CN109652786B - Coloring method and device based on metal material surface coloring technology - Google Patents
Coloring method and device based on metal material surface coloring technology Download PDFInfo
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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Abstract
本发明公开了一种基于金属材料表面着色技术的着色方法及装置,根据待加工材料的可氧化特性,通过低功率激光器加热待加工区域材料,通以辅助性氧化气体作为氧化剂,利用低功率的纳秒脉冲激光产生的瞬间高温使待加工区域材料与氧化剂发生快速可控的氧化反应,激光使得材料表面发生可控氧化后,会产生一层透明或半透明的氧化层薄膜,根据光化学作用以及薄膜干涉效应,由于选取不同的激光参数,因此会在加工后材料表面显出不同的颜色。利用本发明提供的方法及装置,能够实现钛合金等材料表面或者珠宝表面的着色加工,起到保护内部金属的作用,能够提高金属或者珠宝的耐磨损、耐腐蚀性能。
The invention discloses a coloring method and device based on the surface coloring technology of metal materials. According to the oxidizable characteristics of the material to be processed, the material in the area to be processed is heated by a low-power laser, an auxiliary oxidizing gas is used as an oxidant, and a low-power laser is used to heat the material in the area to be processed. The instantaneous high temperature generated by the nanosecond pulsed laser causes a rapid and controllable oxidation reaction between the material and the oxidant in the area to be processed. After the laser causes the surface of the material to undergo controllable oxidation, a transparent or translucent oxide layer film will be produced. According to the photochemical action and The thin film interference effect, due to the selection of different laser parameters, will show different colors on the surface of the material after processing. The method and device provided by the present invention can realize the coloring processing of the surface of titanium alloy and other materials or the surface of jewelry, play the role of protecting the internal metal, and can improve the wear resistance and corrosion resistance of the metal or jewelry.
Description
技术领域technical field
本发明涉及先进制造技术领域,特别是涉及一种基于金属材料表面着色技术的着色方法及装置。The present invention relates to the technical field of advanced manufacturing, in particular to a coloring method and device based on the surface coloring technology of metal materials.
背景技术Background technique
随着生产生活的日益进步,人们对航空金属材料以及珠宝材料加工也提出了越来越高的要求。例如,在航空航天材料的制造方面,要求所加工材料表面具有一定的光学性能;在医疗器械领域,对其颜色特性有一定的要求;在珠宝行业等领域,则对材料外观的装饰性以及耐磨性、抗腐蚀性提出了一定的要求。因此,在金属材料表面以及珠宝材料表面制备有色膜层,通过表面着色能够得到一层赋有色彩的氧化层薄膜,能够提高航空金属材料以及珠宝材料表面的耐磨、耐腐蚀等性能。With the increasing progress of production and life, people have put forward higher and higher requirements for the processing of aviation metal materials and jewelry materials. For example, in the manufacture of aerospace materials, the surface of the processed material is required to have certain optical properties; in the field of medical devices, there are certain requirements for its color characteristics; in the jewelry industry and other fields, the decorative and durable appearance of the material is required. Grinding and corrosion resistance put forward certain requirements. Therefore, a colored film layer is prepared on the surface of metal materials and jewelry materials, and a colored oxide layer film can be obtained by surface coloring, which can improve the wear resistance and corrosion resistance of aviation metal materials and jewelry materials.
目前金属及珠宝材料表面着色主要采用电火花着色技术,主要原理是利用线切割放电形成的电解作用,在金属材料表面形成一层厚度不同的半透明氧化膜,由于光的干涉作用,所得到氧化膜层的颜色也不同,因此,可以通过控制膜层的厚度来得到想要的颜色。采用电火花着色所得到的金属材料表面,其耐磨性和耐腐蚀性都很强,用于小批量加工,但其缺点是不能在面积较大及结构复杂的航空工件金属表面以及珠宝材料表面进行加工,并且电火花加工过程存在装置比较复杂、电极损耗严重、二次放电、加工效率低、着色质量低以及热影响区大等问题。At present, the surface coloring of metal and jewelry materials mainly adopts electric spark coloring technology. The main principle is to use the electrolysis formed by wire cutting discharge to form a layer of translucent oxide film with different thicknesses on the surface of metal materials. The color of the film layer is also different, therefore, the desired color can be obtained by controlling the thickness of the film layer. The surface of the metal material obtained by EDM has strong wear resistance and corrosion resistance, and is used for small batch processing, but its disadvantage is that it cannot be used on the metal surface of aerospace workpieces with large area and complex structure and the surface of jewelry materials. In the process of EDM, there are problems such as complicated device, serious electrode loss, secondary discharge, low processing efficiency, low coloring quality and large heat-affected zone.