CN109883158B - A high efficiency convection dryer - Google Patents
A high efficiency convection dryer Download PDFInfo
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- CN109883158B CN109883158B CN201910226760.7A CN201910226760A CN109883158B CN 109883158 B CN109883158 B CN 109883158B CN 201910226760 A CN201910226760 A CN 201910226760A CN 109883158 B CN109883158 B CN 109883158B
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Abstract
Description
技术领域Technical Field
本发明涉及一种烘干机械领域,具体是一种高效率对流烘干机。The invention relates to the field of drying machinery, in particular to a high-efficiency convection drying machine.
背景技术Background technique
一般烘干箱,采用型钢和薄板形成后焊接而成,结构合理,箱体造型美观,坚固耐用,工作室内可做试品搁板和小车,工作室与箱体外壳之间充有绝热性好的保温层,鼓风装置能使工作室内被加热的空气强制对流,提高了箱内的温度均匀性能。开启风顶阀门能使工作室内空气换新,鼓风箱内工作室左壁与保温层之间装有风道,内装有鼓风、风叶及导向板,可开启鼓风开关,使鼓风机工作。这种利用风热加热的方式需要烘干箱内的结构较复杂,且蒸发出来的水汽不能单独散去,烘干时间长,效率不高,并且烘干机加热系统没有良好的冷却辅助,烘干机无法长时间进行烘干加热,现提出一种高效率对流烘干机,不仅烘干效率高,并且有效对加热系统进行辅助冷却,有利于设备长时间进行工作,对设备损耗小。Generally, the drying box is formed by welding steel and thin plates. It has a reasonable structure, beautiful box shape, and is sturdy and durable. The working room can be used as a test shelf and a trolley. There is a good insulation layer between the working room and the outer shell of the box. The blower device can force the heated air in the working room to convect, thereby improving the temperature uniformity in the box. Opening the top valve can make the air in the working room fresh. There is an air duct between the left wall of the working room and the insulation layer in the blower box. It is equipped with a blower, a fan blade and a guide plate. The blower switch can be turned on to make the blower work. This method of using wind heat for heating requires a more complex structure in the drying box, and the evaporated water vapor cannot be dispersed alone. The drying time is long and the efficiency is not high. In addition, the heating system of the dryer does not have good cooling assistance, and the dryer cannot perform drying and heating for a long time. Now a high-efficiency convection dryer is proposed, which not only has high drying efficiency, but also effectively assists in cooling the heating system, which is conducive to long-term operation of the equipment and has low equipment loss.
发明内容Summary of the invention
本发明的目的在于提供一种高效率对流烘干机,不仅烘干效率高,并且有效对加热系统进行辅助冷却,有利于设备长时间进行工作,对设备损耗小。The object of the present invention is to provide a high-efficiency convection dryer, which not only has high drying efficiency, but also effectively performs auxiliary cooling on the heating system, which is beneficial for the equipment to work for a long time and causes little loss to the equipment.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种高效率对流烘干机,包括烘干机箱体,所述烘干机箱体内设有烘干主机,烘干主机两侧设有镜像分布的烘干架,烘干机箱体上端设有阵列分布的除湿箱槽,除湿箱槽内均设有除湿箱,烘干机箱体上设有镜像分布的箱门。A high-efficiency convection dryer comprises a dryer housing, wherein a drying main unit is arranged in the dryer housing, drying racks arranged in mirror-image arrangement are arranged on both sides of the drying main unit, an array of dehumidification box slots are arranged on the upper end of the dryer housing, dehumidification boxes are arranged in each of the dehumidification box slots, and a box door arranged in mirror-image arrangement is arranged on the dryer housing.
进一步地,所述烘干机箱体内设有内腔,内腔内设有第一分隔杆与第二分隔杆,第一分隔杆与第二分隔杆将内腔分为三部分,箱门上均设有把手。Furthermore, an inner cavity is provided in the drying machine housing, a first partition rod and a second partition rod are provided in the inner cavity, the first partition rod and the second partition rod divide the inner cavity into three parts, and handles are provided on the door of the housing.
