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CN109263336B - Full-automatic ultraviolet curing printing method and device - Google Patents

Full-automatic ultraviolet curing printing method and device Download PDF

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Publication number
CN109263336B
CN109263336B CN201811029230.5A CN201811029230A CN109263336B CN 109263336 B CN109263336 B CN 109263336B CN 201811029230 A CN201811029230 A CN 201811029230A CN 109263336 B CN109263336 B CN 109263336B
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CN
China
Prior art keywords
printing
ultraviolet
ultraviolet lamp
curing
illumination time
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Expired - Fee Related
Application number
CN201811029230.5A
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Chinese (zh)
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CN109263336A (en
Inventor
童军辉
顾永辉
刘长明
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Ningxia Runchang Packaging And Printing Co ltd
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Ningxia Runchang Packaging And Printing Co ltd
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Priority to CN201811029230.5A priority Critical patent/CN109263336B/en
Publication of CN109263336A publication Critical patent/CN109263336A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0054After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/0403Drying webs
    • B41F23/0406Drying webs by radiation
    • B41F23/0409Ultraviolet dryers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044Drying sheets, e.g. between two printing stations
    • B41F23/045Drying sheets, e.g. between two printing stations by radiation
    • B41F23/0453Drying sheets, e.g. between two printing stations by radiation by ultraviolet dryers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/101Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/106Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C09D11/107Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Printing Methods (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The application relates to the technical field of automation control, in particular to a full-automatic ultraviolet curing printing method and device. The method comprises the following steps: collecting color information of an ultraviolet curing ink layer coated on a printing stock; comparing the color information with a preset ultraviolet lamp parameter table, and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time; and according to the illumination wavelength and the illumination time, adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp, and curing the ink layer on the printing stock to obtain the printing layer. The application provides a full-automatic ultraviolet curing printing method and device, can confirm the illumination wavelength and the illumination time that are applicable to this colour according to the colour on the ultraviolet curing printing ink layer of difference, make the printing ink of different colours form stable curing effect after through ultraviolet curing.

