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CN109700046B - A device for peeling and de-cored apples - Google Patents

A device for peeling and de-cored apples Download PDF

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CN109700046B
CN109700046B CN201910191718.6A CN201910191718A CN109700046B CN 109700046 B CN109700046 B CN 109700046B CN 201910191718 A CN201910191718 A CN 201910191718A CN 109700046 B CN109700046 B CN 109700046B
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peeling
fixed
assembly
clamping
apple
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CN109700046A (en
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史小华
田贺锁
樊星佑
李雪飞
史翊辰
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Yanshan University
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Abstract

一种苹果削皮去核装置,包括箱体以及设在箱体中的机架,还包括固定于机架上的输送组件、夹持定位组件、插取旋转组件、及削皮去核组件;所述输送组件固接在机架上,在输送组件两侧、在机架上分别设有夹持定位组件和插取旋转组件,所述削皮去核组件设置于夹持定位组件的上方、且与机架固接;所述输送组件用于输送苹果至夹持定位组件位置处,所述夹持定位组件用于夹持苹果,插取旋转组件用于将夹持定位组件固定的苹果移送到削皮去核组件位置处。本发明自动化程度高、占用体积小、削皮质量高,具有很高的应用价值。

Figure 201910191718

An apple peeling and de-nucleating device, comprising a box body and a frame arranged in the box body, and also comprising a conveying component fixed on the frame, a clamping and positioning component, an inserting and removing component, and a peeling and de-nucleating component; The conveying assembly is fixed on the frame, a clamping and positioning assembly and an inserting and removing rotating assembly are respectively provided on both sides of the conveying assembly and on the frame, and the peeling and de-nucleating assembly is arranged above the clamping and positioning assembly, and fixedly connected with the frame; the conveying assembly is used for conveying apples to the position of the clamping and positioning assembly, the clamping and positioning assembly is used for clamping the apples, and the inserting and rotating assembly is used for transferring the apples with the clamping and positioning assembly fixed to the position of the peeling and core assembly. The invention has high automation degree, small occupied volume, high peeling quality and high application value.

Figure 201910191718

Description

一种苹果削皮去核装置A device for peeling and de-cored apples

技术领域technical field

本发明属于水果加工领域,具体涉及一种苹果削皮去核装置。The invention belongs to the field of fruit processing, and in particular relates to an apple peeling and core removal device.

背景技术Background technique

苹果是最主要的水果,通常,为了防止残留农药等有害物质影响人的健康,我们在吃苹果之前都要进行削皮。Apple is the most important fruit. Usually, in order to prevent harmful substances such as pesticide residues from affecting human health, we must peel apples before eating them.

目前苹果削皮机大概有两种,一种是半自动苹果削皮机,另一种是手摇苹果削皮机。半自动苹果削皮机是需要人工将苹果摆在指定的位置或者将苹果插到插果机构上,然后机器自动将苹果削皮去核;手摇苹果削皮机是将苹果插到插果机构上,通过人工摇动削皮机构进去削皮。还有一种是在大型加工厂使用的削皮机,这种削皮机面积大,削皮快,功能多,但是对小型水果的加工很不实用。At present, there are about two kinds of apple peelers, one is a semi-automatic apple peeler, and the other is a hand-cranked apple peeler. The semi-automatic apple peeling machine needs to manually place the apple in the designated position or insert the apple into the fruit insertion mechanism, and then the machine will automatically peel the apple and remove the core; the hand-cranked apple peeler is to insert the apple into the fruit insertion mechanism. , go in and peel by manually shaking the peeling mechanism. There is also a peeler used in large processing plants. This peeler has a large area, fast peeling and multiple functions, but it is not practical for the processing of small fruits.

因此苹果削皮设备应该朝更加自动化程度高、占用体积小、削皮质量高的方向发展。Therefore, apple peeling equipment should develop in the direction of more automation, small footprint and high peeling quality.

发明内容SUMMARY OF THE INVENTION

本发明为解决公知技术中存在的技术问题而提供一种自动化程度高、占用体积小、削皮质量高的苹果削皮加工设备。In order to solve the technical problems existing in the known technology, the present invention provides an apple peeling processing equipment with high degree of automation, small occupied volume and high peeling quality.

本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种苹果削皮去核装置,包括箱体以及设在箱体中的机架,还包括固定于机架上的输送组件、夹持定位组件、插取旋转组件、及削皮去核组件;所述输送组件固接在机架上,在输送组件两侧、在机架上分别设有夹持定位组件和插取旋转组件,所述削皮去核组件设置于夹持定位组件的上方、且与机架固接;所述输送组件用于输送苹果至夹持定位组件位置处,所述夹持定位组件用于夹持苹果,插取旋转组件用于将夹持定位组件固定的苹果移送到削皮去核组件位置处。The technical solution adopted by the present invention to solve the technical problems existing in the known technology is: an apple peeling and de-nucleating device, comprising a box body, a rack arranged in the box body, and a conveying assembly fixed on the rack , clamping and positioning assembly, inserting and removing rotating assembly, and peeling and de-nucleating assembly; the conveying assembly is fixed on the frame, on both sides of the conveying assembly and on the frame are respectively a clamping and positioning assembly and an inserting and removing rotating assembly. The peeling and pitting assembly is arranged above the clamping and positioning assembly and is fixed to the frame; the conveying assembly is used for conveying apples to the position of the clamping and positioning assembly, and the clamping and positioning assembly is used for clamping Holding the apple, inserting and taking out the rotating component is used to move the apple fixed by the clamping and positioning component to the position of the peeling and core component.

优选地:所述机架包括底座,在底座依次固接第一支板、第二支板和第三支板,所述第一支板和第二支板用于支撑插取旋转组件、第二支板和第三支板用于支撑夹持定位组件和削皮去核组件。Preferably: the frame includes a base, on which a first support plate, a second support plate and a third support plate are sequentially fixed, and the first support plate and the second support plate are used to support the insertion and removal rotating assembly, the first support plate and the third support plate. The second plate and the third plate are used to support the clamping and positioning assembly and the peeling and de-nucleating assembly.

