CN109571451B - A connection unit of a chute-type spatial self-reconfigurable cellular robot - Google Patents
A connection unit of a chute-type spatial self-reconfigurable cellular robot Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机器人技术领域,涉及到一种自重构机械结构,具体的,涉及一种滑槽式空间自重构细胞机器人的连接单元。The invention belongs to the technical field of robots, and relates to a self-reconfiguration mechanical structure, in particular to a connection unit of a chute-type space self-reconfiguration cell robot.
背景技术Background technique
空间自重构机器人也是一种空间细胞机器人,是将细胞分裂、分化、组合的原理应用于机器人技术之中的产物。经过细胞、组织、器官及机器人等不同层次的重构,使得机器人能够自动改变自身的形状,尺寸及功能以适应任务和环境形势的变化。空间自重构机器人的这种特点是依靠机器人模块之间的连接性和互换性,以及模块传感器感知到的周围环境信息,通过大量模块之间的相互操作和运动来实现的,也因此使空间自重构机器人具有适应性、多样性、可靠性、扩展性、经济性等优点,能充分适应未来航天任务中操作对象大型化、复杂化、非合作化的趋势。The space self-reconfigurable robot is also a space cell robot, which is the product of applying the principles of cell division, differentiation and combination to robotics. After different levels of reconstruction such as cells, tissues, organs and robots, robots can automatically change their shape, size and function to adapt to changes in tasks and environmental situations. This feature of the space self-reconfigurable robot is realized through the interoperation and movement of a large number of modules by relying on the connectivity and interchangeability between the robot modules, as well as the surrounding environment information sensed by the module sensors. Space self-reconfigurable robots have the advantages of adaptability, diversity, reliability, scalability, and economy, and can fully adapt to the trend of large-scale, complex, and non-cooperative operating objects in future space missions.
空间自重构机器人与传统机器人相比,不再受特定结构、功能和运动形式的限制,各模块可以具有不同的功能和结构,但具有统一的机械、电气接口,功能有限的单个模块通过数量的累加大大扩展了机器人的任务和环境适应性;与模块化可重构机器人相比,其模块选择、构型搭建无需人工参与,可以自主变换构型和功能,使宇航员避免处于危险的太空环境中。Compared with traditional robots, space self-reconfigurable robots are no longer limited by specific structures, functions and motion forms. Each module can have different functions and structures, but has a unified mechanical and electrical interface. A single module with limited functions can pass the number of The accumulation of the robot greatly expands the tasks and environmental adaptability of the robot; compared with the modular reconfigurable robot, its module selection and configuration construction do not require manual participation, and the configuration and function can be changed autonomously, so that astronauts can avoid being in dangerous space. Environment.
自重构细胞机器人连接机构的性能在很大程度上影响整个机器人的工作性能。例如,连接机构的强度将决定模块的最大数量,接口处的连接和脱离速度将影响机器人自重构的速度。在目前已有的几种连接机构中,电磁式连接机构靠电磁力连接,其对接速度快,对中性好,但接头强度有限,脱离过程复杂费时,且连接模块之间易产生干扰;静电力式连接机构依靠正负电荷的吸引力连接,也具有接头强度较低,脱离过程缓慢的缺点;机械式连接机构包括销孔式,钩爪式及尼龙搭扣式等多种形式,连接可靠,连接和脱离过程迅速,但结构设计复杂,占用空间大,对中性不好。The performance of the self-reconfigurable cellular robot's connecting mechanism largely affects the working performance of the entire robot. For example, the strength of the connecting mechanism will determine the maximum number of modules, and the speed of connection and disengagement at the interface will affect the speed at which the robot self-reconfigures. Among the existing several connection mechanisms, the electromagnetic connection mechanism is connected by electromagnetic force, which has fast docking speed and good neutrality, but the joint strength is limited, the separation process is complicated and time-consuming, and the connection modules are prone to interference; static; The electric connection mechanism relies on the attractive connection of positive and negative charges, and also has the disadvantages of low joint strength and slow separation process; the mechanical connection mechanism includes pin-hole type, hook type and Velcro type, etc. , the connection and disengagement process is rapid, but the structure design is complex, the space is large, and the neutrality is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决上述现有技术的不足,提供一种连接可靠,节约能源,对中性良好,连接与脱离过程迅速的滑槽式空间自重构细胞机器人的连接单元。The purpose of the present invention is to solve the above-mentioned deficiencies of the prior art, and to provide a connecting unit of a chute-type spatial self-reconstructing cell robot with reliable connection, energy saving, good neutrality, and rapid connection and disconnection process.