Description

Full-automatic ultraviolet curing printing method and device
Technical Field
The application relates to the technical field of automation control, in particular to a full-automatic ultraviolet curing printing method and device.
Background
Ultraviolet curing printing is a printing method for drying and curing ink by ultraviolet light, and the ink containing a photosensitizer is required to be matched with an ultraviolet curing lamp to obtain a printed matter. The ultraviolet curing printing has the advantages of small ink consumption, high printing efficiency, environmental protection and no pollution, and therefore, the ultraviolet curing printing ink is widely applied to the printing industry.
In general, the process of uv curing printing is as follows: firstly, coating ultraviolet curing printing ink on a printing stock; then, using the predetermined fixed process parameters including the light wavelength and the light time, the ink is dried and cured; and finally, carrying out post-treatment on the solidified printing layer to obtain a finished product.
Due to different product appearance designs, the ultraviolet curing colors used in the printing process of different products may be different, and the ultraviolet curing inks of different colors have different ultraviolet absorbing capacities, for example, yellow and magenta have lower ultraviolet absorbing capacity and are easy to dry and cure; blue and black have strong ultraviolet absorption capacity and are not easy to cure. However, in the above method, the same process parameters are used for all colors of ink, and the process parameters are not suitable for all colors of ink, and there is a curing difference between ink layers of different colors, for example, under the same process parameters, yellow ink is cured, and black ink is not completely cured, resulting in unstable process effect.
Disclosure of Invention
The application provides a full-automatic ultraviolet curing printing method and device, which are used for solving the problem that different colors in the prior art have curing differences.
A first aspect of the present application provides a fully automatic ultraviolet curing printing method, comprising the steps of:
collecting color information of an ultraviolet curing ink layer coated on a printing stock;
comparing the color information with a preset ultraviolet lamp parameter table, and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time;
and according to the illumination wavelength and the illumination time, adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp, and curing the ink layer on the printing stock to obtain the printing layer.
Optionally, the method further includes: and starting an infrared lamp to dry the printing layer.
Optionally, the method further includes: and opening a glazing ultraviolet lamp, and carrying out ultraviolet glazing treatment on the dried printing layer.
Optionally, the thickness of the printing ink on the printing stock is any value between 10 and 20 um.
Optionally, the ultraviolet lamp parameter table includes a plurality of color information, and a first operating parameter and a second operating parameter corresponding to each color information.
Optionally, the adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time includes:
adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp according to the first working parameter, and carrying out primary curing on the ink layer on the printing stock;
and adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the second working parameter, and strengthening and curing the ink layer on the printing stock.
Optionally, the method further includes:
recording the single actual illumination time of the ultraviolet lamp, and determining the total illumination time of the ultraviolet lamp according to the single actual illumination time;
and judging whether the total illumination time exceeds an illumination time threshold value, and if so, sending an ultraviolet lamp replacement instruction.
Optionally, the ultraviolet curing printing ink comprises the following components in parts by weight:
10-30 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 20-50 parts of electrodeless persalt; 1-2 parts of an ultraviolet initiator; 1-6 parts of a color agent; 5-10 parts of a cosolvent; 5-10 parts of a lubricant; 0.5-1 part of defoaming agent; 0.5-1 part of a dispersant; 0.5-1 part of thickening agent.
Optionally, the ultraviolet curing printing ink comprises the following components in parts by weight:
20 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 35 parts of non-polar persalt; 1.5 parts of ultraviolet initiator; 3.5 parts of a color agent; cosolvent 7.5 weight portions; 7.5 parts of a lubricant; 0.8 part of defoaming agent; 0.8 part of dispersant; 0.8 part of thickening agent.
A second aspect of the present application provides a full-automatic ultraviolet curing printing apparatus, comprising:
the acquisition unit is used for acquiring the color information of the ultraviolet curing ink layer coated on the printing stock;
the comparison unit is used for comparing the color information with a preset ultraviolet lamp parameter table and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time;
and the adjusting unit is used for adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time, and curing the ink layer on the printing stock to obtain the printing layer.
The full-automatic ultraviolet curing printing method and device provided by the embodiment of the application can determine the illumination wavelength and the illumination time suitable for the color according to the color of the ultraviolet curing ink layer, so that the ink with different colors can form a stable curing effect after being cured by ultraviolet rays.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any creative effort.
Fig. 1 is a first flowchart of a fully automatic uv curing printing method according to an embodiment of the present disclosure.
Fig. 2 is a second flowchart of a fully automatic uv curing printing method according to an embodiment of the present application.
Detailed Description
Example 1
Referring to fig. 1, an embodiment of the present application provides a full-automatic uv curing printing method, including the following steps.
And step S1, collecting the color information of the ultraviolet curing ink layer coated on the printing stock.
In the printing process, the thickness of the ultraviolet curing ink is too small, such as 1um, and the printing layer obtained after curing is easy to fall off. And when the thickness of ultraviolet curing printing ink is too big, for example 50um etc. because its thickness is too big, in the in-process of solidification, the printing ink layer inboard that is close to the stock is difficult for drying, leads to printing ink layer solidification difficulty. Therefore, the thickness of the printing ink on the printing stock is any value between 10-20 um, so that the printing ink is convenient to dry and cure, and the cured layer is not easy to fall off.
The ultraviolet curing printing ink provided by the embodiment of the application comprises the following components in parts by weight: 10-30 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 20-50 parts of electrodeless persalt; 1-2 parts of an ultraviolet initiator; 1-6 parts of a color agent; 5-10 parts of a cosolvent; 5-10 parts of a lubricant; 0.5-1 part of defoaming agent; 0.5-1 part of a dispersant; 0.5-1 part of thickening agent.