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于金属材料表面着色技术的着色方法及装置,以解决现有电火花着色方法不适用于材料大面积表面着色、着色装置复杂、电极损耗严重、存在二次放电、加工效率低、着色质量低以及热影响区大的问题。The purpose of the present invention is to provide a coloring method and device based on metal material surface coloring technology, in order to solve the problem that the existing electric spark coloring method is not suitable for large-area surface coloring of materials, the coloring device is complicated, the electrode wear is serious, there is secondary discharge, The problems of low processing efficiency, low coloring quality and large heat affected zone.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
一种基于金属材料表面着色技术的着色装置,所述着色装置包括:计算机(1)、激光器(2)、扩束镜(3)、X-Y扫描振镜(4)、聚焦透镜(5)、激光光斑(6)、喷气管(7)、喷气管阀门(8)、工件(9)和工作台(10);A coloring device based on a metal material surface coloring technology, the coloring device comprising: a computer (1), a laser (2), a beam expander (3), an X-Y scanning galvanometer (4), a focusing lens (5), a laser A light spot (6), a jet pipe (7), a jet pipe valve (8), a workpiece (9) and a workbench (10);
所述计算机(1)分别与所述激光器(2)、所述X-Y扫描振镜(4)和所述工作台(10)连接;所述扩束镜(3)设置在所述激光器(2)的出射光路上;所述X-Y扫描振镜(4)设置在所述扩束镜(3)的出射光路上;所述聚焦透镜(5)设置在所述X-Y扫描振镜(4)的出射光路上;所述工件(9)固定在所述工作台(10)上;所述喷气管(7)固定安装在所述工作台(10)的一侧;所述喷气管阀门(8)设置在所述喷气管(7)上;The computer (1) is respectively connected with the laser (2), the X-Y scanning galvanometer (4) and the worktable (10); the beam expander (3) is arranged on the laser (2) The X-Y scanning galvanometer (4) is arranged on the outgoing light path of the beam expander (3); the focusing lens (5) is arranged on the outgoing light of the X-Y scanning galvanometer (4). on the road; the workpiece (9) is fixed on the workbench (10); the air injection pipe (7) is fixedly installed on one side of the workbench (10); the air injection pipe valve (8) is arranged on the on the jet pipe (7);
所述着色装置工作时,所述激光器(2)射出的激光光束依次通过所述扩束镜(3)、所述X-Y扫描振镜(4)以及所述聚焦透镜(5)后形成所述激光光斑(6);所述激光光斑(6)聚焦在所述工件(9)表面的待加工区域材料上;所述喷气管(7)喷出的氧化剂汇聚于所述激光光斑(6)处;在激光的作用下,所述待加工区域材料的温度迅速升高,进而与所述氧化剂发生氧化反应,生成相应的赋有色彩的氧化层薄膜。When the coloring device is in operation, the laser beam emitted by the laser (2) sequentially passes through the beam expander (3), the X-Y scanning galvanometer (4) and the focusing lens (5) to form the laser a light spot (6); the laser light spot (6) is focused on the material in the area to be processed on the surface of the workpiece (9); the oxidant sprayed by the air jet pipe (7) is concentrated at the laser light spot (6); Under the action of the laser, the temperature of the material in the to-be-processed area rises rapidly, and then undergoes an oxidation reaction with the oxidant to generate a corresponding colored oxide layer film.
可选的,所述激光器(2)为纳秒脉冲型激光器。Optionally, the laser (2) is a nanosecond pulsed laser.
可选的,所述激光器(2)产生的激光光束的激光功率小于等于7W。Optionally, the laser power of the laser beam generated by the laser (2) is less than or equal to 7W.
可选的,所述氧化剂为氧气。Optionally, the oxidant is oxygen.
可选的,所述待加工区域材料为金属材料。Optionally, the material of the region to be processed is a metal material.
一种基于金属材料表面着色技术的着色方法,所述着色方法应用于所述着色装置;所述着色方法包括:A coloring method based on metal material surface coloring technology, the coloring method is applied to the coloring device; the coloring method comprises:
准备待加工的工件;prepare the workpiece to be processed;
对所述待加工的工件进行预处理,生成处理好的工件;Preprocessing the workpiece to be processed to generate a processed workpiece;
将所述处理好的工件固定在工作台上,打开激光器,调节所述激光器镜头与所述处理好的工件表面的相对位置,使激光光斑聚焦在所述处理好的工件表面的待加工区域材料上;Fix the processed workpiece on the workbench, turn on the laser, adjust the relative position of the laser lens and the processed workpiece surface, so that the laser spot is focused on the material to be processed on the processed workpiece surface superior;
打开喷气管阀门,设定激光参数和喷气管的气体流量;Open the jet tube valve, set the laser parameters and the gas flow of the jet tube;
通过激光器发出的激光光束加热所述待加工区域材料,并通以辅助性氧化气体作为氧化剂,利用激光产生的瞬间高温使所述待加工区域材料与所述氧化剂发生快速可控的氧化反应,使待加工的工件表面产生不同颜色的氧化层薄膜。The material in the area to be processed is heated by the laser beam emitted by the laser, and auxiliary oxidizing gas is used as the oxidant, and the instantaneous high temperature generated by the laser is used to make the material in the area to be processed and the oxidant undergo rapid and controllable oxidation reaction, so that the The surface of the workpiece to be processed produces oxide layer films of different colors.
