cabinet lower surface, rib is integrated with cabinet lower surface, using milling Technique is completed, and rib and cabinet edge are concordant in the height direction;
(2) foam copper that porosity is 95% is placed in heat sink, foam copper should integrally be contacted with heat sink each inner surface Sufficiently, then cabinet edge and rib tops are welded together with cabinet upper surface with vacuum welding;
(3) a filling import and a filling outlet are processed in heat sink side, by liquid phase more than phase point temperature Become material out of, filling access is fed into heat sink middle foam copper gap, realizes the complete filling of foam copper gap;
(4) the heat sink sealing after will be filling, and pass through air pressure test and performing leak test;
(5) thermal interfacial material is sprayed in the upper surface of heat sink cabinet;
(6) radiator is set in heat sink lower surface, if the use of space, setting radiation cooling plate is made in heat sink lower surface For radiating surface, or on ground in use, radiating in heat sink lower surface installation cooling-water machine;
(7) it in heat sink upper setting heating element, temperature element, connect, surveys with information data acquisition and processing module respectively Warm element transmits a signal to information data acquisition and processing module, and information data acquisition and processing module control heating element Work.
Compared with prior art, the invention has the advantages that
1, the phase transformation heat control system of high-power laser diode pumping source array of the invention, diode laser matrix installation Spraying thermal interfacial material it is heat sink on, diode laser matrix generates heat when working, and is transmitted by heat sink fast and stable and quilt Phase-change material is absorbed and is stored, and maintains laser diode temperature within the scope of working normally allows;In laser diode battle array Using the interval unused time when column do not work, realize that the heat for absorbing phase-change material carries out dissipation by radiator;Work as simultaneously It when diode operation environment temperature is too low, does not work in diode, Phase Transition Systems can ceaselessly radiate, and lead to diode pumping source Simultaneously to uncontrollable state (" freezing to death " state), it is single that heat control system of the invention increases actively heating for the temperature decline of array Member, temperature element measure heat sink temperature, and are compared and differentiate with preset temperature threshold, according to the knot of judgement Fruit generates corresponding heating element switch control signal, so that laser diode pumping source array " will not be freezed to death ", guarantee entire phase Become the temperature levels of heat control system, diode laser matrix can normally start in lower task, improve laser diode battle array The service life and reliability of column.
2, thermal interfacial material is sprayed in heat sink upper surface, laser diode and heat sink contact shape or processing can be made Fitting completely is realized on surface, is avoided between contact interface that there are gaps, is led to thermal contact resistance;Thermal interfacial material can also enhance sharp Optical diode and it is heat sink between heat transfer, thus by heat quickly, uniformly, diffuse to heat sink surface in large area, reduce " heat To make that uniform phase transformation occurs inside phase-change material the state of solid-liquid mixing will not occur for a possibility that point " occurs.
3, it in the gap that phase-change material is packed into foam copper by the way of perfusion, is encapsulated in heat sink, it can be with Phase-change material heat dissipation channel is greatly reduced along the thermal contact resistance of journey, improves heating conduction.
4, phase transformation heat control system of the invention is applied widely, is required (to work normally model according to the thermal control of laser diode Enclose), select different phase-change materials that different temperature control requirements may be implemented, the fusing point of phase-change material should be normal in laser diode Within working range.
5, the phase transformation heat control system of high-power laser diode pumping source array of the present invention can apply different environment, on ground Phase transformation heat control system can be used as heat dissipation front end in face ring border, and water cooling unit use is mixed in rear end;It can be in space environment rear end Cooperation radiation cooling plate reaches cooling requirements.
6, it is applicable in load multiplicity, phase transformation heat control system of the invention can apply the load for having high-power heat-dissipation requirement at other On lotus.
7, heat sink to use body structure, rib, which is arranged, on cabinet can be improved heat sink intensity and filling phase-change material rear cabinet Body needs the pressure born.