Example 1: the ultraviolet curing printing ink comprises the following components in parts by weight: 20 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 35 parts of non-polar persalt; 1.5 parts of ultraviolet initiator; 3.5 parts of a color agent; cosolvent 7.5 weight portions; 7.5 parts of a lubricant; 0.8 part of defoaming agent; 0.8 part of dispersant; 0.8 part of thickening agent.
Example 2: the ultraviolet curing printing ink comprises the following components in parts by weight: 10 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 20 parts of non-polar persalt; 1 part of ultraviolet initiator; 1 part of color agent; 5 parts of cosolvent; 5 parts of a lubricant; 0.5 part of defoaming agent; 0.5 part of dispersant; 0.5 part of thickening agent.
Example 3: the ultraviolet curing printing ink comprises the following components in parts by weight: 30 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 50 parts of electrodeless persalt; 2 parts of ultraviolet initiator; 6 parts of a color agent; 10 parts of cosolvent; 10 parts of a lubricant; 1 part of defoaming agent; 1 part of dispersant; 1 part of thickening agent.
And step S2, comparing the color information with a preset ultraviolet lamp parameter table, and determining working parameters of the ultraviolet lamp according to the comparison result, wherein the working parameters comprise illumination wavelength and illumination time.
In one possible implementation, the ultraviolet lamp parameter table includes a plurality of color information, and each color of ink corresponds to a specific operating parameter, which includes the illumination wavelength and the illumination time. For example, for black ink, the illumination wavelength is 400nm, and the illumination time is 3-5S, so that the black ink can be rapidly and completely cured. For yellow ink, the illumination wavelength is 360nm, and the illumination time is 2-3 seconds, so that the yellow ink is rapidly cured, and the working efficiency is improved.
In another possible implementation, the ultraviolet lamp parameter table includes a plurality of color information, and a first operating parameter and a second operating parameter corresponding to each color information. And adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the first working parameter, and carrying out primary curing on the ink layer on the printing stock. And adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the second working parameter, and strengthening and curing the ink layer on the printing stock. For example, the first operating parameter of the ultraviolet lamp corresponding to the yellow ink is 365nm and the illumination time is 1-2S, and the second operating parameter is 360nm and the illumination time is 1-2S.
It should be noted that the process parameters for each color ink can be determined based on specific experiments and experience, and the parameters provided herein are merely exemplary.
And step S3, adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time, and curing the ink layer on the printing stock to obtain the printing layer.
Taking the two-stage curing for yellow ink as an example, the specific curing process is as follows: and carrying out primary curing on the ink layer on the printing stock by adopting first working parameters, namely the wavelength of an ultraviolet lamp is 365nm and the illumination time is 1-2S. And (3) reinforcing and curing the primarily cured printing ink layer by adopting second working parameters, namely the wavelength of the ultraviolet lamp is 360nm, and the illumination time is 1-2S, so as to obtain the printing layer. It is worth explaining that the ink layer after twice curing has the characteristics of thorough curing, smooth surface and fine hand feeling.
And step S4, turning on an infrared lamp, and drying the printing layer.
And step S5, turning on a glazing ultraviolet lamp, and carrying out ultraviolet glazing treatment on the dried printing layer.
Each ultraviolet lamp has a service life, and the service lives of different ultraviolet lamps are different from 1000h to 8000 h. If the total service time of the ultraviolet lamp exceeds the service life of the ultraviolet lamp, the illumination of the ultraviolet lamp is changed, so that the ink layer cannot be completely cured, or the required curing time is longer, and the production efficiency is reduced. Thus, the present application performs the steps shown in fig. 2 after each use of the uv lamp to avoid the above-described problems.
S6, recording the single actual illumination time of the ultraviolet lamp, and determining the total illumination time of the ultraviolet lamp according to the single actual illumination time.
S7, judging whether the total illumination time exceeds the illumination time threshold value, if so, sending an ultraviolet lamp replacement instruction.
It should be noted that the steps S6 and S7 may be set between the steps S3 and S4, or may be set after the step S6, and the present application limits this in parallel.
Example 2
The full-automatic ultraviolet curing printing device provided by the embodiment of the application is used for executing the full-automatic ultraviolet curing printing method in the embodiment 1. The device comprises the following components:
the acquisition unit is used for acquiring the color information of the ultraviolet curing ink layer coated on the printing stock;
the comparison unit is used for comparing the color information with a preset ultraviolet lamp parameter table and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time;
and the adjusting unit is used for adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time, and curing the ink layer on the printing stock to obtain the printing layer.
Optionally, the full-automatic ultraviolet curing printing device further comprises:
and the first control unit is used for starting the infrared lamp and drying the printing layer.
And the second control unit is used for starting the glazing ultraviolet lamp and carrying out ultraviolet glazing treatment on the dried printing layer.
Optionally, the adjusting unit is configured to adjust an actual illumination wavelength and an actual illumination time of the ultraviolet lamp according to the first operating parameter, and perform primary curing on the ink layer on the printing stock; and adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the second working parameter, and strengthening and curing the ink layer on the printing stock.
Optionally, the full-automatic ultraviolet curing printing device further comprises:
the recording unit is used for recording the single actual illumination time of the ultraviolet lamp and determining the total illumination time of the ultraviolet lamp according to the single actual illumination time;
and the judging unit is used for judging whether the total illumination time exceeds an illumination time threshold value or not, and if the total illumination time exceeds the illumination time threshold value, sending an ultraviolet lamp replacement instruction.
The full-automatic ultraviolet curing printing method and device provided by the embodiment of the application can determine the illumination wavelength and the illumination time suitable for the color according to the color of the ultraviolet curing ink layer, so that the ink with different colors can form a stable curing effect after being cured by ultraviolet rays.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
It is to be understood that the present application is not limited to what has been described above, and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.

