CN109851853B - Low-temperature sintering high-temperature infusible ceramic filler and preparation method thereof - Google Patents
Low-temperature sintering high-temperature infusible ceramic filler and preparation method thereof Download PDFInfo
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- CN109851853B CN109851853B CN201910068290.6A CN201910068290A CN109851853B CN 109851853 B CN109851853 B CN 109851853B CN 201910068290 A CN201910068290 A CN 201910068290A CN 109851853 B CN109851853 B CN 109851853B
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- phosphate
- aluminum
- temperature
- magnesium
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- 239000000919 ceramic Substances 0.000 title claims abstract description 48
- 239000000945 filler Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000009766 low-temperature sintering Methods 0.000 title claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 239000000126 substance Substances 0.000 claims abstract description 20
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 19
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 17
- 239000010452 phosphate Substances 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 238000012986 modification Methods 0.000 claims abstract description 12
- 230000004048 modification Effects 0.000 claims abstract description 12
- 239000003607 modifier Substances 0.000 claims abstract description 12
- 238000004132 cross linking Methods 0.000 claims abstract description 11
- 239000004831 Hot glue Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000005496 eutectics Effects 0.000 claims abstract description 8
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 7
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims description 32
- 239000002131 composite material Substances 0.000 claims description 15
- -1 ammonium ions Chemical class 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000000378 calcium silicate Substances 0.000 claims description 9
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 9
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 9
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 9
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 8
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 229910052791 calcium Inorganic materials 0.000 claims description 8
- 239000011575 calcium Substances 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- 229910052749 magnesium Inorganic materials 0.000 claims description 8
- 239000011591 potassium Substances 0.000 claims description 8
- 229910052700 potassium Inorganic materials 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 8
- 229910052708 sodium Inorganic materials 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- 235000012239 silicon dioxide Nutrition 0.000 claims description 7
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 6
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical class 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000003068 static effect Effects 0.000 claims description 6
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 4
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000001506 calcium phosphate Substances 0.000 claims description 4
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 4
- 235000011010 calcium phosphates Nutrition 0.000 claims description 4
- 229940116318 copper carbonate Drugs 0.000 claims description 4
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 claims description 4
- 150000004820 halides Chemical class 0.000 claims description 4
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 4
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 claims description 4
- 239000004137 magnesium phosphate Substances 0.000 claims description 4
- 229910000157 magnesium phosphate Inorganic materials 0.000 claims description 4
- 229960002261 magnesium phosphate Drugs 0.000 claims description 4
- 235000010994 magnesium phosphates Nutrition 0.000 claims description 4
- 239000000391 magnesium silicate Substances 0.000 claims description 4
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 4
- 235000019792 magnesium silicate Nutrition 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 4
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims description 4
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 3
- 239000000920 calcium hydroxide Substances 0.000 claims description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- RSKGMYDENCAJEN-UHFFFAOYSA-N hexadecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OC)(OC)OC RSKGMYDENCAJEN-UHFFFAOYSA-N 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 claims description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 2
- ARIWANIATODDMH-AWEZNQCLSA-N 1-lauroyl-sn-glycerol Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)CO ARIWANIATODDMH-AWEZNQCLSA-N 0.000 claims description 2
- GXXXUZIRGXYDFP-UHFFFAOYSA-N 2-(4-methylphenyl)acetic acid Chemical compound CC1=CC=C(CC(O)=O)C=C1 GXXXUZIRGXYDFP-UHFFFAOYSA-N 0.000 claims description 2
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 2
- 244000060011 Cocos nucifera Species 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- YIKYNHJUKRTCJL-UHFFFAOYSA-N Ethyl maltol Chemical compound CCC=1OC=CC(=O)C=1O YIKYNHJUKRTCJL-UHFFFAOYSA-N 0.000 claims description 2
- 239000004277 Ferrous carbonate Substances 0.000 claims description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 2
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 2
- ARIWANIATODDMH-UHFFFAOYSA-N Lauric acid monoglyceride Natural products CCCCCCCCCCCC(=O)OCC(O)CO ARIWANIATODDMH-UHFFFAOYSA-N 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- 239000005642 Oleic acid Substances 0.000 claims description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 2
- 229920000388 Polyphosphate Polymers 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 claims description 2
- MUBKMWFYVHYZAI-UHFFFAOYSA-N [Al].[Cu].[Zn] Chemical compound [Al].[Cu].[Zn] MUBKMWFYVHYZAI-UHFFFAOYSA-N 0.000 claims description 2
- UJOHNXQDVUADCG-UHFFFAOYSA-L aluminum;magnesium;carbonate Chemical compound [Mg+2].[Al+3].[O-]C([O-])=O UJOHNXQDVUADCG-UHFFFAOYSA-L 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 238000004458 analytical method Methods 0.000 claims description 2
