CN109264285B - Assembly line goods sorting and distribution method - Google Patents
Assembly line goods sorting and distribution method Download PDFInfo
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- CN109264285B CN109264285B CN201810979551.5A CN201810979551A CN109264285B CN 109264285 B CN109264285 B CN 109264285B CN 201810979551 A CN201810979551 A CN 201810979551A CN 109264285 B CN109264285 B CN 109264285B
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000012806 monitoring device Methods 0.000 claims description 15
- 230000000717 retained effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003384 imaging method Methods 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention discloses a method for sorting and distributing goods in a production line, which comprises the following steps: identifying each cargo of different destinations through a camera device and respectively placing the cargos on a conveying track of a production line according to a placing requirement in sequence, wherein the conveying track comprises a plurality of placing units in the length direction, each placing unit comprises a rear lower position and a front lower position in the width direction, a first cargo which is relatively and later conveyed to the corresponding destination is placed in the rear lower position, a second cargo which is relatively and earlier conveyed to the corresponding destination is placed in the front lower position, each cargo is sequentially placed on the plurality of placing units according to the placing requirement in sequence, the cargos are continuously conveyed along the length direction of the conveying track, and the cargos sequentially pass through a plurality of target ports conveyed to the destinations; and successively pushing the second goods and the first goods down the conveying track. According to the invention, at least two goods can be placed in the same placing unit through real-time identification and judgment of the camera device, so that the sorting and distribution efficiency is obviously improved.
Description
Technical Field
The invention relates to a method for sorting and distributing goods in a production line.
Background
Logistics distribution plays an increasingly important role in modern production and life, distribution services are increasingly centralized, and people have increasingly high requirements on distribution capacity, working efficiency and accuracy of logistics distribution centers. In order to meet social demands, provide high-quality service and provide enterprise competitiveness, the sorting and goods distribution system is widely applied to a logistics center, manual sorting and goods distribution are replaced, and the logistics distribution operation efficiency is improved. In many application occasions, the goods need to be distributed at the tail end of the delivery assembly line conveyor to realize matching and connection with logistics boxing and delivery lines.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a method for sorting and distributing assembly line goods.
In order to achieve the purpose, the method is realized by the following technical scheme:
a method for sorting and distributing assembly line goods comprises the following steps:
identifying each cargo of different destinations through a camera device and respectively placing the cargos on a conveying track of a production line according to a sequential placement requirement, wherein the conveying track comprises a plurality of placement units in the length direction, each placement unit comprises a rear lower position and a front lower position in the width direction, a first cargo which is identified to be relatively and then conveyed to a target port of the corresponding destination is placed at the rear lower position, a second cargo which is identified to be relatively and firstly conveyed to a target port of the corresponding destination is placed at the front lower position, and according to the sequential placement requirement, each cargo is respectively placed on the plurality of placement units in sequence, continuously conveyed along the length direction of the conveying track and sequentially passes through the plurality of target ports conveyed to each destination;
when the second cargo reaches a target port corresponding to the destination of the second cargo, the second cargo is automatically pushed down from the previous position to the transmission track and enters the corresponding target port;
and when the first goods reach the target port corresponding to the destination of the first goods, the first goods are automatically pushed down from the rear lower position to the transmission track and enter the corresponding target port.
Preferably, the method further comprises the following steps: respectively merging each cargo of different destinations into the conveying track through a plurality of conveying channels at different positions; when the rear lower position and the front lower position are both empty and the camera device identifies that the goods to be imported are transmitted after the destinations of the goods are relative, the goods to be imported are placed at the rear lower position;
when the subsequent position is full and the prior position is empty, the camera device is used for distinguishing whether the destination of the goods to be merged is relatively transmitted earlier than the goods occupying the subsequent position, if so, the goods to be merged is placed in the prior position, and if not, the goods to be merged is retained to wait for the next placing unit.
Preferably, a plurality of target ports of different destinations are sequentially arranged along the conveying track, when both the lower-rear position and the lower-front position of a certain placing unit are empty, whether the destination of the cargo to be merged is the first target port is determined by the image pickup device, if not, the cargo to be merged is placed in the lower-rear position, and if so, the cargo to be merged is retained to wait for the next placing unit.
Preferably, a plurality of target ports of different destinations are sequentially arranged along the line of the conveying track, when both the lower-rear position and the lower-front position of a certain placing unit are empty, whether the destination of the cargo to be merged is the last three target ports is determined by the image pickup device, if yes, the cargo to be merged is placed in the lower-rear position, and if not, the cargo to be merged is retained to wait for the next placing unit.
