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CN109852454A - A kind of four polyurea grease of composite calcium-base and preparation method thereof - Google Patents

A kind of four polyurea grease of composite calcium-base and preparation method thereof Download PDF

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Publication number
CN109852454A
CN109852454A CN201910227265.8A CN201910227265A CN109852454A CN 109852454 A CN109852454 A CN 109852454A CN 201910227265 A CN201910227265 A CN 201910227265A CN 109852454 A CN109852454 A CN 109852454A
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grease
calcium
diisocyanate
organic
tetrapolyurea
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CN201910227265.8A
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Chinese (zh)
Inventor
耿飞
白涛
顾敏峰
左明明
左晓兵
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Changshu Institute of Technology
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Changshu Institute of Technology
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Abstract

本发明公开了一种复合钙基四聚脲润滑脂及其制备方法,按照质量百分含量,其原料由以下组分组成:基础油70‑82%、稠化剂15‑30%、添加剂1‑4%;其中,所述稠化剂由二异氰酸酯、有机胺、酸酐、氢氧化钙组成。本发明所制备的复合钙基四聚脲润滑脂具有良好的润滑性、粘附性、耐高温性和优异的机械安定性、极压抗磨性和抗水淋性。本发明有效地改善了聚脲润滑脂的相关性能,扩大其应用范围,制备方法简单易于操作,具有很好的市场推广与应用潜力。The invention discloses a composite calcium-based tetrapolyurea grease and a preparation method thereof. According to the mass percentage, the raw materials are composed of the following components: 70-82% of base oil, 15-30% of thickener, and 1 ‑4%; wherein, the thickening agent is composed of diisocyanate, organic amine, acid anhydride, and calcium hydroxide. The complex calcium-based tetrapolyurea grease prepared by the invention has good lubricity, adhesion, high temperature resistance and excellent mechanical stability, extreme pressure and anti-wear properties and water-spray resistance. The invention effectively improves the relevant properties of the polyurea grease, expands its application range, has a simple preparation method and is easy to operate, and has good market promotion and application potential.

Description

A kind of four polyurea grease of composite calcium-base and preparation method thereof
Technical field
The invention belongs to lubriation material technical field, a kind of four polyurea grease of composite calcium-base and its preparation side are provided Method.
Background technique
With the fast development of modern industry, the harsh working condition such as various high/low temperatures, high revolving speed is to industrial lubrication material More stringent requirements are proposed for material, and in recent years, all kinds of lubricating grease have obtained quick development.Wherein, compositing lithio ester, composite sulfoacid The high dropping point such as calcium grease, polyurea grease, long-life lubricating grease are studied extensively by scholars.
Metal soap base grease such as lithium base grease, Ba-grease, calcium-base grease etc. has lubricity good, inexpensive The advantages of, it is widely applied in industrial circle, but in use, the metal ion in metal soap base grease is often Catalysed oxidn can be generated to lubricating grease, so that the antioxygenic property of metal soap base grease is poor, so that working life contracts It is short, machinery rouge high frequency of replacement.
Polyurea grease has many excellent performances, but its there is also the defects of itself, after working at high temperature for a long time, gather Urea grease can generate hardening phenomenon, this needs to concentrate in the high-temperature mechanical equipment for rouge some, often make line clogging, To influence mechanical normal use, which also limits the uses of polyurea grease
In order to improve existing metal soap base grease and polyurea grease existing shortcoming and defect in use, expand The demand for the grease product that the use scope of big existing grease product develops higher performance is constantly increasing.
Summary of the invention
The object of the present invention is to provide a kind of four polyurea greases of composite calcium-base and preparation method thereof, to improve existing metal Soap base grease and polyurea grease existing shortcoming and defect in use, expand existing grease product uses model It encloses.
To achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of four polyurea grease of composite calcium-base, according to mass percentage, raw material is composed of the following components:
Base oil 70-82%, thickening agent 15-30%, additive 1-4%;
Wherein, the thickening agent is made of diisocyanate, organic amine, binary acid, calcium hydroxide.
