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CN109443438A - Virtual instrument system based on multi-parameters test calibration - Google Patents

Virtual instrument system based on multi-parameters test calibration Download PDF

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Publication number
CN109443438A
CN109443438A CN201811512981.2A CN201811512981A CN109443438A CN 109443438 A CN109443438 A CN 109443438A CN 201811512981 A CN201811512981 A CN 201811512981A CN 109443438 A CN109443438 A CN 109443438A
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China
Prior art keywords
calibration
board
test
module
virtual instrument
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CN201811512981.2A
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CN109443438B (en
Inventor
罗晓平
毛志勇
田芳怡
武博
祝卿
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Shanghai Institute Of Aerospace Technology
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SHANGHAI INSTITUTE OF AEROSPACE INFORMATION
Shanghai Academy of Spaceflight Technology SAST
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D18/00Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)

Abstract

Virtual instrument system based on multi-parameters test calibration of the invention includes sensor, signal condition and acquisition module, PC machine and detection calibration system software;Signal condition and acquisition module are using SC Express module;Detection calibration system software uses Modular Structure Design: the board for including for SC Express module separately designs the corresponding test function module of the board and calibration function module to each board;For the board that SC Express module includes, the test of each board and calibration result show in the funtion part that can share using a functional module, each board test and calibration result show in special function portion separately design function of special displaying module;Relatively independent between each functional module, increasing or deleting operational blocks which partition system does not influence overall system performance.The present invention uses the advanced bus architecture of PXI, and the test function collection of many physical parameters is closed it, is designed using modularization hierarchical structure, so that system hardware and software is expansible, can cut, is reusable.

