A kind of desulfurization wastewater zero-emission system and method
Technical field
The present invention relates to waste water evaporation process technology more particularly to the desulfurization wastewater evaporation process systems of coal-burning boiler.
Background technique
With the development of national economy, electricity needs is also increasing, and the environmental protection policy of country and local government is also more next
It is stringenter, active service and it is new on the flue gas of coal-burning boiler project require to carry out desulfurization process, to guarantee flue gas qualified discharge.Mesh
Preceding most common sulfur method is wet desulphurization namely lime stone-gypsum technique, the method investment and operating cost all compared with
Low, technique is also more mature, becomes the prevailing technology of desulfurization in world wide.
Lime stone-gypsum technique Main By product is gypsum and desulfurization wastewater, and wherein desulfurization wastewater is weakly acidic,
Contain a large amount of impurity, such as suspended matter, inorganic ion such as F-、Cl-、SO4 2-Deng heavy metal ion Pb2+、Hg2+Deng most of
For a class of pollutant in integrated wastewater discharge standard, it is therefore desirable to strictly be handled waste water, reach country or local ring
It just can be carried out discharge after guarantor's standard.
Desulfurization wastewater derives from the top effluent of waste-water vortex device, in desulfuration absorbing tower operational process, due to inhaling
Receiving liquid is to be recycled, and wherein salinity and suspended matter can be enriched with, and the reduction of pH will affect the efficiency of desulfuration absorbing tower, mistake
High impurity concentration will affect the quality of by-produced gypsum, therefore desulfurization slurry cannot infinitely be concentrated.In general, when desulfurization is starched
When chloride ion reaches 20000mg/L in liquid, absorption tower desulfurization wastewater starts outlet.Currently, desulfurization wastewater mainly uses at materialization
Logos, still, such processing method, which not only exists, such as to be taken up a large area, cost of investment height, process flow complexity, generates largely
The problems such as chemical sludge, energy consumption are high and not can be removed chloride ion, and chloride ion corrosivity in slant acidity water environment is larger, place
Waste water after reason can not reuse, with the raising of environmental requirement, applying for this method is restricted.
Some power plant use film pretreatment+mechanical vapor crystallization treatment technique at present.But the price of this technique film compared with
Height, requirement of the system to compressor is also higher, and desulfurization wastewater pretreatment is more complex, and investment and operating cost are higher.Also some electricity
The evaporation technology that factory uses includes the technologies such as multiple-effect evaporation crystallization and the evaporation of hot fume flue.But multiple-effect evaporation crystallization treatment
Desulfurization wastewater energy consumption is higher, and the operating cost of generation is also higher;Although pretreatment is simple, investment and operating cost are relatively low
Boiler hot flue gases duct, which evaporates desulfurization wastewater technology, has some superiority, but this desulfurization wastewater using this process sprays
Enter the corrosion and scaling that flue dryer section is easily caused in limited flue and blocking, thus bring safe operation of the boiler risk with
Economic loss limits the popularization and application of flue evaporating waste water.
Summary of the invention:
Technical problem: the purpose of the present invention is being directed to the problem that traditional desulfurization wastewater processing cost is higher, technique is more complex,
A kind of technique of zero discharge system based on flue gas evaporation desulfurization wastewater is proposed for existing method of evaporating, to realize desulfurization
The zero-emission of waste water, this technique draw flue gas to bypass flue, and exhaust gas volumn needed for providing evaporation desulfurization wastewater waste water is kept off with entrance
Plate door and outlet damper door are isolated with flue collector, and evaporation process carries out in vapourizing furnace, when bypass flue works normally or examines
When repairing, the normal operation of flue collector system is had substantially no effect on, does not influence the normal operation of boiler, and solves current flue and steams
There is the etching problem to flue and follow-up equipment in hair technology.This technique not only can handle the desulfurization wastewater of power plant, may be used also
To handle the desulfurization wastewater generated after other desulfurizing industrial fumes.
Technical solution: a kind of desulfurization wastewater zero-discharge treatment system of the invention includes vapo(u)rization system, control system, atomization
System, dust pelletizing system, desulfurization wastewater pretreatment system and waste water transportation system composition;
Vapo(u)rization system and atomization system are the core system of desulfurization wastewater zero-emission, mainly by evaporating column and positioned at evaporating column
Interior double-current spray gun body is constituted, and the effect of system is that the desulfurization wastewater droplet after the atomization of double-current spray gun body is flashed to vapor
And solid granule, the vapor and solid granule after evaporating are with flow of flue gas;Flue is provided with electric gear before evaporating column
Flue gas flow is adjusted in plate door;
The lower part of evaporating column is connected with the cyclone dust collectors as dust pelletizing system, and the upper outlet of cyclone dust collectors is connected with
Air-introduced machine is bypassed, the outlet connection outlet electric guard board door of air-introduced machine is bypassed;The upper side of evaporating column is equipped with double-current spray gun body,
The import of the double fluid spray gun body is connected with the outlet of the waste water pump and compressed air storage tank neutralization pond of waste water transportation system, compression
The import of air storage tank neutralization pond and the outlet of air compressor connect;Microfilter, the waste water of desulfurization wastewater pretreatment system
Holding vessel, waste water pump are linked in sequence.