本发明解决上述现有技术的不足所采用的技术方案是:The technical scheme adopted by the present invention to solve the above-mentioned deficiencies of the prior art is:
一种滑槽式空间自重构细胞机器人的连接单元,其特征在于:所述连接单元的外形为正六面体,包括六个连接面、两组主动连接盘、连接块、四组随机被动连接盘、导轨支撑架和主动连接机构,其中:所述两组主动连接盘分别设置于所述六个连接面的其中一组相对连接面上,并分别通过沿圆周均匀布置的四组长方体连接块依靠螺钉固连;所述四组随机被动连接盘设置在除主动连接盘占用的一组相对连接面以外的四个连接面上,根据连接需要用螺钉固连或拆除;所述主动连接机构设置在连接单元的中心位置,依靠所述连接面和所述导轨支撑架进行支撑。A connection unit of a chute-type space self-reconstructing cellular robot is characterized in that: the shape of the connection unit is a regular hexahedron, including six connection surfaces, two groups of active connection disks, a connection block, and four groups of random passive connection disks , a guide rail support frame and an active connection mechanism, wherein: the two groups of active connection disks are respectively arranged on one of the opposite connection surfaces of the six connection surfaces, and are respectively supported by four groups of cuboid connection blocks evenly arranged along the circumference. Screw-fixed connection; the four groups of random passive connection plates are arranged on the four connection surfaces except a group of opposite connection surfaces occupied by the active connection plate, and are fixed or removed with screws according to the connection needs; the active connection mechanism is arranged on the The central position of the connecting unit is supported by the connecting surface and the guide rail support frame.
本发明中所述的两组主动连接盘分别包括:前板、隔离柱和后板,其中:所述前板是圆形薄板,沿圆周方向均匀开有四组径向滑槽,并将中心位置全部镂空;所述后板是和前板等直径的圆形薄板,沿圆周方向均匀开有四组径向滑槽,中心位置不镂空;所述隔离柱是短圆柱体,设置在前板和后板之间,多个隔离柱依靠螺栓固定连接前板和后板。The two groups of active connection plates described in the present invention respectively include: a front plate, an isolation column and a rear plate, wherein: the front plate is a circular thin plate with four groups of radial sliding grooves evenly opened along the circumferential direction, and the center All positions are hollowed out; the rear plate is a circular thin plate with the same diameter as the front plate, and four sets of radial chutes are evenly opened along the circumferential direction, and the center position is not hollowed out; the isolation column is a short cylinder, arranged on the front plate Between the rear plate and the front plate, a plurality of isolation columns are fixedly connected to the front plate and the rear plate by means of bolts.
本发明中所述的四组随机被动连接盘分别包括:内板和外壳,其中:所述内板的结构与主动连接盘的前板结构完全相同;所述外壳是凹槽式结构,与内板和所述连接单元的连接面分别通过螺栓固连。The four groups of random passive connection plates described in the present invention respectively comprise: an inner plate and an outer shell, wherein: the structure of the inner plate is exactly the same as that of the front plate of the active connection plate; The plate and the connecting surface of the connecting unit are respectively fixed by bolts.
本发明中所述的主动连接机构包括:伺服电机、电机支架、主动轴、不完全锥齿轮、两组共轭凸轮、轴承支座、滚子组件、两组十字导轨组件、两个从动锥齿轮、从动锥齿轮轴和滑块组件,其中:所述伺服电机连接固定于电机支架上;所述电机支架与所述连接单元的连接面内侧相连;所述主动轴通过联轴器与伺服电机输出轴相连;所述两组共轭凸轮套在主动轴上靠近伺服电机的一端,对称于所述连接单元的中心位置,通过轴肩与套筒实现轴向定位,通过平键实现周向定位;所述不完全锥齿轮套在主动轴上远离伺服电机的一端,通过套筒实现轴向定位,通过平键实现周向定位;在主动轴末端套有深沟球轴承,所述轴承支座支撑该深沟球轴承,并与所述连接单元的连接面内侧固连;所述滚子组件包含轴承滚子和滚子支撑架,轴承滚子通过连杆和轴端圆螺母安装在滚子支撑架的一端,并嵌入共轭凸轮一侧的具有特定轨迹的沟槽中,构成滚子从动件盘形凸轮;所述十字导轨组件包括两条导轨和两条连杆,两条导轨十字交叉固连,两条连杆安装在十字导轨组件的两端;所述滚子组件的滚子支撑架固定连接在所述十字导轨组件的连杆中心位置;所述从动锥齿轮的侧面沿圆周方向均匀开有四组符合正弦加速度规律的沟槽,轮毂内侧嵌有深沟球轴承,该深沟球轴承套在所述从动锥齿轮轴上,依靠轴端圆螺母和轴肩实现轴向定位,使从动锥齿轮位于可以和不完全锥齿轮正确啮合的位置;所述从动锥齿轮轴一端支撑从动锥齿轮,另一端依靠花键嵌入连接面的花键槽中,并通过轴端圆螺母和轴肩实现轴向固定;所述滑块组件包含滑块、连接杆和卡块,滑块与卡块通过圆柱状的连接杆固定连接;所述滑块分别与所述十字导轨组件划分的四段导轨部分嵌合,因此每组十字导轨组件对应四组滑块组件;所述连接杆与所述从动锥齿轮上符合正弦加速度规律的沟槽相切,并与连接单元连接面上的镂空沟槽相切;所述卡块呈两端宽,中间窄的哑铃式结构,卡块内部一端与所述主动连接盘后板上的沟槽相互嵌合。The active connection mechanism described in the present invention includes: a servo motor, a motor support, a driving shaft, an incomplete bevel gear, two groups of conjugated cams, a bearing support, a roller assembly, two groups of cross guide rail assemblies, and two driven cones Gear, driven bevel gear shaft and slider assembly, wherein: the servo motor is connected and fixed on a motor bracket; the motor bracket is connected to the inner side of the connection surface of the connection unit; the driving shaft is connected to the servo motor through a coupling The motor output shaft is connected; the two sets of conjugate cams are sleeved on one end of the driving shaft close to the servo motor, symmetrical to the center position of the connecting unit, axial positioning is achieved through the shoulder and sleeve, and the circumferential