优选地:所述输送组件包括输送支架,所述输送支架中部固接在机架上且在输送支架的两端分别设有同步带轮,两同步带轮通过同步带连接,所述同步带上等间距开有多个V形槽口,所述同步带轮通过第一电机驱动。Preferably: the conveying assembly includes a conveying support, the middle of the conveying support is fixed on the frame, and synchronous pulleys are respectively provided at both ends of the conveying support, the two synchronous pulleys are connected by a synchronous belt, and the synchronous belt A plurality of V-shaped notches are equally spaced, and the synchronous pulley is driven by a first motor.

优选地:所述夹持定位组件包括定位器、及设在定位器尾端的夹持器,所述定位器设在同步带出口端处、且其底端与机架固接,所述定位器包括一体成型的滑道和存放槽,所述夹持器包括设在存放槽中的定心爪以及驱动定心爪的第一驱动器,所述滑道用于将同步带运输来的苹果送至存放槽中,所述定心爪用于将存放槽中的苹果夹持定位。Preferably: the clamping and positioning assembly includes a positioner and a clamper arranged at the tail end of the positioner, the positioner is arranged at the outlet end of the synchronous belt, and the bottom end of the positioner is fixed to the frame, the positioner It includes an integrally formed slideway and a storage slot, the holder includes a centering claw set in the storage slot and a first driver for driving the centering claw, and the slideway is used to deliver the apples transported by the synchronous belt to the In the storage slot, the centering claws are used for clamping and positioning the apples in the storage slot.

优选地:所述定心爪包括固接在第二支板上的固定套环,在固定套环的中心部固接导杆且在固定套环外周壁上铰接多个固定板,所述固定板外端部固接卡爪,在导杆上套设有套筒,所述套筒第一端设有多个连接板、第二端通过联轴器与第一驱动器输出端固接,所述连接板头端与套筒铰接、尾端与固定板铰接。Preferably, the centering claw includes a fixed collar fixed on the second support plate, a guide rod is fixed at the center of the fixed collar, and a plurality of fixed plates are hinged on the outer peripheral wall of the fixed collar. The outer end of the plate is fixedly connected to the claw, and a sleeve is sleeved on the guide rod. The first end of the sleeve is provided with a plurality of connecting plates, and the second end is fixedly connected to the output end of the first driver through a coupling, so The head end of the connecting plate is hinged with the sleeve, and the tail end is hinged with the fixing plate.

优选地:所述插取旋转组件包括枢接在机架上的转动单元,固定在转动单元上的插取单元;所述插取单元包括插取苹果的插取器以及驱动该插取器进行伸缩的第二驱动器。Preferably: the insertion and extraction rotating assembly includes a rotating unit pivotally connected to the frame, and an insertion and extraction unit fixed on the rotating unit; the insertion and extraction unit includes an apple insertion device and drives the insertion device to Telescopic second drive.

优选地:所述转动单元包括光轴,所述光轴两端分别与第一支板和第二支板轴承连接,在靠近第一支板的光轴上固接第一连接盘,在靠近第二支板的光轴上固接第二连接盘,所述第二连接盘上固接第一齿轮且第一齿轮通过第二电机驱动;Preferably: the rotating unit includes an optical axis, the two ends of the optical axis are respectively connected with the first support plate and the second support plate bearing, the first connection plate is fixed on the optical axis close to the first support plate, and the first connection plate is fixed on the optical axis close to the first support plate. A second connecting plate is fixed on the optical axis of the second support plate, the first gear is fixed on the second connecting plate, and the first gear is driven by the second motor;

所述插取器包括顶杆,所述顶杆第一端通过联轴器与第二驱动器的输出端固接、第二端穿过第二连接盘且在头端固接连接支座,所述连接支座上设有劈核刃,所述劈核刃通过轴承组与连接支座可转动连接。The inserter includes an ejector rod, the first end of the ejector rod is fixedly connected with the output end of the second driver through the coupling, and the second end passes through the second connecting plate and is fixedly connected to the connection support at the head end, so the The connecting support is provided with a splitting edge, and the splitting edge is rotatably connected to the connecting support through a bearing group.

优选地:所述削皮去核组件包括设置在夹持定位组件上方且与机架固接的削皮单元、及设在削皮单元内侧且与机架固接的去核单元;Preferably: the peeling and de-nucleating assembly includes a peeling unit disposed above the clamping and positioning assembly and fixed to the frame, and a de-nucleating unit disposed inside the peeling unit and fixed to the frame;

所述削皮单元包括削去苹果皮的削皮器以及驱动削皮器绕苹果轮廓运动的第三电机,所述去核单元包括去除苹果果核的去核器以及驱动去核器伸缩的第三驱动器。The peeling unit includes a peeler for peeling apples and a third motor for driving the peeler to move around the contour of the apple, and the peeling unit includes a peeler for removing apple cores and a third motor for driving the peeler to extend and retract. Three drives.

优选地:所述削皮单元包括齿轮箱,所述齿轮箱通过固定盘与第二支板固接,在齿轮箱上通过电机支架固接第三电机,所述第三电机的输出端通过联轴器与钉杆连接,在靠近第三电机一侧的钉杆上固接第二齿轮且在钉杆头端固接固定钉,所述第二齿轮通过与齿轮箱中的传动齿轮啮合来驱动工作齿轮转动,在工作齿轮上设有削皮器;Preferably: the peeling unit includes a gear box, the gear box is fixed with the second support plate through a fixed plate, a third motor is fixed on the gear box through a motor bracket, and the output end of the third motor is connected to The shaft is connected with the nail rod, a second gear is fixed on the nail rod on the side close to the third motor, and a fixed nail is fixed on the head end of the nail rod, and the second gear is driven by meshing with the transmission gear in the gear box The working gear rotates, and a peeler is arranged on the working gear;

所述去核器为筒内部设有去核弹簧的去核筒,所述去核筒穿过固定盘与第三驱动器输出端固接。The corer is a corer with a corer spring arranged inside the cylinder, and the corer is fixedly connected to the output end of the third driver through the fixed disk.

