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CN109400144A - A method of high performance magnet is prepared with wet pressing permanent-magnet ferrite reclaimed materials - Google Patents

A method of high performance magnet is prepared with wet pressing permanent-magnet ferrite reclaimed materials Download PDF

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Publication number
CN109400144A
CN109400144A CN201811322226.8A CN201811322226A CN109400144A CN 109400144 A CN109400144 A CN 109400144A CN 201811322226 A CN201811322226 A CN 201811322226A CN 109400144 A CN109400144 A CN 109400144A
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reclaimed materials
magnet
powder
permanent
water
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姚志胜
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SINOMAG TECHNOLOGY Co Ltd
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SINOMAG TECHNOLOGY Co Ltd
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Priority to CN201811322226.8A priority Critical patent/CN109400144A/en
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    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/2608Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead
    • C04B35/2633Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead containing barium, strontium or calcium
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    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
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    • H01F1/10Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
    • H01F1/11Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
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Abstract

The invention discloses a kind of method for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, operating procedure includes: (1) reclaimed materials comminution pretreatment, and (2) weigh ingredient, and (3) are once ground, (4) pre-burning, (5) secondary grinding, (6) sintering.The present invention is to pass through retrofit to reclaimed materials and increase pre-burning program again, so that the utilization rate of reclaimed materials greatly improves, solve in the prior art that permanent-magnet ferrite reclaimed materials utility value is low, is difficult to the most technical problem with permanent-magnet ferrite reclaimed materials material production high-performance permanent-magnet ferrite, realize recycling for permanent-magnet ferrite reclaimed materials material, turn waste into wealth, reclaimed materials utilization rate is improved, material cost is reduced, improves the cost performance of material.

