Packaging material and application thereof
Technical Field
The invention relates to the technical field of packaging, in particular to a packaging material and application thereof.
Background
In the electronics industry, as the overall size of electronic devices becomes smaller and smaller, more heat is generated by the operation of packaged electronic assemblies at high frequencies. Since this heat will reduce the efficiency and shorten the life of the components, it is necessary to dissipate the heat efficiently in time in order to ensure that the components will operate efficiently.
At present, heat dissipation of a chip mainly depends on the package of the chip to dissipate heat, from a primary package to a secondary package through a thermal interface material, and then from the thermal interface material to a tertiary package. The primary package is the material closest to the chip heat source, and is the key point of the whole package heat dissipation. The spherical silicon oxide filled epoxy resin molding compound used at present sacrifices heat conduction performance to ensure manufacturability and stability.
Silicon rubber has a thermal conductivity of about 0.2W/mK, and metal oxide powder such as alumina is often mixed into silicon rubber to be used as a heat dissipating material for heat generating electrical components and the like. In order to further improve the thermal conductivity of the packaging material, the use of boron nitride, which has the highest thermal conductivity among ceramic materials, as a filler has been emerging in recent years. Patent CN102717454A discloses a method for preparing a boron nitride-silicone rubber composite material, wherein an external electric field is applied to orient the high thermal conductivity crystal face of boron nitride along the direction of the electric field, so that the thermal conductivity parallel to the direction of the electric field is greatly improved, and the amplification is more than 1.5 times. However, Sebnem Kemaloglu et al indicate that 50% loading of micron-sized flake boron nitride in silicone rubber can improve the thermal conductivity of the material by ten times, while the compliance of the silicone rubber gradually decreases with increasing loading. Therefore, in order to satisfy the heat dissipation requirement of the chip-scale package and ensure the stability, it is necessary to develop a chip-scale packaging material providing sufficient thermal conductivity and flexibility.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problem to be solved by the invention is to provide the packaging material and the application thereof, wherein the packaging material has excellent heat-conducting property and flexibility and can be used for packaging chips.
The technical scheme adopted by the invention is as follows:
the invention provides a packaging material which comprises a flexible packaging layer, an intermediate packaging layer and a high-strength packaging layer which are sequentially stacked, wherein the flexible packaging layer comprises a thermoplastic polymer and a heat-conducting filler, the intermediate packaging layer comprises a thermoplastic resin, the high-strength packaging layer comprises a high-strength material and a heat-conducting filler, and the high-strength material is used for providing physical protection for a packaged object.
Preferably, the heat conductive filler is at least one of boron nitride, aluminum nitride, silicon carbide, carbon and graphene.
Preferably, the thermoplastic resin is at least one of polyethylene, polyvinyl chloride, polystyrene, polyamide, polyoxymethylene, polycarbonate, polyphenylene oxide, polysulfone, and rubber.
Preferably, the thermoplastic polymer is at least one of a thermoplastic elastomer and a polysiloxane.
Further, the thermoplastic elastomer is at least one of silicone rubber thermoplastic elastomer, styrene thermoplastic elastomer (TPS), polyolefin thermoplastic elastomer (TPO), polyvinyl chloride thermoplastic elastomer (TPVC), polyurethane thermoplastic elastomer (TPU), thermoplastic polyester elastomer (TPEE), polyamide thermoplastic elastomer (TPAE), organic fluorine thermoplastic elastomer (TPF) and diene thermoplastic elastomer (TPB, TPI).
Further, the polysiloxane is at least one of polydimethylsiloxane, polymethylphenylsiloxane and polymethylsiloxane.
Preferably, the high-strength material is at least one of epoxy resin, polylactic acid, and acrylonitrile-butadiene-styrene copolymer.
Preferably, the mass fraction of the heat-conducting filler in the flexible packaging layer is 10% -90%, and the mass fraction of the heat-conducting filler in the high-strength packaging layer is 10% -90%.
Preferably, the flexible packaging layer further comprises an adhesion promoter. Such tackifiers include, but are not limited to, silica, diatomaceous earth, aerogels, and the like.
The packaging material can be applied to chip primary packaging.
The invention has the beneficial effects that:
the invention provides a packaging material with a three-layer structure, wherein a flexible packaging layer is attached to a part closest to a bare chip (bare chip) when a chip is packaged, the flexible packaging layer on the inner layer has the performance of absorbing thermal expansion stress, the mismatch of the thermal expansion coefficients of the bare chip and a first-stage package can be reduced, in addition, the flexible packaging layer added with a heat conduction filler has high heat conduction capability, the part closest to a heat source can conduct heat to the next-stage packaging layer to the maximum extent, the flexible packaging layer provides flexibility for the thermal stress caused by the difference of the thermal expansion coefficients between a PCB and the chip, and under the heated condition, the deformable flexible packaging layer allows the PCB and the chip to displace, so that the stress for interconnecting welding balls is reduced to the minimum. The middle packaging layer belongs to the transition layer, the thermal expansion coefficient of the middle packaging layer is between the flexible packaging layer and the high-strength packaging layer, the thermal stress between the upper layer and the lower layer is reduced, the high-strength packaging layer on the outermost layer serves as a supporting structure and provides physical protection for the chip, and the packaging material has excellent thermal conductivity and flexibility by arranging the three-layer packaging structure.