direction is achieved through the flat key Positioning; the incomplete bevel gear is sleeved on the end of the driving shaft away from the servo motor, and the axial positioning is realized through the sleeve and the circumferential positioning is realized through the flat key; the end of the driving shaft is sleeved with a deep groove ball bearing, and the bearing supports The seat supports the deep groove ball bearing and is fixedly connected with the inner side of the connecting surface of the connecting unit; the roller assembly includes a bearing roller and a roller support frame, and the bearing roller is installed on the roller through the connecting rod and the shaft end round nut. One end of the sub-support frame is embedded in a groove with a specific track on one side of the conjugate cam to form a roller follower disc cam; the cross guide rail assembly includes two guide rails and two connecting rods, two guide rails The cross is fixedly connected, and the two connecting rods are installed at both ends of the cross guide rail assembly; the roller support frame of the roller assembly is fixedly connected to the central position of the connecting rod of the cross guide rail assembly; the side surface of the driven bevel gear Four groups of grooves are evenly opened along the circumferential direction in accordance with the law of sinusoidal acceleration. The inner side of the hub is embedded with a deep groove ball bearing. The deep groove ball bearing is sleeved on the driven bevel gear shaft. Axial positioning, so that the driven bevel gear is in a position where it can mesh with the incomplete bevel gear correctly; one end of the driven bevel gear shaft supports the driven bevel gear, and the other end is embedded in the spline groove of the connecting surface by means of a spline, and passes through the shaft. The shaft end round nut and the shaft shoulder realize axial fixation; the slider assembly includes a slider, a connecting rod and a clamping block, and the sliding block and the clamping block are fixedly connected through a cylindrical connecting rod; the sliding block is respectively connected to the cross The four sections of guide rails divided by the guide rail assembly are partially fitted, so each group of cross guide rail assemblies corresponds to four groups of slider assemblies; the connecting rod is tangent to the groove on the driven bevel gear that conforms to the law of sinusoidal acceleration, and is connected to the connecting unit. The hollow grooves on the connection surface are tangent; the clamping block has a dumbbell structure with wide ends at both ends and a narrow middle, and an inner end of the clamping block is fitted with the groove on the rear plate of the active connection plate.
本发明中所述主动连接盘前板的四组径向滑槽与主动连接盘后板的四组径向滑槽在主动连接盘装配完成之后是相互对齐的,主动连接盘后板通过长方体连接块固连在连接面上,并使四组滑槽的方向沿着连接单元连接面的对角线方向。In the present invention, the four groups of radial sliding grooves of the front plate of the active connecting plate and the four groups of radial sliding grooves of the rear plate of the active connecting plate are aligned with each other after the assembly of the active connecting plate is completed, and the rear plate of the active connecting plate is connected by a cuboid The block is fixed on the connecting surface, and the direction of the four groups of chutes is along the diagonal direction of the connecting surface of the connecting unit.
本发明中所述的随机被动连接盘内板的四组滑槽方向在随机被动连接盘连接以后沿着连接单元连接面的对角线方向。The directions of the four groups of chutes of the inner plate of the random passive connection plate described in the present invention are along the diagonal direction of the connection surface of the connection unit after the random passive connection plate is connected.
本发明中所述的共轭凸轮两侧的沟槽宽度与滚子组件中的轴承滚子直径相同,且两侧沟槽分别与同侧凸轮外轮廓线等距离,两组共轭凸轮靠近连接单元中心的一侧凸轮及该侧沟槽完全相同,并同时嵌入一对结构相同的滚子组件,两组共轭凸轮远离连接单元中心的一侧凸轮及该侧沟槽完全相同,并同时嵌入另外一对结构相同的滚子组件。The width of the grooves on both sides of the conjugate cam described in the present invention is the same as the diameter of the bearing rollers in the roller assembly, and the grooves on both sides are equidistant from the outer contour of the cam on the same side respectively, and the two groups of conjugate cams are closely connected. The cam on one side of the center of the unit and the groove on the side are exactly the same, and are embedded in a pair of roller assemblies with the same structure at the same time. Another pair of roller assemblies with the same structure.