Description

Virtual instrument system based on multi-parameters test calibration
Technical field
The present invention relates to instrument tests to calibrate field, and in particular to a kind of virtual instrument system based on multi-parameters test calibration System.
Background technique
Comprehensive parameters test is widely used in the fields such as aerospace, national defence, electronics, industrial automation, and measurement is reliable Property directly affects structure, equipment, the quality of product.Comprehensive parameters test can find in time setting for product in product development early stage Defect and weak link are counted, to help improve the reliability of product.
Previous common comprehensive parameter measuring means are that testing equipment is installed to test site to carry out detection calibration.Due to The parameter of measurement is more, measure field distribution is wide, and tester needs to carry a variety of test equipments, such as: charge amplifier, electricity Table, oscillograph, multichannel vialog, distortion meter, data logger, stopwatch etc. are pressed, this comes to on-site proving calibration tape Big inconvenience.Later use digitized frequency meter, dynamic signal analyzer, but these instruments depend on into Mouthful, costly, processing technology is complicated, and localization process relatively falls behind, and the degree of automation is not high, using being restricted.
Measuring instrument develops to virtual instrument technology direction at present.Virtual instrument technology is mainly using high performance Modularized hardware completes various tests, measurement and the application automated in conjunction with the software of high efficient and flexible.Designer only need to be by Computer platform, various functions of designed, designed instrument according to demand, so that user is seemingly in one himself design of operation Test equipment is the same.Virtual instrument is mainly instead of the operation and display portion of traditional instrument instrument, and with lower-cost biography Sensor substitutes the physics probe segment of instrument, by the operation button of instrument and the unified display of measurement data in visual user In order to user's operation and observation on interface.
CN102539266A discloses a kind of fatigue tester gauging calibration virtual instrument and fatigue test gauging calibration side Method, CN105318909A disclose a kind of large vibration table system health monitoring device, and CN1021251556A discloses sinusoidal letter Number four parameters testing method and virtual instrument signal supervisory instrument.Virtual instrument technology is all gradually integrated to reality by these technologies Parameter measurement, calibration and calibration test in, but mostly limit to only in a certain item or several parameters, application scenarios are opposite. For the Testing And Regulating of comprehensive parameters test, because of the complexity of its measurement object and the diversification of user demand, current Virtual instrument technology cannot fully meet the demand of user, be mainly shown as: firstly, virtual instrument system only includes test Function lacks the management to instrument and user;Secondly, these systems are all after user demand determines, by exploit person Member's orientation exploitation, when having new demand and new task, developer requires a great deal of time carry out demand point Analysis, system design, written in code, modular debugging, lead to the waste of a large amount of manpower and material resources;Finally, comprehensive parameters pilot system is logical It often include the detection calibration of multi-parameter, when user only needs the wherein test of several parameters, using fixed integration test Instrument not only will cause the redundancy of software systems, also bring waste economically to user.
Summary of the invention
The purpose of the present invention is to provide a kind of virtual instrument system based on multi-parameters test calibration, using flexibles.
To achieve the above object, the present invention provides a kind of virtual instrument system based on multi-parameters test calibration, It is characterized in that, including sensor, signal condition and acquisition module, PC machine and detection calibration system software;The sensor installation In measurand;The signal condition is connect with acquisition module with the sensor;The PC machine and the signal condition with Acquisition module connection;The detection calibration system software is loaded into the PC machine;The signal condition is to adopt with acquisition module With SC Express module;The detection calibration system software uses Modular Structure Design: being directed to SC Express module packet The board contained separately designs the corresponding test function module of the board and calibration function module to each board;For SC The board that Express module includes, the test of each board and calibration result show in the funtion part that can share use a function Module, the test of each board and calibration result show in special function portion separately design function of special displaying module;Each function Relatively independent between module, increasing or deleting operational blocks which partition system does not influence overall system performance.
Each functional module is individually designed, develops, debugs, modifies and stores in the detection calibration system software; The interface protocol of intermodule uses standardized designs;The detection calibration system software follows C/S architectural framework;The test school It include the access management to user in Barebone software.
Compared with prior art, the method have the benefit that:
The present invention uses the advanced bus architecture of PXI, and the test function collection of many physical parameters is closed it, forms intelligence system One test equipment combination, has the advantages that miniature portable;It is designed using modularization hierarchical structure, so that system hardware and software can expand Exhibition can cut, is reusable, is able to satisfy every demand of different task different user, reduces time and the economy of secondary development Cost;Invention increases Subscriber Management Systems, enhance the safety and confidentiality of system.
Detailed description of the invention
Virtual instrument system based on multi-parameters test calibration of the invention is provided by examples and drawings below.
Fig. 1 is hardware embodiments figure of the present invention.
Fig. 2 is detection calibration system software module structure design diagram of the present invention.
Fig. 3 is invention software structural stratification figure.
Fig. 4 is the digital electric vibration table embodiment figure of the present invention.
Fig. 5 is that sensor installs top view in the digital electric vibration table embodiment of the present invention.
Fig. 6 is shock response spectrum testing stand embodiment figure of the present invention.
Specific embodiment
The virtual instrument system of the invention based on multi-parameters test calibration is made below with reference to FIG. 1 to FIG. 6 further Detailed description.