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 2
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 2
- 239000012964 benzotriazole Substances 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 235000011180 diphosphates Nutrition 0.000 claims description 2
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 2
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 claims description 2
- 229940093503 ethyl maltol Drugs 0.000 claims description 2
- RAQDACVRFCEPDA-UHFFFAOYSA-L ferrous carbonate Chemical compound [Fe+2].[O-]C([O-])=O RAQDACVRFCEPDA-UHFFFAOYSA-L 0.000 claims description 2
- 235000019268 ferrous carbonate Nutrition 0.000 claims description 2
- 229960004652 ferrous carbonate Drugs 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052733 gallium Inorganic materials 0.000 claims description 2
- 229910052740 iodine Inorganic materials 0.000 claims description 2
- 239000011630 iodine Substances 0.000 claims description 2
- 229910000015 iron(II) carbonate Inorganic materials 0.000 claims description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 2
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 2
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 claims description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 2
- 239000001205 polyphosphate Substances 0.000 claims description 2
- 235000011176 polyphosphates Nutrition 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 239000008117 stearic acid Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 2
- 239000011667 zinc carbonate Substances 0.000 claims description 2
- 229910000010 zinc carbonate Inorganic materials 0.000 claims description 2
- 235000004416 zinc carbonate Nutrition 0.000 claims description 2
- 229940098697 zinc laurate Drugs 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 claims description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 claims 1
- 125000005341 metaphosphate group Chemical group 0.000 claims 1
- 239000005416 organic matter Substances 0.000 claims 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 21
- 229920000642 polymer Polymers 0.000 abstract description 20
- 238000005245 sintering Methods 0.000 abstract description 6
- 229920000098 polyolefin Polymers 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- 230000009970 fire resistant effect Effects 0.000 description 7
- 229920002379 silicone rubber Polymers 0.000 description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229920001276 ammonium polyphosphate Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910052573 porcelain Inorganic materials 0.000 description 4
- 239000004114 Ammonium polyphosphate Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 3
- 239000000292 calcium oxide Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 2
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical class O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000005385 borate glass Substances 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000002468 ceramisation Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 229910052901 montmorillonite Inorganic materials 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920013657 polymer matrix composite Polymers 0.000 description 2
- 239000011160 polymer matrix composite Substances 0.000 description 2
- 229910001414 potassium ion Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000005368 silicate glass Substances 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 239000010456 wollastonite Substances 0.000 description 2
- 229910052882 wollastonite Inorganic materials 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- 229910001152 Bi alloy Inorganic materials 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910001377 aluminum hypophosphite Inorganic materials 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 description 1
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 150000004074 biphenyls Chemical class 0.000 description 1
- 229910000416 bismuth oxide Inorganic materials 0.000 description 1
- JWVAUCBYEDDGAD-UHFFFAOYSA-N bismuth tin Chemical compound [Sn].[Bi] JWVAUCBYEDDGAD-UHFFFAOYSA-N 0.000 description 1
- 239000002374 bone meal Substances 0.000 description 1
- 229940036811 bone meal Drugs 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 229910052599 brucite Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000005323 carbonate salts Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- RGIBXDHONMXTLI-UHFFFAOYSA-N chavicol Chemical group OC1=CC=C(CC=C)C=C1 RGIBXDHONMXTLI-UHFFFAOYSA-N 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002071 nanotube Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000000075 oxide glass Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000005365 phosphate glass Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 229910052642 spodumene Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a low-temperature sintering high-temperature infusible ceramic filler and a preparation method thereof, comprising the following steps: 15-60 parts of refractory fiber A, 8-50 parts of refractory fiber B, 6-20 parts of red phosphorus or phosphate, 1-10 parts of metal hydrate, 2-20 parts of metal oxide, 30-70 parts of low-melting-point ceramic hot-melt adhesive and 0.3-7 parts of hydrophobic modifier or cross-linkable coating agent; the filler is at least one of a mixture, a eutectic homogeneous substance or a eutectic homogeneous substance, and is in a fibrous shape, a powdery shape or a granular shape; the preparation method comprises a hydrophobic modification or crosslinking coating process and a modification coating device of a fin nano compound machine. Respectively adding the high polymer-based low-temperature sintered high-temperature infusible ceramic powder into PA6, PE, PP and other base materials, wherein the sintering point of the product is as low as 423 ℃, and the softening point is above 950 ℃; the method has the advantages of wide applicability, simple process, low cost and feasible large-scale industrialization on technical economy.
