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CN109627531B - Sealing gasket for valve without cracking easily - Google Patents

Sealing gasket for valve without cracking easily Download PDF

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Publication number
CN109627531B
CN109627531B CN201811489174.3A CN201811489174A CN109627531B CN 109627531 B CN109627531 B CN 109627531B CN 201811489174 A CN201811489174 A CN 201811489174A CN 109627531 B CN109627531 B CN 109627531B
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Prior art keywords
parts
degraded
valve
polyethylene wax
polytetrafluoroethylene compound
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Expired - Fee Related
Application number
CN201811489174.3A
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Chinese (zh)
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CN109627531A (en
Inventor
姚惟秀
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Anhui Zhongsite Fluid Equipment Co ltd
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Anhui Zhongsite Fluid Equipment Co ltd
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Priority to CN201811489174.3A priority Critical patent/CN109627531B/en
Publication of CN109627531A publication Critical patent/CN109627531A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18Homopolymers or copolymers of tetrafluoroethylene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Sealing Material Composition (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a sealing gasket which is not easy to crack and used for a valve, which comprises the following raw materials in parts by weight: 80-120 parts of chloroprene rubber, 40-60 parts of butadiene rubber, 1-2 parts of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 80-100 parts of filling reinforcing agent, 2-4 parts of zinc oxide, 3-4 parts of degraded polytetrafluoroethylene compound, 5-10 parts of plasticizer, 1.5-2.5 parts of tert-butyl hydroperoxide, 1-1.6 parts of tetramethyl thiuram disulfide, 0.6-1.8 parts of trimethylolpropane trimethacrylate, 341.5-2.5 parts of anti-aging agent DFC and 1-1.6 parts of anti-aging agent ODA. The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on the polytetrafluoroethylene resin, exhausting air, degassing, crushing, adding polyethylene wax, and stirring to obtain the degraded polytetrafluoroethylene compound. The sealing gasket for the valve, provided by the invention, is not easy to crack and is wear-resistant.