Drawings
Fig. 1 is a schematic cross-sectional view of the packaging material of the present invention.
Detailed Description
The concept and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments to fully understand the objects, features and effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present embodiment provides an encapsulation material, which includes a flexible encapsulation layer 1, an intermediate encapsulation layer 2, and a high-strength encapsulation layer 3, which are sequentially stacked, where the flexible encapsulation layer includes a thermoplastic polymer and 10 wt% of a heat conductive filler, the intermediate encapsulation layer includes a thermoplastic resin, the high-strength encapsulation layer includes a high-strength material and 10 wt% of a heat conductive filler, the high-strength material is used to provide physical protection for an encapsulated object, the thermoplastic polymer used in the present embodiment is butyl rubber, the heat conductive filler is hexagonal boron nitride fiber, the thermoplastic resin is polyethylene, and the high-strength material is epoxy resin.
The embodiment also provides a preparation method for preparing the packaging material by using 3D printing, which comprises the following steps:
(1) the 3D max is used to model a package structure, the cross-sectional view of which is shown in fig. 1, which includes three regions: the flexible packaging structure comprises an inner-layer flexible packaging area, a middle-layer transition area and an outer-layer high-strength supporting area;
(2) uniformly mixing an active raw material of a thermoplastic polymer, tackifier silicon dioxide particles, a curing agent and hexagonal boron nitride fibers to prepare an inner-layer printing material;
uniformly mixing epoxy resin and hexagonal boron nitride fibers to prepare an outer-layer printing material;
(3) the printing sequence and the printing speed of different printing nozzles are designed according to the model size, the flexible packaging layer on the inner layer is printed firstly, the middle packaging layer is printed after the flexible packaging layer is cured, the high-strength packaging layer on the outermost layer is printed after the middle packaging layer is cured, and the packaging material is obtained by printing layer by layer.
When the packaging material is prepared by 3D printing, the curing mode of the inner layer printing material can be selected from thermal curing, ultraviolet curing or both thermal curing and ultraviolet curing according to different selected materials, so that a proper curing agent is added, and the transition from flexibility to rigidity of the flexible packaging layer of the inner layer can be realized by controlling the curing degree.
Example 2
The embodiment provides a packaging material, including the flexible packaging layer, middle packaging layer and the high strength packaging layer that stack gradually, the flexible packaging layer includes thermoplastic polymer and 90 wt% heat conduction filler, thermoplastic polymer is silicon rubber class thermoplastic polymer phenyl vinyl silicone rubber, and heat conduction filler is the carbon fiber, middle packaging layer includes thermoplastic resin, thermoplastic resin is polyvinyl chloride, the high strength packaging layer includes high strength material and 10 wt% heat conduction filler, high strength material is polylactic acid, heat conduction filler is the graphite alkene fibre, high strength material is used for providing physical protection for being encapsulated the object.
Example 3
The embodiment provides a packaging material, including flexible packaging layer, middle packaging layer and the high strength packaging layer that stack gradually, flexible packaging layer includes thermoplastic polymer and 20 wt% heat conduction filler, thermoplastic polymer is polydimethylsiloxane PDMS, and the heat conduction filler is aluminium nitride, middle packaging layer includes thermoplastic resin, the thermoplastic resin is polyvinyl chloride, the high strength packaging layer includes high strength material and 90 wt% heat conduction filler, the high strength material is polylactic acid, the heat conduction filler is silicon carbide, the high strength material is used for providing physical protection for the object that is encapsulated.
Example 4
The thermal diffusivity of the encapsulant was measured by a flash method in accordance with ASTM E1461, the specific heat capacity was measured by a differential scanning calorimeter, the density was measured by a density balance, the thermal conductivity of the encapsulant was calculated from the thermal conductivity of thermal diffusivity x specific heat capacity x density, and the performance parameters of the encapsulant prepared in examples 1 to 3 were measured as shown in table 1:
TABLE 1 Performance parameters of the encapsulation materials prepared in examples 1-3
The data in the table show that the thermal conductivity of the packaging material prepared by adopting the thermal conductive filler and the polymer in different proportions in the embodiment is improved compared with the thermal conductivity of the polymer matrix which is usually less than 1W/m.K, the surface of the prepared packaging material is soft, the prepared packaging material can be tightly attached to the surface of a bare crystal, and the packaging material is not delaminated and cracked after long-term use.