Description
Technical Field
The invention belongs to the field of functional powder manufacturing for ceramic high polymer matrix composite materials, and particularly relates to a functional additive technology which can enable a high polymer matrix composite material to be sintered at a lower temperature and become a refractory insulating ceramic which is not softened at a higher temperature, namely a low-temperature sintered and high-temperature infusible ceramic filler and a preparation method thereof.
Background
High polymer-based composite materials added with fillers, such as composite engineering plastics, coatings, adhesives, sealants, elastomers and foams, are widely applied to various fields of high-rise buildings, aerospace, submarines and ships, rail transit, electronic and electric power, information engineering, household appliances, machinery, chemical engineering and the like because of light weight, easy processing and molding, easily available resources and low price. However, due to the flammability of most polymers themselves, their superior properties and their use have not been fully exploited. In fact, since the birth of the high polymer, efforts have been made to improve the flame retardancy or fire resistance of the high polymer by introducing flame retardant groups into the molecular chain or adding flame retardants into the base material, and remarkable progress has been made. For example, the flame retardance of the high polymer can meet the requirements of B/T2406.2, B/T24030 and B/T5169.16, or meet the requirements of the highest flame retardant standard of UL 94V 0 grade and UL 224, or meet the requirements of VW-1 of the highest flame retardant standard of wires and cables by adding polybrominated biphenyls, polybrominated diphenyl ethers and antimony trioxide, adding aluminum hydroxide, magnesium hydroxide and calcium hydroxide, and adding ammonium polyphosphate and powder of pentaerythritol, melamine and the like.
However, the flame retardant level is still difficult to meet the stricter fire-resistant standard requirements in the fields of modern super high-rise buildings, aerospace, rail transit, submarines, ships and the like. For example, the requirement of A grade of B30624 fireproof design can not be met, and the requirement of resisting the temperature of 950 ℃ for at least 180min in the electrical and fireproof specifications of buildings can not be met.
Therefore, around 2007, the domestic engineers have developed the research of using the ceramic silicon rubber as the high polymer fireproof and fire-resistant material.
In 2007-2013 years, qualified ceramic silicon rubber products are produced, the products can pass BS 6387 standard spraying, vibrating and fire-resisting tests, but the tensile strength and rigidity of the silicon rubber are too low, the cost is too high, the ceramic forming temperature is more than 600 ℃ in 1, the limitation of the application range and the market potential is difficult to break through in 2,3, and the ceramic silicon rubber products are not popularized on a large scale and are sold on the market.
In 2013-2017, people try to invent a ceramic polyolefin composite material to replace ceramic silicon rubber, for example:
CN 105348627A a fire-resistant polyolefin cable material;
CN 104558805A a ceramic polyolefin material and a preparation method thereof;
CN 106336563A a ceramic polyolefin cable material and a preparation method thereof;
CN 105778239A a fire-resistant polyolefin cable material;
a halogen-free flame-retardant ceramic polyolefin cable material for a CN 105367965A fire-resistant cable and a preparation method thereof;
CN 104744794A ceramic fire-resistant polyethylene and a preparation method thereof, and the like.
Although, the above-mentioned patent application discloses the following technical features:
a) the polyolefin used includes EVA, PE, PP, PS, PVC, ethylene-alpha-olefin copolymer (alpha-propylene, alpha-butene, alpha-hexene, alpha-octene) with low oxygen-containing group;
b) the porcelainizing materials comprise porcelainizing powder A, porcelainizing powder B, porcelainizing powder C, kaolin, talcum powder, mica powder, pyrophyllite, ascharite, borocalcite, calcite, wollastonite, spodumene, clay, montmorillonite and pottery clay;
c) the flame retardant comprises Sb2O3, Al (OH)3, M parts (OH)2, basic magnesium carbonate, kaolin, zinc borate, ammonium borate, borax, boric anhydride, APP and red phosphorus;
d) the auxiliary agent comprises a platinum element catalyst or a peroxide initiator;
e) wherein the ceramic powder A comprises attapulgite, bentonite, montmorillonite, mica, glass fiber, alumina nanotube, calcium silicate, wollastonite, calcium carbonate whisker, calcium sulfate whisker, aluminum borate whisker, SiO2, Al2O3, ferric oxide, M part of O, ZnO, BaO, CaO, carbon black, brucite, waste ceramic, forsterite, tin-bismuth alloy and bone meal;
f) wherein the porcelainized powder B is not disclosed;
g) wherein the porcelainized powder C is an unpublished component;
h) wherein the high softening point glass is named as (700-800) DEG C, and comprises silicate glass powder, borate glass powder, calcium oxide glass powder and bismuth oxide glass powder which are not disclosed in component proportion;
i) wherein the glass with the lower melting point is (400-600) DEG C and comprises silicate glass powder, borate glass powder, calcium oxide glass powder and phosphate glass powder, and the mixture ratio of the components is not disclosed.
