CN109275427A - An automatic monitoring straw baler - Google Patents
An automatic monitoring straw baler Download PDFInfo
- Publication number
- CN109275427A CN109275427A CN201811445742.XA CN201811445742A CN109275427A CN 109275427 A CN109275427 A CN 109275427A CN 201811445742 A CN201811445742 A CN 201811445742A CN 109275427 A CN109275427 A CN 109275427A
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- Prior art keywords
- component
- rack
- limit
- bundling
- limit material
- Prior art date
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- 239000010902 straw Substances 0.000 title claims abstract description 33
- 238000012544 monitoring process Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 112
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 230000008275 binding mechanism Effects 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 240000005373 Panax quinquefolius Species 0.000 claims abstract description 9
- 235000003140 Panax quinquefolius Nutrition 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 36
- 238000007906 compression Methods 0.000 claims description 36
- 210000000515 tooth Anatomy 0.000 claims description 24
- 238000012546 transfer Methods 0.000 claims description 18
- 230000000903 blocking effect Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/10—Feeding devices for the crop material e.g. precompression devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F15/00—Baling presses for straw, hay or the like
- A01F15/08—Details
- A01F15/10—Feeding devices for the crop material e.g. precompression devices
- A01F2015/108—Cutting devices comprising cutter and counter-cutter
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses the straw balers that one kind monitors automatically, belong to technical field of agricultural mechanical equipment, including rack, collecting mechanism, conveying mechanism, binding mechanism and Song Sheng mechanism, collecting mechanism includes gather materials component, cutting assembly and compacting component, cutting assembly is located at the top for the component that gathers materials, compacting component is located at the rear portion of cutting assembly, binding mechanism includes limit material component, bundling component and tension detection components, limit material component is connect with conveying mechanism, bundling component is mounted on the side of limit material component, and tension detection components are fixedly connected with bundling component.The present invention can be convenient for users to grasping equipment working state by camera, tension sensor, grating sensor and pressure sensor in time, and the situation that the setting of collecting mechanism and conveying mechanism can effectively avoid material stuck occurs.
Description
Technical field
The present invention relates to technical field of agricultural mechanical equipment, the straw baler monitored automatically more particularly, to one kind.
Background technique
Stalk is the general name of mature crops stem and leaf part.It is often referred to wheat, rice, corn, potato, rape, cotton, sweet
The remainder of sugarcane and other crops after harvesting seed.Stalk is a kind of rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter etc.
With multiduty reproducible living resources, still, stalk is more loose and heap poststack is more fluffy, is unfavorable for transporting, because
This, stalk before shipping, needs first to use baler bundling, but existing straw baler has the following problems；First, it is existing
Straw baler when in use, the feeding mechanism of front end is easy to cause front end to feed without detection and buffer unit automatically
Expect mechanism blockage and damage, is not available so as to cause baler；Second, existing straw baler is in each work step
It is not provided with corresponding monitoring device, user is caused also to need constantly to check that its internal unit is in steer work
It is no to work normally, to influence the attention of user；Third, existing straw baler when in use, when complete one
After stalk pile bundling, feeding mechanism will stop continuing feeding to binding mechanism, meanwhile, binding mechanism is opened, and bundling will be completed
Stalk heap unloads, and will affect the lasting progress of bundling work in this process, to influence working efficiency.
Summary of the invention
The purpose of the present invention is to provide the straw balers that one kind monitors automatically, to solve feeding for prior art baler
Material mechanism is easy stuck and needs the technical issues of manually checking equipment working state.
The present invention provides a kind of straw baler monitored automatically, including rack, collecting mechanism, conveying mechanism, baler
The front end of rack is arranged in structure and Song Sheng mechanism, the collecting mechanism, and the conveying mechanism is mounted in rack and conveying mechanism
Positioned at the rear end of collecting mechanism, the binding mechanism is mounted in rack and binding mechanism is located at the rear portion of conveying mechanism, described
Song Sheng mechanism is mounted in rack, and the collecting mechanism includes gather materials component, cutting assembly and compacting component, the cutting assembly
Positioned at the top for the component that gathers materials, the compacting component is located at the rear portion of cutting assembly, and the binding mechanism includes limit material component, beats
Component and tension detection components are tied, the limit material component is connect with conveying mechanism, and the bundling component is mounted on limit material component
Side, the tension detection components are fixedly connected with bundling component.
