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CN109616450B - Packaging material and application thereof - Google Patents

Packaging material and application thereof Download PDF

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Publication number
CN109616450B
CN109616450B CN201811326083.8A CN201811326083A CN109616450B CN 109616450 B CN109616450 B CN 109616450B CN 201811326083 A CN201811326083 A CN 201811326083A CN 109616450 B CN109616450 B CN 109616450B
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thermoplastic elastomer
strength
packaging layer
thermoplastic
packaging material
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CN109616450A (en
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康飞宇
祝渊
刘佳曼
孙琪
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Shenzhen Graduate School Tsinghua University
Southern University of Science and Technology
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Shenzhen Graduate School Tsinghua University
Southern University of Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • H01L23/293Organic, e.g. plastic
    • H01L23/295Organic, e.g. plastic containing a filler
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/28Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/373Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
    • H01L23/3737Organic materials with or without a thermoconductive filler
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/28Nitrogen-containing compounds
    • C08K2003/282Binary compounds of nitrogen with aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73253Bump and layer connectors

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种封装材料及其应用,该封装材料包括依次层叠的柔性封装层、中间封装层和高强度封装层,所述柔性封装层包括热塑性聚合物和导热填料,所述中间封装层包括热塑性树脂,所述高强度封装层包括高强度材料和导热填料,所述高强度材料用以为被封装物体提供物理保护。本发明的封装材料能够适用于3D打印,具备优异的热导率和柔顺性,在芯片封装方向具备较好的应用前景。

Figure 201811326083

The invention discloses an encapsulation material and an application thereof. The encapsulation material comprises a flexible encapsulation layer, an intermediate encapsulation layer and a high-strength encapsulation layer which are stacked in sequence; the flexible encapsulation layer comprises a thermoplastic polymer and a thermally conductive filler; the intermediate encapsulation layer Including a thermoplastic resin, the high-strength encapsulation layer includes a high-strength material and a thermally conductive filler, the high-strength material being used to provide physical protection to the encapsulated object. The packaging material of the invention can be suitable for 3D printing, has excellent thermal conductivity and flexibility, and has a good application prospect in the direction of chip packaging.