The evaporator section top of its front of double-current spray gun body insertion evaporating column, the center line of double-current spray gun body and evaporation
The center line of tower is overlapped, and nozzle is straight down.
The air compressor takes compressed air to be stored in compressed air storage tank neutralization pond, leads to double-current spray gun body
Compressed air pipe install pressure maintaining valve, guarantee conveying compressed air pressure stablize, so as to obtain preferable atomizing effect and
Evaporation effect.
The evaporating column lower part outlet installs threeway, and the outlet of vertically downward direction is draining ash discharging hole, operates normally feelings
This outlet valve is closed under condition, this port opening when needing deashing;Another outlet is connect by pipeline with cyclone dust collectors.
The processing method of the desulfurization wastewater zero-emission of processing system of the present invention, processing step are as follows:
Desulfurization wastewater caused by step 1 desulphurization system is pre-processed in Microfilter;
Step 2 desulfurization wastewater is after pretreatment, into storage of waste water tank;
The waste water of step 3 storage of waste water tank enters double-current spray gun body together with compressed air, then in double-current spray gun body
Mixed aerosol is carried out in (), nozzle will be atomized droplet and spray;
Waste water after step 4 atomization sprays into evaporating column by spray gun, adjusts flue gas flow by metering control system
With corresponding wastewater flow, under the action of high-temperature flue gas, waste water is evaporated, and evaporates product with flow of flue gas;
Mixed flue gas after step 5 evaporation enters cyclone dust collectors and carries out preliminary dust removal;
Step 6 flue gas is mixed by returning to flue collector after bypass air-introduced machine with flue collector;
The mixed flue gas of step 7 flue collector enters desulfuration absorbing tower to complete a vaporization cycle.
The metering control system, used control device include controller and for measuring flue gas, compressed air
And the sensor of the temperature of waste water, pressure and flow;The bottom of the inlet flue of evaporating column, evaporating column is arranged in temperature sensor
Portion exit flue, compressed air pipeline on and storage of waste water tank to the pipeline of the waste water between double-current spray gun body on;Pressure
Flue at the outlet at bottom of the inlet flue of evaporating column, evaporating column is arranged in, before bypass air-introduced machine in force snesor
Flue, on the flue after bypass air-introduced machine, on the pipeline of compressed air and storage of waste water tank is to two-fluid
On waste pipe between spray gun;Flue gas flow meter is mounted at the gas approach of evaporating column;Compressed air pipe is provided with stream
Meter, electric switching valve, electric flow control valve;Flow is installed on storage of waste water tank to the waste pipe between evaporating column
Meter, electric switching valve, electric flow control valve.
The work step of the metering control system is as follows:
Signal is reached control system by the fluid flowmeter on step 1) waste pipe, and control system measures flow measurement
Volume flow be scaled mass flow, obtain the wastewater quality for spraying into evaporating column in the unit time by double-current spray gun body;
Signal is reached control system by the flowmeter on step 2) compressed air pipe, and control system measures flow measurement
Volume flow be scaled the mass flow of compressed air, obtain in the unit time through the air matter of spray gun penetrating evaporating column
Amount;
Step 3) determines that the relational expression between waste water evaporation capacity and required high-temperature flue gas amount is as follows:
Q1=Q2+Q3, (1)
Q1=c1m1Δt1, (2)
Q2=Q21+Q22=c2m2Δt2+Q22, (3)
Q3=c3m3Δt3, (4)
m1=(c2m2Δt2+Q22+c3m3Δt3)/c1Δt1, (5)
Δt1=T1-T;Δt2=T-T2;Δt3=T-T3 (6)
And volume flow is got used in engineering, i.e.,
V1=(c2m2Δt2+Q22+c3m3Δt3)/ρ1c1Δt1 (7)
In formula: T is evaporation outlet of still bottom flue temperature, T1For vapourizing furnace entrance high-temperature flue-gas, T2For waste water temperature
Degree, T3For compressed air temperature, c1For the specific heat capacity of high-temperature flue gas, c2For the specific heat capacity of water, c3For the specific heat capacity of compressed air, m1
For the flue gas mass that evaporating waste water in the unit time needs, m2For the quality of waste water in the unit time, m3To be compressed in the unit time
The quality of air, ρ1For the density of high-temperature flue gas, Q1Refer to flue gas absorbed heat;Q2Waste water evaporates absorbed heat;Q3Pressure
The heat that contracting air absorbs, then Q22For the gasification latent heat of water;Pressure is approximately an atmospheric pressure;
By formula (1), (2), (3), (4), (5), (6) and (7) input control system, evaporation one in the unit time can be obtained
High-temperature flue gas volume flow needed for determining waste water;
Step 4) control system is by adjusting the inlet baffle door of bypass flue system and bypassing air-introduced machine, in conjunction with flue
Accurate required exhaust gas volumn can be obtained in volume flowmeter.