However, after a team of penmen deeply studies and tests, the above patent applications all have the following defects which are difficult to be tolerated by the market:
defect one
It is only applicable to hydrocarbon base stock alone, but not to a broad spectrum of high polymers, such as PA, PU, PET, PBT, PAA which are not suitable for high oxygen-containing groups.
Defect two
The porcelain forming temperatures are all above 500 ℃, resulting in only powdering of the combustion products and no porcelain formation.
Defect three
The hardness of the ceramic pencil of the ceramic polyolefin is lower than 3H, even lower than 2H, and the engineering application value is low.
Defect four
The water absorption or water solubility is too strong, which is not suitable for the field of electronic and electric insulation and is not suitable for outdoor environment.
Defect five
During the process of converting the high polymer into ceramic by burning, the high polymer is easy to liquefy and collapse and cannot keep the original shape of the product.
Further research shows that, because of five defects in functional design, the ceramic polyolefin product still has no expert consensus and client acceptance in tests, lacks of market practicability and cannot be put into industrial production so far, because the ceramic filler used lacks of sufficient quantity of key components with 'two ends' of softening point lower than 500 ℃ and melting point higher than 950 ℃, namely low-temperature sintering hot melt adhesive and framework which can not be collapsed by ultrahigh-temperature sintering.
Therefore, it is necessary to invent a functional material which is used for a broad-spectrum high polymer-based composite material and does not melt at the sintering point of below 500 ℃ and below 950 ℃, which is an essential key and important component for realizing the ceramization of a high polymer base material, and the hardness of the high polymer-based ceramic pencil is ensured to reach 4H or above, and the ceramic pencil is suitable for the field of electronic and electric insulation, is suitable for outdoor environment, and can keep the original shape of a product without collapsing under the fire environment.
Reference to the literature
[1] Xizhong pottery silicone rubber industry, volume 60, 2013-07-24
[2] ALexander parts Chen parts YB, Burford RP, et al fire Resistant Silicone Polymer Compositions [ P ] US: USP 7652090B 2, 2010-01-26
[3] Preparation and properties of porbin, zhangqishi, wuli et al ceramizable silicon rubber [ J ] Nanjing university of industry (Nature science edition), 2011.33 (1): 48-51
Disclosure of Invention
The invention aims to provide a functional material which is used for a broad-spectrum high polymer-based composite material and can not melt the high polymer-based composite material with the sintering point lower than 500 ℃ and lower than 950 ℃, the functional material becomes an indispensable key important component for realizing the ceramization of a high polymer base material, so that the hardness of a high polymer-based ceramic pencil can be ensured to reach 4H or more, and the functional material is suitable for the field of electronic and electric insulation, is suitable for outdoor environment and can keep the original shape of a product without collapsing under the fire environment.
In order to achieve one of the above objects, the low-temperature sintering high-temperature infusible ceramizing filler of the present invention comprises: the formula comprises, by mass, 15-60 parts of refractory fiber A, 8-50 parts of refractory fiber B, 6-20 parts of red phosphorus or phosphate, 1-10 parts of metal hydrate, 2-20 parts of metal oxide, 30-70 parts of low-melting-point ceramic hot-melt adhesive and 0.3-7 parts of hydrophobic modifier or cross-linkable coating agent; the formula comprises at least one of a mixture, a eutectic homogeneous substance or a eutectic homogeneous substance, and the mixture is in a fibrous, powdery or granular state.
Further, the refractory fiber a includes: the main component of the particles with the length-diameter ratio of 4-30 times and the diameter of 0.3-30 μm is at least one of silicon nitride, aluminum oxide, silicon carbide, magnesium silicate, calcium silicate, aluminum silicate, magnesium phosphate, calcium phosphate, aluminum phosphate and mineral wool; the main component is the chemical component with the largest mass content in the homogeneous substance.
Further, the refractory fiber B comprises: the particles have an aspect ratio of 2 to 15 times and a diameter of 0.1 to 5 μm, and the main component is at least one of silicon nitride, alumina, silicon carbide, magnesium silicate, calcium silicate, aluminum silicate, magnesium phosphate, calcium phosphate, aluminum phosphate, and mineral wool; the main component is the chemical component with the largest mass content in the homogeneous substance.