本发明中所述的不完全锥齿路和两组共轭凸轮在主动轴上对应轴段位置的键槽位于同一母线上。The incomplete bevel tooth path described in the present invention and the keyways of the two groups of conjugate cams on the driving shaft corresponding to the positions of the shaft segments are located on the same generatrix.
本发明作用时,一个连接单元的左侧凸缘式主动连接盘嵌入另一个连接单元的凹槽式随机被动连接盘内,使主动连接盘前板与随机被动连接盘内板紧贴,同时使主动连接盘前板上的四组径向滑槽与随机被动连接盘内板上的四组径向滑槽对齐,在该初始位置,连接单元内部的滑块组件位于主动连接盘前板以内。连接时,伺服电机驱动主动轴转动,主动轴通过平键带动两组共轭凸轮和不完全锥齿轮同时沿逆时针方向匀速转动170°,在该转动过程中,两组共轭凸轮中远离连接单元中心的一侧凸轮的轮廓轨迹是:首先经过5°的近休止状态,然后经过60°推程阶段,最后经过105°的远休止状态;不完全锥齿轮的有齿区占锥齿轮圆周90°,当主动轴转过70°时不完全锥齿轮与左侧从动锥齿轮开始啮合,当主动轴转过160°时不完全锥齿轮与左侧从动锥齿轮脱离啮合;两组共轭凸轮中靠近连接单元中心的一侧凸轮始终处于近休止状态,具体来说,两组共轭凸轮中远离连接单元中心的一侧凸轮首先完成推程阶段,凸轮推程推动滚子组件向前移动,滚子组件推动十字导轨组件向前移动,十字导轨组件推动滑块组件向前移动,使滑块组件中的哑铃形卡块从主动连接盘前板伸出,并使卡块中部开槽处恰好能包覆两个连接板的厚度,然后不完全锥齿轮与左侧从动锥齿轮开始啮合,从动锥齿轮转动并通过四组正弦加速度规律沟槽对滑块组件连接杆的限制作用和导轨对滑块的限制作用使滑块组件沿主动连接盘的四组滑槽向外滑动,锥齿轮相互啮合时远离连接单元中心的一侧凸轮处于远休止状态,当滑块移动到滑槽的终点位置时,在从动锥齿轮上正弦加速度规律沟槽对滑块组件连接杆的自锁作用下就完成了左侧接口的连接过程,此时电机停止。When the present invention works, the left flange-type active connection plate of one connection unit is embedded in the groove-type random passive connection plate of the other connection unit, so that the front plate of the active connection plate and the inner plate of the random passive connection plate are closely attached, and at the same time, the The four groups of radial sliding grooves on the front plate of the active connection plate are aligned with the four groups of radial sliding grooves on the inner plate of the random passive connection plate. In this initial position, the slider assembly inside the connection unit is located inside the front plate of the active connection plate. When connecting, the servo motor drives the driving shaft to rotate, and the driving shaft drives the two sets of conjugate cams and the incomplete bevel gear to rotate 170° in the counterclockwise direction at the same time through the flat key. The contour trajectory of the cam on one side of the center of the unit is: first go through a near rest state of 5°, then through a 60° thrust stage, and finally through a far rest state of 105°; the toothed area of the incomplete bevel gear occupies 90% of the circumference of the bevel gear. °, when the driving shaft turns 70°, the incomplete bevel gear starts to mesh with the left driven bevel gear, and when the driving shaft turns 160°, the incomplete bevel gear disengages from the left driven bevel gear; the two groups are conjugated The cam on one side of the cams close to the center of the connecting unit is always in a near rest state. Specifically, the cam on the side of the two groups of conjugate cams that is far from the center of the connecting unit first completes the push phase, and the cam push pushes the roller assembly forward. , the roller assembly pushes the cross guide assembly to move forward, the cross guide assembly pushes the slider assembly to move forward, so that the dumbbell-shaped block in the slider assembly protrudes from the front plate of the active connection plate, and the middle of the block is slotted. It can just cover the thickness of the two connecting plates, and then the incomplete bevel gear starts to mesh with the left driven bevel gear, and the driven bevel gear rotates and passes through the four sets of sinusoidal acceleration regular grooves to limit the connecting rod of the slider assembly and The restricting effect of the guide rail on the slider makes the slider assembly slide outward along the four groups of chutes of the active connecting plate. When the bevel gears mesh with each other, the cam on the side away from the center of the connecting unit is in a far rest state. At the end position, the connection process of the left interface is completed under the self-locking action of the sinusoidal acceleration law groove on the driven bevel gear on the connecting rod of the slider assembly, and the motor stops at this time.