可选的,所述对所述待加工的工件进行预处理,生成处理好的工件,具体包括:Optionally, the preprocessing of the workpiece to be processed to generate a processed workpiece specifically includes:
将所述待加工的工件进行打磨,随后用抛光剂抛光,然后在无水乙醇溶液中超声清洗,去除所述工件表面的杂质及有机物污渍,生成处理好的工件。The workpiece to be processed is ground, then polished with a polishing agent, and then ultrasonically cleaned in an anhydrous ethanol solution to remove impurities and organic stains on the surface of the workpiece to generate a processed workpiece.
可选的,所述打开喷气管阀门,设定激光参数和喷气管的气体流量,具体包括:Optionally, the opening of the jet pipe valve, setting the laser parameters and the gas flow rate of the jet pipe specifically include:
打开喷气管阀门,通过调节所述喷气管阀门来调节所述喷气管的气体流量至预设流量;Open the jet pipe valve, and adjust the gas flow rate of the jet pipe to a preset flow rate by adjusting the jet pipe valve;
通过计算机设定激光参数;所述激光参数包括激光器发出激光光束的激光功率、光斑直径、扫描速度和频率。The laser parameters are set by computer; the laser parameters include laser power, spot diameter, scanning speed and frequency of the laser beam emitted by the laser.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
本发明提供一种基于金属材料表面着色技术的着色方法及装置,利用高能量的激光光束与物质相互作用的特性,通过计算机来调节激光加工时的激光参数,并在激光辐射工件表面待加工区域材料的同时通以工业氧气,利用喷气管阀门控制氧化剂流量,这样就可以准确控制氧化速率,实现纳秒激光诱导材料表面的可控氧化。本发明方法以及装置具有电火花着色方法无法比拟的优势,主要优点体现在:The invention provides a coloring method and device based on the surface coloring technology of metal materials, which utilizes the interaction characteristics of high-energy laser beams and substances to adjust the laser parameters during laser processing through a computer, and irradiates the surface of the workpiece to be processed by the laser. The material is supplied with industrial oxygen at the same time, and the flow rate of the oxidant is controlled by the valve of the jet pipe, so that the oxidation rate can be accurately controlled, and the controllable oxidation of the surface of the material induced by nanosecond laser can be realized. The method and the device of the present invention have the incomparable advantages of the electric spark coloring method, and the main advantages are as follows:
(1)纳秒激光束易于聚焦、发散和导向,可以通过计算机控制SAMlight软件调节包括频率,扫描速度以及能量密度等激光参数,能够适用于不同金属材质表面以及珠宝材料表面的不同颜色的着色加工要求;(1) The nanosecond laser beam is easy to focus, diverge and guide, and the laser parameters including frequency, scanning speed and energy density can be adjusted by computer-controlled SAMlight software, which can be applied to the coloring of different metal surfaces and jewelry materials. Require;
(2)纳秒激光诱导可控氧化着色加工过程中不存在电火花着色过程中电极的损耗以二次放电问题,大大了提高着色的精度;由于被加工材料的氧化温度在熔点以下,氧化反应所需的激光功率远远低于激光加工或激光加热辅助软化材料所需的激光功率,故激光产生的热影响区比较小;由于加工过程中激光光束移动速度很快,且激光光束照射到待加工材料表面是局部区域照射,对非激光照射区域不会造成影响;(2) In the process of nanosecond laser-induced controllable oxidation coloring process, there is no problem of electrode loss and secondary discharge in the process of spark coloring, which greatly improves the coloring accuracy; since the oxidation temperature of the processed material is below the melting point, the oxidation reaction The required laser power is much lower than the laser power required for laser processing or laser heating to assist softening of materials, so the heat-affected zone generated by the laser is relatively small; because the laser beam moves very fast during the processing, and the laser beam irradiates the material to be The surface of the processed material is irradiated in a local area, which will not affect the non-laser irradiated area;
(3)通过调节激光器和氧化剂参数可以准确控制氧化反应的速率并且工艺可控性高,具有更加高效、高质量的特点。(3) The rate of the oxidation reaction can be accurately controlled by adjusting the parameters of the laser and the oxidant, and the process is highly controllable, and has the characteristics of higher efficiency and higher quality.