Further, the red phosphorus includes: either organic material-coated or inorganic material-coated, and has a particle diameter in the range of (3 to 35) μm. Further, the phosphate salts include: at least one of a group A phosphate and a group B phosphate; the group A phosphate is a product formed by combining at least one of sodium ions, potassium ions, magnesium ions, calcium ions, aluminum ions, zinc ions and organic or inorganic ammonium ions with at least one of phosphate radicals, pyrophosphate radicals, metaphosphate radicals, hypophosphite radicals and phosphite radicals; the phosphate B is a product formed by combining at least one of sodium ions, potassium ions, magnesium ions, calcium ions, aluminum ions, zinc ions and organic or inorganic ammonium ions with polyphosphate with the polymerization degree of (2-2000).
Further, the metal hydrate includes: at least one of calcium hydroxide, aluminum hydroxide, magnesium hydroxide, basic aluminum magnesium carbonate, basic zinc carbonate and basic copper carbonate.
Further, the metal oxide includes: at least one of oxides of lithium, sodium, potassium, magnesium, calcium, aluminum, zinc, barium, iron, copper and antimony elements.
Further, the low melting point ceramized hot melt adhesive comprises: the formula comprises a formula A and a formula B which are measured according to parts by mass; the A type formula is measured according to the addition amount of raw materials, and comprises 1-50 parts of silicate, 5-70 parts of borate, 0.1-44 parts of carbonate, 0.1-70 parts of phosphate and 1-30 parts of halide; the B-type formula is measured according to the chemical component analysis result of a finished hot-melt adhesive product for the low-melting-point ceramic material, and comprises (2.4-28.4)% of silicon dioxide, 11.9-39.8)% of boron trioxide, 48.6-61.4)% of metal oxide, 0.01-28.4)% of phosphorus pentoxide and 2.9-19.3)% of halogen; the A-type formula and the B-type formula are at least one of a mixture, a eutectic homogeneous substance or a powder or a particle.
Further, the hydrophobic modifier or the crosslinkable coating agent includes: at least one of coconut oleic acid, zinc laurate, linoleic acid, ethyl orthosilicate, dodecylbenzenesulfonic acid, ethyl maltol, benzotriazole, glycerol monolaurate, p-methylphenylacetic acid, stearic acid, zinc stearate, gamma- (2, 3-glycidoxy) propyl trimethoxysilane, gamma-methacryloxypropyl trimethoxysilane, triethoxyvinylsilane, vinyltrimethoxysilane, vinyltris (beta-methoxyethoxy) silane, hexadecyltrimethoxysilane and hexamethyldisilazane.
Further, the silicate comprises: the product is compounded by at least one of sodium, potassium, magnesium, calcium, barium, aluminum, zinc ions or elements and silicic acid and/or silicon dioxide.
Further, the borate comprises: the product is compounded by at least one of ammonium, sodium, potassium and zinc ions or elements and at least one of metaborate, borate, polyborate and boron trioxide.
Further, the carbonate salt includes: at least one of lithium carbonate, sodium bicarbonate, potassium carbonate, barium carbonate, zinc carbonate, ferrous carbonate and carbon type copper carbonate.
Further, the halide includes: the product is formed by combining at least one of ions or elements of magnesium, calcium, aluminum, copper, zinc, chromium, iron, cobalt, tin, silver, gadolinium and gallium with halogen; the halogen has at least one of fluorine, chlorine, bromine, iodine ions or elements.
To achieve the second object, the present invention provides a method for preparing a low-temperature sintering high-temperature infusible ceramic filler, comprising: pre-drying, hydrophobic modification or cross-linking coating, and re-drying, wherein if the water content of the raw material is 1.0% or less by mass, the pre-drying process can be absent; the hydrophobic modification or crosslinking coating process step adopts at least one of a honeycomb mill, a high-stirring machine, a rake mixer, a pant mixer and a fin nano compound machine, the formula composition materials are placed in a modification coating device in advance or continuously, a hydrophobic modifier or a crosslinking coating agent is added or continuously dripped/sprayed into the formula composition materials in advance, the modification coating device is opened, the temperature (65-130) DEG C of the formula composition materials is maintained for 15 minutes to 2.5 hours, and then the drying process step is carried out to remove the moisture, alcohol or ammonia low molecular substances generated by the chemical reaction of the hydrophobic modifier or the crosslinking coating agent and the formula composition materials.
Further, the configuration of the fin nano compound machine has: the wing-ridge type stator and the wing-ridge type rotor are coaxially, hierarchically, alternately and mutually nested on a concentric shaft, for example, the stator and the adjacent layer of the rotor can mutually rotate according to any one coaxial nesting mode of 'fixed layer-rotating layer-fixed layer-rotating layer' or 'rotating layer-fixed layer-rotating layer', 'fixed layer-rotating layer-fixed layer' or 'fixed layer-rotating layer'; the number of layers of the stator is at least one, the number of layers of the rotor is at least one, or the total number of layers of the stator is more than 1, the total number of layers of the rotor is more than 1, and the difference between the total number of layers of the stator and the total number of layers of the rotor is 1 or 0.