Description

Sealing gasket for valve without cracking easily
Technical Field
The invention relates to the technical field of valve sealing gaskets, in particular to a sealing gasket which is not easy to crack and used for a valve.
Background
The valve is a control part in a fluid conveying system, has the functions of stopping, adjusting, guiding, preventing counter flow, stabilizing pressure, shunting or overflowing and relieving pressure and the like, can be used for controlling the flow of various fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like, has the important sealing performance of the valve, can be used for separating liquid or gas, and is very wide in application.
At present, some seal gaskets for valves on the market are easy to crack, easy to leak, influence the sealing effect, have low safety performance and influence the service life of the valve.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a sealing gasket for a valve, which is not easy to crack, has balanced properties, and is not easy to crack and resistant to abrasion.
The invention provides a sealing gasket which is not easy to crack and used for a valve, which comprises the following raw materials in parts by weight: 80-120 parts of chloroprene rubber, 40-60 parts of butadiene rubber, 1-2 parts of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 80-100 parts of filling reinforcing agent, 2-4 parts of zinc oxide, 3-4 parts of degraded polytetrafluoroethylene compound, 5-10 parts of plasticizer, 1.5-2.5 parts of tert-butyl hydroperoxide, 1-1.6 parts of tetramethyl thiuram disulfide, 0.6-1.8 parts of trimethylolpropane trimethacrylate, 341.5-2.5 parts of anti-aging agent DFC and 1-1.6 parts of anti-aging agent ODA.
Preferably, the filling reinforcement comprises: jute fiber, heavy calcium carbonate, bentonite, carbon nano tube and fly ash.
Preferably, the weight ratio of the jute fiber, the heavy calcium carbonate, the bentonite, the carbon nano tube and the fly ash is 15-25: 10-20: 25-35: 20-40: 25-45.
Preferably, the plasticizer comprises: dibutyl tin dilaurate, pine tar and oxidized polyethylene wax.
Preferably, the weight ratio of the dibutyltin dilaurate to the pine tar to the oxidized polyethylene wax is 2-4: 1-2: 2-4.
Preferably, the degraded polytetrafluoroethylene composite is prepared by adopting the following process: and (3) carrying out irradiation degradation on the polytetrafluoroethylene resin, exhausting air, degassing, crushing, adding polyethylene wax, and stirring to obtain the degraded polytetrafluoroethylene compound.
Preferably, in the preparation process of the degraded polytetrafluoroethylene compound, the irradiation dose is 0.8-0.86 MGy.
Preferably, in the preparation process of the degraded polytetrafluoroethylene composite, the degraded polytetrafluoroethylene composite is crushed to have the particle size of 4-8 μm.
Preferably, in the preparation process of the degraded polytetrafluoroethylene compound, the weight ratio of the polytetrafluoroethylene resin to the polyethylene wax is 20-30: 30-40.
According to the invention, jute fibers, heavy calcium carbonate, bentonite, carbon nanotubes and fly ash are compounded as the filler, and under the coordination of a degraded polytetrafluoroethylene compound, the filler has extremely high mutual dispersion degree and can be effectively coated on the surface of the filler, so that the uniform mixing degree of the filler in chloroprene rubber and butadiene rubber is effectively enhanced; meanwhile, the degradable polytetrafluoroethylene compound is matched with dibutyltin dilaurate, pine tar and oxidized polyethylene wax to act, so that the molecular chains of chloroprene rubber and butadiene rubber can be promoted to be wound, the mutual binding force is strong, the toughness is good, and the tert-butyl hydroperoxide, tetramethyl thiuram disulfide and trimethylolpropane trimethacrylate are cooperatively vulcanized, cured and crosslinked, so that the wear-resistant rubber is not easy to crack and is wear-resistant.
In the degraded polytetrafluoroethylene compound, polytetrafluoroethylene is subjected to irradiation degradation and then ground to form tiny particles with active groups on the surface, and the tiny particles can be wrapped on the surface of polyethylene wax.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
Example 1
The utility model provides a difficult fracture seal gasket for valve, its raw materials include: 80kg of chloroprene rubber, 60kg of butadiene rubber, 1kg of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 100kg of filling reinforcing agent, 2kg of zinc oxide, 4kg of degraded polytetrafluoroethylene compound, 5kg of plasticizer, 2.5kg of tert-butyl hydroperoxide, 1kg of tetramethyl thiuram disulfide, 1.8kg of trimethylolpropane trimethacrylate, 341.5 kg of anti-aging agent DFC-341.5 kg and 1.6kg of anti-aging agent ODA.
The filling reinforcing agent is prepared from jute fiber, heavy calcium carbonate, bentonite, carbon nano tubes and fly ash according to the weight ratio of 15: 20: 25: 40: 25. The plasticizer is prepared from dibutyltin dilaurate, pine tar and oxidized polyethylene wax according to a weight ratio of 4: 1: 4.
The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on 20kg of polytetrafluoroethylene resin with the irradiation dose of 0.86MGy, exhausting air and degassing, crushing to obtain particles with the particle size of 4-8 microns, adding 30kg of polyethylene wax, and stirring for 65min at the stirring speed of 800r/min to obtain the degraded polytetrafluoroethylene compound.
Example 2
The utility model provides a difficult fracture seal gasket for valve, its raw materials include: 120kg of chloroprene rubber, 40kg of butadiene rubber, 2kg of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 80kg of filling reinforcing agent, 4kg of zinc oxide, 3kg of degraded polytetrafluoroethylene compound, 10kg of plasticizer, 1.5kg of tert-butyl hydroperoxide, 1.6kg of tetramethyl thiuram disulfide, 0.6kg of trimethylolpropane trimethacrylate, 342.5 kg of anti-aging agent DFC and 1kg of anti-aging agent ODA.
The filling reinforcing agent is prepared from jute fiber, heavy calcium carbonate, bentonite, carbon nano tubes and fly ash in a weight ratio of 25: 10: 35: 20: 45, respectively. The plasticizer is prepared from dibutyltin dilaurate, pine tar and oxidized polyethylene wax according to the weight ratio of 2: 2: 2.
The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on 30kg of polytetrafluoroethylene resin with the irradiation dose of 0.8MGy, exhausting air and degassing, crushing to obtain particles with the particle size of 4-8 microns, adding 40kg of polyethylene wax, and stirring for 45min at the stirring speed of 1000r/min to obtain the degraded polytetrafluoroethylene compound.