优选地:所述削皮器包括固接在工作齿轮上的刀架支座,所述在刀架支座上通过固定轴连接削皮刀架,所述削皮刀架的下端可拆卸连接削皮刀头,还包括固接在刀架支座侧壁上的舵机支架,所述舵机支架中设有舵机,所述舵机输出轴通过联轴器与凸轮轴连接,所述凸轮轴上固接凸轮,所述凸轮与削皮刀架贴合。Preferably: the peeler includes a tool holder support fixed on the working gear, the peeling tool holder is connected to the tool holder support through a fixed shaft, and the lower end of the peeling tool holder is detachably connected to the peeling tool holder. The leather cutter head also includes a steering gear bracket fixed on the side wall of the tool holder support, the steering gear bracket is provided with a steering gear, and the steering gear output shaft is connected with the camshaft through a coupling, and the cam A cam is fixed on the shaft, and the cam is fitted with the peeling tool holder.

本发明与现有技术相比,具有如下优点:通过输送组件、夹持定位组件、插取旋转组件、及削皮去核组件的配合使用,使得本发明占用体积小,通过输送组件输送苹果至夹持定位组件中,然后通过插取旋转组件对苹果进行插取,然后旋转至削皮去核组件处进行削皮去核处理,整个工作过程无需人工操作、完全自动化,大大提升了工作效率。Compared with the prior art, the present invention has the following advantages: through the coordinated use of the conveying assembly, the clamping and positioning assembly, the inserting and extracting rotating assembly, and the peeling and de-nucleating assembly, the present invention occupies a small volume, and the apples are conveyed through the conveying assembly to the In the clamping and positioning assembly, the apple is inserted and removed by inserting and removing the rotating assembly, and then rotated to the peeling and de-nucleating assembly for peeling and de-nucleating processing. The whole working process does not require manual operation and is fully automated, which greatly improves the work efficiency.

附图说明Description of drawings

图1是本发明的外部结构示意图;Fig. 1 is the external structure schematic diagram of the present invention;

图2是本发明的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the present invention;

图3是本发明输送组件的结构示意图;Fig. 3 is the structural representation of the conveying assembly of the present invention;

图4是本发明夹持定位组件和插取旋转组件的组合结构示意图;4 is a schematic diagram of the combined structure of the clamping and positioning assembly and the inserting and removing rotating assembly of the present invention;

图5是图4中夹持器的结构示意图;Fig. 5 is the structural representation of the gripper in Fig. 4;

图6是本发明削皮去核组件的结构示意图;Fig. 6 is the structural representation of peeling and denucleating assembly of the present invention;

图7是本发明削皮去核组件的传动结构示意图。7 is a schematic diagram of the transmission structure of the peeling and denucleating assembly of the present invention.

图中:In the picture:

1、箱体;1. Box body;

2、机架;2. Rack;

201、第一支板; 202、第二支板; 203、第三支板;201, the first support plate; 202, the second support plate; 203, the third support plate;

3、输送组件;3. Conveying components;

301、输送支架; 302、同步带轮; 303、同步带; 304、第一电机; 305、V形槽;301, conveying bracket; 302, synchronous pulley; 303, synchronous belt; 304, first motor; 305, V-shaped groove;

4、夹持定位组件;4. Clamping and positioning components;

401、定位器; 402、第一驱动器; 403、滑道; 404、存放槽; 405、定心爪;406、固定套环; 407、导杆; 408、固定板; 409、卡爪; 410、套筒; 411、连接板;401, locator; 402, first drive; 403, slideway; 404, storage slot; 405, centering claw; 406, fixing collar; 407, guide rod; 408, fixing plate; 409, clamping claw; 410, Sleeve; 411, connecting plate;

5、插取旋转组件;5. Insert and remove rotating components;

501、转动单元; 502、插取单元; 503、插取器; 504、第二驱动器; 505、光轴; 506、第一转盘; 507、第二转盘; 508、第一齿轮; 509、第二电机; 510、顶杆;511、连接支座; 512、劈核刃; 513、轴承组;501, rotating unit; 502, inserting unit; 503, inserting device; 504, second driver; 505, optical axis; 506, first turntable; 507, second turntable; 508, first gear; 509, second Motor; 510, ejector rod; 511, connecting support; 512, cutting edge; 513, bearing group;

6、削皮去核组件;6. Peel and de-nucleate components;

601、削皮单元; 602、去核单元; 603、削皮器; 604、第三电机; 605、去核器; 606第三驱动器; 607、齿轮箱; 608、固定盘; 609、果皮滑道; 610、果肉滑道;611、钉杆; 612、第二齿轮; 613、固定钉; 614、传动齿轮组; 615、第三齿轮; 616、刀架支座; 617、固定轴; 618、削皮刀架; 619、削皮刀头; 620、舵机支架; 621、舵机;622、凸轮轴; 623、凸轮; 624、去核筒。601, peeling unit; 602, de-cored unit; 603, peeler; 604, third motor; 605, de-corer; 606, third drive; 607, gear box; 608, fixed disc; 609, peel chute ; 610, pulp slide; 611, nail rod; 612, second gear; 613, fixed nail; 614, transmission gear set; 615, third gear; 616, tool holder support; 617, fixed shaft; 618, cutting Leather knife holder; 619, peeling knife head; 620, steering gear bracket; 621, steering gear; 622, camshaft; 623, cam; 624, denucleating cylinder.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。为能进一步了解本发明的发明内容、特点及功效,兹举以下实施例详细说明如下:It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. In order to further understand the content of the invention, features and effects of the present invention, the following examples are hereby described in detail as follows:

请参见图1-图7,本发明为一种苹果削皮去核装置,包括箱体1以及设在箱体1中的机架2,还包括固定于机架2上的输送组件3、夹持定位组件4、插取旋转组件5、及削皮去核组件6;输送组件3固接在机架2上,在输送组件3两侧、在机架2上分别设有夹持定位组件4和插取旋转组件5,削皮去核组件6设置于夹持定位组件4的上方、且与机架2固接;输送组件3用于输送苹果至夹持定位组件4位置处,夹持定位组件4用于夹持苹果,插取旋转组件5用于将夹持定位组件4固定的苹果移送到削皮去核组件6位置处。Please refer to FIG. 1 to FIG. 7 , the present invention is an apple peeling and pitting device, comprising a box body 1 and a rack 2 arranged in the box body 1, and also includes a conveying assembly 3 fixed on the rack 2, a clamp The holding and positioning assembly 4, the inserting and removing rotating assembly 5, and the peeling and de-nucleating assembly 6; and inserting and removing the rotating assembly 5, the peeling and de-nucleating assembly 6 is arranged above the clamping and positioning assembly 4, and is fixedly connected with the frame 2; the conveying assembly 3 is used for conveying apples to the clamping and positioning assembly 4. The component 4 is used to hold the apples, and the insertion and rotation component 5 is used to move the apples fixed by the holding and positioning component 4 to the position of the peeling and core component 6 .