(4)本发明着色装置结构简单,并且工作台通过计算机控制可以灵活移动,适合复杂的、大面积的航空金属材料工件以及昂贵珠宝材质表面着色,能够提高航空金属材料表面以及珠宝材料表面的耐磨性、耐腐蚀和光学性能,并且具有生产效率高、易实现自动化、洁净环保的特点。(4) The coloring device of the present invention has a simple structure, and the worktable can be flexibly moved through computer control, which is suitable for complex and large-area aviation metal workpieces and the surface coloring of expensive jewelry materials, and can improve the surface resistance of aviation metal materials and jewelry materials. Abrasion resistance, corrosion resistance and optical performance, and have the characteristics of high production efficiency, easy automation, clean and environmental protection.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明提供的基于金属材料表面着色技术的着色装置的结构示意图;1 is a schematic structural diagram of a coloring device based on a metal material surface coloring technology provided by the present invention;
图中标号分别为:计算机(1),激光器(2),扩束镜(3),X-Y扫描振镜(4),聚焦透镜(5),激光光斑(6),喷气管(7),喷气管阀门(8),工件(9)和工作台(10);The labels in the figure are: computer (1), laser (2), beam expander (3), X-Y scanning galvanometer (4), focusing lens (5), laser spot (6), jet tube (7), spray Trachea valve (8), workpiece (9) and workbench (10);
图2为本发明提供的纳秒激光光斑扫略路径的原理图。FIG. 2 is a schematic diagram of the scanning path of the nanosecond laser spot provided by the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种基于金属材料表面着色技术的着色方法及装置,以解决现有电火花着色方法不适用于材料大面积表面着色、着色装置复杂、电极损耗严重、存在二次放电、加工效率低、着色质量低以及热影响区大的问题。The purpose of the present invention is to provide a coloring method and device based on metal material surface coloring technology, in order to solve the problem that the existing electric spark coloring method is not suitable for large-area surface coloring of materials, the coloring device is complicated, the electrode wear is serious, there is secondary discharge, The problems of low processing efficiency, low coloring quality and large heat affected zone.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明提供的基于金属材料表面着色技术的着色装置的结构示意图。参见图1,所述着色装置包括:计算机(1)、激光器(2)、扩束镜(3)、X-Y扫描振镜(4)、聚焦透镜(5)、激光光斑(6)、喷气管(7)、喷气管阀门(8)、工件(9)和工作台(10)。FIG. 1 is a schematic structural diagram of a coloring device based on a metal material surface coloring technology provided by the present invention. Referring to FIG. 1, the coloring device includes: a computer (1), a laser (2), a beam expander (3), an X-Y scanning galvanometer (4), a focusing lens (5), a laser spot (6), a jet tube ( 7), the jet pipe valve (8), the workpiece (9) and the workbench (10).
所述计算机(1)分别与所述激光器(2)、所述X-Y扫描振镜(4)和所述工作台(10)连接;所述计算机(1)的作用包括:(a)所述计算机(1)通过安装在计算机(1)上的SAMlight软件调节激光器(2)进行激光加工时的激光参数;(b)用所述计算机(1)控制X-Y扫描振镜(4)上扫描振镜的角度,使扫描振镜根据需要沿X、Y轴偏转,从而实现激光光束的偏转,使具有一定功率密度的激光光束聚焦在待加工材料上按所需的要求运动;(c)控制工作台(10)的移动。The computer (1) is respectively connected with the laser (2), the X-Y scanning galvanometer (4) and the worktable (10); the functions of the computer (1) include: (a) the computer (1) adjusting the laser parameters of the laser (2) during laser processing by the SAMlight software installed on the computer (1); (b) using the computer (1) to control the scanning galvanometer on the X-Y scanning galvanometer (4) Angle, so that the scanning galvanometer is deflected along the X and Y axes according to the needs, so as to realize the deflection of the laser beam, so that the laser beam with a certain power density is focused on the material to be processed and moves according to the required requirements; (c) Control the worktable ( 10) move.
所述扩束镜(3)设置在所述激光器(2)的出射光路上;所述扩束镜(3)的作用是改变由所述激光器(2)出射的激光光束的直径和发散角。所述X-Y扫描振镜(4)设置在所述扩束镜(3)的出射光路上;激光光束通过扩速镜(3)入射到X-Y扫描振镜(4)上,通过计算机(1)控制扫描振镜的角度,所述扫描振镜可分别沿X、Y轴偏转,从而达到激光光束的偏转,使具有一定功率密度的激光聚焦在待加工工件(9)表面按所需的要求运动。所述聚焦透镜(5)设置在所述X-Y扫描振镜(4)的出射光路上;所述聚焦透镜(5)使由X-Y扫描振镜(4)射出的激光光束在待加工工件材料表面形成聚焦。The beam expander (3) is arranged on the outgoing optical path of the laser (2); the function of the beam expander (3) is to change the diameter and divergence angle of the laser beam emitted by the laser (2). The X-Y scanning galvanometer (4) is arranged on the outgoing optical path of the beam expander (3); the laser beam is incident on the X-Y scanning galvanometer (4) through the expansion mirror (3), and is controlled by the computer (1) The angle of the scanning galvanometer, the scanning galvanometer can be deflected along the X and Y axes respectively, so as to achieve the deflection of the laser beam, so that the laser with a certain power density is focused on the surface of the workpiece (9) to be processed and moves according to the required requirements. The focusing lens (5) is arranged on the outgoing light path of the X-Y scanning galvanometer (4); the focusing lens (5) enables the laser beam emitted by the X-Y scanning galvanometer (4) to form on the surface of the workpiece material to be processed Focus.