Preferably, at least one camera device and a manipulator are arranged at the converging end of each conveying channel, and the goods identified by the camera devices are automatically placed on the placing unit by controlling the manipulator.
Preferably, the first goods or the second goods placed on the placing unit are respectively transferred to the corresponding target ports at a predetermined speed, and the transfer trajectory is pushed within a predetermined time period.
Preferably, a whole conveyor belt is arranged along the length direction of the conveying track, a plurality of adjacent placing units are arranged on the conveyor belt, a pushing belt capable of rotating in the width direction is arranged on each placing unit, the goods on the placing units are pushed down by the pushing belts, and when the goods are placed on the placing units at the front lower positions and the rear lower positions, the two goods are pushed down by the conveyor belts sequentially by controlling the rotating time of the pushing belts.
Preferably, a monitoring device is arranged above the conveyor belts close to the plurality of target ports, whether the goods on the placing units are pushed into the corresponding target ports in sequence is confirmed through the monitoring device, and if the goods left on one placing unit which passes over all the target ports exist, an alarm signal is sent to a control center through the monitoring device.
Preferably, the whole sliding rail is arranged in the length direction of the conveying track, the sliding rail is provided with a plurality of placing plates capable of controlling sliding to serve as the placing units, each placing plate is provided with a pushing belt capable of rotating in the width direction, the goods on the placing plates are pushed down by the pushing belts, and when the goods are placed on the placing units at the front lower positions and the rear lower positions, the two goods are pushed down by the conveying belts sequentially by controlling the rotating time of the pushing belts.
Preferably, a monitoring device is arranged above the placing plate adjacent to the plurality of target ports, the monitoring device is used for confirming whether the goods on the placing plate are pushed into the corresponding target ports in sequence, and if the goods left over on one of the placing plates which cross all the target ports, an alarm signal is sent to a control center through the monitoring device.
The assembly line goods sorting and distribution method has the advantages that:
compare in current letter sorting delivery technique, this application is distinguished and is judged through camera device's real-time for two cargos can be placed at least in the unit to same piece placing, then, the goods through the conveying have earlier send into corresponding target port in order afterwards, with this, show the efficiency that has improved letter sorting delivery, will sort delivery speed and improve more than 2 times.
Drawings
Fig. 1 is a schematic diagram of an implementation state of the assembly line cargo sorting and distribution method of the invention.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
as shown in fig. 1, a method for sorting and distributing goods in a production line comprises the following steps:
a. providing a conveying track 1 shown in fig. 1, arranging a plurality of placing units 2 conveyed anticlockwise on the conveying track 1, wherein each placing unit 2 is provided with a corresponding conveying channel 3 to respectively collect cargos 9 with different destinations into the conveying track 1, the collection position of each conveying channel 3 is provided with at least one camera device 4 (such as a camera) and a manipulator 6 for placing the cargos 9, and a plurality of target ports 7 (comprising five ports ABCDE shown in the figure) with different destinations are sequentially arranged along the conveying track 1;
b. the camera device 4 is used for distinguishing various goods 9 of different destinations and respectively placing the goods on the conveying track 1 of the production line according to the placing requirements, wherein, specifically, the conveying track 1 comprises a plurality of placing units 2 in the length direction, the placing units 2 comprise a lower-rear position and a lower-front position in the width direction, the first goods 99 identified to be relatively transferred to the target port 7 corresponding to the destination is placed at the rear-lower position by the robot 6, placing a second cargo 98 which is distinguished to be firstly transferred to a target port 7 corresponding to a destination in the previous position by the manipulator 6, sequentially placing each cargo 9 on the plurality of placing units 2 respectively according to the sequential placement requirement, continuously transferring the cargo 9 along the length direction of the transfer track 1, and sequentially passing through the plurality of target ports 7 which are transferred to the destinations; preferably, since the plurality of target ports 7 are disposed along the outer ring of the transmission track, the rear position is relatively far from the inner ring where the target ports 7 are located, and the front position is relatively close to the outer ring where the target ports 7 are located;
c. the first goods 99 or the second goods 98 placed on the placing unit 2 are respectively transferred to the corresponding target ports 7 at a predetermined speed, and the transfer trajectory 1 is pushed within a predetermined time period;
d. when the second cargo 98 reaches the target port 7 corresponding to the destination thereof, automatically pushing the second cargo 98 down the transfer track 1 from the previous position and entering the corresponding target port 7; when the first cargo 99 reaches the target port 7 corresponding to the destination thereof, the first cargo 99 is automatically pushed down the conveying track 1 from the rear-lower position and enters the corresponding target port 7.