在上述左侧接口的连接过程中,两组共轭凸轮中靠近连接单元中心的一侧凸轮始终处于近休止状态,不完全锥齿轮未与右侧从动锥齿轮啮合,右侧主动连接机构不作用。为使右侧接口对接,在左侧接口连接完成的基础上使伺服电机继续转动,电机驱动主动轴转动,主动轴通过平键带动两组共轭凸轮和不完全锥齿轮同时沿逆时针方向继续匀速转动170°,在该转动过程中,两组共轭凸轮中靠近连接单元中心的一侧凸轮的轮廓轨迹是:首先经过15°的近休止状态,然后经过60°推程阶段,最后经过95°的远休止状态;不完全锥齿轮的有齿区占锥齿轮圆周90°,当主动轴继续转过80°时不完全锥齿轮与右侧从动锥齿轮开始啮合,当主动轴继续转过170°时不完全锥齿轮与右侧从动锥齿轮脱离啮合;两组共轭凸轮中远离连接单元中心的一侧凸轮始终处于远休止状态,具体来说,两组共轭凸轮中靠近连接单元中心的一侧凸轮首先完成推程阶段,凸轮推程推动滚子组件向前移动,滚子组件推动十字导轨组件向前移动,十字导轨组件推动滑块组件向前移动,使滑块组件中的哑铃形卡块从主动连接盘前板伸出,并使卡块中部开槽处恰好能包覆两个连接板的厚度,然后不完全锥齿轮与右侧从动锥齿轮开始啮合,从动锥齿轮转动并通过四组正弦加速度规律沟槽对滑块组件连接杆的限制作用和导轨对滑块的限制作用使滑块组件沿主动连接盘的四组滑槽向外滑动,锥齿轮相互啮合时靠近连接单元中心的一侧凸轮处于远休止状态,当滑块移动到滑槽的终点位置时,在从动锥齿轮上正弦加速度规律沟槽对滑块组件连接杆的自锁作用下就完成了右侧接口的连接过程,此时电机停止。During the connection process of the above-mentioned left interface, the cam on one side of the two groups of conjugate cams close to the center of the connecting unit is always in a near rest state, the incomplete bevel gear is not meshed with the right driven bevel gear, and the right active connection mechanism does not effect. In order to connect the right interface, the servo motor continues to rotate on the basis of the connection of the left interface, the motor drives the driving shaft to rotate, and the driving shaft drives two sets of conjugate cams and incomplete bevel gears through the flat key to continue in the counterclockwise direction at the same time. It rotates 170° at a constant speed. During the rotation process, the contour trajectory of the cam on the side of the two groups of conjugate cams close to the center of the connecting unit is: first go through the near rest state of 15°, then go through the 60° push stage, and finally go through 95 ° in the far rest state; the toothed area of the incomplete bevel gear occupies 90° of the circumference of the bevel gear. When the driving shaft continues to rotate through 80°, the incomplete bevel gear and the right driven bevel gear begin to mesh. When the driving shaft continues to rotate At 170°, the incomplete bevel gear is disengaged from the right driven bevel gear; the cam on the side of the two sets of conjugate cams that is far from the center of the connecting unit is always in a far rest state. Specifically, the two sets of conjugate cams are close to the connecting unit. The cam on one side of the center first completes the push stage, the cam push pushes the roller assembly to move forward, the roller assembly pushes the cross guide assembly to move forward, and the cross guide assembly pushes the slider assembly to move forward, so that the The dumbbell-shaped clamping block protrudes from the front plate of the active connecting plate, and the slot in the middle of the clamping block can just cover the thickness of the two connecting plates, and then the incomplete bevel gear starts to mesh with the driven bevel gear on the right side, and the driven bevel gear starts to mesh. The gear rotates and the slider assembly slides outward along the four groups of chute grooves of the active connecting plate through the restricting effect of the four groups of sinusoidal acceleration regular grooves on the connecting rod of the slider assembly and the restricting effect of the guide rail on the slider. When the bevel gears mesh with each other The cam on the side close to the center of the connecting unit is in a far rest state. When the slider moves to the end position of the chute, it is completed under the self-locking action of the groove of the sinusoidal acceleration law on the driven bevel gear on the connecting rod of the slider assembly. The connection process of the right interface, the motor stops at this time.
本发明中所述的每个连接单元具备两个相对方向的主动连接功能,并且在连接过程中互不影响,包括一个主动连接面单独作用和两个主动连接面同时作用两种作用形式,增强了连接单元的功能适应性,同时,主动连接机构的连接强度大,接口脱离是接口连接的逆运动,节省了自重构时间。Each connection unit described in the present invention has two active connection functions in opposite directions, and does not affect each other during the connection process, including one active connection surface acting alone and two active connection surfaces acting simultaneously. The functional adaptability of the connection unit is improved, and at the same time, the connection strength of the active connection mechanism is large, and the interface disengagement is the inverse motion of the interface connection, which saves the self-reconfiguration time.
附图说明Description of drawings
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明中主动连接盘的结构示意图。FIG. 2 is a schematic structural diagram of an active connection plate in the present invention.
图3是本发明中随机被动连接盘的结构示意图。FIG. 3 is a schematic structural diagram of a random passive connection pad in the present invention.