Virtual instrument system based on multi-parameters test calibration of the invention includes sensor, signal condition and acquisition mould Block, PC machine and detection calibration system software;The sensor is mounted in measurand, for measuring each parameter;The signal Conditioning is connect with acquisition module with the sensor;The PC machine is connect with the signal condition with acquisition module;The test Calibration system software loading is shown in the PC machine for each parameter testing, calibration and detection calibration.
The sensor includes accelerometer, force snesor, torque sensor, pressure sensor, weighing sensor, platinum electricity Resistance, humidity sensor, displacement sensor and angular encoder;The accelerometer include charge output type single-axis accelerometer, Voltage output type single-axis accelerometer, voltage output type three axis accelerometer and charge output type shock accelerometer;It is described Force snesor includes strain force sensor and piezoelectric force transducer, and the pressure sensor includes strain pressure transducer And piezoelectric pressure indicator.
The signal condition and acquisition module are using SC Express module.SC Express module is built in industry It on the PXI platform of standard, is optimized specifically for specific sensor type, the acquisition of collection data and signal condition function In the module of one.
As shown in Figure 1, SC Express module includes NI PXIe-4480 board, NI PXIe-4492 board, NI PXIe-4331 board, NI PXIe-4357 board, NI PXIe-4303 board and NI PXIe-6614 board.Every kind of board needle Specific sensor type is optimized, data acquisition and signal condition function are integrated.NI PXIe-4480 plate Card, for carrying out conditioning acquisition to piezoelectric transducer (output charge) measuring signal, piezoelectric accelerometer (output charge) can For vibrating, shock-testing, piezoelectric force transducer (output charge) is used for dynamic force test, and piezoelectric pressure indicator is (defeated Charge out) it can be used for dynamically pressure testing;NI PXIe-4492 board, for piezoelectric transducer (output voltage) measuring signal Carry out conditioning acquisition, piezoelectric accelerometer (output voltage) can be used for vibrating, shock-testing, strain force sensor (output Voltage) it is tested for static force, strain pressure transducer (output voltage) can be used for pressure test;NI PXIe-4331 plate Card for carrying out conditioning acquisition to various strain gauge transducer measuring signals, and provides voltage drive to strain gauge transducer;NI PXIe-4357 board for carrying out conditioning acquisition to thermal rsistance sensors measuring signal, and provides constant current to thermal rsistance sensors and swashs It encourages;NI PXIe-4303 board, for carrying out conditioning acquisition to measuring signals such as displacement sensor, humidity transmitters;NI PXIe-6614 board, for carrying out conditioning acquisition to angular encoder measuring signal.
According to the board that mission requirements sensors configured and the signal condition and acquisition module include, so that of the invention Based on the virtual instrument system using flexible of multi-parameters test calibration, if only partial parameters is needed to test, phase inductive sensing need to be only configured Device and board, once there is new demand, only need to increase respective sensor and board can adapt to new demand immediately.
The PC machine includes PXI cabinet, embedded controller and display screen;The embedded controller is embedded in the PXI cabinet Interior, the SC Express module is inserted on the PXI cabinet, realizes embedded controller and SC by PXI cabinet The connection of Express module (board);The display screen realizes the connection with embedded controller by cable.
The embedded controller collection pre-installs 64 WIN7 operations at double-core core I5 processor, 4G memory, 250G hard disk System;The embedded controller completes the control task of whole system, and it is pre- that detection calibration system software is loaded into embedded controller In the WIN7 operating system of dress.
More preferably, the PXI cabinet selects the PXIe-1082 cabinet of NI company.PXIe-1082 cabinet has 8 slots, Wherein 4 mixing slots, 3 PXI Express slots, 1 PXI Express timing slot.The embedded controller Select the PXIe-8840 embedded controller of NI company.
The detection calibration system software uses Modular Structure Design: the void of the invention based on multi-parameters test calibration Quasi- instrument system, for the board that SC Express module includes, separately designs each board for multi-parameters test, calibration The corresponding test function module of the board and calibration function module;Virtual instrument system based on multi-parameters test calibration of the invention System is also used to that real-time display is tested and calibrated as a result, being directed to the board that SC Express module includes, each board test and school It is quasi- as the result is shown in the funtion part that can share using a functional module (display common function module), each board test and Calibration result show in special function portion separately design function of special displaying module, as shown in Figure 2.Phase between each functional module To independence, each functional module can individually be designed, develops, debugs, modifies and store, convenient for by different designers into Row stand-alone development;The interface protocol of intermodule uses standardized designs, it is easy to accomplish the exchange of intermodule, so that module be made to meet The needs of greater amount of different product;Software follows C/S architectural framework, is convenient for later period Function Extension;Include in software to The access management at family, to enhance the confidentiality and safety of system.
Design the exclusive test function module and calibration function module of the board for different boards, and each functional module it Between it is relatively independent, in this way can be according to mission requirements configuration feature module, and can neatly increase or clipping function module, meet not The parameter experiment task of disconnected variation.
As shown in figure 3, the detection calibration system software architectural framework design uses hierachical structure, four layers are divided into, It is from bottom to top acquisition layer, management level, application layer and data Layer, each layer is mutually indepedent, provide each other with service and receives service.
The detection calibration system software can test the Static and dynamic performance of following system, be calibrated: electric vibrating system System, bump testing machine, shock table, Material Testing Machine, shock response spectrum testing stand, vibration-isolating platform, General Oscillation system, one As impact system, three shaft vibration systems, temperature and humidity field, temperature humidity vibration experiment etc..