Further, when the step b is implemented, that is, when the goods 9 at different destinations on the plurality of conveying paths 3 are respectively collected into the conveying track 1, the following two pick-and-place judgment principles are provided:
when the rear lower position and the front lower position are both empty and the camera device 4 identifies that the goods 9 to be imported are transmitted after the destinations of the goods are relative, the goods 9 to be imported are placed at the rear lower position;
when the lower-rear position is full and the lower-front position is empty, the imaging device 4 determines whether the destination of the cargo 9 to be merged is relatively earlier in transmission than the cargo 9 occupying the lower-rear position, if so, the cargo 9 to be merged is placed in the lower-front position, and if not, the cargo 9 to be merged is left to wait for the next placement unit 2.
In more detail, when the above principle i is implemented, the method further comprises: when both the lower-rear position and the lower-front position of one of the placing units 2 are empty, the imaging device 4 determines whether the destination of the cargo 9 to be imported is the first target port 7, and if not, the cargo 9 to be imported is placed in the lower-rear position, and if so, the cargo 9 to be imported is retained to wait for the next placing unit 2.
Or, when the principle i is implemented, the method further comprises the following steps: when both the lower-rear position and the lower-front position of one of the placing units 2 are empty, the imaging device 4 determines whether the destination of the cargo 9 to be imported is the rear three target ports 7, and if so, the cargo 9 to be imported is placed in the lower-rear position, and if not, the cargo 9 to be imported is retained to wait for the next placing unit 2.
After having the above sorting and distribution principle, the method can be implemented in practical operation by the following two structural systems:
the first structure application mode is as follows:
the conveying device comprises a conveying track 1, and is characterized in that a whole conveying belt is arranged in the length direction of the conveying track 1, a plurality of adjacent placing units 2 are arranged on the conveying belt, each placing unit 2 is provided with a pushing belt 8 capable of rotating in the width direction, the goods 9 on the placing units 2 are pushed down by the pushing belts 8, when the goods 9 are placed at the lower positions and the lower positions on the placing units 2, the pushing belts are controlled to rotate by the pushing belts 8, so that the goods 9 are pushed down successively by the conveying belt (when the goods 9 needing to be pushed down are pushed down by the pushing belts 8, the pushing belts 8 are stopped immediately, the goods 9 just staying on the placing units 2 are made to stay, and when the target ports 7 corresponding to the goods to be pushed down are close to each other, the goods 9 are pushed down later).
Further, a monitoring device 5 (e.g., a monitoring camera) is disposed above the conveyor belt near the plurality of target ports 7, and the monitoring device 5 is used to confirm whether the goods 9 on the placing units 2 are pushed into the corresponding target ports 7 in sequence, and if there is a left of the goods 9 on one of the placing units 2 that has passed over all the target ports 7, an alarm signal is sent to a control center through the monitoring device 5.
The second structure application mode is as follows:
the conveying device comprises a conveying track 1, and is characterized in that a whole sliding rail is arranged in the length direction of the conveying track 1, a plurality of placing plates capable of controlling sliding are arranged on the sliding rail to serve as placing units 2, each placing plate is provided with a pushing belt capable of rotating in the width direction, the goods 9 on the placing plates are pushed down by the pushing belts 8, and when the goods 9 are placed on the placing units 2 at the front lower positions and the rear lower positions, the two goods 9 are pushed down by the pushing belts 9 sequentially by controlling the rotating time of the pushing belts 8.
Similarly, a monitoring device 5 is disposed above the placement board adjacent to the plurality of target ports 7, the monitoring device 5 determines whether the goods 9 on the placement board are pushed into the corresponding target ports 7 in sequence, and if the goods 9 are left on one placement board which has passed over all the target ports 7, an alarm signal is sent to a control center through the monitoring device 5.
The above two structural systems can realize the sorting and distribution method of the invention.
The assembly line goods sorting and distributing method provided by the invention fully utilizes the function of the camera device, so that the goods are placed in the same area as much as possible, and the goods are not sequentially placed one by one along the conveying direction, thus the space utilization rate and the distribution efficiency are obviously improved, and the sorting and distributing speed is improved by more than 2 times.
The "front" and "rear" directions in the present invention are relative concepts used with reference to the direction indicated by the drawing X, and the "up" and "down" directions indicated by the drawing Y.
The embodiments of the present invention are merely illustrative, and not restrictive, of the scope of the claims, and other substantially equivalent alternatives may occur to those skilled in the art and are within the scope of the present invention.