Further, the component that gathers materials includes collecting flitch, two convex blocks, two pressure sensors and several teeth that gather materials,
The collection flitch is in the lower end for being horizontally set on rack, and two convex blocks are separately mounted to the both ends of collection flitch, the rack
On set there are two sliding slot, the sliding slot is slidably matched with convex block, and two pressure sensors are separately mounted to the two sides of rack
And two pressure sensors are connect with two convex blocks respectively, the tooth that gathers materials described in several is equally mounted on the one of collection flitch
Side.
Further, the cutting assembly includes cut-out axle, several cutters and several material blocking tooths, and the cut-out axle is in water
The both ends of flat setting and cut-out axle are connect with gantry rotation, several described cutters are in spiral distribution on the side wall of cut-out axle
And each cutter is hinged with cut-out axle, several charging rams in spiral distribution are equipped between every two adjacent cutter,
All cutters and all charging rams are staggered with the tooth that gathers materials, several described material blocking tooths are fixedly connected with rack, and if
A dry material blocking tooth is equally arranged, and all cutters and all charging rams are staggered with material blocking tooth.
Further, the compacting component includes compression roll and compacting motor, and the compression roll is in be horizontally set on collection flitch
Top and the both ends of compression roll connect with gantry rotation, the side wall of the compression roll is equipped with several expellers, described
Compacting motor is mounted on the side of rack and the output end of compacting motor is fixedly connected with one end of compression roll.
Further, the conveying mechanism includes delivery chute, auger, feeding fan and transfer passage, and the delivery chute is located at
The rear of compression roll, for the auger in being horizontally arranged in delivery chute, the feeding fan is mounted on the lower section of delivery chute one end,
The lower end of the transfer passage is connected to the output end of feeding fan, is connected at the top of the other end and rack of the transfer passage
It connects.
Further, the side of the rack is set there are two the first driving wheel and two the second driving wheels, and two described first
Driving wheel is separately mounted to one end of cut-out axle and compression roll, and two the second driving wheels are separately mounted to the one of compression roll and auger
It holds, passes through belt between two the first driving wheels between two the second driving wheels and be sequentially connected.
Further, the limit material component includes that limit hopper, limit material motor, two limit material rollers and two limits expect gear, described
Limit hopper is located in rack and limit hopper is connected to transfer passage, and the slot bottom of the limit hopper is inclined to set and limits hopper slot bottom
Middle part be above two sides, the side wall of the limit hopper is equipped with discharge port, and two limits expect that rollers are separately mounted to the upper of discharge port
Side and lower section, two limit material gears are separately mounted to one end of two limit material rollers, and two limit material gears are meshed, the limit material
Motor, which is mounted on the rack and limits, expects that the output end of motor is fixedly connected with one end of one of limit material roller.
Further, the tension detection components include jockey pulley, two sliding grooves, two limited blocks and two tension sensings
Device, the rear portion of the rack are equipped with bundling chamber, and bundling is intracavitary, and two sliding grooves are located in being horizontally set on for the jockey pulley
The two sides of rack, two limited blocks are fixedly connected with the both ends of jockey pulley respectively, and two tension sensors are separately mounted to two
The side of sliding groove and two tension sensors are connect with limited block.
Further, the lower end of the rack is set there are two movable pulley and two support wheels, and two support wheels are separately mounted to
Gather materials the two sides of component, and the top of the component that gathers materials is equipped with camera, and the bundling is intracavitary to be equipped with several and linear be distributed
Grating sensor.
Compared with prior art, the beneficial effects of the present invention are:
Gather materials component first, being provided in the present invention, at work, by compression roll rotation by compression roll sum aggregate flitch it
Between stalk be compacted and convey stalk backward, when stalk is excessive at the component that gathers materials, pass through being slidably matched for convex block and sliding slot
It enables to collection flitch to move down, to increase the space between collection flitch and compression roll, can effectively prevent group of gathering materials
Part, secondly, being able to detect that the pressure that collection flitch is subject to by the setting of two pressure sensors, works as collection there is a situation where stuck
Expect that the stalk at component is excessive, can to collect the pressure increase that flitch is subject to, detecting pressure by pressure sensor can be timely
Prompting user gather materials the working condition at component, if pressure value is excessive, timely shutdown processing can effectively avoid gathering materials
The case where mechanism appearance is stuck or damages.