Preferably, each component of the thickening agent accounts for the percentage composition of four polyurea grease raw material of composite calcium-base are as follows:
Diisocyanate 6-10%, organic amine 4-7.1%, binary acid 1.5-3.5%, calcium hydroxide 5-7%.
The base oil is one of mineral oil, synthetic oil, vegetable oil or a variety of mixtures, preferably mineral oil.
The diisocyanate is toluene di-isocyanate(TDI), methyldiphenyl diisocyanate, diphenylmethane diisocyanates One of ester, xylylene diisocyanate, 4,4- methyl diphenylene diisocyanate are a variety of, preferably diphenyl-methane two Isocyanates.
The organic amine is the mixture of organic monoamine and organic diamine;The organic monoamine is octadecylamine, lauryl amine, ten One of tetramine, para-totuidine, cyclohexylamine, parachloroanilinum, m-chloroaniline, aniline or a variety of mixtures, preferably octadecylamine, Para-totuidine, cyclohexylamine;The organic diamine be p-phenylenediamine, o-phenylenediamine, the aromatic amine of 4,4- benzidine, ethylenediamine, One of propane diamine, the straight-chain fatty amine of 1,6- hexamethylene diamine, diaminodiphenylmethane or a variety of mixtures, preferably diamino Diphenyl-methane.
The acid anhydrides is succinic anhydride.
The additive is organic amine-phenolic antioxidant and anticorrosive antirust agent.
As optimal technical scheme, according to mass percentage, the raw material of four polyurea grease of composite calcium-base of the invention It is composed of the following components: base oil 72-80%, diisocyanate 6.5-9.5%, organic monoamine 4-5.5%, organic diamine 1- 2%, succinic anhydride 1.5-2.5%, calcium hydroxide 5.5-7%, additive 1-3%.
A kind of preparation method of four polyurea grease of composite calcium-base, comprising the following steps:
(1) base oil and organic diamine are added to reaction kettle, are warming up to 80 DEG C of progress heating stirring dissolutions;
(2) diisocyanate is added in the mixture that step (1) obtains, and dissolved, is transferred in reaction kettle, 80 DEG C carry out isothermal reaction 60min;
(3) organic monoamine is added in the mixture that step (2) obtains, and dissolved, in a kettle, in 80 DEG C of temperature Degree reaction 40min, is then warming up to 95 DEG C for reaction kettle and adds distilled water and react 40min under the conditions of this temperature;
(4) acid anhydrides is added in the mixture that solution is obtained to step (3), and dissolved, be then warming up to 120 in reaction kettle DEG C, carry out isothermal reaction 60min;
(5) calcium hydroxide and distilled water are weighed and be added to after Hybrid Heating dissolution reaction kettle, while by additive It is added in reaction kettle, the isothermal reaction 40min at 120 DEG C;
(6) reaction kettle is warming up to 205 DEG C of progress high temperature refining 15min, cools down, grind by stirring, degassing obtains institute State four polyurea grease of composite calcium-base.
The preparation principle of four polyurea grease of composite calcium-base of the invention are as follows:
The utility model has the advantages that four polyurea grease of composite calcium-base and preparation method thereof of the invention, has double phenyl ring using one kind The diaminodiphenylmethane of rock-steady structure is as the organic diamine in the preparation of four polyurea compounds and passes through a kind of method of simplicity Carboxylic acid calcium salt is introduced into four polyureas molecules to prepare a kind of four polyurea grease of composite calcium-base.Prepared composite calcium-base Four polyurea greases have good lubricity, adhesiveness, heat-resisting quantity and excellent mechanical stability, extreme pressure anti-wear and resist Water washout characteristics.Four polyurea grease of composite calcium-base of the invention not only increases technical deficiency existing for existing lubricating grease and expansion The application range of grease product.