所述工件(9)固定在所述工作台(10)上;加工工件(9)的不同位置时,通过计算机(1)来控制调节所述工作台(10)的移动,从而带动所述工件(9)共同运动。所述喷气管(7)固定安装在所述工作台(10)的一侧,所述喷气管(7)与所述激光光斑(6)的相对位置保持不变。所述喷气管阀门(8)固接在所述喷气管(7)上;通过控制喷气管阀门(8)的旋转方向来调节喷气管(7)喷出的气体流量的大小(流量参数)。The workpiece (9) is fixed on the worktable (10); when processing different positions of the workpiece (9), the computer (1) is used to control and adjust the movement of the worktable (10), thereby driving the workpiece (9) Common movement. The air injection pipe (7) is fixedly installed on one side of the workbench (10), and the relative position of the air injection pipe (7) and the laser spot (6) remains unchanged. The jet pipe valve (8) is fixed on the jet pipe (7); by controlling the rotation direction of the jet pipe valve (8), the gas flow rate (flow parameter) ejected from the jet pipe (7) is adjusted.
所述着色装置工作时,所述工作台(10)上固定有待加工的工件(9),所述激光器(2)射出的激光光束依次通过所述扩束镜(3)、所述X-Y扫描振镜(4)以及所述聚焦透镜(5)后形成所述激光光斑(6);所述激光光斑(6)聚焦在所述工件(9)表面的待加工区域材料上;所述喷气管(7)喷出的氧化剂始终汇聚于所述激光光斑(6)处;所述喷气管(7)与所述激光光斑(6)的相对位置保持不变。所述喷气管(7)上装有喷气喷管阀门(8),通过阀门来控制氧气的流量。在激光的作用下,所述待加工区域材料的温度会迅速升高,进而与所述氧化剂发生快速的氧化反应,生成相应的赋有色彩的氧化层薄膜。When the coloring device is in operation, the workpiece (9) to be processed is fixed on the worktable (10), and the laser beam emitted by the laser (2) passes through the beam expander (3) and the X-Y scanning vibration in sequence. The laser light spot (6) is formed after the mirror (4) and the focusing lens (5); the laser light spot (6) is focused on the material of the area to be processed on the surface of the workpiece (9); the jet pipe ( 7) The ejected oxidant always converges at the laser spot (6); the relative position of the jet pipe (7) and the laser spot (6) remains unchanged. The air injection pipe (7) is provided with an air injection pipe valve (8), through which the flow of oxygen is controlled. Under the action of the laser, the temperature of the material in the to-be-processed area will rise rapidly, and then a rapid oxidation reaction occurs with the oxidant to generate a corresponding colored oxide layer film.
其中,所述激光器(2)优选为纳秒脉冲型激光器。所述激光器(2)产生的激光光束的激光功率不超过7W。所述氧化剂为氧气。所述待加工区域材料为金属材料,优选为钛合金材料。Wherein, the laser (2) is preferably a nanosecond pulsed laser. The laser power of the laser beam generated by the laser (2) does not exceed 7W. The oxidant is oxygen. The material of the region to be processed is a metal material, preferably a titanium alloy material.
所述着色装置以激光作为热源,照射在待加工材料表面并在其工件表面通以辅助性氧气,使其加速氧化生成一层赋有色彩的氧化层薄膜。图2为本发明提供的纳秒激光光斑扫略路径的原理图。本发明纳秒激光光斑扫略路径通过线扫描完成。本发明装置中纳秒激光光斑直径固定为57μm,激光重复频率选用20kHz,扫描间距选用10μm。在纳秒激光诱导可控氧化金属材料表面着色过程中,氧化过程主要考虑了激光两个主要因素:激光能量密度和激光重叠率。通过控制纳秒激光平均功率来控制激光能量密度的大小,通过调节扫描速度来控制激光重叠率(脉冲重叠率和扫描路径重叠率)的大小。而激光平均功率和扫描速度(激光器(2)的激光参数)又是通过计算机(1)装置控制SAMlight软件来调节的。The coloring device uses a laser as a heat source, irradiates the surface of the material to be processed, and supplies auxiliary oxygen to the surface of the workpiece to accelerate the oxidation to form a colored oxide layer film. FIG. 2 is a schematic diagram of the scanning path of the nanosecond laser spot provided by the present invention. The scanning path of the nanosecond laser spot of the present invention is completed by line scanning. In the device of the present invention, the diameter of the nanosecond laser spot is fixed at 57 μm, the laser repetition frequency is selected as 20 kHz, and the scanning interval is selected as 10 μm. In the process of nanosecond laser-induced controllable oxide metal surface coloring, the oxidation process mainly considers two main factors of laser: laser energy density and laser overlap rate. The laser energy density is controlled by controlling the average power of the nanosecond laser, and the laser overlap rate (pulse overlap rate and scan path overlap rate) is controlled by adjusting the scanning speed. The average laser power and scanning speed (laser parameters of the laser (2)) are adjusted by controlling the SAMlight software through the computer (1) device.
基于本发明提供的所述着色装置,本发明还提供一种基于金属材料表面着色技术的着色方法,所述着色方法包括:Based on the coloring device provided by the present invention, the present invention also provides a coloring method based on a metal material surface coloring technology, the coloring method comprising:
步骤一:准备待加工的工件;所述待加工的工件可以是航空金属材料工件工件。Step 1: Prepare the workpiece to be processed; the workpiece to be processed may be an aviation metal material workpiece.
步骤二:对所述待加工的工件进行预处理,生成处理好的工件。Step 2: Preprocessing the workpiece to be processed to generate a processed workpiece.