Second, being provided with conveying mechanism in the present invention, stalk is conveyed to transfer passage by auger rotation, then by sending
Expect that blower provides power transmission, so that stalk enters in limit hopper along transfer passage, can temporarily store stalk by limiting hopper,
Compared with prior art, after completing stalk bundling, temporarily stalk can be stored in limit hopper, so that having unloaded
At bundling stalk when, collecting mechanism and conveying mechanism can continue to work, so as to improve the work effect of straw baler
Rate.
Third, being provided with cutting assembly in the present invention, wherein all cutters are hinged with cut-out axle, and lead between the two
Bolt fastening is crossed, can guarantee cutter to the cutting action of stalk, the axis of bolt is parallel with cut-out axle, so that when the machine that gathers materials
When stalk is more at structure or occurs stuck, when resistance is larger cutter is rotated, so as to avoid cutter from being broken, prevent
Equipment damage.
Fourth, being provided with camera in the top for the component that gathers materials in the present invention, collecting mechanism can be shot by camera
Working condition for user watch, meanwhile, bundling it is intracavitary be provided with several grating sensors, can by grating sensor
The diameter of the intracavitary straw bundle of bundling is detected in time, to know the situation of stalk bundling in time for user, wherein in bundling
It is also provided with tension detection components on component, can detect the working condition of bundling component in time by tension sensor, if
Tension sensor detects overtension, then illustrates that the diameter of straw bundle is excessive or bundling component goes wrong, can be timely
It reminds user to overhaul, compared with prior art, equipment working condition can be grasped convenient for user, failure can
It reminds user to overhaul in time, can prevent overequipment from damaging.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is sectional perspective structural schematic diagram one of the invention；
Fig. 3 is sectional perspective structural schematic diagram two of the invention；
Fig. 4 is the enlarged drawing in Fig. 3 at A；
Fig. 5 is the cross-sectional view of limit material component in the present invention；
Fig. 6 is partial elevation view of the invention；
Fig. 7 is the enlarged drawing in Fig. 6 at B.
Appended drawing reference:
Rack 1, collecting mechanism 2, gather materials component 2a, collects flitch 2a1, convex block 2a2, pressure sensor 2a3, and gather materials tooth 2a4,
Cutting assembly 2b, cut-out axle 2b1, cutter 2b2, material blocking tooth 2b3, charging ram 2b4 are compacted component 2c, compression roll 2c1, compacting electricity
Machine 2c2, expeller 2c3, conveying mechanism 3, delivery chute 3a, auger 3b, feeding fan 3c, transfer passage 3d, binding mechanism 4, limit
Expect component 4a, limits hopper 4a1, limit material motor 4a2, limit material roller 4a3, limit material gear 4a4, discharge port 4a5, bundling component 4b,
Power detection components 4c, jockey pulley 4c1, sliding groove 4c2, limited block 4c3, tension sensor 4c4, the first driving wheel 6, second is driven
Wheel 7, movable pulley 9, support wheel 10, grating sensor 11.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
The component for the embodiment of the present invention for usually describing and showing in attached drawing here can be with a variety of different configurations
To arrange and design.Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Below with reference to shown in Fig. 1 to Fig. 7, the embodiment of the invention provides the straw balers that one kind monitors automatically, including
The front end of rack 1 is arranged in rack 1, collecting mechanism 2, conveying mechanism 3, binding mechanism 4 and Song Sheng mechanism, the collecting mechanism 2,
The conveying mechanism 3 is mounted in rack 1 and conveying mechanism 3 is located at the rear end of collecting mechanism 2, and the binding mechanism 4 is mounted on
In rack 1 and binding mechanism 4 is located at the rear portion of conveying mechanism 3, and the Song Sheng mechanism is mounted in rack 1, the collecting mechanism 2
Including the component 2a that gathers materials, cutting assembly 2b and compacting component 2c, the cutting assembly 2b is located at the top for the component 2a that gathers materials, described
Compacting component 2c is located at the rear portion of cutting assembly 2b, and the binding mechanism 4 includes limit material component 4a, bundling component 4b and tension inspection
Component 4c is surveyed, the limit material component 4a is connect with conveying mechanism 3, and the bundling component 4b is mounted on the side of limit material component 4a,
The tension detection components 4c is fixedly connected with bundling component 4b；Stalk is scooped up by gathering materials component 2a, passes through cutting assembly
Stalk consequently facilitating the subsequent delivery of stalk works, can be delivered to limit material by conveying mechanism 3 later by straw cutting by 2b
In component 4a, after stalk enters bundling component 4b by limit material component 4a, bundling is carried out to stalk by bundling component 4b, then lead to
It is tight that Guo Songsheng mechanism carries out bolt to straw bundle, wherein bundling component 4b and Song Sheng mechanism is all made of existing mechanism realization and the two
Also and non-present invention emphasis, this will not be repeated here, during the work time by tension detection components 4c can monitor in time beat
The bundling situation for tying component 4b, to avoid equipment damage.