请参加见图4,机架2包括底座,在底座依次固接第一支板201、第二支板202和第三支板203,第一支板201和第二支板202用于支撑插取旋转组件5、第二支板202和第三支板203用于支撑夹持定位组件4和削皮去核组件6。机架2由角钢、钢板与螺栓螺母拼接组合而成,易拆卸,安装方便。Please refer to Fig. 4. The rack 2 includes a base, on which a first support plate 201, a second support plate 202 and a third support plate 203 are fixed in sequence. The first support plate 201 and the second support plate 202 are used to support the plug The rotating assembly 5 , the second supporting plate 202 and the third supporting plate 203 are used to support the clamping and positioning assembly 4 and the peeling and denucleating assembly 6 . The frame 2 is composed of angle steel, steel plate and bolts and nuts, which is easy to disassemble and install.

请参见图3,输送组件3包括输送支架301,输送支架301中部固接在机架2上且在输送支架301的两端分别设有同步带轮302,两同步带轮302通过同步带303连接,同步带303上等间距开有多个V形槽口305,所述同步带轮302通过第一电机304驱动。工人只需要将完整的苹果放入输送组件3的同步带303即可。为了防止苹果在同步带上滚动,本实施例中,同步带303上等间距开有多个V形槽口305。将苹果放置在V形槽口305,通过第一电机304转动带动同步带303运动,将完整的苹果送至夹持定位组件4处。Referring to FIG. 3 , the conveying assembly 3 includes a conveying support 301 , the middle of the conveying support 301 is fixed on the frame 2 , and synchronous pulleys 302 are respectively provided at both ends of the conveying support 301 , and the two synchronous pulleys 302 are connected by a synchronous belt 303 , a plurality of V-shaped notches 305 are equally spaced on the synchronous belt 303 , and the synchronous pulley 302 is driven by the first motor 304 . The worker only needs to put the complete apple into the synchronous belt 303 of the conveying assembly 3 . In order to prevent the apple from rolling on the synchronous belt, in this embodiment, the synchronous belt 303 is provided with a plurality of V-shaped notches 305 at equal intervals. The apple is placed in the V-shaped notch 305 , the first motor 304 is rotated to drive the synchronous belt 303 to move, and the complete apple is sent to the clamping and positioning assembly 4 .

请参见图4、图5,夹持定位组件4包括定位器401、及设在定位器401尾端的夹持器,所述定位器401设在同步带303出口端处、且其底端与机架2固接,定位器401包括一体成型的滑道403和存放槽404,夹持器包括设在存放槽404中的定心爪405以及驱动定心爪405的第一驱动器402,滑道403用于将同步带303运输来的苹果送至存放槽404中,定心爪405用于将存放槽404中的苹果夹持定位。苹果经由滑道403,最终在滑道403的滚动作用下,苹果会在存放槽404的凹槽内保持轴线水平的状态,然后通过第一驱动器402驱动定心爪405对凹槽内的苹果进行抓取定位。为了便于操作,本实施例中第一驱动器402采用电动缸。Please refer to FIG. 4 and FIG. 5 , the clamping and positioning assembly 4 includes a positioner 401 and a clamper disposed at the rear end of the positioner 401 . The frame 2 is fixedly connected, the positioner 401 includes an integrally formed slideway 403 and a storage slot 404, the holder includes a centering claw 405 set in the storage slot 404 and a first driver 402 for driving the centering claw 405, the slideway 403 It is used to send the apples transported by the synchronous belt 303 to the storage slot 404 , and the centering claw 405 is used to clamp and position the apples in the storage slot 404 . The apple passes through the chute 403, and finally, under the rolling action of the chute 403, the apple will keep its axis horizontal in the groove of the storage groove 404, and then the centering claw 405 is driven by the first driver 402 to move the apple in the groove. Grab positioning. For ease of operation, in this embodiment, the first driver 402 adopts an electric cylinder.

请参见图5,定心爪405包括固接在第二支板202上的固定套环406,在固定套环406的中心部固接导杆407且在固定套环406外周壁上铰接多个固定板408,固定板408外端部固接卡爪409,在导杆407上套设有套筒410,套筒410第一端设有多个连接板411、第二端通过联轴器与第一驱动器402输出端固接,连接板411头端与套筒410铰接、尾端与固定板408铰接。Referring to FIG. 5 , the centering claw 405 includes a fixed collar 406 fixed on the second support plate 202 , a guide rod 407 is fixed at the central part of the fixed collar 406 , and a plurality of guide rods 407 are hinged on the outer peripheral wall of the fixed collar 406 The fixing plate 408, the outer end of the fixing plate 408 is fixedly connected to the claw 409, a sleeve 410 is sleeved on the guide rod 407, the first end of the sleeve 410 is provided with a plurality of connecting plates 411, and the second end is connected with the coupling through a coupling. The output end of the first driver 402 is fixedly connected, the head end of the connecting plate 411 is hinged with the sleeve 410 , and the tail end is hinged with the fixing plate 408 .

通过第一驱动器402驱动,使得套筒410进行伸缩,从而带动套筒410上的连接板411张开或者闭合,从而带动固定板408上的卡爪409进行张开或者闭合,从而完成对苹果的抓取定位。Driven by the first driver 402, the sleeve 410 is extended and retracted, thereby driving the connecting plate 411 on the sleeve 410 to open or close, thereby driving the claws 409 on the fixing plate 408 to open or close, thereby completing the connection to the apple. Grab positioning.

请参见图4,插取旋转组件5包括枢接在机架上的转动单元501,固定在转动单元501上的插取单元502;插取单元502包括插取苹果的插取器503以及驱动该插取器503进行伸缩的第二驱动器504。为了便于操作,本实施例中第二驱动器504采用电动缸。Referring to FIG. 4 , the inserting and extracting rotating assembly 5 includes a rotating unit 501 pivotally connected to the frame, and an inserting and extracting unit 502 fixed on the rotating unit 501; The interposer 503 is a second drive 504 that is telescopic. In order to facilitate the operation, in this embodiment, the second driver 504 adopts an electric cylinder.