The detection calibration system software can carry out the Testing And Regulating of following items: the calibration of waveform franchise, velocity variations Measure calibration, the calibration of the frequency error of indication, the sinusoidal signal distortion factor, dynamic range calibration, random signal inspection, acceleration noise Than the calibration of, acceleration amplitude stability, sinusoidal thrust calibration, Random Thrust calibration, frequency response characteristic calibration, table top transverse-vibration Dynamic root-mean-square error more total than, table top uniform amplitude degree, table top total harmonic distortion, the table top acceleration error of indication, acceleration, acceleration Degree power spectral density indicating value is calibrated, frequency sweep is shaken the surely total root mean square control precision calibration of precision, acceleration, acceleration power spectral density Control precision calibration, the total root mean square indicating value calibration of sinusoidal plus broad-band random vibration acceleration, sinusoidal plus broad-band random vibration amplitude Indicating value calibration, the calibration of sinusoidal plus broad-band random vibration power spectral density, narrowband random add broad-band random vibration acceleration always square The calibration of root indicating value, narrowband random add the calibration of broad-band random vibration amplitude indicating value, narrowband random to add broad-band random vibration power spectrum Spend calibration, temperature correction, humidity calibration, the test of vibration-isolating platform intrinsic frequency, amplitude phase error testing, location error test, Uniformity test, total harmonic distortion test, general shock-testing, General Oscillation test, the test of multi -components power, displacement measurement, angle Degree measurement etc..
The signal processing method that the detection calibration system software is included includes: auto-power spectrum, crosspower spectrum, auto-correlation How are spectrum, coherence spectra, probability distribution, probability density, shock response spectrum, FRF amplitude spectrum, FRF phase spectrum, FRF degree of coherence, FRF Si Kuite and power spectral-density analysis etc..
Now with the specific embodiment virtual instrument system based on multi-parameters test calibration that the present invention will be described in detail.
Embodiment 1:
As shown in figure 4, the virtual instrument system based on multi-parameters test calibration of the present embodiment includes PXIe-1082 cabinet 1, the PXIe-8840 embedded controller 2 that is embedded in cabinet, is installed on number at the PXIe-4492 board 3 being inserted in cabinet Measurement accelerometer 7 and display 4 on formula electric vibration table 5 (measurand);Measurement accelerometer 7 is mounted on digital electric Dynamic 5 table top center of shake table, measurement accelerometer 7 are connect with PXIe-4492 board 3 with cable.Digital electric vibration table 5 On be also equipped with control accelerometer 6, control accelerometer 6 connect with shake table controller 8, controlled by shake table controller 8 Digital electric vibration table 5 moves.
Enter detection calibration system software operation interface by display 4b, option board Card Type: PXIe-4492, setting Corresponding instrument initial configuration, pilot project are selected as " the table top acceleration amplitude error of indication ".Choose high, normal, basic three frequencies Value, takes large, medium and small three vibration amplitudes to measure under selected frequency values.
As shown in figure 5, five accelerometers are rigidly attached to digital 5 table top center of electric vibration table and different-diameter On circumference, wherein an accelerometer 11 is located at 9 center of table top, and two accelerometers 12 are located on 10 axis of trunnion, and two A accelerometer 13 is located on vertical 10 axis of trunnion.Five accelerometers are all connect with PXIe-4492 board 3 with cable.
Pilot project is " the table top acceleration amplitude error of indication ", loads five sensor acquisition channels.In experiment work In frequency range, maximum vibration under 10 frequency values (including upper and lower limit frequency values) and corresponding frequencies is at least chosen by octave The 50% of amplitude measures
Can be needed to add other pilot projects according to task, such as " frequency response characteristic calibration ", " table top oscillation crosswise ratio ", " table top total harmonic distortion ", " the table top acceleration error of indication ", " the total root-mean-square error of acceleration " etc., are completed according to corresponding configuration Every test objective.
Embodiment 2
As shown in fig. 6, the virtual instrument system based on multi-parameters test calibration of the present embodiment includes PXIe-1082 cabinet 1b, the PXIe-8840 embedded controller 2b being embedded in cabinet, the PXIe-4480 board 3b being inserted in cabinet, it is installed on punching Hit measurement shock transducer 16, the display 4b on response spectra testing stand 14, measurement shock transducer 16 and PXIe-4480 board 3b is connected with cable.
It is also equipped with control shock transducer 15 on shock response spectrum testing stand 14 (measurand), controls shock transducer 15 are connect with shock response spectrum testing stand controller 17 with cable, and pendulum 18, punching are arranged above shock response spectrum testing stand 14 Response spectra testing stand controller 17 is hit to connect with shock response spectrum testing stand 14.
Enter detection calibration system software operation interface by display 4b, option board Card Type: PXIe-4480, setting Sampling trigger signal channel and trigger signal amplitude is arranged in corresponding instrument initial configuration.
When test, rises pendulum 18 and generate potential energy, then putting down pendulum 18 makes its impact response spectra testing stand 14 Face end face.Shock response spectrum testing stand parameter is set according to test requirements document, acquires transient impact time-domain signal simultaneously after dropping hammer Calculate shock response spectrum.
In shock response spectrum analytic process, setting spectrum initial frequency and cutoff frequency, the selection of octave and damping ratio, Acceleration signal type, shock response spectrum include maximum spectrum, residual spectra, initial spectrum, absolute spectrum and relative spectrum, totally six kinds of selections. Spectrum analysis is completed in addition, shows the waveform diagram of attack time signal and shock response spectrum in system main interface.
The virtual instrument system based on multi-parameters test calibration of the invention realize a kind of generalization, modularization, integration, Intelligentized high-performance Data Collective of Parameters, analysis, processing system, system have displacement, speed, acceleration, power, torque, The kinematic parameters such as pressure, temperature, humidity, mechanics parameter, environmental parameter quiet dynamic power of test, be able to achieve vibration and impact etc. The field calibrations such as dynamic environmental test equipment, temperature and humidity environmental test equipment, material testing apparatus;System has high cohesion, low Coupling such as can cut, is expansible, is reusable at the features, and when facing new test assignment, the test equipment module bought is logical It crosses to reconfigure and channel extension, function increase etc. can be completed, constitute new test macro, meet continually changing test assignment With non-standard test task.