将所述待加工的工件进行打磨,随后用抛光剂抛光,然后在无水乙醇溶液中超声清洗,去除所述工件表面的杂质及有机物污渍,生成处理好的工件。The workpiece to be processed is ground, then polished with a polishing agent, and then ultrasonically cleaned in an anhydrous ethanol solution to remove impurities and organic stains on the surface of the workpiece to generate a processed workpiece.
优选的,将待加工的工件材料先后用320#-2000#的水砂纸打磨,随后用1μm粒度的高效金刚石抛光剂抛光,使表面粗糙度Ra≤0.3μm,然后在无水乙醇溶液中超声清洗10-15min,以去除表面的杂质及有机物污渍,生成处理好的工件。Preferably, the workpiece material to be processed is polished with 320#-2000# water sandpaper successively, and then polished with a high-efficiency diamond polishing agent with a particle size of 1 μm to make the surface roughness Ra≤0.3 μm, and then ultrasonically cleaned in anhydrous ethanol solution 10-15min to remove impurities and organic stains on the surface and generate processed workpieces.
步骤三:将所述处理好的工件固定在工作台上,打开激光器,调节所述激光器镜头与所述处理好的工件表面的相对位置,使激光光斑聚焦在所述处理好的工件表面的待加工区域材料上,实现激光器焦距的调节;Step 3: Fix the treated workpiece on the workbench, turn on the laser, adjust the relative position of the laser lens and the treated workpiece surface, so that the laser spot is focused on the treated workpiece surface to be On the material in the processing area, the adjustment of the focal length of the laser is realized;
步骤四:打开喷气管阀门,设定激光参数和喷气管的气体流量。Step 4: Open the valve of the jet tube, set the laser parameters and the gas flow of the jet tube.
打开所述喷气管阀门,通过调节所述喷气管阀门来调节所述喷气管的气体流量至预设流量;优选的,所述预设流量为5L/min。Open the jet pipe valve, and adjust the gas flow rate of the jet pipe to a preset flow rate by adjusting the jet pipe valve; preferably, the preset flow rate is 5L/min.
通过计算机设定激光参数;所述激光参数包括激光器发出激光光束的激光功率、光斑直径、扫描速度和频率,还可以包括脉宽。其中激光功率不超过7W,优选为3.2W;光斑直径优选为57μm,脉宽优选为100ns,频率优选为20KHz。The laser parameters are set by the computer; the laser parameters include the laser power, spot diameter, scanning speed and frequency of the laser beam emitted by the laser, and may also include the pulse width. The laser power does not exceed 7W, preferably 3.2W; the spot diameter is preferably 57μm, the pulse width is preferably 100ns, and the frequency is preferably 20KHz.
步骤五:根据工件表面待加工区域材料的氧化特性,通过激光器发出的激光光束加热所述待加工区域材料,并通以辅助性氧化气体作为氧化剂,利用激光产生的瞬间高温使所述待加工区域材料与所述氧化剂发生快速可控的氧化反应,通过调节激光参数和氧化剂参数控制氧化反应的速率,使待加工的工件表面产生不同颜色的氧化层薄膜。Step 5: According to the oxidation characteristics of the material in the area to be processed on the surface of the workpiece, the material in the area to be processed is heated by the laser beam emitted by the laser, and an auxiliary oxidizing gas is used as an oxidant, and the instantaneous high temperature generated by the laser is used to make the area to be processed. The material undergoes a rapid and controllable oxidation reaction with the oxidant, and the rate of the oxidation reaction is controlled by adjusting the parameters of the laser and the oxidant, so that the surface of the workpiece to be processed produces oxide layer films of different colors.
步骤六:关闭激光器和喷气管阀门。Step 6: Close the laser and jet tube valves.
针对现有电火花着色方法的局限性因素,在结合传统激光加工方法的基础上,本发明提出一种纳秒激光诱导可控氧化金属材料表面着色的方法及装置。本发明装置及方法通过与计算机技术相结合,利用高能量的激光光束与物质相互作用的特性,通过计算机控制SAMlight软件来调节激光加工时的参数,并在激光辐射待加工金属材料表面中心区域时通以工业氧气,利用喷气管阀门控制氧气流量,这样就可以准确控制氧化速率,实现纳秒激光诱导金属材料表面可控氧化。本方法以及装置具有电火花着色方法无法比拟的优势。主要优点体现在:Aiming at the limitations of the existing electric spark coloring methods, the present invention provides a method and device for nanosecond laser-induced surface coloring of controllable oxidized metal materials on the basis of combining with traditional laser processing methods. The device and method of the invention are combined with computer technology, utilize the characteristics of interaction between high-energy laser beam and matter, and control the SAMlight software through the computer to adjust the parameters during laser processing, and when the laser irradiates the central area of the surface of the metal material to be processed By supplying industrial oxygen, the oxygen flow rate is controlled by the jet pipe valve, so that the oxidation rate can be accurately controlled, and the nanosecond laser-induced surface controllable oxidation of metal materials can be realized. The method and the device have the incomparable advantages of the electric spark coloring method. The main advantages are:
1、由于纳秒激光具有脉冲时间短、光斑尺寸小、时间和空间控制性好等特点,而且能量密度和功率密度都很高,可氧化绝大多数的金属和非金属物质,因此适用于各种金属材料的着色加工(钛合金、硬质合金、不锈钢等),尤其适合航空金属结构件表面以及金银等珠宝材料表面的着色加工。1. Because the nanosecond laser has the characteristics of short pulse time, small spot size, good time and space control, and high energy density and power density, it can oxidize most metals and non-metallic substances, so it is suitable for various It is suitable for the coloring processing of various metal materials (titanium alloy, cemented carbide, stainless steel, etc.), especially suitable for the coloring processing of the surface of aviation metal structural parts and the surface of jewelry materials such as gold and silver.