Detailed description of the invention
Fig. 1 is the main view that diode laser matrix is mounted on phase transformation heat control system of the present invention;
Fig. 2 is the structural schematic diagram that diode laser matrix is mounted on phase transformation heat control system of the present invention;
Fig. 3 is the flow diagram of active heating unit in heat control system of the present invention;
Fig. 4 is the heat transfer schematic diagram of heat control system of the present invention;
Wherein, appended drawing reference is as follows:
1- laser diode, 2- is heat sink, 5- thermal interfacial material, 6- rib, 7- heating element, 8- temperature element.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.
The phase transformation heat control system of the present embodiment, diode laser matrix are mounted on heat control system, when laser diode battle array When column work (diode laser matrix working method is interval), each laser diode 1 is when carrying out electro-optic conversion, and one The energy divided is converted into thermal energy, conducts to the encapsulating housing of laser diode 1, the purpose of heat control system is by multi-quantity, height Heat dissipation on power, densely covered laser diode shell is fallen, to guarantee that highly reliable, the high electric light of laser diode 1 turns Change efficiency work.
The applicant is in practice, it has been found that laser diode arrays for high power, thinned array simultaneously, due to heat Amount can form " hot spot " in the position of laser diode size, and (the position temperature of installation laser diode is excessively high, does not install The position temperature of laser diode is low), cause heat sink interior temperature transmitting uneven, so as to cause the insufficient formation of phase-change material phase transformation Solid-liquid mixture influences to radiate.When the working environment locating for the diode laser matrix is too low simultaneously, in laser diode not work When making, the temperature of the system can drop to uncontrollable state, the above service life for seriously affecting laser diode and can By property, therefore the present invention devises a kind of phase transformation heat control system of powered laser diodes pumping source array, and laser two can be improved The service life and reliability of pole pipe array.
As shown in Figures 1 to 4, the phase transformation heat control system of the present embodiment include heat sink 2, phase-change material, phase transformation reinforcing material, Radiator and active heating unit, heat sink 2 be cavity structure, and upper surface sprays thermal interfacial material 5, and phase transformation reinforcing material is to fill out The enhanced thermal conduction body in heat sink 2 cavity with gap is filled, and is integrally contacted sufficiently with heat sink 2 inner surface, phase-change material is filled In the gap of enhanced thermal conduction body, radiator is arranged in heat sink 2 lower surface, and diode laser matrix is attached on thermal interfacial material 5, Or be mounted on thermal interfacial material 5 by screw, according to the interval work of diode laser matrix, biggish heating power, The characteristics of array radiates simultaneously is transmitted by heat sink 2 fast and stable and is absorbed by phase-change material in laser diode work And store, maintain laser diode temperature within the scope of working normally allows, it is sharp when diode laser matrix does not work With the interval unused time, realize that the heat for absorbing phase-change material carries out dissipation by radiator;Work as diode operation ring simultaneously Border temperature is too low, in radiation processes, when active heating unit detects heat sink temperature lower than preset temperature threshold, actively Heating unit is heated to heat sink, maintains the temperature of entire phase transformation heat control system in suitable range, guarantees laser two Pole pipe pumping source array " will not freeze to death ", to guarantee that diode laser matrix can normally start in lower task.
1, heat sink
Heat sink 2 can be used that red copper is heat sink or Aluminum Heat Sink, and preferably red copper is heat sink, and heat sink 2 platform plays the role of two: being 1. sharp Optical diode 1 and optical fiber provide a structure mounting platform;2. the fever heat of high-power heat generating components-pumping and optical fiber is fast Speed steadily reaches in phase-change material to guarantee in the laser diode-pumped operating temperature range for remaining at requirement.
It selects the red copper that thermal conductivity is 386.4W/m*K heat sink in order to guarantee the quick conduction of heat, heat sink 2, case can be used Body structure, with a thickness of 3mm or so, in order to guarantee the intensity and the filling phase-change material rear box pressure that needs to bear of welding, Several ribs are set in heat sink 2 cabinet, rib and cabinet edge are concordant in the height direction, and several ribs shift to install, and It is conduit, i.e. foam copper filling region between rib, rib 6 is integrated with cabinet lower surface, using milling there are communication path Technique complete, cabinet edge and rib tops are welded by the way of vacuum welding with cabinet upper surface.