Figure 201811326083

Description

Packaging material and application thereof
Technical Field
The invention relates to the technical field of packaging, in particular to a packaging material and application thereof.
Background
In the electronics industry, as the overall size of electronic devices becomes smaller and smaller, more heat is generated by the operation of packaged electronic assemblies at high frequencies. Since this heat will reduce the efficiency and shorten the life of the components, it is necessary to dissipate the heat efficiently in time in order to ensure that the components will operate efficiently.
At present, heat dissipation of a chip mainly depends on the package of the chip to dissipate heat, from a primary package to a secondary package through a thermal interface material, and then from the thermal interface material to a tertiary package. The primary package is the material closest to the chip heat source, and is the key point of the whole package heat dissipation. The spherical silicon oxide filled epoxy resin molding compound used at present sacrifices heat conduction performance to ensure manufacturability and stability.
Silicon rubber has a thermal conductivity of about 0.2W/mK, and metal oxide powder such as alumina is often mixed into silicon rubber to be used as a heat dissipating material for heat generating electrical components and the like. In order to further improve the thermal conductivity of the packaging material, the use of boron nitride, which has the highest thermal conductivity among ceramic materials, as a filler has been emerging in recent years. Patent CN102717454A discloses a method for preparing a boron nitride-silicone rubber composite material, wherein an external electric field is applied to orient the high thermal conductivity crystal face of boron nitride along the direction of the electric field, so that the thermal conductivity parallel to the direction of the electric field is greatly improved, and the amplification is more than 1.5 times. However, Sebnem Kemaloglu et al indicate that 50% loading of micron-sized flake boron nitride in silicone rubber can improve the thermal conductivity of the material by ten times, while the compliance of the silicone rubber gradually decreases with increasing loading. Therefore, in order to satisfy the heat dissipation requirement of the chip-scale package and ensure the stability, it is necessary to develop a chip-scale packaging material providing sufficient thermal conductivity and flexibility.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problem to be solved by the invention is to provide the packaging material and the application thereof, wherein the packaging material has excellent heat-conducting property and flexibility and can be used for packaging chips.
The technical scheme adopted by the invention is as follows:
the invention provides a packaging material which comprises a flexible packaging layer, an intermediate packaging layer and a high-strength packaging layer which are sequentially stacked, wherein the flexible packaging layer comprises a thermoplastic polymer and a heat-conducting filler, the intermediate packaging layer comprises a thermoplastic resin, the high-strength packaging layer comprises a high-strength material and a heat-conducting filler, and the high-strength material is used for providing physical protection for a packaged object.
Preferably, the heat conductive filler is at least one of boron nitride, aluminum nitride, silicon carbide, carbon and graphene.
Preferably, the thermoplastic resin is at least one of polyethylene, polyvinyl chloride, polystyrene, polyamide, polyoxymethylene, polycarbonate, polyphenylene oxide, polysulfone, and rubber.
Preferably, the thermoplastic polymer is at least one of a thermoplastic elastomer and a polysiloxane.
Further, the thermoplastic elastomer is at least one of silicone rubber thermoplastic elastomer, styrene thermoplastic elastomer (TPS), polyolefin thermoplastic elastomer (TPO), polyvinyl chloride thermoplastic elastomer (TPVC), polyurethane thermoplastic elastomer (TPU), thermoplastic polyester elastomer (TPEE), polyamide thermoplastic elastomer (TPAE), organic fluorine thermoplastic elastomer (TPF) and diene thermoplastic elastomer (TPB, TPI).
Further, the polysiloxane is at least one of polydimethylsiloxane, polymethylphenylsiloxane and polymethylsiloxane.
Preferably, the high-strength material is at least one of epoxy resin, polylactic acid, and acrylonitrile-butadiene-styrene copolymer.
Preferably, the mass fraction of the heat-conducting filler in the flexible packaging layer is 10% -90%, and the mass fraction of the heat-conducting filler in the high-strength packaging layer is 10% -90%.
Preferably, the flexible packaging layer further comprises an adhesion promoter. Such tackifiers include, but are not limited to, silica, diatomaceous earth, aerogels, and the like.
The packaging material can be applied to chip primary packaging.
The invention has the beneficial effects that:
the invention provides a packaging material with a three-layer structure, wherein a flexible packaging layer is attached to a part closest to a bare chip (bare chip) when a chip is packaged, the flexible packaging layer on the inner layer has the performance of absorbing thermal expansion stress, the mismatch of the thermal expansion coefficients of the bare chip and a first-stage package can be reduced, in addition, the flexible packaging layer added with a heat conduction filler has high heat conduction capability, the part closest to a heat source can conduct heat to the next-stage packaging layer to the maximum extent, the flexible packaging layer provides flexibility for the thermal stress caused by the difference of the thermal expansion coefficients between a PCB and the chip, and under the heated condition, the deformable flexible packaging layer allows the PCB and the chip to displace, so that the stress for interconnecting welding balls is reduced to the minimum. The middle packaging layer belongs to the transition layer, the thermal expansion coefficient of the middle packaging layer is between the flexible packaging layer and the high-strength packaging layer, the thermal stress between the upper layer and the lower layer is reduced, the high-strength packaging layer on the outermost layer serves as a supporting structure and provides physical protection for the chip, and the packaging material has excellent thermal conductivity and flexibility by arranging the three-layer packaging structure.