Specific embodiment
The present invention is further elaborated below with reference to embodiment.
Embodiment 1
Four polyurea grease of composite calcium-base of the present embodiment, according to mass percentage, raw material is composed of the following components: Base oil 76%, diisocyanate 8.7%, octadecylamine 4.7%, diaminodiphenylmethane 1%, succinic anhydride 2%, calcium hydroxide 6.6%, organic amine-phenolic antioxidant 0.5%, anticorrosive antirust agent 0.5%;
Above-mentioned four polyurea grease of composite calcium-base the preparation method is as follows:
(1) base oil and organic diamine are added to reaction kettle, are warming up to 80 DEG C of progress heating stirring dissolutions;
(2) diisocyanate is added in the mixture that step (1) obtains, and dissolved, is transferred in reaction kettle, 80 DEG C carry out isothermal reaction 60min;
(3) organic monoamine is added in the mixture that step (2) obtains, and dissolved, in a kettle, in 80 DEG C of temperature Degree reaction 40min, is then warming up to 95 DEG C for reaction kettle and adds distilled water and react 40min under the conditions of this temperature;
(4) acid anhydrides is added in the mixture that solution is obtained to step (3), and dissolved, be then warming up to 120 in reaction kettle DEG C, carry out isothermal reaction 60min;
(5) calcium hydroxide and distilled water are weighed and be added to after Hybrid Heating dissolution reaction kettle, while by additive It is added in reaction kettle, the isothermal reaction 40min at 120 DEG C;
(6) reaction kettle is warming up to 205 DEG C of progress high temperature refining 15min, cools down, grind by stirring, degassing obtains institute State four polyurea grease of composite calcium-base.
Embodiment 2
Four polyurea grease of composite calcium-base of the present embodiment, according to mass percentage, raw material is composed of the following components: Base oil 78%, diisocyanate 8%, octadecylamine 4.2%, diaminodiphenylmethane 0.9%, succinic anhydride 1.9%, hydroxide Calcium 6%, organic amine-phenolic antioxidant 0.5%, anticorrosive antirust agent 0.5%.
The preparation method is the same as that of Example 1.
Embodiment 3
Four polyurea grease of composite calcium-base of the present embodiment, according to mass percentage, raw material is composed of the following components: Base oil 75%, diisocyanate 8.8%, octadecylamine 4.8%, diaminodiphenylmethane 1.1%, succinic anhydride 2.2%, hydrogen-oxygen Change calcium 7%, organic amine-phenolic antioxidant 0.6%, anticorrosive antirust agent 0.5%.
The preparation method is the same as that of Example 1.
Embodiment 4
Four polyurea grease of composite calcium-base of the present embodiment, according to mass percentage, raw material is composed of the following components: Base oil 72%, diisocyanate 9.5%, octadecylamine 5.5%, diaminodiphenylmethane 2%, succinic anhydride 2.5%, hydroxide Calcium 5.5%, organic amine-phenolic antioxidant 1.5%, anticorrosive antirust agent 1.5%.
The preparation method is the same as that of Example 1.
Embodiment 5
Four polyurea grease of composite calcium-base of the present embodiment, according to mass percentage, raw material is composed of the following components: Base oil 80%, diisocyanate 6.5%, octadecylamine 4%, diaminodiphenylmethane 1%, succinic anhydride 1.5%, calcium hydroxide 6%, organic amine-phenolic antioxidant 0.5%, anticorrosive antirust agent 0.5%.
The preparation method is the same as that of Example 1.
Comparative example
Using the mass ratio of base oil and thickening agent used when preparing four polyurea grease of composite calcium-base in embodiment 3 And used preparation method prepares four polyurea grease of composite calcium-base, by the organic diamine in the synthesis of four polyurea compounds Diaminodiphenylmethane replaces with ethylenediamine to prepare four polyurea grease of composite calcium-base.