2, phase-change material
Carrier of the phase-change material as storage heat needs to select suitable phase transformation material according to use environment and task objective Material, the fusing point of phase-change material should be within 1 normal range of operation of laser diode.Phase-change material temperature in phase transformation maintains phase Height is, it can be achieved that the accurate temperature controlling of thermally sensitive electronic component can according to the thermal control of high-power laser diode requirement To select different phase-change materials, common phase-change material has acetic acid (CH3COOH), and phase transition temperature is 17 DEG C, and latent heat of phase change is 187KJ/Kg;Hexadecane (C16H34), phase transition temperature is 18.1 DEG C, latent heat of phase change 236KJ/Kg, in other specific heats, close Under conditions of degree, compatible and nontoxic etc. conditions all meet, main consideration phase transition temperature and latent heat of phase change, to select suitable phase Become material.
3, phase transformation reinforcing material
Thermal process inside phase-change material is a Transient Heat Transfer process, and there is the temperature difference for each moment material internal. It needs to reduce thermal resistance in phase transformation heat control system, improve heating conduction, improve the temperature uniformity inside phase-change material, improve storage Thermal energy power, therefore increase material in the heat sink middle thermally conductive phase transformation of setting, it is the enhanced thermal conduction body with gap that phase transformation, which increases material, and hole can be selected Gap rate is not less than 85% foam copper, in the gap that phase-change material is packed into foam copper by the way of perfusion.
Preferred embodiment be 95% using porosity foam copper as skeleton, corresponding phase-change material is filled in foam copper can Composite phase-change material is made, the density of this composite phase-change material and the latent heat of phase change of unit volume change less, by its envelope Mounted in red copper it is heat sink in, and integrally contacted sufficiently with heat sink 2 inner surface, phase-change material heat dissipation channel can be greatly reduced along journey Thermal contact resistance, improve heating conduction.
4, thermal interfacial material
Laser diode 1 is mounted on heat sink 2, heat sink 2 is conducted heat to by heat transfer, due to laser diode 1 Contact shape or finished surface with heat sink 2 may be not exclusively bonded, and can have gap between contact interface, thus be generated Thermal contact resistance;Simultaneously for high power, the laser diode arrays of thinned array, since heat can be in laser diode size The position of size forms " hot spot ", causes heat sink interior temperature transmitting uneven, is formed admittedly so as to cause phase-change material phase transformation is insufficient Liquid mixture influences to radiate.
Ideal thermal interfacial material 5 should have characteristics that (1) compressibility and flexibility, guarantee two contact tables Face can come into full contact with;(2) high thermal conductivity;(3) low-heat damps;(4) sensibility of make-up resultant pressure is high;(5) simple installation And has dismoutability;(6) reusable;(7) stability of cold cycling is good;(8) applicability is wide, can fill small gap, Big gap can be filled.
Preferably graphene-copper foil composite heat conduction film, plane thermal conductivity reach 800W/m*K, and vertical thermal conductivity is 25W/m* K, copper thickness 0.009mm can be set between diode laser matrix and red copper are heat sink;Graphene-copper foil is compound simultaneously Heat conducting film can be enhanced laser diode 1 and red copper it is heat sink between heat transfer, thus by heat quickly, uniformly, in large area Diffuse to red copper heat sink surface.
5, radiator (not marked in figure)
In use, High power laser diode array work absorbs system in the black cold environment in space in space The heat of storage can be radiated in the space environment of 4K by heat radiation plate, and the placement of heat radiation plate pays attention to avoiding sun photograph The radiation with other on-board equipments is penetrated, heat radiation plate surface sprays KS-Z as radiating surface, also may be selected directly in heat sink following table Face sprays KS-Z as radiating surface, and the heat that phase-change material absorbs is radiated in space by radiation mode;In ground system In in use, heat sink lower surface installation cooling-water machine carry out rear end heat dissipation.