Description

A method of high performance magnet is prepared with wet pressing permanent-magnet ferrite reclaimed materials
Technical field:
The present invention relates to technical field of magnetic materials, relate generally to a kind of prepare high-performance magnetism with wet pressing permanent-magnet ferrite reclaimed materials The method of body.
Background technique:
The reclaimed materials of permanent ferrite wet pressure magnetic tile manufacturer, the country accounts for 40% or more of raw material input amount at present, permanent magnet oxygen Body reclaimed materials includes: magnet steel powder, grinding material, molded blank or unformed ball milling material (un-sintered).The general processing side of reclaimed materials Formula is divided into: mode 1, individually grinds, and degradation does the use of low performance product;Mode 2 is arranged in pairs or groups with Preburning material and is used;Mode 3, does not make With selling at a low price.Mode 1 does low performance product, and material performance performance does not come out, and waste is serious;2 blend proportion of mode cannot More than 20%, needing to degrade more than 20% raw material is used, and has special want to the original performance, ingredient, contraction etc. of reclaimed materials It asks;Mode 3 causes very big cost pressure, wastage of material and causes environmental pollution.
Patent of invention number: although certain applications that CN201210038488.8 solves reclaimed materials production high performance magnet are asked Topic, but reclaimed materials is low as auxiliary material investment ratio, major ingredient performance requirement height and magnetic property and elemental composition because of reclaimed materials Unstability, main phase molecular formula is unstable, it is difficult to realize mass large-scale production.
It is domestic that the mentality of designing of preheating and direction again are carried out to reclaimed materials not yet, then pre-burning is present invention original creation, By reasonable ingredient and pre-burning, the magnetic property of material can be given full play to, reaches Br >=4500Gs, Hcb >=4150Oe, Hcj >= 5400Oe, (BH) max >=4.9MGOe, squareness ratio Hk/Hcj >=0.93 are equivalent to the FB12H performance of Japanese TDK, reach international Top standard.
Summary of the invention:
The object of the invention is exactly to mention in order to which the reclaimed materials utilization rate for solving the problems, such as permanent ferrite wet pressure magnetic tile manufacturer is low For a kind of method that wet pressing permanent-magnet ferrite reclaimed materials prepares high performance magnet, the circulation of permanent-magnet ferrite reclaimed materials is realized It utilizes, turns waste into wealth, reduce the production cost of material, improve economic benefit.
The present invention is achieved by the following technical solutions:
A method of high performance magnet is prepared with wet pressing permanent-magnet ferrite reclaimed materials, it is characterised in that: concrete operations include such as Lower step:
(1) reclaimed materials comminution pretreatment
Rewinding 500g is fetched, water for ball milling Crushing of Ultrafine, water removal, broken sieving are carried out;
(2) ingredient is weighed
Weigh appropriate ingredient, wherein Fe2O3Powder 60~80g, CaCO3Powder 3~7g, La2O3Powder 3~4g, Co2O3Powder 0~1.5g, acceleration of sintering 1~2g of cosolvent, 1.5~8g of dispersing agent, 3~5g of acid-base neutralization agent;
(3) primary grinding
Reclaimed materials and ingredient are put into sand mill, and steel ball 12kg, 3.8~4kg of water is added, and carry out water for ball milling, water polo time consuming For 1.5~3h, it is ground to 0.8~0.95 μm of slurry average particle size;
(4) pre-burning
It is dried being put by the material once ground in an oven, drying temperature is set as 200 DEG C, is crushed after drying, then puts Enter and carries out pre-burning in Muffle furnace;
(5) secondary grinding
It is 3 μm that Preburning material, which is crushed to average particle size, takes Preburning material 500g, adds water 1000g, and secondary additive is added, secondary to add Adding agent is SiO2Powder 0.5-1.5g, Bi2O3Powder 3-5g, D-sorbite 1-4g, HCOOH powder 0.5-2g, NH4HCO3Powder Last 1-2g several combinations is put into ball grinder, grinds 15h, until average particle size is 0.81~0.85 μm;
(6) it is sintered
It is 60~65% by ground slurry precipitating or Direct Dehydration to pulp density, in the high magnetic field intensity of 120KA/M Under, being pressed into density is 3.1~3.4g/cm3Regular magnet, the density that regular magnet is formed be 5.0~5.2g/cm3Magnetic Body.
The water for ball milling Crushing of Ultrafine is that reclaimed materials is milled to average particle size less than 2.0 μm;The temperature for removing water is 150~800 DEG C, the water content for removing water to reclaimed materials is 1.0~1.2%;The aperture of the broken sieving selection standard sub-sieve Below 60 mesh.
The acceleration of sintering cosolvent is SiO2, the dispersing agent is H3BO3, in D-sorbite and hydroxyl isomaltulose one Kind or more, the acid-base neutralization agent is CH3COOH or NH4HCO3
The temperature of pre-burning is 1200~1320 DEG C in the installation steps (4), and pre-burning soaking time is 60 ~ 200min.
Sintering temperature in the step (6) is 1200~1280 DEG C.
The additive amount of the metal oxide is not higher than the 20% of total 1 amount of material.
The total amount of adding of the dispersing agent and acid-base neutralization agent is not higher than the 5% of material total amount.
The beneficial effect comprise that