Claims (8)

1. the virtual instrument system based on multi-parameters test calibration, which is characterized in that including sensor, signal condition and acquisition mould Block, PC machine and detection calibration system software;The sensor is mounted in measurand;The signal condition and acquisition module with The sensor connection;The PC machine is connect with the signal condition with acquisition module;The detection calibration system software loads In the PC machine;
The signal condition and acquisition module are using SC Express module;
The detection calibration system software uses Modular Structure Design: the board for including for SC Express module, to every A board separately designs the corresponding test function module of the board and calibration function module;Include for SC Express module Board, the test of each board and calibration result show in the funtion part that can share using a functional module, each board is tested With calibration result show in special function portion separately design function of special displaying module;It is relatively independent between each functional module.
2. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the test school Each functional module is individually designed, develops, debugs, modifies and stores in Barebone software;Intermodule interface agreement uses Standardized designs;The detection calibration system software follows C/S architectural framework;Include in the detection calibration system software to The access management at family.
3. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the sensor Including accelerometer, force snesor, torque sensor, pressure sensor, weighing sensor, platinum resistance, humidity sensor, displacement Sensor and angular encoder;The accelerometer includes charge output type single-axis accelerometer, the acceleration of voltage output type single shaft Degree meter, voltage output type three axis accelerometer and charge output type shock accelerometer;The force snesor includes strain-type Force snesor and piezoelectric force transducer.
4. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the SC Express module includes NI PXIe-4480 board, NI PXIe-4492 board, NI PXIe-4331 board, NI PXIe- 4357 boards, NI PXIe-4303 board and NI PXIe-6614 board.
5. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the PC machine packet Include PXI cabinet, embedded controller and display screen;The embedded controller is in the PXI cabinet, the SC Express mould Block is inserted on the PXI cabinet, and the connection of embedded controller and SC Express module is realized by PXI cabinet;It is described aobvious Display screen realizes the connection with embedded controller by cable.
6. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the Virtual instrument Static and dynamic performance of the device system for following system is tested, is calibrated: electric vibrating system, bump testing machine, impact test Platform, Material Testing Machine, shock response spectrum testing stand, vibration-isolating platform, General Oscillation system, general impact system, three shaft vibration systems System, temperature and humidity field, temperature humidity vibration experiment.
7. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the Virtual instrument Device system is used for the Testing And Regulating of following items: the calibration of waveform franchise, velocity variable calibration, the frequency error of indication, sine Signal distortion calibration, dynamic range calibration, random signal inspection, acceleration signal-to-noise ratio, acceleration amplitude stability are calibrated, just String thrust calibration, Random Thrust calibration, frequency response characteristic calibration, table top oscillation crosswise ratio, table top uniform amplitude degree, table top are humorous Wave distortion degree, the table top acceleration error of indication, the total root-mean-square error of acceleration, the calibration of acceleration power spectral density indicating value, frequency sweep Surely shake the total root mean square control precision calibration of precision, acceleration, the calibration of acceleration power spectral density control precision, sine widen band with The total root mean square indicating value calibration of machine vibration acceleration, the calibration of sinusoidal plus broad-band random vibration amplitude indicating value, sine widen the random vibration of band Dynamic power spectral density calibration, narrowband random add the total root mean square indicating value calibration of broad-band random vibration acceleration, narrowband random to widen band Random vibration amplitude indicating value calibration, narrowband random add the calibration of broad-band random vibration power spectral density, temperature correction, humidity calibration, The test of vibration-isolating platform intrinsic frequency, amplitude phase error testing, location error are tested, the uniformity is tested, total harmonic distortion is tested, Shock-testing, vibration-testing, the test of multi -components power, displacement measurement, angle measurement.
8. the virtual instrument system as described in claim 1 based on multi-parameters test calibration, which is characterized in that the test school The signal processing method that Barebone software is included includes: auto-power spectrum, crosspower spectrum, autocorrelation spectrum, coherence spectra, probability point Cloth, probability density, shock response spectrum, FRF amplitude spectrum, FRF phase spectrum, FRF degree of coherence, FRF Nai Sikuite and power spectrum Degree analysis.
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CN114608733A (en) * 2022-03-25 2022-06-10 合肥工业大学 Wireless torque sensor for realizing high-speed rotating shafting torque in-situ measurement

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