请参见图4,转动单元501包括光轴505,光轴505两端分别与第一支板201和第二支板202轴承连接,在靠近第一支板201的光轴505上固接第一转盘506,在靠近第二支板202的光轴505上固接第二转盘507,所述第二转盘507上固接第一齿轮508且第一齿轮508通过第二电机509驱动; 插取器503包括顶杆510,顶杆510第一端通过联轴器与第二驱动器504的输出端固接、第二端穿过第二转盘507且在头端固接连接支座511,连接支座511上设有劈核刃512,劈核刃512通过轴承组513与连接支座511可转动连接。为了便于操作,本实施例中第一转盘506和第二转盘507均采用三叶盘,第二驱动器504有三个且其分别固接在第一转盘506的三叶盘叶角上,三叶盘三个叶角两两互成120°,对应的第二驱动器504上设有对应的插取器503。为了传动稳定、光轴强度可靠,可将光轴分为两段通过支撑环连接。Referring to FIG. 4 , the rotating unit 501 includes an optical axis 505 , two ends of the optical axis 505 are respectively connected to the first support plate 201 and the second support plate 202 with bearings, and the first support plate 201 is fixed on the optical axis 505 close to the first support plate 201 . A turntable 506, a second turntable 507 is fixed on the optical axis 505 close to the second support plate 202, a first gear 508 is fixed on the second turntable 507 and the first gear 508 is driven by a second motor 509; 503 includes an ejector rod 510, the first end of the ejector rod 510 is fixedly connected with the output end of the second driver 504 through the coupling, the second end passes through the second turntable 507 and is fixedly connected to the connecting support 511 at the head end, the connecting support The splitting edge 512 is provided on the 511 , and the splitting edge 512 is rotatably connected with the connecting support 511 through the bearing group 513 . In order to facilitate the operation, in this embodiment, the first turntable 506 and the second turntable 507 are both three-lobed discs, and there are three second drivers 504, which are respectively fixed on the three-lobed disc leaf angles of the first turntable 506. The three blade angles are 120° from each other, and the corresponding second driver 504 is provided with a corresponding interposer 503 . For stable transmission and reliable optical axis strength, the optical axis can be divided into two sections and connected by a support ring.

通过第二电机509驱动第一齿轮508带动光轴505转动,从而带动插取单元502上的插取器503和第二驱动器504一体转动,当插取器503上的顶杆510转到与定心爪405内的苹果轴线一致时,第二电机509停止转动,第二驱动器504开始伸出,带动顶杆510上的劈核刃512插入被定心爪405固定的苹果内,此时,第一驱动器402工作,带动定心爪405松开苹果,然后第二电机509开始转动,带动劈核刃512上的苹果跟随转动直至转动到削皮位置时,停止转动。The first gear 508 is driven by the second motor 509 to drive the optical axis 505 to rotate, thereby driving the inserter 503 and the second driver 504 on the inserter unit 502 to rotate together. When the axes of the apples in the centering claws 405 are consistent, the second motor 509 stops rotating, the second driver 504 starts to extend, and drives the core-splitting blade 512 on the ejector rod 510 to insert into the apple fixed by the centering claws 405. A driver 402 works to drive the centering claw 405 to release the apple, and then the second motor 509 starts to rotate, and drives the apple on the splitting blade 512 to rotate until it reaches the peeling position, and then stops rotating.

请参见图2、图6、图7,削皮去核组件6包括设置在夹持定位组件3上方且与机架2固接的削皮单元601、及设在削皮单元601内侧且与机架2固接的去核单元602;削皮单元601包括削去苹果皮的削皮器603以及驱动削皮器603绕苹果轮廓运动的第三电机604,所述去核单元602包括去除苹果果核的去核器605以及驱动去核器605伸缩的第三驱动器606。为了便于操作,本实施例中第三驱动器606采用电动缸。Referring to FIGS. 2 , 6 and 7 , the peeling and denucleating assembly 6 includes a peeling unit 601 disposed above the clamping and positioning assembly 3 and fixed to the frame 2 , and a peeling unit 601 disposed inside the peeling unit 601 and connected to the machine The core removal unit 602 fixed to the rack 2; the peeling unit 601 includes a peeler 603 for peeling apples and a third motor 604 for driving the peeler 603 to move around the contour of the apple, and the peeling unit 602 includes removing apple fruit The corer 605 of the core and the third driver 606 that drives the expansion and contraction of the corer 605 . In order to facilitate the operation, in this embodiment, the third driver 606 adopts an electric cylinder.

削皮单元601包括齿轮箱607,所述齿轮箱607通过固定盘608与第二支板202固接,在齿轮箱607上通过电机支架固接第三电机604,第三电机604的输出端通过联轴器与钉杆611连接,在靠近第三电机604一侧的钉杆611上固接第二齿轮612且在钉杆611头端固接固定钉613,第二齿轮612通过与齿轮箱607中的传动齿轮组614啮合来驱动第三齿轮615转动,在第三齿轮615上设有削皮器603。为了便于收集削皮去核后的果肉和削皮时掉落的果皮,本实施例中,去核器605的下部设有果肉滑道610,削皮单元601下方设有果皮滑道609,所述果皮滑道609和果肉滑道610通过支撑角钢固接在机架2上。The peeling unit 601 includes a gear box 607, the gear box 607 is fixedly connected to the second support plate 202 through the fixing plate 608, the third motor 604 is fixedly connected to the gear box 607 through the motor bracket, and the output end of the third motor 604 is The coupling is connected with the nail rod 611, the second gear 612 is fixed on the nail rod 611 on the side close to the third motor 604, and the fixing nail 613 is fixed on the head end of the nail rod 611. The second gear 612 passes through the gear box 607. The transmission gear set 614 in the middle gear meshes to drive the third gear 615 to rotate, and the peeler 603 is arranged on the third gear 615 . In order to facilitate the collection of peeled and cored pulp and peeled peels, in this embodiment, the lower part of the corer 605 is provided with a pulp chute 610, and the lower part of the peeling unit 601 is provided with a peel chute 609. The peel slideway 609 and the pulp slideway 610 are fixed on the frame 2 by supporting angle steel.