6, active heating unit
In laser diode pumping source array phase transformation heat control system, when laser diode 1 does not work, radiator is not also Disconnected carry out heat dissipation, the temperature of system can constantly decline, working environment is too low or space in can even drop to it is subzero It is spent 100 more, will lead to heat control system temperature and be in runaway condition, active heating unit is needed to control the system at this time, By system control within the scope of suitable temperature, general control is 10 degree or so below phase point temperature, to guarantee two pole of laser Pipe pumping source array " will not freeze to death ", and can normally can start in lower task phase change heat control system, to guarantee whole The temperature levels of a phase transformation heat control system.
Active heating unit includes heating element 7, temperature element 8, information data acquisition and processing module;Heating element 7 The heating sheet for being R for the resistance value by design, is arranged on heat sink 2 side, for heating to heat sink 2;Temperature element 8 For the thermistor by calibration, it is arranged on heat sink 2, for measuring heat sink 2 temperature;Information data acquisition and processing module Including acquisition module, control module and industrial personal computer, temperature signal is converted to temperature digital by A/D converter by acquisition module Temperature digital amount is transferred to industrial personal computer storage, display by amount;Industrial personal computer is according to temperature digital amount simultaneously, with preset temperature threshold Value is compared and differentiates, according to differentiation as a result, generating corresponding heating sheet switch machine control signal to control module, control Module controls the cut-off and conducting of the Darlington transistor of heating sheet output channel, when temperature digital amount is lower than preset temperature threshold When, industrial personal computer transmits a signal to control module control heating sheet work, when temperature digital signal is higher than preset temperature threshold, Heating sheet does not work, and the preset threshold temperature general control in information data acquisition and processing module is below phase point temperature 10 degree or so.
Temperature element 8 and heating element 7 can be it is multiple, be uniformly arranged on heat sink 2 side, temperature element 8 can be selected The occasionally other types of temperature sensor of thermistor, thermoelectricity, heating element 7 can be heating sheet, electrical bar or heater strip.
The temperature control process of the present embodiment heat control system:
(1) diode laser matrix is mounted on heat sink 2 upper surface, and laser diode 1 generates heat when working, and heat passes through hot boundary It transmits and is absorbed and stored by phase-change material to plane materiel material 5 and heat sink 2 fast and stable, phase-change material solid state is transformed into liquid, inhales It stores up and deposits heat, within the scope of so that the temperature of laser diode is maintained normal work permission, the raising of phase transformation reinforcing material is led Hot property improves the temperature uniformity inside phase-change material, improves heat storage capacity;
(2) using the interval unused time when diode laser matrix does not work, phase-change material, at solid-state, is incited somebody to action by settable liquid The heat of storage is lost in working environment by being mounted on the radiator of heat sink 2 lower surface, realizes the dissipation of heat;
(3) in radiation processes, temperature element 8 measures heat sink 2 temperature, and transmit a signal to information data acquisition and Processing module, when the temperature that temperature element 8 measures heat sink 2 is lower than preset temperature threshold, information data acquisition and processing Module controls heating element 7 and starts to work, and heats to heat sink 2, guarantees that laser diode pumping source array " will not freeze to death ", And can normally start in lower task phase change heat control system, to guarantee the temperature levels of entire phase transformation heat control system.