The fin ribs are fins or rib ribs which are parallel to the axis are respectively arranged on the inner cylindrical surface and the outer cylindrical surface of the stator and/or the rotor, the blade distance of the fin ribs between the stator and the rotor is within the range of (0.1-1.5) mm, at least one radial through hole is arranged in a gap between each pair of adjacent fin ribs of each layer of stator and/or each layer of rotor, the shape of each through hole is arbitrary, and one of a rectangle, a circle and a kidney is preferably selected for processing convenience; the parallel distance between the wing ridges of the stator or the rotor is within the range of (1-25) mm; the curvature radius of the blade of the wing edge is within the range of (0.05-2) mm.
Further, the re-drying process step comprises: at least one of layered static drying by an oven, continuous drying by a fluidized bed or continuous drying by a flash tower; the drying temperature is controlled to be (65-130) DEG C, the thickness of the static drying layer is below 200mm, the drying time is (2-4) h, and the drying time of the fluidized bed or the flash tower is (2-130) s.
The low-temperature sintering high-temperature infusible ceramic filler and the preparation method thereof have the beneficial technical effects that:
sintering point of the ceramic filler is below 500 ℃, and softening point is above 950 ℃;
the applicability is wide, and PA, PU, PET, PBT, PAA, EVA, PE, PP, PS and PVC can be all ceramic-processed;
the process is simple, and the existing technological equipment of the honeycomb mill, the high-speed stirrer, the rake mixer and the pant mixer can be utilized;
fourthly, the raw materials and resources are easy to obtain, the cost is low, and the large-scale industrialization is feasible in technical economy.
Detailed Description
In order to explain the technical content, the achieved objects and the effects of the low-temperature sintering high-temperature infusible ceramic filler and the preparation method thereof in detail, the following is further described with reference to the examples.
The formulation of six examples of low temperature sintered high temperature infusible ceramic fillers is preferred and is shown in table 1.
The raw material formula comprises calcium silicate fiber A, calcium silicate fiber B, ammonium polyphosphate, aluminum hypophosphite, sodium hexametaphosphate, aluminum hydroxide, magnesium hydroxide, zinc oxide and a self-made low-melting-point ceramic hot-melt adhesive, which are in powder forms, and the particle sizes and the mass parts of the raw materials are shown in table 1.
Wherein the calcium silicate fibers A have an average aspect ratio of 27 and the calcium silicate fibers B have an average aspect ratio of 8.
Wherein the nominal degree of polymerization of the ammonium polyphosphate is 1000.
Wherein the low-melting point ceramic hot-melt adhesive is self-made, and the softening point measured by a step curve method is 423 ℃.
Wherein the hydrophobic modifier is 0.8 part of hexadecyl trimethoxy silane, and the cross-linkable coating agent is 3.0 parts of tetraethoxysilane.
The preparation method of the low-temperature sintering high-temperature infusible ceramic filler comprises the following steps: pre-drying, hydrophobic modification or cross-linking coating, and re-drying; the hydrophobic modification and crosslinking coating process step adopts a self-made concha nano compound machine, the materials of the formula shown in the table 1, a hydrophobic modifier and a crosslinkable coating agent are added into the materials of the formula shown in the table 1 in advance, modified coating equipment is started to operate, the temperature of the materials of the formula is maintained at 120 ℃ for 45 minutes, and then the materials are transferred to a drying process step to remove the hydrophobic modifier or the crosslinkable coating agent and powder to generate methanol and ethanol due to chemical reaction.
Wherein, the arris nanometer compounding machine has: a stator with parallel fins on the inner circumference and a rotor with parallel fins on the outer circumference; the clearance between the fins of the stator and the rotor is 0.15 mm; the parallel distance between the fins of the stator or the rotor is 15 mm; the radius of curvature of the blade is 0.8 mm.
Wherein, the re-drying process step adopts an oven for layering and static drying; the drying temperature is controlled to be (120 +/-2) DEG C, the thickness of a static drying layer is (10-13) mm, and the drying time is 2 h.
Thereafter, the solubility of the polymer-based low-temperature sintered high-temperature infusible ceramized powder as a finished product and the comparative example were measured, and are shown in Table 2.
As can be seen from table 2, the greater than 90% reduction in solubility of the six examples compared to the comparative example is one of the breakthrough advances.