Drawings
Fig. 1 is a schematic cross-sectional view of the packaging material of the present invention.
Detailed Description
The concept and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments to fully understand the objects, features and effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present embodiment provides an encapsulation material, which includes a flexible encapsulation layer 1, an intermediate encapsulation layer 2, and a high-strength encapsulation layer 3, which are sequentially stacked, where the flexible encapsulation layer includes a thermoplastic polymer and 10 wt% of a heat conductive filler, the intermediate encapsulation layer includes a thermoplastic resin, the high-strength encapsulation layer includes a high-strength material and 10 wt% of a heat conductive filler, the high-strength material is used to provide physical protection for an encapsulated object, the thermoplastic polymer used in the present embodiment is butyl rubber, the heat conductive filler is hexagonal boron nitride fiber, the thermoplastic resin is polyethylene, and the high-strength material is epoxy resin.
The embodiment also provides a preparation method for preparing the packaging material by using 3D printing, which comprises the following steps:
(1) the 3D max is used to model a package structure, the cross-sectional view of which is shown in fig. 1, which includes three regions: the flexible packaging structure comprises an inner-layer flexible packaging area, a middle-layer transition area and an outer-layer high-strength supporting area;
(2) uniformly mixing an active raw material of a thermoplastic polymer, tackifier silicon dioxide particles, a curing agent and hexagonal boron nitride fibers to prepare an inner-layer printing material;
uniformly mixing epoxy resin and hexagonal boron nitride fibers to prepare an outer-layer printing material;
(3) the printing sequence and the printing speed of different printing nozzles are designed according to the model size, the flexible packaging layer on the inner layer is printed firstly, the middle packaging layer is printed after the flexible packaging layer is cured, the high-strength packaging layer on the outermost layer is printed after the middle packaging layer is cured, and the packaging material is obtained by printing layer by layer.
When the packaging material is prepared by 3D printing, the curing mode of the inner layer printing material can be selected from thermal curing, ultraviolet curing or both thermal curing and ultraviolet curing according to different selected materials, so that a proper curing agent is added, and the transition from flexibility to rigidity of the flexible packaging layer of the inner layer can be realized by controlling the curing degree.
Example 2
The embodiment provides a packaging material, including the flexible packaging layer, middle packaging layer and the high strength packaging layer that stack gradually, the flexible packaging layer includes thermoplastic polymer and 90 wt% heat conduction filler, thermoplastic polymer is silicon rubber class thermoplastic polymer phenyl vinyl silicone rubber, and heat conduction filler is the carbon fiber, middle packaging layer includes thermoplastic resin, thermoplastic resin is polyvinyl chloride, the high strength packaging layer includes high strength material and 10 wt% heat conduction filler, high strength material is polylactic acid, heat conduction filler is the graphite alkene fibre, high strength material is used for providing physical protection for being encapsulated the object.
Example 3
The embodiment provides a packaging material, including flexible packaging layer, middle packaging layer and the high strength packaging layer that stack gradually, flexible packaging layer includes thermoplastic polymer and 20 wt% heat conduction filler, thermoplastic polymer is polydimethylsiloxane PDMS, and the heat conduction filler is aluminium nitride, middle packaging layer includes thermoplastic resin, the thermoplastic resin is polyvinyl chloride, the high strength packaging layer includes high strength material and 90 wt% heat conduction filler, the high strength material is polylactic acid, the heat conduction filler is silicon carbide, the high strength material is used for providing physical protection for the object that is encapsulated.
Example 4
The thermal diffusivity of the encapsulant was measured by a flash method in accordance with ASTM E1461, the specific heat capacity was measured by a differential scanning calorimeter, the density was measured by a density balance, the thermal conductivity of the encapsulant was calculated from the thermal conductivity of thermal diffusivity x specific heat capacity x density, and the performance parameters of the encapsulant prepared in examples 1 to 3 were measured as shown in table 1:
TABLE 1 Performance parameters of the encapsulation materials prepared in examples 1-3
Figure BDA0001858790830000061
The data in the table show that the thermal conductivity of the packaging material prepared by adopting the thermal conductive filler and the polymer in different proportions in the embodiment is improved compared with the thermal conductivity of the polymer matrix which is usually less than 1W/m.K, the surface of the prepared packaging material is soft, the prepared packaging material can be tightly attached to the surface of a bare crystal, and the packaging material is not delaminated and cracked after long-term use.