The construction method of the present embodiment heat control system, includes the following steps:
(1) several ribs are set on the inside of heat sink cabinet lower surface, rib is integrated with cabinet lower surface, using milling Technique is completed, and rib and cabinet edge are concordant in the height direction;
(2) foam copper that porosity is 95% is placed in heat sink, foam copper should integrally be contacted with heat sink each inner surface Sufficiently, then cabinet edge and rib tops are welded together with cabinet upper surface with vacuum welding;
(3) a filling import and a filling outlet are processed in heat sink 2 side, by liquid phase more than phase point temperature Become material out of, filling access is fed into heat sink middle foam copper gap, the gap of foam copper is realized completely filling;
(4) the filling import of heat sink 2 side after will be filling and filling outlet are sealed, and by air pressure test and Performing leak test;
(5) thermal interfacial material 5, preferably graphene-copper foil composite heat conduction film are sprayed on heat sink 2 surface, with a thickness of 9 μ m;
(6) radiator is set in heat sink 2 lower surface, the interval unused time is utilized when diode laser matrix does not work, The heat that phase-change material is absorbed carries out dissipation;
(7) heating element 7, temperature element 8 are set on heat sink 2, connected respectively with information data acquisition and processing module It connects, temperature element 8 transmits a signal to information data acquisition and processing module, information data acquisition and processing module control heating The work of element 7.

Claims (10)

1.一种高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:包括热沉(2)、相变材料、相变增强材料、散热器及主动加热单元;1. A phase-change thermal control system of a high-power laser diode pumping source array, characterized in that: comprising a heat sink (2), a phase-change material, a phase-change reinforcing material, a radiator and an active heating unit; 所述热沉(2)为空腔结构,激光二极管阵列通过热沉(2)上表面的热界面材料(5)设置在热沉(2)上;The heat sink (2) has a cavity structure, and the laser diode array is arranged on the heat sink (2) through the thermal interface material (5) on the upper surface of the heat sink (2); 所述相变增强材料为填充在热沉(2)空腔内带空隙的导热增强体,并与热沉(2)内表面整体接触充分;The phase-change reinforcing material is a thermally conductive reinforcing body filled with voids in the cavity of the heat sink (2), and is fully in contact with the inner surface of the heat sink (2) as a whole; 所述相变材料的熔点在激光二极管(1)正常工作范围之内,所述相变材料填充于导热增强体的空隙中;The melting point of the phase change material is within the normal working range of the laser diode (1), and the phase change material is filled in the voids of the thermal conductivity enhancer; 所述散热器设置在热沉(2)的下表面;The radiator is arranged on the lower surface of the heat sink (2); 所述主动加热单元包括加热元件(7)、测温元件(8)、信息数据采集及处理模块;The active heating unit includes a heating element (7), a temperature measuring element (8), an information data acquisition and processing module; 所述加热元件(7)、测温元件(8)均设置在热沉(2)上,所述信息数据采集及处理模块分别与加热元件(7)、测温元件(8)连接,测温元件(8)将信号传输给信息数据采集及处理模块,信息数据采集及处理模块控制加热元件(7)的工作。The heating element (7) and the temperature measuring element (8) are both arranged on the heat sink (2), and the information data acquisition and processing module is respectively connected with the heating element (7) and the temperature measuring element (8), and the temperature is measured. The element (8) transmits the signal to the information data acquisition and processing module, and the information data acquisition and processing module controls the operation of the heating element (7). 2.根据权利要求1所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:导热增强体为泡沫铜,且孔隙率不低于85%。2 . The phase-change thermal control system of the high-power laser diode pumping source array according to claim 1 , wherein the thermal conductivity enhancer is foamed copper, and the porosity is not less than 85%. 3 . 3.根据权利要求2所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:泡沫铜的孔隙率为95%,且所有的空隙互相连通,相变材料采用灌注的方式填充于泡沫铜的空隙中。