Claims (8)

1. A full-automatic ultraviolet curing printing method is characterized by comprising the following steps:
collecting color information of an ultraviolet curing ink layer coated on a printing stock;
comparing the color information with a preset ultraviolet lamp parameter table, and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time, and the ultraviolet lamp parameter table comprises multiple color information, and a first working parameter and a second working parameter corresponding to each color information;
adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp according to the illumination wavelength and the illumination time, and curing the ink layer on the printing stock to obtain a printing layer;
according to the illumination wavelength and the illumination time, the actual illumination wavelength and the actual illumination time of the ultraviolet lamp are adjusted, and the method comprises the following steps:
adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp according to the first working parameter, and carrying out primary curing on the ink layer on the printing stock;
and adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the second working parameter, and strengthening and curing the ink layer on the printing stock.
2. The fully automated uv-curable printing method according to claim 1, further comprising:
and starting an infrared lamp to dry the printing layer.
3. The fully automated uv-curable printing method according to claim 2, further comprising:
and opening a glazing ultraviolet lamp, and carrying out ultraviolet glazing treatment on the dried printing layer.
4. The fully automatic ultraviolet curing printing method of claim 1, wherein the thickness of the ink on the printing material is any value between 10 and 20 um.
5. The fully automated uv-curable printing method according to claim 1, further comprising:
recording the single actual illumination time of the ultraviolet lamp, and determining the total illumination time of the ultraviolet lamp according to the single actual illumination time;
and judging whether the total illumination time exceeds an illumination time threshold value, and if so, sending an ultraviolet lamp replacement instruction.
6. The full-automatic ultraviolet curing printing method according to any one of claims 1 to 5, wherein the ultraviolet curing printing ink comprises the following components in parts by weight:
10-30 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 20-50 parts of electrodeless persalt; 1-2 parts of an ultraviolet initiator; 1-6 parts of a color agent; 5-10 parts of a cosolvent; 5-10 parts of a lubricant; 0.5-1 part of defoaming agent; 0.5-1 part of a dispersant; 0.5-1 part of thickening agent.
7. The fully automatic ultraviolet curing printing method of claim 6, wherein the ultraviolet curing printing ink comprises the following components in parts by weight:
20 parts of a mixture of acrylate and vinyl chloride-vinyl acetate copolymer; 35 parts of non-polar persalt; 1.5 parts of ultraviolet initiator; 3.5 parts of a color agent; cosolvent 7.5 weight portions; 7.5 parts of a lubricant; 0.8 part of defoaming agent; 0.8 part of dispersant; 0.8 part of thickening agent.
8. A printing apparatus of the full-automatic ultraviolet curing printing method according to claim 1, comprising:
the acquisition unit is used for acquiring the color information of the ultraviolet curing ink layer coated on the printing stock;
the comparison unit is used for comparing the color information with a preset ultraviolet lamp parameter table, and determining working parameters of the ultraviolet lamp according to a comparison result, wherein the working parameters comprise illumination wavelength and illumination time, and the ultraviolet lamp parameter table comprises multiple color information, and a first working parameter and a second working parameter corresponding to each color information;
the adjusting unit is used for adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time, curing the ink layer on the printing stock to obtain a printing layer, and adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the illumination wavelength and the illumination time, and comprises:
adjusting the actual illumination wavelength and the actual illumination time of an ultraviolet lamp according to the first working parameter, and carrying out primary curing on the ink layer on the printing stock;
and adjusting the actual illumination wavelength and the actual illumination time of the ultraviolet lamp according to the second working parameter, and strengthening and curing the ink layer on the printing stock.
CN201811029230.5A 2018-09-05 2018-09-05 Full-automatic ultraviolet curing printing method and device Expired - Fee Related CN109263336B (en)

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CN113022117B (en) * 2021-03-03 2022-11-15 山东朝泰实业有限公司 Cold light source LED line rubber roll transfer printing system based on environmental protection ink-wash priming

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