图4、图5是本发明中主动连接机构的结构示意图。4 and 5 are schematic structural diagrams of the active connection mechanism in the present invention.
图6、图7是本发明中共轭凸轮的结构示意图。6 and 7 are schematic diagrams of the structure of the conjugated cam in the present invention.
图8是本发明中从动锥齿轮的结构示意图。FIG. 8 is a schematic view of the structure of the driven bevel gear in the present invention.
图9是本发明中从动锥齿轮的支撑结构示意图。FIG. 9 is a schematic diagram of the supporting structure of the driven bevel gear in the present invention.
图10是本发明与其他单元的连接示意图。Figure 10 is a schematic diagram of the connection between the present invention and other units.
附图标记:连接面1、主动连接盘2、前板2-1、隔离柱2-2、后板2-3、连接块3、导轨支撑架4、随机被动连接盘5、内板5-1、外壳5-2、主动连接机构6、伺服电机7、电机支架8、主动轴9、不完全锥齿轮10、两组共轭凸轮11、轴承支座12、滚子组件13、十字导轨组件14、从动锥齿轮15、从动锥齿轮轴16、滑块组件17。Reference signs:
具体实施方式Detailed ways
如图1所示的一种滑槽式空间自重构细胞机器人的连接单元,包括六个连接面1、两组主动连接盘2、连接块3、四组随机被动连接盘5、导轨支撑架4和主动连接机构6;所述两组主动连接盘2分别设置于所述六个连接面1的其中一组相对连接面上,并分别通过沿圆周均匀布置的四组长方体连接块3依靠螺钉固连;所述四组随机被动连接盘5设置在除主动连接盘2占用的一组相对连接面以外的四个连接面上,根据连接需要用螺钉固连或拆除;所述主动连接机构6设置在连接单元的中心位置,依靠所述连接面1和所述导轨支撑架4进行支撑。As shown in Figure 1, a connection unit of a chute-type spatial self-reconfigurable cellular robot includes six
如图2、图3所示,所述的两组主动连接盘2分别包括前板2-1、隔离柱2-2和后板2-3;所述前板2-1是圆形薄板,沿圆周方向均匀开有四组径向滑槽,并将中心位置全部镂空;所述后板2-3是和前板2-1等直径的圆形薄板,沿圆周方向均匀开有四组径向滑槽,中心位置不镂空;所述隔离柱2-2是短圆柱体,设置在前板2-1和后板2-3之间,多个隔离柱2-2依靠螺栓固定连接前板2-1和后板2-3;所述的四组随机被动连接盘5分别包括内板5-1和外壳5-2,其中:所述内板5-1的结构与主动连接盘2的前板2-1结构完全相同;所述外壳5-2是凹槽式结构,与内板5-1和所述连接单元的连接面1分别通过螺栓固连。As shown in Figures 2 and 3, the two groups of
如图4-10所示,所述的主动连接机构6包括:伺服电机7、电机支架8、主动轴9、不完全锥齿轮10、两组共轭凸轮11、轴承支座12、滚子组件13、两组十字导轨组件14、两个从动锥齿轮15、从动锥齿轮轴16和滑块组件17;所述伺服电机7连接固定于电机支架8上;所述电机支架8与所述连接单元的连接面1内侧相连;所述主动轴9通过联轴器与伺服电机7输出轴相连;所述两组共轭凸轮11套在主动轴9上靠近伺服电机7的一端,对称于所述连接单元的中心位置,通过轴肩与套筒实现轴向定位,通过平键实现周向定位;所述不完全锥齿轮10套在主动轴9上远离伺服电机7的一端,通过套筒实现轴向定位,通过平键实现周向定位;在主动轴9末端套有深沟球轴承,所述轴承支座12支撑该深沟球轴承,并与所述连接单元的连接面1内侧固连;所述滚子组件13包含轴承滚子和滚子支撑架,轴承滚子通过连杆和轴端圆螺母安装在滚子支撑架的一端,并嵌入共轭凸轮11一侧的具有特定轨迹的沟槽中,构成滚子从动件盘形凸轮;所述十字导轨组件14包括两条导轨和两条连杆,两条导轨十字交叉固连,两条连杆安装在十字导轨组件14的两端;所述滚子组件13的滚子支撑架固定连接在所述十字导轨组件14的连杆中心位置;所述从动锥齿轮15的侧面沿圆周方向均匀开有四组符合正弦加速度规律的沟槽,轮毂内侧嵌有深沟球轴承,该深沟球轴承套在所述从动锥齿轮轴16上,依靠轴端圆螺母和轴肩实现轴向定位,使从动锥齿轮15位于可以和不完全锥齿轮10正确啮合的位置;所述从动锥齿轮轴16一端支撑从动锥齿轮15,另一端依靠花键嵌入连接面1的花键槽中,并通过轴端圆螺母和轴肩实现轴向固定;所述滑块组件17包含滑块、连接杆和卡块,滑块与卡块通过圆柱状的连接杆固定连接;所述滑块分别与所述十字导轨组件14划分的四段导轨部分嵌合,因此每组十字导轨组件14对应四组滑块组件17;所述连接杆与所述从动锥齿轮15上符合正弦加速度规律的沟槽相切,并与连接单元连接面1上的镂空沟槽相切;所述卡块呈两端宽,中间窄的哑铃式结构,卡块内部一端与所述主动连接盘后板2-3上的沟槽相互嵌合。As shown in Figures 4-10, the
本发明作用时,一个连接单元的左侧凸缘式主动连接盘嵌入另一个连接单元的凹槽式随机被动连接盘内,使主动连接盘前板与随机被动连接盘内板紧贴,同时使主动连接盘前板上的四组径向滑槽与随机被动连接盘内板上的四组径向滑槽对齐,在该初始位置,连接单元内部的滑块组件位于主动连接盘前板以内。连接时,伺服电机驱动主动轴转动,主动轴通过平键带动两组共轭凸轮和不完全锥齿轮同时沿逆时针方向匀速转动170°,在该转动过程中,两组共轭凸轮中远离连接单元中心的一侧凸轮的轮廓轨迹是:首先经过5°的近休止状态,然后经过60°推程阶段,最后经过105°的远休止状态;不完全锥齿轮的有齿区占锥齿轮圆周90°,当主动轴转过70°时不完全锥齿轮与左侧从动锥齿轮开始啮合,当主动轴转过160°时不完全锥齿轮与左侧从动锥齿轮脱离啮合;两组共轭凸轮中靠近连接单元中心的一侧凸轮始终处于近休止状态,具体来说,两组共轭凸轮中远离连接单元中心的一侧凸轮首先完成推程阶段,凸轮推程推动滚子组件向前移动,滚子组件推动十字导轨组件向前移动,十字导轨组件推动滑块组件向前移动,使滑块组件中的哑铃形卡块从主动连接盘前板伸出,并使卡块中部开槽处恰好能包覆两个连接板的厚度,然后不完全锥齿轮与左侧从动锥齿轮开始啮合,从动锥齿轮转动并通过四组正弦加速度规律沟槽对滑块组件连接杆的限制作用和导轨对滑块的限制作用使滑块组件沿主动连接盘的四组滑槽向外滑动,锥齿轮相互啮合时远离连接单元中心的一侧凸轮处于远休止状态,当滑块移动到滑槽的终点位置时,在从动锥齿轮上正弦加速度规律沟槽对滑块组件连接杆的自锁作用下就完成了左侧接口的连接过程,此时电机停止。