Prepared composite calcium in four polyurea grease of composite calcium-base prepared by the embodiment of the present invention 1-3 and comparative example The performance test results of four polyurea grease of base are as shown in table 1 below:
Table 1
The four polyurea grease data of composite calcium-base as prepared by products obtained therefrom detection data of the present invention and common organic diamine Comparison is it can be seen that a kind of four polyurea grease of composite calcium-base of the present invention has good lubricity, adhesiveness, resistance to height Warm nature and excellent mechanical stability, extreme pressure anti-wear and anti-water drenching.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (10)

1.一种复合钙基四聚脲润滑脂,其特征在于:按照质量百分含量,其原料由以下组分组成:1. a composite calcium-based tetrapolyurea grease, is characterized in that: according to mass percentage, its raw material is made up of the following components: 基础油70-82%、稠化剂15-30%、添加剂1-4%;Base oil 70-82%, thickener 15-30%, additive 1-4%; 其中,所述稠化剂由二异氰酸酯、有机胺、二元酸、氢氧化钙组成。Wherein, the thickening agent is composed of diisocyanate, organic amine, dibasic acid and calcium hydroxide. 2.根据权利要求1所述的复合钙基四聚脲润滑脂,其特征在于:所述稠化剂的各组分占复合钙基四聚脲润滑脂原料的百分含量为:2. composite calcium-based tetrapolyurea grease according to claim 1, is characterized in that: the percentage content that each component of described thickening agent accounts for composite calcium-based tetrapolyurea grease raw material is: 二异氰酸酯6-10%、有机胺4-7.1%、二元酸1.5-3.5%、氢氧化钙5-7%。Diisocyanate 6-10%, organic amine 4-7.1%, dibasic acid 1.5-3.5%, calcium hydroxide 5-7%. 3.根据权利要求1所述的复合钙基四聚脲润滑脂,其特征在于:所述基础油为矿物油、合成油、植物油中的一种或多种的混合物。3 . The complex calcium-based tetrapolyurea grease according to claim 1 , wherein the base oil is a mixture of one or more of mineral oil, synthetic oil and vegetable oil. 4 . 4.根据权利要求1或2所述的复合钙基四聚脲润滑脂,其特征在于:所述二异氰酸酯为甲苯二异氰酸酯、甲基二苯基二异氰酸酯、二苯甲烷二异氰酸酯、间苯二甲基二异氰酸酯、4,4-二苯基甲烷二异氰酸酯中的一种或多种。4. The composite calcium-based tetrapolyurea grease according to claim 1 or 2, wherein the diisocyanate is toluene diisocyanate, methyl diphenyl diisocyanate, diphenylmethane diisocyanate, isophthalic diisocyanate One or more of methyl diisocyanate and 4,4-diphenylmethane diisocyanate. 5.根据权利要求1或2所述的复合钙基四聚脲润滑脂,其特征在于:所述有机胺为有机单胺与有机二胺的混合物。5. The composite calcium-based tetrapolyurea grease according to claim 1 or 2, wherein the organic amine is a mixture of organic monoamine and organic diamine. 6.根据权利要求5所述的复合钙基四聚脲润滑脂,其特征在于:所述有机单胺为十八胺、十二胺、十四胺、对甲苯胺、环己胺、对氯苯胺、间氯苯胺、苯胺中的一种或多种的混合物;所述有机二胺为对苯二胺、邻苯二胺、4,4-联苯二胺的芳香胺、乙二胺、丙二胺、1,6-己二胺的直链脂肪胺、二氨基二苯甲烷中的一种或多种的混合物。6. The composite calcium-based tetrapolyurea grease according to claim 5, wherein the organic monoamine is octadecylamine, dodecylamine, tetradecylamine, p-toluidine, cyclohexylamine, p-chlorine One or more mixtures of aniline, m-chloroaniline and aniline; the organic diamines are p-phenylenediamine, o-phenylenediamine, aromatic amines of 4,4-benzidine, ethylenediamine, propylene A mixture of one or more of diamine, linear aliphatic amine of 1,6-hexanediamine, and diaminodiphenylmethane. 