Specifically, if it is described gather materials component 2a include collection flitch 2a1, two convex block 2a2, two pressure sensor 2a3 and
The dry tooth 2a4 that gathers materials, the collection flitch 2a1 is in the lower end for being horizontally set on rack 1, and two convex block 2a2 are separately mounted to
Collect the both ends of flitch 2a1, is set in the rack 1 there are two sliding slot, the sliding slot is slidably matched with convex block 2a2, two pressures
Force snesor 2a3 is separately mounted to the two sides of rack 1 and two pressure sensor 2a3 are connect with two convex block 2a2 respectively, several
A tooth 2a4 that gathers materials equally is mounted on the side of collection flitch 2a1；At work, group will be compacted by being compacted component 2c
Stalk between part 2c sum aggregate flitch 2a1 is compacted and conveys stalk backward, when stalk is excessive at the component 2a that gathers materials, by convex
Block 2a2 and being slidably matched for sliding slot enable to collection flitch 2a1 to move down, to increase collection flitch 2a1 and compacting component 2c
Between space, the component 2a that can effectively prevent from gathering materials there is a situation where stuck, secondly, pass through two pressure sensor 2a3
Setting be able to detect that the pressure that is subject to of collection flitch 2a1, the stalk when the component 2a that gathers materials at is excessive, can make collection flitch 2a1
The pressure that is subject to increases, and detecting pressure by pressure sensor 2a3 can timely remind user to gather materials the work at component 2a
Make situation, if pressure value is excessive, timely shutdown processing can effectively avoid collecting mechanism 2 from the case where stuck or damage occur
Occur.
Specifically, the cutting assembly 2b includes cut-out axle 2b1, several cutters 2b2 and several material blocking tooths 2b3, institute
It states cut-out axle 2b1 to be rotatablely connected with rack 1 in horizontally disposed and cut-out axle 2b1 both ends, several described cutter 2b2 are in spiral shell
Rotation is distributed on the side wall of cut-out axle 2b1 and each cutter 2b2 is hinged with cut-out axle 2b1, every two adjacent cutter 2b2 it
Between be equipped with several charging ram 2b4, all cutter 2b2 and all charging ram 2b4 in spiral distribution with gather materials tooth 2a4 hand over
Mistake setting, several material blocking tooths 2b3 is fixedly connected with rack 1, and several material blocking tooths 2b3 is equally arranged, institute
There is cutter 2b2 and all charging ram 2b4 to be staggered with material blocking tooth 2b3, by cut-out axle 2b1 rotate drive cutter 2b2 and
Stalk is pushed straw cutting, charging ram 2b4 by charging ram 2b4 rotation, cutter 2b2 backward, while realization straw cutting
And it is conveyed backward, wherein all cutter 2b2 are hinged with cut-out axle 2b1, and are fastened by bolts between the two, can
Guarantee cutter 2b2 to the cutting action of stalk, the axis of bolt is parallel with cut-out axle 2b1, so that the stalk at collecting mechanism 2
When more or generation is stuck, cutter 2b2 is enabled to rotate when resistance is larger, so as to avoid cutter 2b2 from being broken, prevents from setting
Standby damage.