The utility model has the advantages that compared with prior art, the present invention having the following advantages that and effect: design rationally, solves desulfurization
The processing problem of waste water solves the etching problem existed in current flue evaporation technique to flue and follow-up equipment.It is entire to steam
Hair treatment process does not have waste water outlet, saves waste water resource, saves space, saves cost, this technique draws flue gas to bypassing cigarette
Road is isolated with inlet baffle door and outlet damper door with flue collector, and evaporation process carries out in vapourizing furnace, when bypass flue is normal
When work or maintenance, flue collector system is had substantially no effect on, does not influence the normal operation of boiler;Bypass blower quantity-adjustable and
The resistance balance problem of flue collector and bypass flue.In addition, this technique not only can handle the desulfurization wastewater of power plant, can also locate
Manage the desulfurization wastewater generated after other desulfurizing industrial fumes.
Detailed description of the invention
Fig. 1 is a kind of Novel practical desulfurization wastewater " zero-emission " process system structure connection diagram of the present invention.
Fig. 2 metering control system block diagram.
Wherein have, entrance electric guard board door 1, evaporating column 2, bypass air-introduced machine 3, exports electric guard board door 4, cyclone dust collectors
5, waste water pump 6, storage of waste water tank 7, Microfilter 8, air compressor 9, compressed air storage tank neutralization pond 10, double-current spray gun body
11。
Specific embodiment
The following further describes the present invention with reference to the drawings
A kind of desulfurization wastewater evaporation process system as shown in Figure 1, including by vapo(u)rization system, metering control system, atomization
System, dust pelletizing system, desulfurization wastewater pretreatment system and waste water transportation system composition.Vapo(u)rization system is by vapourizing furnace and pipeline group
At;Metering control system consists of three parts, compressed air pipe part, waste pipe part and control section composition;Atomization
System is made of pressure-air, high pressure waste water and double-current spray gun body;Dust pelletizing system is made of cyclone dust collectors and bypass air-introduced machine,
Desulfurization wastewater pretreatment system is made of Microfilter, and desulfurization wastewater transportation system is by storage of waste water tank, waste water delivery pump and waste water
Conveyance conduit composition.Desulfurization wastewater first passes around pretreatment, and waste water removes bulky grain and suspended matter by Microfilter;Then will
Waste water is pumped into storage of waste water tank;The compressed air and desulfurization wastewater generated from air compressor is passed through double-current spray gun body together
In, it is injected in vapourizing furnace after being atomized by double-current spray gun body, vapourizing furnace upper outlet is connected with bypass smoke inlet, bypasses
Motorized adjustment baffle door is installed at flue entrance, flue gas flow is adjusted by motorized adjustment baffle door;Vapourizing furnace lower part outlet pipe
Road is connected with the upper entrance of cyclone dust collectors;The outlet of cyclone dust collectors is connected with bypass air-introduced machine;Pacify at outlet conduit
Motor switch baffle door is filled, is then connected with flue collector.It evaporates furnace bottom and is equipped with ash hole, periodically distinguish the ash after drying
It removes.
In order to realize the adjustability for being passed through evaporation inner flue gas of the stove, motorized adjustment baffle door is installed at vapourizing furnace gas approach
With bypass air-introduced machine.
In order to realize the continuous operation of vapo(u)rization system, storage of waste water tank is set.
It for preliminary purification flue gas, prevents from bringing biggish load to subsequent dust pelletizing system, setting cyclone dust collectors are preliminary
Dedusting.
In this example, for the desulfurization wastewater of power plant, gas approach can draw bypass flue, exhaust pass after air preheater
Converge with the flue collector before desulfurization;For smelting the desulfurization wastewater of aluminium manufacturer, gas approach can be drawn from roasting rear pass, for it
His industrial smoke is drawn from temperature and the suitable flue of structure.