2、纳秒激光束易于聚焦、发散和导向,可以通过计算机控制SAMlight软件调节激光参数包括频率,扫描速度以及能量密度,能适应不同金属材质表面的不同颜色的着色加工要求。2. The nanosecond laser beam is easy to focus, diverge and guide. The laser parameters including frequency, scanning speed and energy density can be adjusted by computer-controlled SAMlight software, which can adapt to the coloring processing requirements of different colors on the surface of different metal materials.
3、纳秒激光诱导可控氧化着色加工过程中不存在电火花着色过程中电极的损耗以二次放电的问题,能够大大提高着色的精度。3. In the process of nanosecond laser-induced controllable oxidation coloring process, there is no problem of electrode loss and secondary discharge in the process of spark coloring, which can greatly improve the coloring accuracy.
4、由于材料的氧化温度在熔点以下,氧化反应所需的激光功率远远低于激光加工或激光加热辅助软化材料所需的激光功率,故激光产生的热影响区比较小。4. Since the oxidation temperature of the material is below the melting point, the laser power required for the oxidation reaction is much lower than the laser power required for laser processing or laser heating to assist softening the material, so the heat-affected zone generated by the laser is relatively small.
5、由于加工过程中激光光束移动速度很快,且激光光束照射到待加工材料表面是局部区域,对非激光照射区域不会造成影响。5. Since the laser beam moves very fast during the processing, and the laser beam irradiates the surface of the material to be processed is a local area, it will not affect the non-laser irradiation area.
6、通过调节激光和氧化剂参数可以准确控制氧化反应的速率并且工艺可控性高,因此本发明方法具有高效,高质量的特点。6. The rate of the oxidation reaction can be accurately controlled by adjusting the parameters of the laser and the oxidant, and the process is highly controllable, so the method of the present invention has the characteristics of high efficiency and high quality.
7、本发明装置结构简单,并且工作台通过计算机控制可以灵活移动,适合复杂的、大面积的航空金属结构件以及昂贵珠宝材质表面着色,能够实现航空难加工材料(钛合金)、珠宝等材料表面的着色加工,提高航空难加工材材料(钛合金)以及珠宝表面的光学性能,提高钛合金以及珠宝表面的耐磨性和耐腐蚀化并呈现出不同的色彩,生产效率高、易实现自动化、并且更洁净环保。7. The device of the present invention has a simple structure, and the worktable can be flexibly moved through computer control, which is suitable for complex and large-area aviation metal structural parts and the surface coloring of expensive jewelry materials, and can realize aviation difficult-to-machine materials (titanium alloys), jewelry and other materials. The coloring process of the surface improves the optical properties of aviation difficult-to-machine materials (titanium alloys) and jewelry surfaces, improves the wear resistance and corrosion resistance of titanium alloys and jewelry surfaces, and presents different colors, with high production efficiency and easy automation. , and more clean and environmentally friendly.
下面以Ti6Al4V(钛六铝四钒)钛合金作为工件材料,氧气作为氧化剂,YLP型脉冲光纤激光器作为激光器,结合图1对本发明方法及装置进行进一步说明。The method and device of the present invention will be further described below with reference to FIG.
Ti6Al4V钛合金,主要由Ti、Al和V等元素组成,熔点为1643℃,氧化物主要为TiO2和Al2O3。在激光和氧气的耦合作用下,Ti6Al4V钛合金表面材料与喷气管喷出的氧气接触;氧气分子得到表面金属原子的电子;带负电的氧离子与带正电的金属离子相结合并向金属内部扩散,激光在金属表面辐射后,会产生一层透明或半透明的氧化膜,当一束光照射在透明或半透明薄膜表面时,一部分光会在薄膜上表面发生反射,另一部分进入薄膜,在薄膜下表面发生反射,并从上表面射出,与前一束光交汇。这两束光是从同一列光分得的,是相干光。当它们的相位相同时,反射率会达到最大,而相位相反时则会使它们相消,使反射率变小。其他条件相同时,同一入射角的不同波长的相干光的相位差不同,它们的反射率也会不同,从而形成特定的氧化物颜色。Ti6Al4V titanium alloy is mainly composed of Ti, Al and V and other elements, the melting point is 1643 ° C, and the oxides are mainly TiO 2 and Al 2 O 3 . Under the coupling action of laser and oxygen, the surface material of Ti6Al4V titanium alloy is in contact with the oxygen ejected from the jet pipe; the oxygen molecules get electrons from the surface metal atoms; the negatively charged oxygen ions combine with the positively charged metal ions and move toward the inside of the metal. Diffusion, after the laser is irradiated on the metal surface, a transparent or semi-transparent oxide film will be formed. When a beam of light is irradiated on the surface of the transparent or semi-transparent film, part of the light will be reflected on the upper surface of the film, and the other part will enter the film. Reflection occurs on the lower surface of the film and emerges from the upper surface, where it meets the previous beam. The two beams of light are separated from the same column of light and are coherent light. When they are in the same phase, the reflectivity is maximized, and when they are out of phase, they cancel out, making the reflectivity smaller. When other conditions are the same, the phase difference of coherent light of different wavelengths at the same incident angle is different, and their reflectivity is also different, thus forming a specific oxide color.