Specifically, the compacting component 2c includes compression roll 2c1 and is compacted motor 2c2, and the compression roll 2c1 is set in level
It sets and is rotatablely connected with rack 1 at the both ends for collecting the top of flitch 2a1 and compression roll 2c1, set on the side wall of the compression roll 2c1
There are several expellers 2c3, the compacting motor 2c2 to be mounted on the side of rack 1 and is compacted output end and the compacting of motor 2c2
One end of roller 2c1 is fixedly connected；Compression roll 2c1 rotation is moved by compacting motor 2c2 work belt, compression roll 2c1 is rotated to stalk
It is compacted, while stalk being conveyed to the rear of compression roll 2c1, stalk compacting can be reduced to the occupied space of stalk, just
In the transport of stalk.
Specifically, the conveying mechanism 3 includes delivery chute 3a, auger 3b, feeding fan 3c and transfer passage 3d, described defeated
The rear for sending slot 3a to be located at compression roll 2c1, in being horizontally arranged in delivery chute 3a, the feeding fan 3c is installed the auger 3b
It is connected in the lower end of the lower section of the one end delivery chute 3a, the transfer passage 3d with the output end of feeding fan 3c, the conveying is logical
The other end of road 3d is connect with the top of rack 1；Stalk is conveyed to one end of transfer passage 3d by auger 3b rotation, then is led to
It crosses feeding fan 3c and conveys stalk along transfer passage 3d, extend the transport path of stalk, while just by feeding fan 3c
In the conveying speed of control stalk, the case where effectively capable of preventing stalk from blocking.
Specifically, the side of the rack 1 is set there are two the first driving wheel 6 and two the second driving wheels 7, and two described the
One driving wheel 6 is separately mounted to one end of cut-out axle 2b1 and compression roll 2c1, and two the second driving wheels 7 are separately mounted to compression roll
One end of 2c1 and auger 3b pass through belt between two the first driving wheels 6 between two the second driving wheels 7 and are sequentially connected；
Compacting motor 2c2 work belt is enabled to move compression roll by the work of two the first driving wheels 6 and two the second driving wheels 7
When 2c1 is rotated, cut-out axle 2b1 and auger 3b are with compression roll 2c1 synchronous rotation.
Specifically, the limit material component 4a includes limit hopper 4a1, limit material motor 4a2, two limit material roller 4a3 and two limits
Expect that gear 4a4, the limit hopper 4a1 are located in rack 1 and limit hopper 4a1 is connected to transfer passage 3d, the limit hopper 4a1's
Slot bottom, which is inclined to set and limits, is above two sides in the middle part of hopper 4a1 slot bottom, the side wall of the limit hopper 4a1 is equipped with discharge port
4a5, two limit material roller 4a3 are separately mounted to above and below discharge port 4a5, and two limit material gear 4a4 are separately mounted to two
One end of a limit material roller 4a3, and two limit material gear 4a4 are meshed, the limit material motor 4a2 is mounted in rack 1 and limits material
The output end of motor 4a2 is fixedly connected with one end of one of limit material roller 4a3；Straw can be temporarily stored by limiting hopper 4a1
Stalk, so that when unloading straw bundle, collecting mechanism 2 can continue to work conveying stalk, to keep away after baler completes bundling
Exempt from discharging equipment needs to stop working, and then improve working efficiency, by limit material motor 4a2 work can control stalk from
Limit the speed conveyed in hopper 4a1 to bundling component 4b.
Specifically, the tension detection components 4c include jockey pulley 4c1, two sliding groove 4c2, two limited block 4c3 and
Two tension sensor 4c4, the rear portion of the rack 1 are equipped with bundling chamber, and the jockey pulley 4c1 is in be horizontally set on bundling chamber
Interior, two sliding groove 4c2 are located at the two sides of rack 1, and two limited block 4c3 are fixed with the both ends of jockey pulley 4c1 respectively to be connected
Connect, two tension sensor 4c4 be separately mounted to the side of two sliding groove 4c2 and two tension sensor 4c4 with limit
Block 4c3 connection；When bundling component 4b work, bundling component 4b will pull jockey pulley 4c1, so that two tension sensors
4c4 can under tension, the; when tension and bundling component 4b that the numerical value of tension sensor 4c4 is jockey pulley 4c1 work
Power can judge the working condition of bundling component 4b by tension, if tension is greater than normal value, show that bundling component 4b is deposited
In failure, to remind user to overhaul in time, overequipment damage can be avoided.