When the present invention works, the left flange-type active connection plate of one connection unit is embedded in the groove-type random passive connection plate of the other connection unit, so that the front plate of the active connection plate and the inner plate of the random passive connection plate are closely attached, and at the same time, the The four groups of radial sliding grooves on the front plate of the active connection plate are aligned with the four groups of radial sliding grooves on the inner plate of the random passive connection plate. In this initial position, the slider assembly inside the connection unit is located inside the front plate of the active connection plate. When connecting, the servo motor drives the driving shaft to rotate, and the driving shaft drives the two sets of conjugate cams and the incomplete bevel gear to rotate 170° in the counterclockwise direction at the same time through the flat key. The contour trajectory of the cam on one side of the center of the unit is: first go through a near rest state of 5°, then through a 60° thrust stage, and finally through a far rest state of 105°; the toothed area of the incomplete bevel gear occupies 90% of the circumference of the bevel gear. °, when the driving shaft turns 70°, the incomplete bevel gear starts to mesh with the left driven bevel gear, and when the driving shaft turns 160°, the incomplete bevel gear disengages from the left driven bevel gear; the two groups are conjugated The cam on one side of the cams close to the center of the connecting unit is always in a near rest state. Specifically, the cam on the side of the two groups of conjugate cams that is far from the center of the connecting unit first completes the push phase, and the cam push pushes the roller assembly forward. , the roller assembly pushes the cross guide assembly to move forward, the cross guide assembly pushes the slider assembly to move forward, so that the dumbbell-shaped block in the slider assembly protrudes from the front plate of the active connection plate, and the middle of the block is slotted. It can just cover the thickness of the two connecting plates, and then the incomplete bevel gear starts to mesh with the left driven bevel gear, and the driven bevel gear rotates and passes through the four sets of sinusoidal acceleration regular grooves to limit the connecting rod of the slider assembly and The restricting effect of the guide rail on the slider makes the slider assembly slide outward along the four groups of chutes of the active connecting plate. When the bevel gears mesh with each other, the cam on the side away from the center of the connecting unit is in a far rest state. At the end position, the connection process of the left interface is completed under the self-locking action of the sinusoidal acceleration law groove on the driven bevel gear on the connecting rod of the slider assembly, and the motor stops at this time.