进一步地,所述烘干主机包括烘干机架,烘干机架设置在内腔内、第一分隔杆与第二分隔杆之间,烘干机架之间设有阵列分布的连接杆,连接杆之间设有隔板,隔板将烘干机架分为两部分,隔板两端设有镜像分布的密封板,密封板之间设有分层板,分层板上设有配电箱,分层板上设有阵列分布的第一定位孔,分层板下方设有支撑杆,支撑杆与隔板之间设有阵列分布的支架杆,支架杆上设有蒸发器,蒸发器上设有阵列分布的冷凝管,蒸发器上设有阵列分布的固定耳帽,第一定位孔设有螺钉,螺钉穿过第一定位孔后插入固定耳帽,蒸发器下端设有连接管连接热烘箱,蒸发器上设有蒸发器风扇。Furthermore, the drying main unit includes a drying rack, which is arranged in the inner cavity and between the first dividing rod and the second dividing rod. Array-distributed connecting rods are arranged between the drying racks, and partitions are arranged between the connecting rods. The partition divides the drying rack into two parts. Mirror-distributed sealing plates are arranged at both ends of the partition, and layer plates are arranged between the sealing plates. A distribution box is arranged on the layer plates, and first array-distributed first positioning holes are arranged on the layer plates. A support rod is arranged below the layer plates, and an array-distributed bracket rod is arranged between the support rod and the partition. An evaporator is arranged on the bracket rod, and an array-distributed condensing tube is arranged on the evaporator. The evaporator is provided with an array-distributed fixed ear cap, and a screw is arranged in the first positioning hole. The screw passes through the first positioning hole and is inserted into the fixed ear cap. A connecting pipe is arranged at the lower end of the evaporator to connect to the hot oven, and an evaporator fan is arranged on the evaporator.
进一步地,所述热烘箱两侧均设有出风板,出风板上设有阵列分布的出风槽。Furthermore, both sides of the hot oven are provided with air outlet plates, and the air outlet plates are provided with air outlet slots distributed in an array.
进一步地,所述烘干机架下端设有压缩机支撑板,压缩机支撑板上设有压缩机,压缩机上设有联通管道连接蒸发器,密封板一端设有盖板,盖板上设有蒸发器风扇孔,盖板上还设有阵列分布的散热槽。Furthermore, a compressor support plate is provided at the lower end of the drying machine frame, a compressor is provided on the compressor support plate, a connecting pipe is provided on the compressor to connect the evaporator, a cover plate is provided at one end of the sealing plate, an evaporator fan hole is provided on the cover plate, and an array of heat dissipation grooves are also provided on the cover plate.
进一步地,所述烘干架包括阵列分布的烘干架框架,烘干架框架之间设有阵列分布的固定杆,其中一个所述烘干架框架内设有稳固杆,烘干架框架内设有镜像分布的角铁,角铁一端均设有挡块,角铁上设有烘干盘,烘干盘内设有将将烘干盘一分为二的第三分隔杆,烘干盘设有硬质纱网。Furthermore, the drying rack includes drying rack frames distributed in an array, and fixed rods distributed in an array are arranged between the drying rack frames, one of the drying rack frames is provided with a stabilizing rod, and the drying rack frame is provided with angle irons distributed in a mirror image, and a block is provided at one end of the angle irons, and a drying tray is provided on the angle irons, and a third dividing rod is provided in the drying tray to divide the drying tray into two, and the drying tray is provided with a hard gauze.