Specifically, the lower end of the rack 1 is set there are two movable pulley 9 and two support wheels 10, and two support wheels 10 are distinguished
The two sides for the component 2a that gathers materials are mounted on, the top of the component 2a that gathers materials is equipped with camera, and the bundling is intracavitary to be equipped with several
The grating sensor 11 being linearly distributed；It is watched by the working condition that camera shoots collecting mechanism 2 for user, meanwhile,
Bundling is intracavitary to be provided with several grating sensors 11, can detect the intracavitary straw bundle of bundling in time by grating sensor 11
Diameter can grasp equipment working condition convenient for user, occur to know the situation of stalk bundling in time for user
Failure can remind user to overhaul in time, can prevent overequipment from damaging.
The working principle of the invention: it in the use of the present invention, first connecting it with hitching machinery, is driven by traction mechanism
It is moved, and in moving process, is scooped up stalk by gathering materials tooth 2a4, and cut-out axle 2b1 rotation drives cutter 2b2 and charging ram
2b4 rotation rearward conveys stalk, is rotated by compression roll 2c1 be compacted stalk later, and stalk conveyed backward, auger
3b rotation conveys stalk to one end of transfer passage 3d, then stalk is delivered to limit along transfer passage 3d by feeding fan 3c
In hopper 4a1, limit material motor 4a2 work drives two limit material gear 4a4 rotations, so that two limit material roller 4a3 reversely turn
The stalk in hopper 4a1 will be limited by moving conveys to bundling component 4b, then works with bundling component 4b and Song Sheng mechanism by stalk bundling
It ties up, during the work time, by compression roll 2c1 rotation by the stalk compacting between compression roll 2c1 sum aggregate flitch 2a1 and by straw
Stalk conveys backward, when stalk is excessive at the component 2a that gathers materials, enables to collection flitch by convex block 2a2 and being slidably matched for sliding slot
2a1 is moved down, to increase the space between collection flitch 2a1 and compression roll 2c1, can effectively prevent the component 2a hair that gathers materials
Raw stuck situation, secondly, the pressure that collection flitch 2a1 is subject to is able to detect that by the setting of two pressure sensor 2a3, when
The stalk to gather materials at component 2a is excessive, can to collect the pressure that flitch 2a1 is subject to and increases, and passes through pressure sensor 2a3 detection pressure
Power can timely remind user to gather materials the working condition at component 2a, if pressure value is excessive, timely shutdown processing can have
Effect to avoid collecting mechanism 2 from occurring stuck or the case where damage, pass through the working condition of camera shooting collecting mechanism 2
It is watched for user, meanwhile, bundling is intracavitary to be provided with several grating sensors 11, can be examined in time by grating sensor 11
The diameter of the intracavitary straw bundle of bundling is measured, to know the situation of stalk bundling in time for user, wherein in bundling component 4b
On be also provided with tension detection components 4c, can detect the working condition of bundling component 4b in time by tension sensor 4c4,
If tension sensor 4c4 detects overtension, illustrate that the diameter of straw bundle is excessive or bundling component 4b goes wrong, energy
Enough timely prompting users overhaul, and compared with prior art, can grasp equipment working condition convenient for user, event occur
Barrier can remind user to overhaul in time, can prevent overequipment from damaging.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (9)
1. the straw baler that one kind monitors automatically, it is characterised in that: including rack (1), collecting mechanism (2), conveying mechanism
(3), binding mechanism (4) and Song Sheng mechanism, the collecting mechanism (2) are arranged in the front end of rack (1), the conveying mechanism (3)
It is mounted in rack (1) and conveying mechanism (3) is located at the rear end of collecting mechanism (2), the binding mechanism (4) is mounted on rack
(1) in and binding mechanism (4) is located at the rear portion of conveying mechanism (3), and the Song Sheng mechanism is mounted in rack (1), described to gather materials
Mechanism (2) includes gather materials component (2a), cutting assembly (2b) and compacting component (2c), and the cutting assembly (2b) is located at group of gathering materials
The top of part (2a), compacting component (2c) are located at the rear portion of cutting assembly (2b), and the binding mechanism (4) includes limit material group
Part (4a), bundling component (4b) and tension detection components (4c), limit material component (4a) connect with conveying mechanism (3), described
Bundling component (4b) is mounted on the side of limit material component (4a), the tension detection components (4c) and bundling component (4b) fixed company
It connects.