3. The phase-change thermal control system of the high-power laser diode pump source array according to claim 2, wherein the porosity of the copper foam is 95%, and all the voids are connected to each other, and the phase-change material is made of perfused way to fill in the voids of the foamed copper. 4.根据权利要求1或2或3所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述加热元件(7)为设置在热沉(2)侧面的加热片、电热棒或加热丝;4. The phase change thermal control system of the high-power laser diode pumping source array according to claim 1, 2 or 3, wherein the heating element (7) is a heating element arranged on the side of the heat sink (2). Sheets, electric heating rods or heating wires; 所述测温元件(8)为设置在热沉(2)侧面的热敏电阻、热电偶。The temperature measuring element (8) is a thermistor and a thermocouple arranged on the side surface of the heat sink (2). 5.根据权利要求4所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述热界面材料(5)为石墨烯-铜箔复合导热膜,其厚度为9μm。5. The phase-change thermal control system of a high-power laser diode pump source array according to claim 4, wherein the thermal interface material (5) is a graphene-copper foil composite thermal conductive film, and its thickness is 9 μm . 6.根据权利要求5所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述热沉(2)采用紫铜热沉或铝热沉,热沉(2)为箱体结构,其厚度为3mm,在箱体下表面内侧设置若干肋条(6),肋条(6)与箱体边缘在高度方向上平齐。6. The phase-change thermal control system of the high-power laser diode pumping source array according to claim 5, wherein the heat sink (2) adopts a copper heat sink or an aluminum heat sink, and the heat sink (2) is The box structure has a thickness of 3mm, and a plurality of ribs (6) are arranged on the inner side of the lower surface of the box body, and the ribs (6) are flush with the edge of the box body in the height direction. 7.根据权利要求6所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述若干肋条错位设置,并留有连通路径。7 . The phase-change thermal control system of the high-power laser diode pumping source array according to claim 6 , wherein the plurality of ribs are arranged in dislocation and have communication paths. 8 . 8.根据权利要求7所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述相变材料为醋酸、正十六烷、柠檬酸钠、磷酸钠、硝酸盐或石蜡。8 . The phase-change thermal control system for a high-power laser diode pump source array according to claim 7 , wherein the phase-change material is acetic acid, n-hexadecane, sodium citrate, sodium phosphate, and nitrate. 9 . or paraffin. 9.根据权利要求1所述的高功率激光二极管泵浦源阵列的相变热控系统,其特征在于:所述散热器为辐射散热板或水冷机。9 . The phase-change thermal control system of the high-power laser diode pump source array according to claim 1 , wherein the radiator is a radiation heat sink or a water cooler. 10 . 10.一种如权利要求8所述的高功率激光二极管泵浦源阵列的相变热控系统的构建方法,其特征在于包括如下步骤:10. A method for constructing a phase-change thermal control system of a high-power laser diode pump source array as claimed in claim 8, characterized in that it comprises the steps of: (1)热沉箱体下表面内侧设置若干肋条;(1) Several ribs are arranged on the inner side of the lower surface of the heat sink box; (2)将孔隙率为95%的泡沫铜放置在热沉内,泡沫铜应与热沉各内表面整体接触充分,然后用真空焊将箱体边缘以及肋条顶面与箱体上表面焊接在一起;(2) Place the foamed copper with a porosity of 95% in the heat sink. The foamed copper should be in full contact with the inner surfaces of the heat sink as a whole, and then use vacuum welding to weld the edge of the box and the top surface of the rib to the upper surface of the box. Together; (3)热沉侧面加工一个填充进口和一个填充出口,将相变点温度以上的液态相变材料从填充入口灌注入热沉中泡沫铜的空隙内;(3) A filling inlet and a filling outlet are processed on the side of the heat sink, and the liquid phase change material above the phase change point temperature is poured into the gap of the foam copper in the heat sink from the filling inlet; (4)将灌装后的热沉密封,并经过气压测试以及密封性测试;(4) Seal the filled heat sink, and pass the air pressure test and the tightness test; (5)热沉箱体的上表面喷涂热界面材料;(5) The upper surface of the heat sink box is sprayed with thermal interface material; (6)热沉下表面设置散热器;(6) A radiator is arranged on the lower surface of the heat sink; (7)热沉上设置加热元件(7)、测温元件(8),分别与信息数据采集及处理模块连接。(7) A heating element (7) and a temperature measuring element (8) are arranged on the heat sink, which are respectively connected with the information data acquisition and processing module.
CN201811301984.1A 2018-11-02 2018-11-02 Phase-change thermal control system and method for high-power laser diode pumping source array Pending CN109244805A (en)

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