采用本发明装置及方法对Ti6Al4V(钛六铝四钒)钛合金进行表面着色的过程如下:The process for surface coloring of Ti6Al4V (titanium six aluminum four vanadium) titanium alloy using the device and method of the present invention is as follows:
步骤一:通过有限元仿真的方法研究激光作用下温度场的分布情况,根据温度场的分布情况结合实验的方法研究不同激光参数和氧气流量下以及工件材料氧化层薄膜颜色变化范围,所需求的颜色变化范围来确定试验参数(激光参数和气体流量)。Step 1: Study the distribution of the temperature field under the action of the laser by means of finite element simulation, and study the color change range of the oxide layer film of the workpiece material under different laser parameters and oxygen flow rates according to the distribution of the temperature field and the experimental method. Color variation range to determine test parameters (laser parameters and gas flow).
步骤二:工件材料的预处理,将工件材料先后用320#-2000#的水砂纸打磨,随后用1μm粒度的高效金刚石抛光剂抛光,使表面粗糙度Ra≤0.3μm,然后在无水乙醇溶液中超声清洗10-15min,以去除表面的杂质及有机物污渍;Step 2: Pretreatment of the workpiece material, the workpiece material is polished with 320#-2000# water sandpaper successively, and then polished with a high-efficiency diamond polishing agent with a particle size of 1 μm to make the surface roughness Ra≤0.3 μm, and then in anhydrous ethanol solution. Ultrasonic cleaning for 10-15min to remove impurities and organic stains on the surface;
步骤三:将工件固定在工作台上,打开激光器,调节激光器镜头与工件表面的相对位置,使激光光斑聚焦在待加工表面上,实现激光器焦距的调节;Step 3: Fix the workpiece on the worktable, turn on the laser, and adjust the relative position of the laser lens and the surface of the workpiece, so that the laser spot is focused on the surface to be processed, and the focal length of the laser can be adjusted;
步骤四:打开喷气管阀门,设定氧化气体流量的参数和激光参数,所述激光参数包括激光功率、光斑直径、脉宽、频率和扫描速度,其中激光功率优选为3.2W,光斑直径为57μm,脉宽100ns,频率20KHz,氧气流量为5L/min(不同的激光参数会得到不同的氧化层薄膜颜色);Step 4: Open the jet pipe valve, set the parameters of the oxidizing gas flow and the laser parameters, the laser parameters include laser power, spot diameter, pulse width, frequency and scanning speed, wherein the laser power is preferably 3.2W, and the spot diameter is 57 μm , the pulse width is 100ns, the frequency is 20KHz, and the oxygen flow rate is 5L/min (different laser parameters will get different oxide film colors);
其中激光功率、频率参数是由计算机(1)控制SAMlight软件来设定的。氧化气体流量的参数(气体流量的大小)是通过喷气管阀门(8)来调节的。The laser power and frequency parameters are set by the computer (1) controlling the SAMlight software. The parameters of the oxidizing gas flow (the magnitude of the gas flow) are adjusted by means of the lance valve (8).
步骤五:根据工件表面待加工区域材料的氧化特性,通过激光器加热待加工区域材料,并通以辅助性氧化气体作为氧化剂,利用激光产生的瞬间高温使待加工区域材料与氧化剂发生快速可控的氧化反应,根据已调节激光和氧化剂参数控制氧化反应的速率,使待加工的工件表面进行激光诱导可控氧化,产生赋有色彩的氧化层薄膜;Step 5: According to the oxidation characteristics of the material in the area to be processed on the surface of the workpiece, the material in the area to be processed is heated by the laser, and the auxiliary oxidizing gas is used as the oxidant, and the instantaneous high temperature generated by the laser is used to make the material in the area to be processed and the oxidant quickly and controllably generate Oxidation reaction, the rate of oxidation reaction is controlled according to the adjusted laser and oxidant parameters, so that the surface of the workpiece to be processed is subjected to laser-induced controllable oxidation to produce a colored oxide layer film;
步骤六:关闭激光器和喷气管阀门。Step 6: Close the laser and jet tube valves.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several improvements can be made without departing from the principles of the present invention, and these improvements should also be regarded as the invention. protected range.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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