在上述左侧接口的连接过程中,两组共轭凸轮中靠近连接单元中心的一侧凸轮始终处于近休止状态,不完全锥齿轮未与右侧从动锥齿轮啮合,右侧主动连接机构不作用。为使右侧接口对接,在左侧接口连接完成的基础上使伺服电机继续转动,电机驱动主动轴转动,主动轴通过平键带动两组共轭凸轮和不完全锥齿轮同时沿逆时针方向继续匀速转动170°,在该转动过程中,两组共轭凸轮中靠近连接单元中心的一侧凸轮的轮廓轨迹是:首先经过15°的近休止状态,然后经过60°推程阶段,最后经过95°的远休止状态;不完全锥齿轮的有齿区占锥齿轮圆周90°,当主动轴继续转过80°时不完全锥齿轮与右侧从动锥齿轮开始啮合,当主动轴继续转过170°时不完全锥齿轮与右侧从动锥齿轮脱离啮合;两组共轭凸轮中远离连接单元中心的一侧凸轮始终处于远休止状态,具体来说,两组共轭凸轮中靠近连接单元中心的一侧凸轮首先完成推程阶段,凸轮推程推动滚子组件向前移动,滚子组件推动十字导轨组件向前移动,十字导轨组件推动滑块组件向前移动,使滑块组件中的哑铃形卡块从主动连接盘前板伸出,并使卡块中部开槽处恰好能包覆两个连接板的厚度,然后不完全锥齿轮与右侧从动锥齿轮开始啮合,从动锥齿轮转动并通过四组正弦加速度规律沟槽对滑块组件连接杆的限制作用和导轨对滑块的限制作用使滑块组件沿主动连接盘的四组滑槽向外滑动,锥齿轮相互啮合时靠近连接单元中心的一侧凸轮处于远休止状态,当滑块移动到滑槽的终点位置时,在从动锥齿轮上正弦加速度规律沟槽对滑块组件连接杆的自锁作用下就完成了右侧接口的连接过程,此时电机停止,所述的每个连接单元具备两个相对方向的主动连接功能,并且在连接过程中互不影响,包括一个主动连接面单独作用和两个主动连接面同时作用两种作用形式。During the connection process of the above-mentioned left interface, the cam on one side of the two groups of conjugate cams close to the center of the connecting unit is always in a near rest state, the incomplete bevel gear is not meshed with the right driven bevel gear, and the right active connection mechanism does not effect. In order to connect the right interface, the servo motor continues to rotate on the basis of the connection of the left interface, the motor drives the driving shaft to rotate, and the driving shaft drives two sets of conjugate cams and incomplete bevel gears through the flat key to continue in the counterclockwise direction at the same time. It rotates 170° at a constant speed. During the rotation process, the contour trajectory of the cam on the side of the two groups of conjugate cams close to the center of the connecting unit is: first go through the near rest state of 15°, then go through the 60° push stage, and finally go through 95 ° in the far rest state; the toothed area of the incomplete bevel gear occupies 90° of the circumference of the bevel gear. When the driving shaft continues to rotate through 80°, the incomplete bevel gear and the right driven bevel gear begin to mesh. When the driving shaft continues to rotate At 170°, the incomplete bevel gear is disengaged from the right driven bevel gear; the cam on the side of the two sets of conjugate cams that is far from the center of the connecting unit is always in a far rest state. Specifically, the two sets of conjugate cams are close to the connecting unit. The cam on one side of the center first completes the push stage, the cam push pushes the roller assembly to move forward, the roller assembly pushes the cross guide assembly to move forward, and the cross guide assembly pushes the slider assembly to move forward, so that the The dumbbell-shaped clamping block protrudes from the front plate of the active connecting plate, and the slot in the middle of the clamping block can just cover the thickness of the two connecting plates, and then the incomplete bevel gear starts to mesh with the driven bevel gear on the right side, and the driven bevel gear starts to mesh. The gear rotates and the slider assembly slides outward along the four groups of chute grooves of the active connecting plate through the restricting effect of the four groups of sinusoidal acceleration regular grooves on the connecting rod of the slider assembly and the restricting effect of the guide rail on the slider. When the bevel gears mesh with each other The cam on the side close to the center of the connecting unit is in a far-rest state. When the slider moves to the end position of the chute, it is completed under the self-locking action of the groove of the sinusoidal acceleration law on the driven bevel gear on the connecting rod of the slider assembly. The connection process of the right interface, the motor stops at this time, and each connection unit has the active connection function in two opposite directions, and does not affect each other during the connection process, including one active connection surface acting alone and two active connections The surface acts in two forms of action at the same time.
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| CN109702726B (en) * | 2019-01-29 | 2021-01-19 | 西安交通大学 | A Modular Space Multistable Variable Configuration Robot |
| CN110394788B (en) * | 2019-07-30 | 2020-11-27 | 哈尔滨理工大学 | A space cell robot double locking docking module |
| CN114789467B (en) * | 2021-01-24 | 2023-07-04 | 哈尔滨工业大学(威海) | Equatorial interface power switching device of space reconstruction spherical cell robot |
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