Then, the high polymer-based low-temperature sintering high-temperature infusible ceramic powder is respectively added into PA6, PE and PP finished products and comparative examples, and the ceramic forming temperature and the ceramic forming pencil hardness of the high polymer-based composite material are tested and shown in Table 3.
As seen from Table 3, the reduction of the porcelain forming temperature of the six examples by more than 130 ℃ compared with the commercial ceramic powder comparative example is one of breakthrough progresses; the hardness of the porcelain-forming pencil of the six examples burned at 600 ℃ was 4H or more and did not collapse at 1200 ℃ while that of the comparative example was 3H or less and collapsed at 820 ℃.
The low-temperature sintering high-temperature infusible ceramic filler and the preparation method thereof have the beneficial technical effects that:
sintering point of ceramic powder is below 500 deg.C and as low as 423 deg.C, softening point is above 950 deg.C;
secondly, the applicability is wide, and PA, PU, PET, PBT, PAA, EVA, PE, PP, PS and PVC can be completely ceramized at 423 ℃;
the process is simple, and the production line can be assembled by utilizing the existing technological equipment of the honeycomb groove mill, the high-stirring machine and the rake mixer;
fourthly, the raw materials and resources are easy to obtain, the cost is low, and the large-scale industrialization is feasible in technical economy.
Table 1 table of formulations of six examples of low temperature sintered high temperature infusible ceramic fillers
TABLE 2 solubility of six examples (1-6) and comparative examples
TABLE 3 porcelain formation temperature and Pencil hardness of six examples (7 to 12) and comparative example
Claims (10)
1. The low-temperature sintering high-temperature infusible ceramic filler is characterized by comprising the following components in percentage by weight: the formula comprises, by mass, 15-60 parts of refractory fiber A, 8-50 parts of refractory fiber B, 6-20 parts of red phosphorus or phosphate, 1-10 parts of metal hydrate, 2-20 parts of metal oxide, 30-70 parts of low-melting-point ceramic hot-melt adhesive and 0.3-7 parts of hydrophobic modifier or cross-linkable coating agent; the formula comprises at least one of a mixture, a eutectic homogeneous substance or a eutectic homogeneous substance, and the mixture is in a fibrous, powdery or granular state;
the refractory fiber A comprises: the length-diameter ratio of the particles is 4-30 times, the diameter of the particles is 0.3-30 mu m, and the main component of the particles is at least one of silicon nitride, aluminum oxide, silicon carbide, magnesium silicate, calcium silicate, aluminum silicate, magnesium phosphate, calcium phosphate, aluminum phosphate and mineral wool; the main component is a chemical component with the largest mass content in the homogeneous substance;
the refractory fiber B comprises: the length-diameter ratio of the particles is 2-15 times, the diameter of the particles is 0.1-5 mu m, and the main component of the particles is at least one of silicon nitride, aluminum oxide, silicon carbide, magnesium silicate, calcium silicate, aluminum silicate, magnesium phosphate, calcium phosphate, aluminum phosphate and mineral wool; the main component is a chemical component with the largest mass content in the homogeneous substance;
the red phosphorus comprises: any one of organic matter coating or inorganic matter coating, and the particle size is within the range of 3-35 μm;
the phosphate salts include: at least one of a group A phosphate, a group B phosphate, or a mixture of a group A phosphate and a group B phosphate; the group A phosphate comprises a product of combination of at least one of sodium, potassium, magnesium, calcium, aluminum, zinc, and organic or inorganic ammonium ions with at least one of phosphate, pyrophosphate, metaphosphate, hypophosphite, and phosphite; the phosphate B is a product formed by combining at least one of ions of sodium, potassium, magnesium, calcium, aluminum, zinc and organic or inorganic ammonium with polyphosphate with polymerization degree within the range of 2-2000;
the metal hydrate includes: at least one of calcium hydroxide, aluminum hydroxide, magnesium hydroxide, basic aluminum magnesium carbonate, basic zinc carbonate and basic copper carbonate;
the metal oxide includes: at least one of oxides of lithium, sodium, potassium, magnesium, calcium, aluminum, zinc, barium, iron, copper and antimony elements;
the low melting point ceramized hot melt adhesive comprises: the formula comprises a formula A and a formula B which are measured according to parts by mass; the A type formula is measured according to the addition amount of raw materials, and comprises 1-50 parts of silicate, 5-70 parts of borate, 0.1-44 parts of carbonate, 0.1-70 parts of phosphate and 1-30 parts of halide; the B type formula is measured according to the chemical component analysis result of a finished hot melt adhesive product for the low melting point ceramic material, and comprises 2.4-28.4% of silicon dioxide, 11.9-39.8% of boron trioxide, 48.6-61.4% of metal oxide, 0.01-28.4% of phosphorus pentoxide and 2.9-19.3% of halogen; the A-type formula and the B-type formula are at least one of a mixture, a eutectic homogeneous substance or a powder or a particle.