Claims (8)
1. A method for sorting and distributing goods in a production line is characterized by comprising the following steps:
identifying each cargo of different destinations through a camera device and respectively placing the cargos on a conveying track of a production line according to a sequential placement requirement, wherein the conveying track comprises a plurality of placement units in the length direction, each placement unit comprises a rear lower position and a front lower position in the width direction, a first cargo which is identified to be relatively and then conveyed to a target port of the corresponding destination is placed at the rear lower position, a second cargo which is identified to be relatively and firstly conveyed to a target port of the corresponding destination is placed at the front lower position, and according to the sequential placement requirement, each cargo is respectively placed on the plurality of placement units in sequence, continuously conveyed along the length direction of the conveying track and sequentially passes through the plurality of target ports conveyed to each destination;
when the second cargo reaches a target port corresponding to the destination of the second cargo, the second cargo is automatically pushed down from the previous position to the transmission track and enters the corresponding target port;
and when the first goods reach the target port corresponding to the destination of the first goods, the first goods are automatically pushed down from the rear lower position to the transmission track and enter the corresponding target port.
2. The pipelined cargo sorting distribution method of claim 1 further comprising the steps of:
respectively merging each cargo of different destinations into the conveying track through a plurality of conveying channels at different positions;
when the rear lower position and the front lower position are both empty and the camera device identifies that the goods to be imported are transmitted after the destinations of the goods are relative, the goods to be imported are placed at the rear lower position;
when the subsequent position is full and the prior position is empty, the camera device is used for distinguishing whether the destination of the goods to be merged is relatively transmitted earlier than the goods occupying the subsequent position, if so, the goods to be merged is placed in the prior position, and if not, the goods to be merged is retained to wait for the next placing unit.
3. The assembly-line cargo sorting and distributing method according to claim 2, wherein a plurality of target ports having different destinations are sequentially provided along the line of the conveying path, when both the lower-rear position and the lower-front position of a certain placing unit are empty, whether the destination of the cargo to be merged is the first target port is determined by the camera, if not, the cargo to be merged is placed in the lower-rear position, and if so, the cargo to be merged is retained to wait for the next placing unit.
4. The assembly-line cargo sorting and distributing method according to claim 2, wherein a plurality of target ports with different destinations are sequentially provided along the line of the conveying track, when both the lower rear position and the lower front position of a certain placing unit are empty, whether the destination of the cargo to be merged is the last three target ports is determined by the camera, if yes, the cargo to be merged is placed in the lower rear position, and if not, the cargo to be merged is retained to wait for the next placing unit.
5. The assembly-line cargo sorting and distribution method according to claim 2, wherein at least one camera and a manipulator are provided at the merging end of each conveying passage, and the cargo identified by the camera is automatically placed on the placing unit by controlling the manipulator.
6. The method for sorting and distributing the pipelined cargoes according to any one of claims 1 to 5, wherein the first cargo or the second cargo placed on the placing unit is respectively delivered to the corresponding target ports at a predetermined speed, and the delivery trajectory is pushed within a predetermined time period calculated.
7. The method for sorting and delivering the assembly line goods according to any one of claims 1 to 5, wherein a whole conveyor belt is arranged along the length direction of the conveying track, the conveyor belt is provided with a plurality of adjacent placing units, each placing unit is provided with a pushing belt capable of rotating in the width direction, the goods on the placing units are pushed down by the pushing belts, and when the goods are placed on the placing units at the front position and the rear position, the two goods are sequentially pushed down by controlling the rotation time of the pushing belts.
8. The assembly-line cargo sorting and distribution method according to claim 7, wherein a monitoring device is provided above said conveyor belt adjacent to a plurality of target ports, and said monitoring device confirms whether said cargo on said placing units is pushed into the corresponding target ports in order, and if there is said cargo left on a certain placing unit that has passed over all of said target ports, an alarm signal is issued to a control center by said monitoring device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810979551.5A CN109264285B (en) | 2018-08-27 | 2018-08-27 | Assembly line goods sorting and distribution method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810979551.5A CN109264285B (en) | 2018-08-27 | 2018-08-27 | Assembly line goods sorting and distribution method |
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| CN109264285A CN109264285A (en) | 2019-01-25 |
| CN109264285B true CN109264285B (en) | 2020-06-30 |
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| CN112718508B (en) * | 2019-10-28 | 2023-04-21 | 上海际链网络科技有限公司 | Goods sorting system and sorting method and device thereof |
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2018
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Patent Citations (8)
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| US6501041B1 (en) * | 1999-08-02 | 2002-12-31 | Rapistan Systems Advertising Corp. | Delivery point sequencing mail sorting system with flat mail capability |
| CN1852774A (en) * | 2003-09-15 | 2006-10-25 | 西门子公司 | Method for sorting mailings according to the distribution sequence |
| CN203044353U (en) * | 2012-12-29 | 2013-07-10 | 东莞市力生机械设备有限公司 | Logistics sorting system that can automatically scan and weigh online |
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