Example 3
The utility model provides a difficult fracture seal gasket for valve, its raw materials include: 90kg of chloroprene rubber, 55kg of butadiene rubber, 1.3kg of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 95kg of filling reinforcing agent, 2.5kg of zinc oxide, 3.7kg of degraded polytetrafluoroethylene compound, 6kg of plasticizer, 2.2kg of tert-butyl hydroperoxide, 1.2kg of tetramethyl thiuram disulfide, 1.4kg of trimethylolpropane trimethacrylate, 1.4kg of anti-aging agent DFC-341.8 kg and 1.4kg of anti-aging agent ODA.
The filling reinforcing agent is prepared from jute fiber, heavy calcium carbonate, bentonite, carbon nano tubes and fly ash in a weight ratio of 18: 18: 28: 35: 30. The plasticizer is prepared from dibutyltin dilaurate, pine tar and oxidized polyethylene wax according to the weight ratio of 3.5: 1.3: 3.5.
The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on 22kg of polytetrafluoroethylene resin with the irradiation dose of 0.84MGy, exhausting air and degassing, crushing to obtain particles with the particle size of 4-8 microns, adding 33kg of polyethylene wax, and stirring for 60min at the stirring speed of 850r/min to obtain the degraded polytetrafluoroethylene compound.
Example 4
The utility model provides a difficult fracture seal gasket for valve, its raw materials include: 110kg of chloroprene rubber, 45kg of butadiene rubber, 1.7kg of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 85kg of filling reinforcing agent, 3.5kg of zinc oxide, 3.3kg of degraded polytetrafluoroethylene compound, 8kg of plasticizer, 1.8kg of tert-butyl hydroperoxide, 1.4kg of tetramethyl thiuram disulfide, 1kg of trimethylolpropane trimethacrylate, 1.2kg of anti-aging agent DFC-342.2 kg and 1.2kg of anti-aging agent ODA.
The filling reinforcing agent is prepared from jute fiber, heavy calcium carbonate, bentonite, carbon nano tubes and fly ash in a weight ratio of 22: 12: 32: 25: 40. The plasticizer is prepared from dibutyltin dilaurate, pine tar and oxidized polyethylene wax according to the weight ratio of 2.5: 1.7: 2.5.
The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on 28kg of polytetrafluoroethylene resin with the irradiation dose of 0.82MGy, exhausting air and degassing, crushing to obtain particles with the particle size of 4-8 microns, adding 37kg of polyethylene wax, and stirring for 50min at the stirring speed of 950r/min to obtain the degraded polytetrafluoroethylene compound.
Example 5
The utility model provides a difficult fracture seal gasket for valve, its raw materials include: 100kg of chloroprene rubber, 50kg of butadiene rubber, 1.5kg of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 90kg of filling reinforcing agent, 3kg of zinc oxide, 3.5kg of degraded polytetrafluoroethylene compound, 7kg of plasticizer, 2kg of tert-butyl hydroperoxide, 1.3kg of tetramethyl thiuram disulfide, 1.2kg of trimethylolpropane trimethacrylate, 1.342 kg of anti-aging agent DFC and 1.3kg of anti-aging agent ODA.
The filling reinforcing agent is prepared from jute fiber, heavy calcium carbonate, bentonite, carbon nano tubes and fly ash in a weight ratio of 20: 15: 30: 30: 35. The plasticizer is prepared from dibutyltin dilaurate, pine tar and oxidized polyethylene wax according to the weight ratio of 3: 1.5: 3, and (3).
The degraded polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on 25kg of polytetrafluoroethylene resin with the irradiation dose of 0.83MGy, exhausting air and degassing, crushing to obtain particles with the particle size of 4-8 microns, adding 35kg of polyethylene wax, and stirring for 55min at the stirring speed of 900r/min to obtain the degraded polytetrafluoroethylene compound.
The sealing gasket for the valve, which is obtained in example 5, can be bent and twisted at will without cracking, and completely meets the use requirements (particularly low-temperature torsion resistance) of the sealing gasket, the impact elasticity is 56%, the Akron abrasion is 0.55%, the elongation is 468%, the tensile strength is 34.1MPa, and the elongation is 765%.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The sealing gasket which is not easy to crack for the valve is characterized by comprising the following raw materials in parts by weight: 80-120 parts of chloroprene rubber, 40-60 parts of butadiene rubber, 1-2 parts of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane, 80-100 parts of filling reinforcing agent, 2-4 parts of zinc oxide, 3-4 parts of degraded polytetrafluoroethylene compound, 5-10 parts of plasticizer, 1.5-2.5 parts of tert-butyl hydroperoxide, 1-1.6 parts of tetramethyl thiuram disulfide, 0.6-1.8 parts of trimethylolpropane trimethacrylate, 341.5-2.5 parts of anti-aging agent DFC and 1-1.6 parts of anti-aging agent ODA;
wherein, fill reinforcing agent includes: jute fiber, heavy calcium carbonate, bentonite, carbon nano tube and fly ash;
wherein the weight ratio of the jute fiber, the heavy calcium carbonate, the bentonite, the carbon nano tube and the fly ash is 15-25: 10-20: 25-35: 20-40: 25-45 parts of;
the degradable polytetrafluoroethylene compound is prepared by adopting the following process: and (3) carrying out irradiation degradation on the polytetrafluoroethylene resin, exhausting air, degassing, crushing, adding polyethylene wax, and stirring to obtain the degraded polytetrafluoroethylene compound.
2. A non-frangible seal for a valve according to claim 1 wherein the plasticizer comprises: dibutyl tin dilaurate, pine tar and oxidized polyethylene wax.
3. The non-cracking seal gasket for a valve according to claim 2, wherein the weight ratio of dibutyltin dilaurate, pine tar and oxidized polyethylene wax is 2-4: 1-2: 2-4.
4. The non-cracking gasket seal for valve according to claim 1, wherein the irradiation dose in the preparation process of the degraded polytetrafluoroethylene compound is 0.8-0.86 MGy.
5. A non-cracking seal gasket for a valve according to claim 1 or 4, wherein the degraded polytetrafluoroethylene compound is prepared by pulverizing to a particle size of 4 to 8 μm.
6. The sealing gasket for a valve, which is not prone to cracking according to claim 1, wherein in the preparation process of the degraded polytetrafluoroethylene compound, the weight ratio of the polytetrafluoroethylene resin to the polyethylene wax is 20-30: 30-40.
CN201811489174.3A 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily Expired - Fee Related CN109627531B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811489174.3A CN109627531B (en) 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily

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Application Number Priority Date Filing Date Title
CN201811489174.3A CN109627531B (en) 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily

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CN109627531A CN109627531A (en) 2019-04-16
CN109627531B true CN109627531B (en) 2021-04-20

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101426880A (en) * 2005-03-17 2009-05-06 陶氏环球技术公司 Cap liners, closures and gaskets made from multi-block polymers
CN101580606A (en) * 2009-06-08 2009-11-18 无锡市华美电缆有限公司 Cable jacket rubber and preparation method
CN102212221A (en) * 2010-04-06 2011-10-12 苏州诺升功能高分子材料有限公司 Polytetrafluoroethylene-modified polyethylene wax with core-shell structure and preparation process thereof
CN102993517A (en) * 2012-11-01 2013-03-27 安徽荣达阀门有限公司 Chloroprene rubber gasket with high abrasion resistance and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101426880A (en) * 2005-03-17 2009-05-06 陶氏环球技术公司 Cap liners, closures and gaskets made from multi-block polymers
CN101580606A (en) * 2009-06-08 2009-11-18 无锡市华美电缆有限公司 Cable jacket rubber and preparation method
CN102212221A (en) * 2010-04-06 2011-10-12 苏州诺升功能高分子材料有限公司 Polytetrafluoroethylene-modified polyethylene wax with core-shell structure and preparation process thereof
CN102993517A (en) * 2012-11-01 2013-03-27 安徽荣达阀门有限公司 Chloroprene rubber gasket with high abrasion resistance and preparation method thereof

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