2. the straw baler that one kind according to claim 1 monitors automatically, it is characterised in that: the component that gathers materials (2a)
It is described to gather materials including collection flitch (2a1), two convex blocks (2a2), two pressure sensors (2a3) and several teeth that gather materials (2a4)
Plate (2a1) is in the lower end for being horizontally set on rack (1), and two convex blocks (2a2) are separately mounted to the two of collection flitch (2a1)
It holds, is set on the rack (1) there are two sliding slot, the sliding slot is slidably matched with convex block (2a2), two pressure sensors
(2a3) is separately mounted to the two sides of rack (1) and two pressure sensors (2a3) connect with two convex blocks (2a2) respectively, several
A tooth (2a4) that gathers materials equally is mounted on the side of collection flitch (2a1).
3. the straw baler that one kind according to claim 2 monitors automatically, it is characterised in that: the cutting assembly (2b)
Including cut-out axle (2b1), several cutters (2b2) and several material blocking tooths (2b3), the cut-out axle (2b1) is in horizontally disposed
And the both ends of cut-out axle (2b1) are rotatablely connected with rack (1), several described cutters (2b2) are in spiral distribution in cut-out axle
On the side wall of (2b1) and each cutter (2b2) with cut-out axle (2b1) hingedly, be all provided between every two adjacent cutter (2b2)
The charging ram (2b4) for having several in spiral distribution, all cutters (2b2) and all charging rams (2b4) with the tooth that gathers materials (2a4)
It is staggered, several described material blocking tooths (2b3) are fixedly connected with rack (1), and several material blocking tooths (2b3) are equally
Setting, all cutters (2b2) and all charging rams (2b4) are staggered with material blocking tooth (2b3).
4. the straw baler that one kind according to claim 3 monitors automatically, it is characterised in that: the compacting component (2c)
Including compression roll (2c1) and compacting motor (2c2), the compression roll (2c1) be in be horizontally set on collection flitch (2a1) top and
The both ends of compression roll (2c1) are rotatablely connected with rack (1), and the side wall of the compression roll (2c1) is equipped with several expellers
(2c3), compacting motor (2c2) are mounted on the side of rack (1) and are compacted the output end and compression roll of motor (2c2)
The one end of (2c1) is fixedly connected.
5. the straw baler that one kind according to claim 4 monitors automatically, it is characterised in that: the conveying mechanism (3)
Including delivery chute (3a), auger (3b), feeding fan (3c) and transfer passage (3d), the delivery chute (3a) is located at compression roll
The rear of (2c1), for the auger (3b) in being horizontally arranged in delivery chute (3a), the feeding fan (3c) is mounted on delivery chute
The lower end of the lower section of the one end (3a), the transfer passage (3d) is connected to the output end of feeding fan (3c), the transfer passage
The other end of (3d) is connect with the top of rack (1).
6. the straw baler that one kind according to claim 5 monitors automatically, it is characterised in that: the one of the rack (1)
Side is set there are two the first driving wheel (6) and two the second driving wheels (7), and two first driving wheels (6) are separately mounted to cut
One end of off-axis (2b1) and compression roll (2c1), two the second driving wheels (7) are separately mounted to compression roll (2c1) and auger (3b)
One end, pass through belt between two the first driving wheels (6) between two the second driving wheels (7) and be sequentially connected.
7. the straw baler that one kind according to claim 5 monitors automatically, it is characterised in that: the limit expects component (4a)
Including limit hopper (4a1), limit material motor (4a2), two limit material roller (4a3) and two limit material gear (4a4), the limit hopper
(4a1) is located in rack (1) and limit hopper (4a1) is connected to transfer passage (3d), and the slot bottom of limit hopper (4a1) is inclined
Two sides are above in the middle part of setting and limit hopper (4a1) slot bottom, the side wall of limit hopper (4a1) is equipped with discharge port (4a5),
Two limit material roller (4a3) are separately mounted to above and below discharge port (4a5), and two limit material gear (4a4) are separately mounted to
One end of two limit material roller (4a3), and two limit material gear (4a4) are meshed, limit material motor (4a2) is mounted on rack
(1) on and the output end of limit material motor (4a2) is fixedly connected with one end of one of limit material roller (4a3).