Using desulfurization wastewater evaporation process system processing waste water, its step are as follows:
(1) desulfurization wastewater that desulphurization system generates enters Microfilter and is pre-processed;
(2) desulfurization wastewater is after pretreatment, into storage of waste water tank;
(3) waste water of storage of waste water tank enters two-fluid by waste water pump together with the compressed air of compressed air storage tank
Spray gun, then carries out mixed aerosol in spray gun, and nozzle will be atomized droplet and spray;
(4) waste water after being atomized sprays into vapourizing furnace by spray gun, adjusts flue gas flow matching pair by metering control system
The wastewater flow answered, under the action of high-temperature flue gas, waste water is evaporated, and evaporates product with flow of flue gas;
(5) mixed flue gas after evaporating enters cyclone dust collectors and carries out preliminary dust removal;
(6) flue gas is mixed by returning to flue collector after bypass blower with flue collector;
(7) mixed flue gas of flue collector enters desulfuration absorbing tower, to complete a vaporization cycle.
In order to realize the controllability of evaporation process, when being passed through hot fume and starting evaporation, the work step of control system is as follows:
(1) signal is reached control system by the fluid flowmeter on waste pipe, and control system measures flow measurement
Volume flow is scaled mass flow, obtains the wastewater quality for spraying into evaporating column in the unit time by spray gun;
(2) signal is reached control system by the flowmeter on compressed air pipe, and control system measures flow measurement
Volume flow is scaled the mass flow of compressed air, obtains the air quality for spraying into evaporating column in the unit time by spray gun;
(3) determine that the relational expression between waste water evaporation capacity and required high-temperature flue gas amount is as follows:
Q1=Q2+Q3, (1)
Q1=c1m1Δt1, (2)
Q2=Q21+Q22=c2m2Δt2+Q22, (3)
Q3=c3m3Δt3, (4)
m1=(c2m2Δt2+Q22+c3m3Δt3)/c1Δt1, (5)
Δt1=T1-T;Δt2=T-T2;Δt3=T-T3 (6)
And volume flow is got used in engineering, i.e.,
V1=(c2m2Δt2+Q22+c3m3Δt3)/ρ1c1Δt1 (7)
In formula, T is evaporation outlet of still bottom flue temperature, T1For vapourizing furnace entrance high-temperature flue-gas, T2For waste water temperature
Degree, T3For compressed air temperature, c1For the specific heat capacity of high-temperature flue gas, c2For the specific heat capacity of water, c3For the specific heat capacity of compressed air, m1
For the flue gas mass that evaporating waste water in the unit time needs, m2For the quality of waste water in the unit time, m3To be compressed in the unit time
The quality of air, ρ1For the density of high-temperature flue gas, Q1Refer to flue gas absorbed heat;Q2Waste water evaporates absorbed heat;Q3Pressure
The heat that contracting air absorbs, then Q22For the gasification latent heat of water;Pressure is approximately an atmospheric pressure;
By formula (1), (2), (3), (4), (5), (6) and (7) input control system, evaporation one in the unit time can be obtained
High-temperature flue gas volume flow needed for determining waste water;
(4) control system is by adjusting the inlet baffle door of bypass flue system and bypassing air-introduced machine, in conjunction with flue body
More accurate required exhaust gas volumn can be obtained in product flowmeter.
Structure of the invention is relatively simple, easy to operate, evaporates desulfurization wastewater using the original hot fume of factory, cost compared with
It is low;For desulfurization wastewater after cyclone discharge, desulfurization wastewater first passes around pretreatment, waste water by Microfilter, removal bulky grain with
Suspended matter;Then waste water is pumped into storage of waste water tank;Entered in spray gun by waste water transportation system;Into the high pressure in spray gun
Waste water and the compressed air mixed aerosol for entering spray gun;Waste water is injected in vapourizing furnace after passing through double-current spray gun body atomization, is evaporated
Furnace upper outlet is connected with bypass smoke inlet, and motorized adjustment baffle door is installed in bypass flue inlet, passes through motorized adjustment
Baffle door adjusts flue gas flow;Vapourizing furnace lower part outlet pipeline is connected with the upper entrance of cyclone dust collectors;After evaporation
Flue gas can reduce the load of subsequent bag filter by cyclone dust collectors removing unit swarming ash.The outlet of cyclone dust collectors with
Air-introduced machine is bypassed to be connected;Motor switch baffle door is installed at outlet conduit, is then connected with flue collector.Evaporation furnace bottom is equipped with
Ash hole periodically removes the ash content after drying.The relationship between wastewater flow rate and required exhaust gas volumn is matched by control system, is mentioned
The thermal efficiency of high flue gas.
Described above content in this specification is illustrated to examples of the invention.Disclosed by the invention
On the basis of technical solution, those skilled in the art are according to disclosed technology contents, to described
The various modifications or supplement or be substituted in a similar manner that specific embodiment is done, without departing from described in the invention
Content or beyond the scope defined by this claim, belong to the content that the present invention is protected.