去核器605为筒内部设有去核弹簧的去核筒624,去核筒624穿过固定盘608与第三驱动器606输出端固接。The denucleator 605 is a denucleation cylinder 624 with a denucleation spring inside the cylinder, and the denucleation cylinder 624 is fixedly connected to the output end of the third driver 606 through the fixing plate 608 .

削皮器603包括固接在第三齿轮615上的刀架支座616,在刀架支座616上通过固定轴617连接削皮刀架618,削皮刀架618的下端可拆卸连接削皮刀头619,还包括固接在刀架支座616侧壁上的舵机支架620,舵机支架620中设有舵机621,舵机621输出轴通过联轴器与凸轮轴622连接,凸轮轴622上固接凸轮623,凸轮623与削皮刀架618贴合。The peeler 603 includes a knife holder support 616 fixed on the third gear 615, the knife holder support 616 is connected to a peeling knife holder 618 through a fixed shaft 617, and the lower end of the peeling knife holder 618 is detachably connected to the peeler The cutter head 619 also includes a steering gear bracket 620 fixed on the side wall of the tool holder support 616. The steering gear bracket 620 is provided with a steering gear 621, and the output shaft of the steering gear 621 is connected to the camshaft 622 through a coupling. A cam 623 is fixed on the shaft 622 , and the cam 623 is fitted with the peeling knife holder 618 .

工作过程:将苹果放置在V形槽口305,通过第一电机304转动带动同步带303运动,将完整的苹果送至夹持定位组件4处;苹果经由滑道403,最终在滑道403的滚动作用下,苹果会在存放槽404的凹槽内保持轴线水平的状态,然后通过第一驱动器402驱动定心爪405对凹槽内的苹果进行抓取定位。Working process: place the apple in the V-shaped notch 305, drive the synchronous belt 303 to move through the rotation of the first motor 304, and send the complete apple to the clamping and positioning component 4; Under the action of rolling, the apple will keep its axis horizontal in the groove of the storage groove 404, and then the centering claw 405 is driven by the first driver 402 to grasp and position the apple in the groove.

通过第二电机509驱动第一齿轮508带动光轴505转动,从而带动插取单元502上的插取器503和第二驱动器504一体转动,当插取器503上的顶杆510转到与定心爪405内的苹果轴线一致时,第二电机509停止转动,第二驱动器504开始伸出,带动顶杆510上的劈核刃512插入被定心爪405固定的苹果内,此时,第一驱动器402工作,带动定心爪405松开苹果,然后第二电机509开始转动,带动劈核刃512上的苹果跟随转动直至转动到削皮位置时,停止转动。The first gear 508 is driven by the second motor 509 to drive the optical axis 505 to rotate, thereby driving the inserter 503 and the second driver 504 on the inserter unit 502 to rotate together. When the axes of the apples in the centering claws 405 are consistent, the second motor 509 stops rotating, the second driver 504 starts to extend, and drives the core-splitting blade 512 on the ejector rod 510 to insert into the apple fixed by the centering claws 405. A driver 402 works to drive the centering claw 405 to release the apple, and then the second motor 509 starts to rotate, and drives the apple on the splitting blade 512 to rotate until it reaches the peeling position, and then stops rotating.

当转动到削皮位置时,第二电机509停止转动。此时,第二驱动器504继续向前伸出,使得被劈核刃512固定的苹果插入到削皮单元601的固定钉613上。此时,第三电机604开始转动,由于劈核刃512与连接支座511可转动连接,从而使得固定钉613和劈核刃512共同固定的苹果匀速转动。通过齿轮箱607内的传动齿轮组614传动到第三齿轮615,从而带动削皮器603上的削皮刀头619匀速转动,与此同时,通过舵机支架620上的舵机621转动,凸轮轴622带动凸轮623匀速转动,为了使得削皮刀架618紧紧依靠在凸轮623上,在固定轴617设有限位弹簧。根据第三电机604和舵机621之前设定好的转速关系,使得削皮刀头619在空间内沿苹果外侧轮廓的轨迹运动。由于苹果削皮对于车刀损伤很大,将削皮刀头619设计成模块化,方便安装拆卸。在以上工作进行的同时,下一个劈核刃512重复插取动作,已经插好了另一个完整的苹果,第二电机509转动使得削皮完成的苹果进入到去核工序同时将新的苹果送至削皮工位处。当削皮完成的苹果转动到去核工位时,第三驱动器606伸出,从而带动去核筒624插入到苹果内部。工作完成后,第三驱动器606回收,使得在去核筒624内苹果核与对应的劈核刃512固定的果肉分离,削皮去核完成后的果肉会落到果肉滑道610内,掉入收集箱,工人们随之进行二次包装处理。去核筒624内果核积攒到一定程度后,果核会被去核筒内的去核弹簧弹出。When rotated to the peeling position, the second motor 509 stops rotating. At this time, the second driver 504 continues to extend forward, so that the apple fixed by the splitting blade 512 is inserted into the fixing nail 613 of the peeling unit 601 . At this time, the third motor 604 starts to rotate. Since the splitting blade 512 is rotatably connected to the connecting support 511, the apple fixed by the fixing nail 613 and the splitting blade 512 rotates at a constant speed. The transmission gear set 614 in the gear box 607 is transmitted to the third gear 615, thereby driving the peeling head 619 on the peeler 603 to rotate at a constant speed. At the same time, through the rotation of the steering gear 621 on the steering gear bracket 620, the cam The shaft 622 drives the cam 623 to rotate at a constant speed. In order to make the peeling knife holder 618 tightly rest on the cam 623, a limit spring is provided on the fixed shaft 617. According to the previously set rotational speed relationship between the third motor 604 and the steering gear 621, the peeling cutter head 619 moves along the trajectory of the outer contour of the apple in space. Since apple peeling is very damaging to the turning tool, the peeling head 619 is designed to be modular, which is convenient for installation and disassembly. At the same time as the above work is carried out, the next splitting blade 512 repeats the inserting action, another complete apple has been inserted, and the second motor 509 rotates so that the peeled apple enters the core removal process and sends the new apple to the to the peeling station. When the peeled apple is rotated to the core removal station, the third driver 606 extends out, thereby driving the core removal cylinder 624 to be inserted into the apple. After the work is completed, the third driver 606 is recovered, so that the apple core is separated from the pulp fixed by the corresponding splitting blade 512 in the core removal cylinder 624, and the pulp after peeling and core removal is completed. Collect boxes, and workers then carry out secondary packaging processing. After the fruit cores are accumulated to a certain extent in the core removal cylinder 624, the fruit cores will be ejected by the core removal spring in the core removal cylinder.