8. the straw baler that one kind according to claim 1 monitors automatically, it is characterised in that: the tension detection components
(4c) includes jockey pulley (4c1), two sliding grooves (4c2), two limited blocks (4c3) and two tension sensors (4c4), described
The rear portion of rack (1) is equipped with bundling chamber, and the jockey pulley (4c1) is intracavitary in bundling is horizontally set on, two sliding grooves (4c2) point
Not Wei Yu rack (1) two sides, two limited blocks (4c3) are fixedly connected with the both ends of jockey pulley (4c1) respectively, and two tension pass
Sensor (4c4) be separately mounted to the side of two sliding grooves (4c2) and two tension sensors (4c4) with limited block (4c3)
Connection.
9. the straw baler that one kind according to claim 8 monitors automatically, it is characterised in that: under the rack (1)
End is set there are two movable pulley (9) and two support wheels (10), and two support wheels (10) are separately mounted to gather materials the two of component (2a)
Side, the top of the component that gathers materials (2a) are equipped with camera, and the intracavitary grating being linearly distributed equipped with several of the bundling passes
Sensor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811445742.XA CN109275427A (en) | 2018-11-29 | 2018-11-29 | An automatic monitoring straw baler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811445742.XA CN109275427A (en) | 2018-11-29 | 2018-11-29 | An automatic monitoring straw baler |
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|---|---|
| CN109275427A true CN109275427A (en) | 2019-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811445742.XA Pending CN109275427A (en) | 2018-11-29 | 2018-11-29 | An automatic monitoring straw baler |
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| CN109757224A (en) * | 2019-03-12 | 2019-05-17 | 安徽科技学院 | An automatic straw baler that is not easy to block |
| CN110249808A (en) * | 2019-08-15 | 2019-09-20 | 山东川国机械制造有限公司 | A kind of Multifunctional crop baler |
| CN111056266A (en) * | 2019-12-11 | 2020-04-24 | 岳西十行机械设备有限公司 | Discharging mechanism |
| CN112369224A (en) * | 2020-11-09 | 2021-02-19 | 灵璧县泰顺机械有限公司 | Feeding device and feeding method of agricultural bundling machine |
| CN112690112A (en) * | 2021-01-22 | 2021-04-23 | 河北科技师范学院 | Material level detection device and method of straw packer |
| CN112889495A (en) * | 2021-01-27 | 2021-06-04 | 邢兆营 | Arable land straw residue bundling machine |
| CN113348882A (en) * | 2021-05-27 | 2021-09-07 | 周金秀 | Environment-friendly straw recycling cyclic control equipment |
| CN113396703A (en) * | 2021-06-28 | 2021-09-17 | 台州科技职业学院 | A press and chop mechanical equipment for crop straw recovery processing |
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| CN109757224A (en) * | 2019-03-12 | 2019-05-17 | 安徽科技学院 | An automatic straw baler that is not easy to block |
| CN110249808A (en) * | 2019-08-15 | 2019-09-20 | 山东川国机械制造有限公司 | A kind of Multifunctional crop baler |
| CN111056266A (en) * | 2019-12-11 | 2020-04-24 | 岳西十行机械设备有限公司 | Discharging mechanism |
| CN111056267A (en) * | 2019-12-11 | 2020-04-24 | 岳西十行机械设备有限公司 | Carding method of artware production materials |
| CN111056267B (en) * | 2019-12-11 | 2021-03-30 | 岳西十行机械设备有限公司 | Carding method of artware production materials |
| CN112369224A (en) * | 2020-11-09 | 2021-02-19 | 灵璧县泰顺机械有限公司 | Feeding device and feeding method of agricultural bundling machine |
| CN112690112A (en) * | 2021-01-22 | 2021-04-23 | 河北科技师范学院 | Material level detection device and method of straw packer |
| CN112690112B (en) * | 2021-01-22 | 2022-06-21 | 河北科技师范学院 | Material level detection device and method of straw packer |
| CN112889495A (en) * | 2021-01-27 | 2021-06-04 | 邢兆营 | Arable land straw residue bundling machine |
| CN113348882A (en) * | 2021-05-27 | 2021-09-07 | 周金秀 | Environment-friendly straw recycling cyclic control equipment |
| CN113396703A (en) * | 2021-06-28 | 2021-09-17 | 台州科技职业学院 | A press and chop mechanical equipment for crop straw recovery processing |
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