1, the present invention is to pass through retrofit to reclaimed materials and increase pre-burning program again, so that the utilization rate of reclaimed materials substantially mentions It is high.The present invention solves in the prior art that permanent-magnet ferrite reclaimed materials utility value is low, is difficult to most permanent-magnet ferrite reclaimed materials Material produces the technical problem of high-performance permanent-magnet ferrite, realizes recycling for permanent-magnet ferrite reclaimed materials material, becomes useless For treasured, reclaimed materials utilization rate is improved, material cost is reduced, improves the cost performance of material.
2, mentality of designing and the direction that the present invention has initiated again preheating can be abundant by reasonable ingredient and pre-burning The magnetic property for playing material, reaches Br >=4500Gs, Hcb >=4150Oe, Hcj >=5400Oe, (BH) max >=4.9MGOe, rectangle Than Hk/Hcj >=0.93, it is equivalent to the FB12H performance of Japanese TDK, is reached the international leading level.
3, ingredient total addition level is economical and practical less than 20%.
4, the dispersing agent in prioritization scheme and acid-base neutralization agent total amount of adding are lower than 5%, and slurry is viscous when can reduce grinding Property, reach abundant mixing, and reduce milling time, lower calcined temperature, solid phase reaction can be obtained in a pre-burning Sufficiently, high magnetic characteristics are obtained.
Specific embodiment:
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, the present invention is carried out It is further described.It should be appreciated that the specific embodiments described herein are only used to explain the present invention, it is not used to limit The fixed present invention.
Embodiment 1:
A method of high performance magnet being prepared with wet pressing permanent-magnet ferrite reclaimed materials, specific steps are as follows:
(1) reclaimed materials comminution pretreatment
It fetches rewinding 500g and carries out water for ball milling Crushing of Ultrafine, it is 1.0% that moisture content is dried at 800 DEG C, and sieving is crushed after drying, is broken The aperture for the standard sub-sieve that broken sieving is selected is 60 mesh.
(2) ingredient is weighed
Weigh appropriate ingredient, wherein Fe2O3Powder 80g, CaCO3Powder 3g, La2O3Powder 4g, Co2O3Powder 1.5g, SiO2 Powder 1g, D-sorbite 1.5g, NH4HCO3Powder 5g.
(3) primary grinding
It weighs up reclaimed materials 500g and appropriate ingredient is put into sand mill, steel ball 12kg, water 3.8kg is added, carry out water for ball milling, water Ball-milling Time is 3h, 0.8 μm of mill base slurry average particle size.
(4) pre-burning
It will put by an abrasive and dry in an oven, drying temperature is set as 200 DEG C, is crushed after drying, is then placed in horse Not furnace is pre-sintered, and calcined temperature sets 1200 DEG C, keeps the temperature 200min.
(5) secondary grinding
Preburning material is 3 μm by shaking pulverizer to be crushed to average particle size, takes Preburning material 500g, adds water 1000g, secondary add is added Add agent: SiO2Powder 1g, D-sorbite 1.5g, HCOOH powder 0.5g are put into ball grinder, 15h are ground, until average particle size is 0.85μm;
(6) it is sintered
It is 60% by ground slurry precipitating or Direct Dehydration to pulp density, under the high magnetic field intensity of 120KA/M, pressure It is 3.1g/cm that density, which is made,3Regular magnet, the density that regular magnet is burnt at a temperature of 1280 DEG C be 5.0g/cm3Magnetic Body.
The high-performance permanent-magnet ferrite that the present embodiment obtains, Br:4500Gs, Hcb:4150Oe, Hcj:5400Oe, (BH) Max:4.9MGOe, squareness ratio Hk/Hcj:0.93.
Embodiment 2:
A method of high performance magnet being prepared with wet pressing permanent-magnet ferrite reclaimed materials, specific steps are as follows:
(1) reclaimed materials comminution pretreatment
It fetches rewinding 500g and carries out water for ball milling Crushing of Ultrafine, it is 1.2% that moisture content is dried at 150 DEG C, and sieving is crushed after drying;
(2) ingredient is weighed
Weigh appropriate ingredient, wherein Fe2O3Powder 60g, CaCO3Powder 7g, La2O3Powder 3g, SiO2Powder 2g, isomaltose Alcohol 6g, H3BO3Powder 2g, CH3COOH3g.
(3) primary grinding
Reclaimed materials 500g and appropriate ingredient after sieving, which are put into sand mill, to carry out, and steel ball 12kg, water 4kg is added, and carries out water Ball milling, water polo time consuming be 1.5h, 0.95 μm of mill base slurry average particle size.
(4) pre-burning
Blended stock after once grinding is subjected to pre-burning, calcined temperature sets 1320 DEG C, keeps the temperature 60min.
(5) secondary grinding
It is 3 μm that Preburning material, which is crushed to average particle size, takes Preburning material 500g, adds water 1000g, Bi is added2O3Powder 4g, sorbose Alcohol 3g, NH4HCO3Powder 1g, is incorporated in ball grinder, grinds 15h, until average particle size is 0.81 μm;
(6) it is sintered
It is 65% by ground powder precipitation or Direct Dehydration to pulp density, in the high magnetic field intensity for being greater than 120KA/M Under, being pressed into density is 3.4g/cm3Regular magnet, the density that regular magnet is burnt at a temperature of 1200 DEG C be 5.2g/cm3 Magnet.
The high-performance permanent-magnet ferrite that the present embodiment obtains, Br:4550Gs, Hcb:4210Oe, Hcj:5400Oe, (BH) Max:4.95MGOe, squareness ratio Hk/Hcj:0.94.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include Within protection scope of the present invention.