重复以上连续工作,该装置实现了对苹果进行削皮去核工作,自动化程度高,节省人工成本,便于实现工厂的自动化需求。Repeating the above continuous work, the device realizes the work of peeling and de-nucleating apples, with a high degree of automation, saving labor costs, and facilitating the realization of the automation needs of the factory.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (5)

1.一种苹果削皮去核装置,包括箱体(1)以及设在箱体(1)中的机架(2),其特征在于:还包括固定于机架(2)上的输送组件(3)、夹持定位组件(4)、插取旋转组件(5)、及削皮去核组件(6);1. An apple peeling and de-nucleating device, comprising a box body (1) and a rack (2) arranged in the box body (1), characterized in that it also includes a conveying assembly fixed on the rack (2) (3), clamping and positioning assembly (4), inserting and removing rotating assembly (5), and peeling and denucleating assembly (6); 所述输送组件(3)固接在机架(2)上,在输送组件(3)两侧、在机架(2)上分别设有夹持定位组件(4)和插取旋转组件(5),所述削皮去核组件(6)设置于夹持定位组件(4)的上方、且与机架(2)固接;The conveying assembly (3) is fixed on the frame (2), and a clamping and positioning assembly (4) and an inserting and removing rotating assembly (5) are respectively provided on both sides of the conveying assembly (3) and on the frame (2). ), the peeling and de-nucleating assembly (6) is arranged above the clamping and positioning assembly (4), and is fixedly connected with the frame (2); 所述输送组件(3)用于输送苹果至夹持定位组件(4)位置处,所述夹持定位组件(4)用于夹持苹果,插取旋转组件(5)用于将夹持定位组件(4)固定的苹果移送到削皮去核组件(6)位置处;The conveying assembly (3) is used for conveying the apples to the position of the clamping and positioning assembly (4), the clamping and positioning assembly (4) is used for clamping the apples, and the insertion and rotation assembly (5) is used for the clamping and positioning The apple fixed by the component (4) is moved to the position of the peeling and core component (6); 所述输送组件(3)包括输送支架(301),所述输送支架(301)中部固接在机架(2)上且在输送支架(301)的两端分别设有同步带轮(302),两同步带轮(302)通过同步带(303)连接,所述同步带(303)上等间距开有多个V形槽口(305),所述同步带轮(302)通过第一电机(304)驱动;The conveying assembly (3) includes a conveying support (301), the middle of the conveying support (301) is fixed on the frame (2), and the two ends of the conveying support (301) are respectively provided with synchronous pulleys (302) , the two synchronous pulleys (302) are connected by a synchronous belt (303), the synchronous belt (303) is provided with a plurality of V-shaped notches (305) at equal intervals, and the synchronous pulley (302) passes through the first motor (304) drive; 所述夹持定位组件(4)包括定位器(401)、及设在定位器(401)尾端的夹持器,所述定位器(401)设在同步带(303)出口端处、且其底端与机架(2)固接,所述定位器(401)包括一体成型的滑道(403)和存放槽(404),所述夹持器包括设在存放槽(404)中的定心爪(405)以及驱动定心爪(405)的第一驱动器(402),所述滑道(403)用于将同步带(303)运输来的苹果送至存放槽(404)中,所述定心爪(405)用于将存放槽(404)中的苹果夹持定位;The clamping and positioning assembly (4) includes a positioner (401), and a clamper provided at the rear end of the positioner (401), the positioner (401) being provided at the outlet end of the synchronous belt (303) and having The bottom end is fixedly connected to the frame (2), the positioner (401) includes an integrally formed slideway (403) and a storage slot (404), and the holder includes a retainer set in the storage slot (404). The center claw (405) and the first driver (402) for driving the centering claw (405), the slideway (403) is used to send the apples transported by the synchronous belt (303) to the storage slot (404), so The centering claw (405) is used for clamping and positioning the apple in the storage slot (404); 所述插取旋转组件(5)包括枢接在机架上的转动单元(501),固定在转动单元(501)上的插取单元(502);所述插取单元(502)包括插取苹果的插取器(503)以及驱动该插取器(503)进行伸缩的第二驱动器(504);The insertion and extraction rotating assembly (5) includes a rotation unit (501) pivotally connected to the frame, and an insertion and extraction unit (502) fixed on the rotation unit (501); the insertion and extraction unit (502) includes an insertion and extraction unit (502) An Apple plug (503) and a second driver (504) that drives the plug (503) to extend and retract; 所述削皮去核组件(6)包括设置在夹持定位组件(4)上方且与机架(2)固接的削皮单元(601)、及设在削皮单元(601)内侧且与机架(2)固接的去核单元(602);The peeling and denucleating assembly (6) comprises a peeling unit (601) disposed above the clamping and positioning assembly (4) and fixedly connected to the frame (2), and a peeling unit (601) disposed inside the peeling unit (601) and connected to the frame (2) a core removal unit (602) fixedly connected to the rack (2); 所述削皮单元(601)包括削去苹果皮的削皮器(603)以及驱动削皮器(603)绕苹果轮廓运动的第三电机(604),所述去核单元(602)包括去除苹果果核的去核器(605)以及驱动去核器(605)伸缩的第三驱动器(606);The peeling unit (601) includes a peeler (603) for peeling the apple and a third motor (604) for driving the peeler (603) to move around the contour of the apple, and the peeling unit (602) includes a A corer (605) for the apple core and a third drive (606) for driving the expansion and contraction of the corer (605); 所述削皮单元(601)包括齿轮箱(607),所述齿轮箱(607)通过固定盘(608)与第二支板(202)固接,在齿轮箱(607)上通过电机支架固接第三电机(604),所述第三电机(604)的输出端通过联轴器与钉杆(611)连接,在靠近第三电机(604)一侧的钉杆(611)上固接第二齿轮(612)且在钉杆(611)头端固接固定钉(613),所述第二齿轮(612)通过与齿轮箱(607)中的传动齿轮组(614)啮合来驱动第三齿轮(615)转动,在第三齿轮(615)上设有削皮器(603);The peeling unit (601) includes a gear box (607), the gear box (607) is fixedly connected to the second support plate (202) through a fixing plate (608), and is fixed on the gear box (607) by a motor bracket. A third motor (604) is connected, and the output end of the third motor (604) is connected with the nail rod (611) through a coupling, and is fixed on the nail rod (611) on the side close to the third motor (604) The second gear (612) is fixed with a fixing nail (613) at the head end of the nail rod (611). The second gear (612) drives the first gear (614) by meshing with the transmission gear set (614) in the The third gear (615) rotates, and a peeler (603) is arranged on the third gear (615); 所述去核器(605)为筒内部设有去核弹簧的去核筒(624),所述去核筒(624)穿过固定盘(608)与第三驱动器(606)输出端固接。