Claims (8)

1. The chip packaging material is characterized by comprising a flexible packaging layer, an intermediate packaging layer and a high-strength packaging layer which are sequentially stacked, wherein the flexible packaging layer comprises a thermoplastic polymer and a heat-conducting filler, the thermoplastic polymer is at least one of a thermoplastic elastomer and polysiloxane, the mass fraction of the heat-conducting filler in the flexible packaging layer is 10% -90%, the intermediate packaging layer comprises thermoplastic resin, the high-strength packaging layer comprises a high-strength material and a heat-conducting filler, the high-strength material is used for providing physical protection for a packaged object, and the mass fraction of the heat-conducting filler in the high-strength packaging layer is 10% -90%.
2. The chip packaging material according to claim 1, wherein the thermally conductive filler is at least one of boron nitride, aluminum nitride, silicon carbide, carbon, and graphene.
3. The chip packaging material of claim 1, wherein the thermoplastic resin is at least one of polyethylene, polyvinyl chloride, polystyrene, polyamide, polyoxymethylene, polycarbonate, polyphenylene oxide, polysulfone, and rubber.
4. The chip packaging material according to claim 1, wherein the thermoplastic elastomer is at least one of a silicone rubber thermoplastic elastomer, a styrene thermoplastic elastomer, a polyolefin thermoplastic elastomer, a polyvinyl chloride thermoplastic elastomer, a polyurethane thermoplastic elastomer, a thermoplastic polyester elastomer, a polyamide thermoplastic elastomer, an organic fluorine thermoplastic elastomer, and a diene thermoplastic elastomer.
5. The chip packaging material of claim 1, wherein the polysiloxane is at least one of polydimethylsiloxane, polymethylphenylsiloxane, and polymethylsiloxane.
6. The chip packaging material according to any one of claims 1 to 5, wherein the high-strength material is at least one of epoxy resin, polylactic acid, and acrylonitrile-butadiene-styrene copolymer.
7. The chip packaging material according to any one of claims 1-5, wherein the flexible packaging layer further comprises an adhesion promoter.
8. Use of the chip packaging material of any one of claims 1-7 in chip packaging.
CN201811326083.8A 2018-11-08 2018-11-08 Packaging material and application thereof Active CN109616450B (en)

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US20230317535A1 (en) * 2022-03-31 2023-10-05 Taiwan Semiconductor Manufacturing Company, Ltd. Package structure and method for fabricating the same
CN115267986B (en) * 2022-08-15 2024-01-26 武汉锐科光纤激光技术股份有限公司 Packaging structure and optical fiber coupler

Citations (1)

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Publication number Priority date Publication date Assignee Title
EP1389801A2 (en) * 2002-08-15 2004-02-18 The Bergquist Company Flexible surface layer film for delivery of highly filled or low cross-linked thermally conductive interface pads

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US7390551B2 (en) * 2004-07-02 2008-06-24 Caterpillar Inc. System and method for encapsulation and protection of components
KR20150023075A (en) * 2010-09-24 2015-03-04 생-고뱅 퍼포먼스 플라스틱스 코포레이션 Laminate structure and method for making
CN106280050B (en) * 2016-08-15 2019-02-22 佛山市南海飞步橡塑制品有限公司 A kind of high thermal conductive silicon rubber laminar composite
CN108656676A (en) * 2018-03-05 2018-10-16 南方科技大学 Multilayer heat-conducting composite material and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1389801A2 (en) * 2002-08-15 2004-02-18 The Bergquist Company Flexible surface layer film for delivery of highly filled or low cross-linked thermally conductive interface pads

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