Claims (7)

1. a kind of method for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, it is characterised in that: concrete operations include Following steps:
(1) reclaimed materials comminution pretreatment
Rewinding 500g is fetched, water for ball milling Crushing of Ultrafine, water removal, broken sieving are carried out;
(2) ingredient is weighed
Weigh appropriate ingredient, wherein Fe2O3Powder 60~80g, CaCO3Powder 3~7g, La2O3Powder 3~4g, Co2O3Powder 0 ~1.5g, acceleration of sintering 1~2g of cosolvent, 1.5~8g of dispersing agent, 3~5g of acid-base neutralization agent;
(3) primary grinding
Reclaimed materials and ingredient are put into sand mill, and steel ball 12kg, 3.8~4kg of water is added, and carry out water for ball milling, water polo time consuming For 1.5~3h, it is ground to 0.8~0.95 μm of slurry average particle size;
(4) pre-burning
It is dried being put by the material once ground in an oven, drying temperature is set as 200 DEG C, is crushed after drying, then puts Enter and carries out pre-burning in Muffle furnace;
(5) secondary grinding
It is 3 μm that Preburning material, which is crushed to average particle size, takes Preburning material 500g, adds water 1000g, and secondary additive is added, secondary to add Adding agent is SiO2Powder 0.5-1.5g, Bi2O3Powder 3-5g, D-sorbite 1-4g, HCOOH powder 0.5-2g, NH4HCO3Powder Last 1-2g several combinations is put into ball grinder, grinds 15h, until average particle size is 0.81~0.85 μm;
(6) it is sintered
It is 60~65% by ground slurry precipitating or Direct Dehydration to pulp density, in the high magnetic field intensity of 120KA/M Under, being pressed into density is 3.1~3.4g/cm3Regular magnet, the density that regular magnet is formed be 5.0~5.2g/cm3Magnetic Body.
2. the method for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials stated according to claim 1, it is characterised in that: The water for ball milling Crushing of Ultrafine is that reclaimed materials is milled to average particle size less than 2.0 μm;The temperature for removing water is 150~800 DEG C, the water content for removing water to reclaimed materials is 1.0~1.2%;The aperture of the broken sieving selection standard sub-sieve be 60 mesh with Under.
3. the method according to claim 1 for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, feature exist In: the acceleration of sintering cosolvent is SiO2, the dispersing agent is H3BO3, one of D-sorbite and hydroxyl isomaltulose with On, the acid-base neutralization agent is CH3COOH or NH4HCO3
4. the method according to claim 1 for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, feature exist In: the temperature of pre-burning is 1200~1320 DEG C in the installation steps (4), and pre-burning soaking time is 60 ~ 200min.
5. the method according to claim 1 for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, feature exist In: the sintering temperature in the step (6) is 1200~1280 DEG C.
6. -5 any method for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials according to claim 1, Be characterized in that: the additive amount of the metal oxide is not higher than the 20% of total 1 amount of material.
7. the method according to claim 6 for preparing high performance magnet with wet pressing permanent-magnet ferrite reclaimed materials, feature exist In: the total amount of adding of the dispersing agent and acid-base neutralization agent is not higher than the 5% of material total amount.
CN201811322226.8A 2018-11-08 2018-11-08 A method of high performance magnet is prepared with wet pressing permanent-magnet ferrite reclaimed materials Pending CN109400144A (en)

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Application publication date: 20190301