The corer (605) is a corer (624) provided with a corer spring inside the cylinder, and the corer (624) is fixedly connected to the output end of the third driver (606) through the fixed disk (608) . 2.如权利要求1所述的苹果削皮去核装置,其特征是:所述机架(2)包括底座,在底座依次固接第一支板(201)、第二支板(202)和第三支板(203),所述第一支板(201)和第二支板(202)用于支撑插取旋转组件(5)、第二支板(202)和第三支板(203)用于支撑夹持定位组件(4)和削皮去核组件(6)。2. The apple peeling and denucleating device according to claim 1, characterized in that: the rack (2) comprises a base, on which the first support plate (201) and the second support plate (202) are sequentially fixed. and a third support plate (203), the first support plate (201) and the second support plate (202) are used to support the insertion and extraction rotation assembly (5), the second support plate (202) and the third support plate ( 203) is used to support the clamping and positioning assembly (4) and the peeling and denucleating assembly (6). 3.如权利要求1所述的苹果削皮去核装置,其特征是:所述定心爪(405)包括固接在第二支板(202)上的固定套环(406),在固定套环(406)的中心部固接导杆(407)且在固定套环(406)外周壁上铰接多个固定板(408),所述固定板(408)外端部固接卡爪(409),在导杆(407)上套设有套筒(410),所述套筒(410)第一端设有多个连接板(411)、第二端通过联轴器与第一驱动器(402)输出端固接,所述连接板(411)头端与套筒(410)铰接、尾端与固定板(408)铰接。3. The apple peeling and de-nucleating device according to claim 1, characterized in that: the centering claw (405) comprises a fixing collar (406) fixed on the second support plate (202), The central part of the collar (406) is fixed to the guide rod (407), and a plurality of fixing plates (408) are hinged on the outer peripheral wall of the fixing collar (406), and the outer ends of the fixing plates (408) are fixed to the clamping claws ( 409), a sleeve (410) is sleeved on the guide rod (407), the first end of the sleeve (410) is provided with a plurality of connecting plates (411), and the second end is connected with the first driver through the coupling (402) The output end is fixedly connected, the head end of the connecting plate (411) is hinged with the sleeve (410), and the tail end is hinged with the fixing plate (408). 4.如权利要求1所述的苹果削皮去核装置,其特征是:所述转动单元(501)包括光轴(505),所述光轴(505)两端分别与第一支板(201)和第二支板(202)轴承连接,在靠近第一支板(201)的光轴(505)上固接第一转盘(506),在靠近第二支板(202)的光轴(505)上固接第二转盘(507),所述第二转盘(507)上固接第一齿轮(508)且第一齿轮(508)通过第二电机(509)驱动;4. The apple peeling and core removal device according to claim 1, wherein the rotating unit (501) comprises an optical axis (505), and the two ends of the optical axis (505) are respectively connected with the first support plate (505). 201) is connected to the second support plate (202) with a bearing, and the first turntable (506) is fixed on the optical axis (505) close to the first support plate (201), and the optical axis close to the second support plate (202) is fixed to the first turntable (506). (505) a second turntable (507) is fixed on the second turntable (507), a first gear (508) is fixed on the second turntable (507), and the first gear (508) is driven by a second motor (509); 所述插取器(503)包括顶杆(510),所述顶杆(510)第一端通过联轴器与第二驱动器(504)的输出端固接、第二端穿过第二转盘(507)且在头端固接连接支座(511),所述连接支座(511)上设有劈核刃(512),所述劈核刃(512)通过轴承组(513)与连接支座(511)可转动连接。The inserter (503) includes a push rod (510), the first end of the push rod (510) is fixedly connected to the output end of the second driver (504) through a coupling, and the second end passes through the second turntable (507) and a connecting support (511) is fixedly connected at the head end, the connecting support (511) is provided with a splitting edge (512), and the splitting edge (512) is connected with the bearing group (513) The support (511) is rotatably connected. 5.如权利要求1所述的苹果削皮去核装置,其特征是:所述削皮器(603)包括固接在第三齿轮(615)上的刀架支座(616),在所述刀架支座(616)上通过固定轴(617)连接削皮刀架(618),所述削皮刀架(618)的下端可拆卸连接削皮刀头(619),还包括固接在刀架支座(616)侧壁上的舵机支架(620),所述舵机支架(620)中设有舵机(621),所述舵机(621)输出轴通过联轴器与凸轮轴(622)连接,所述凸轮轴(622)上固接凸轮(623),所述凸轮(623)与削皮刀架(618)贴合。5. The apple peeling and core removal device according to claim 1, characterized in that: the peeler (603) comprises a knife holder support (616) fixed on the third gear (615), The knife rest support (616) is connected to the peeling knife rest (618) through a fixed shaft (617), and the lower end of the peeling knife rest (618) is detachably connected to the peeling knife head (619), and also includes a fixed connection A steering gear bracket (620) on the side wall of the tool holder support (616), the steering gear bracket (620) is provided with a steering gear (621), and the output shaft of the steering gear (621) is connected to the steering gear (621) through a coupling. A camshaft (622) is connected, a cam (623) is fixed on the camshaft (622), and the cam (623) fits with the peeling tool holder (618).
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CN112293757A (en) * 2020-11-12 2021-02-02 胡志祥 Apple peeling device
CN113796549B (en) * 2021-09-18 2024-06-25 海南大学 Apple peeler
CN113812825A (en) * 2021-10-25 2021-12-21 嘉兴希成杰科技有限公司 Red date equipment of denucleating

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