2. Ceramicized filler according to claim 1, characterized in that the hydrophobic modifier or crosslinkable coating agent comprises: at least one of coconut oleic acid, zinc laurate, linoleic acid, ethyl orthosilicate, dodecylbenzenesulfonic acid, ethyl maltol, benzotriazole, glycerol monolaurate, p-methylphenylacetic acid, stearic acid, zinc stearate, gamma- (2, 3-glycidoxy) propyl trimethoxysilane, gamma-methacryloxypropyl trimethoxysilane, triethoxyvinylsilane, vinyltrimethoxysilane, vinyltris (beta-methoxyethoxy) silane, hexadecyltrimethoxysilane and hexamethyldisilazane.
3. Ceramifying filler according to claim 2, characterized in that the silicate comprises: the product is compounded by at least one of sodium, potassium, magnesium, calcium, barium, aluminum, zinc ions or elements and silicic acid and/or silicon dioxide.
4. The ceramifying filler according to claim 2, wherein the borate comprises: the product is compounded by at least one of ammonium, sodium, potassium and zinc ions or elements and at least one of metaborate, borate, polyborate and boron trioxide.
5. Ceramifying filler according to claim 2, characterized in that the carbonate comprises: at least one of lithium carbonate, sodium bicarbonate, potassium carbonate, barium carbonate, zinc carbonate, ferrous carbonate and carbon type copper carbonate.
6. Ceramifying filler according to claim 2, characterized in that the halide comprises: the product is formed by combining at least one of ions or elements of magnesium, calcium, aluminum, copper, zinc, chromium, iron, cobalt, tin, silver, gadolinium and gallium with halogen; the halogen has at least one of fluorine, chlorine, bromine, iodine ions or elements.
7. The method for preparing the low-temperature sintering high-temperature infusible ceramic filler according to any one of claims 1 to 6, characterized by comprising: pre-drying, hydrophobic modification or cross-linking coating, and re-drying, wherein if the water content of the raw material is 1.0% or less by mass, the pre-drying process can be absent; the hydrophobic modification or crosslinking coating process step adopts at least one of a honeycomb mill, a high stirring machine, a rake mixer, a pant mixer and a fin nano compound machine, the formula composition materials are placed in a modification coating device in advance or continuously, a hydrophobic modifier or a crosslinking coating agent is added or continuously dripped/sprayed into the formula composition materials in advance, the modification coating device is opened, the temperature of the formula composition materials is maintained at 65-130 ℃ for 15 minutes to 2.5 hours, and then the drying process step is carried out to remove moisture, alcohol or ammonia low molecular substances generated by chemical reaction of the hydrophobic modifier or the crosslinking coating agent and the formula composition materials.
8. The process for the preparation of ceramized fillers according to claim 7 wherein the configuration of the ridge nano compound machine has: the wing-ridge type stator and the wing-ridge type rotor are coaxially, hierarchically, alternately and mutually nested on a concentric shaft, and the stator and the adjacent layer of the rotor can rotate mutually according to any one coaxial nesting mode of 'fixed layer-rotating layer-fixed layer-rotating layer' or 'rotating layer-fixed layer-rotating layer', 'fixed layer-rotating layer-fixed layer' or 'fixed layer-rotating layer'; the number of layers of the stator is at least one, the number of layers of the rotor is at least one, or the total number of layers of the stator is more than 1, the total number of layers of the rotor is more than 1, and the difference between the total number of layers of the stator and the total number of layers of the rotor is 1 or 0.
9. The preparation method of the ceramic filler according to claim 8, wherein the wing ridges are fins or ridge ribs which are parallel to the axis and are respectively arranged on the inner cylindrical surface and the outer cylindrical surface of the stator and/or the rotor, the blade distance of the wing ridges between the stator and the rotor is within the range of 0.1-1.5 mm, and at least one radial through hole is arranged in a gap between each pair of adjacent wing ridges of each layer of the stator and/or each layer of the rotor; the parallel distance between the wing ridges of the stator or the rotor is within the range of 1-25 mm; the curvature radius of the blade of the wing edge is within the range of 0.05-2 mm.
10. The method for preparing a ceramicized filler according to claim 7, wherein the re-drying process step comprises: at least one of layered static drying by an oven, continuous drying by a fluidized bed or continuous drying by a flash tower; the drying temperature is controlled to be 65-130 ℃, the thickness of the static drying layer is below 200mm, the drying time is 2-4 h, and the drying time of the fluidized bed or the flash tower is 2-130 s.
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