7.根据权利要求1或2所述的复合钙基四聚脲润滑脂,其特征在于:所述酸酐为丁二酸酐。7. The complex calcium-based tetrapolyurea grease according to claim 1 or 2, wherein the acid anhydride is succinic anhydride. 8.根据权利要求1所述的复合钙基四聚脲润滑脂,其特征在于:所述添加剂为有机胺-酚类抗氧剂和抗腐蚀防锈剂的混合物。8 . The complex calcium-based tetrapolyurea grease according to claim 1 , wherein the additive is a mixture of an organic amine-phenolic antioxidant and an anti-corrosion rust inhibitor. 9 . 9.根据权利要求1所述的复合钙基四聚脲润滑脂,其特征在于:按照质量百分含量,其原料由以下组分组成:基础油72-80%,二异氰酸酯6.5-9.5%,有机单胺4-5.5%,有机二胺1-2%,丁二酸酐1.5-2.5%,氢氧化钙5.5-7%,添加剂1-3%。9. The complex calcium-based tetrapolyurea grease according to claim 1 is characterized in that: according to the mass percentage, its raw material is composed of the following components: base oil 72-80%, diisocyanate 6.5-9.5%, Organic monoamine 4-5.5%, organic diamine 1-2%, succinic anhydride 1.5-2.5%, calcium hydroxide 5.5-7%, additive 1-3%. 10.一种复合钙基四聚脲润滑脂的制备方法,其特征在于:包括以下步骤:10. a preparation method of composite calcium-based tetrapolyurea grease, is characterized in that: comprise the following steps: (1)将基础油与有机二胺添加至反应釜,升温至80℃进行加热搅拌溶解;(1) base oil and organic diamine are added to the reactor, and the temperature is raised to 80°C for heating and stirring to dissolve; (2)将二异氰酸酯添加至步骤(1)得到的混合物中,并溶解,转移至反应釜中,在80℃进行恒温反应60min;(2) adding the diisocyanate to the mixture obtained in step (1), dissolving it, transferring it to the reaction kettle, and carrying out a constant temperature reaction at 80°C for 60min; (3)将有机单胺添加至步骤(2)得到的混合物中,并溶解,在反应釜中,于80℃的温度反应40min,然后将反应釜升温至95℃并添加蒸馏水在此温度条件下反应40min;(3) adding the organic monoamine to the mixture obtained in step (2), and dissolving, in the reactor, react at a temperature of 80°C for 40min, then the reactor is heated to 95°C and added distilled water under this temperature condition Reaction 40min; (4)将酸酐添加至解至步骤(3)得到的混合物中,并溶解,然后在反应釜升温至120℃,进行恒温反应60min;(4) adding acid anhydride to the mixture obtained by dissolving in step (3), and dissolving it, and then heating up to 120 ° C in the reactor, and carrying out a constant temperature reaction for 60 min; (5)称取氢氧化钙与蒸馏水并进行混合加热溶解后添加至反应釜,同时将添加剂添加至反应釜内,于120℃下恒温反应40min;(5) take by weighing calcium hydroxide and distilled water and add to the reactor after mixing and heating to dissolve, add the additive to the reactor simultaneously, and react at a constant temperature for 40min at 120°C; (6)将反应釜升温至205℃进行高温炼制15min,经过搅拌冷却,研磨,脱气,得到所述复合钙基四聚脲润滑脂。(6) The reaction kettle was heated to 205° C. for high-temperature refining for 15 minutes, followed by stirring, cooling, grinding, and degassing to obtain the complex calcium-based tetrapolyurea grease.
CN201910227265.8A 2019-03-25 2019-03-25 A kind of four polyurea grease of composite calcium-base and preparation method thereof Withdrawn CN109852454A (en)

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Application publication date: 20190607