进一步地,所述除湿箱包括除湿箱体,除湿箱体上设有通风盖,通风盖上设有阵列分布的通风槽,除湿箱体内设有第一电机架,第一电机架两侧均设有镜像分布的第二电机架,第二电机架中心位置设有固定块,固定块中心位置设有轴承孔,轴承孔内设有驱动杆,驱动杆顶端设有风扇,第二电机架上设有轴向阵列分布的电机支撑块,电机支撑块上设有伺服电机,伺服电机与驱动杆相连。Furthermore, the dehumidifier box includes a dehumidifier box body, a ventilation cover is provided on the dehumidifier box body, ventilation slots distributed in an array are provided on the ventilation cover, a first motor frame is provided in the dehumidifier box body, second motor frames distributed in a mirror image are provided on both sides of the first motor frame, a fixing block is provided at the center of the second motor frame, a bearing hole is provided at the center of the fixing block, a driving rod is provided in the bearing hole, a fan is provided at the top of the driving rod, a motor support block distributed in an axial array is provided on the second motor frame, a servo motor is provided on the motor support block, and the servo motor is connected to the driving rod.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明对流循环通风加热,烘干效率高,有助于提高工作效率以及一次性烘干量;1. The convection circulation ventilation heating of the present invention has high drying efficiency, which helps to improve work efficiency and one-time drying volume;
2、本发明烘干加热的同时,有效对加热系统进行辅助冷却,有利于设备长时间进行工作,对设备损耗小。2. The present invention can effectively assist in cooling the heating system while drying and heating, which is beneficial for the equipment to work for a long time and causes little loss to the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明高效率对流烘干机结构示意图;FIG1 is a schematic structural diagram of a high-efficiency convection dryer according to the present invention;
图2是本发明烘干机箱体结构示意图;Fig. 2 is a schematic diagram of the structure of the drying machine cabinet of the present invention;
图3是本发明烘干主机部分爆炸结构示意图;FIG3 is a schematic diagram of the exploded structure of the drying host of the present invention;
图4是本发明烘干架结构示意图;FIG4 is a schematic structural diagram of a drying rack according to the present invention;
图5是本发明烘干架框架结构示意图;FIG5 is a schematic diagram of the drying rack frame structure of the present invention;
图6是本发明除湿箱结构示意图。FIG. 6 is a schematic diagram of the structure of the dehumidification box of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
一种高效率对流烘干机,包括烘干机箱体1,如图1所示,烘干机箱体1内设有烘干主机2,烘干主机2两侧设有镜像分布的烘干架3,烘干机箱体1上端设有阵列分布的除湿箱槽12,除湿箱槽12内均设有除湿箱4,烘干机箱体1上设有镜像分布的箱门11。A high-efficiency convection dryer includes a dryer housing 1. As shown in FIG1 , a dryer main unit 2 is arranged in the dryer housing 1. Drying racks 3 are arranged in a mirror-distributed manner on both sides of the dryer main unit 2. An array of dehumidification box slots 12 are arranged at the upper end of the dryer housing 1. Dehumidification boxes 4 are arranged in each of the dehumidification box slots 12. A mirror-distributed box door 11 is arranged on the dryer housing 1.
烘干机箱体1内设有内腔15,如图2所示,内腔15内设有第一分隔杆13与第二分隔杆14,第一分隔杆13与第二分隔杆14将内腔15分为三部分,箱门11上均设有把手111。The dryer housing 1 has an inner cavity 15 , as shown in FIG. 2 , a first partition rod 13 and a second partition rod 14 are provided in the inner cavity 15 , and the first partition rod 13 and the second partition rod 14 divide the inner cavity 15 into three parts, and a handle 111 is provided on the door 11 .
烘干主机2包括烘干机架21,如图3所示,烘干机架21设置在内腔15内、第一分隔杆13与第二分隔杆14之间,烘干机架21之间设有阵列分布的连接杆22,连接杆22之间设有隔板24,隔板24将烘干机架21分为两部分,隔板24两端设有镜像分布的密封板23,密封板23之间设有分层板231,分层板231上设有配电箱2311,分层板231上设有阵列分布的第一定位孔2312,分层板231下方设有支撑杆232,支撑杆232与隔板24之间设有阵列分布的支架杆2321,支架杆2321上设有蒸发器2322,蒸发器2322上设有阵列分布的冷凝管2323,蒸发器2322上设有阵列分布的固定耳帽2324,第一定位孔2312设有螺钉2313,螺钉2313穿过第一定位孔2312后插入固定耳帽2324,从而将蒸发器2322固定在支架杆2321上,蒸发器2322下端设有连接管2325连接热烘箱25,蒸发器2322上设有蒸发器风扇2326。The drying host 2 includes a drying rack 21. As shown in FIG3, the drying rack 21 is arranged in the inner cavity 15, between the first partition rod 13 and the second partition rod 14, and an array of connecting rods 22 are arranged between the drying racks 21. A partition 24 is arranged between the connecting rods 22. The partition 24 divides the drying rack 21 into two parts. Sealing plates 23 distributed in a mirror image are arranged at both ends of the partition 24. A layered plate 231 is arranged between the sealing plates 23, and a distribution box 2311 is arranged on the layered plate 231. The layered plate 231 is provided with a first positioning hole 2312 distributed in an array, and a support rod 232 is arranged below the layered plate 231. The support rod 23 2 and the partition 24 are provided with an array-distributed support rod 2321, an evaporator 2322 is provided on the support rod 2321, a condenser 2323 is provided on the evaporator 2322, a fixed ear cap 2324 is provided on the evaporator 2322, a screw 2313 is provided in the first positioning hole 2312, the screw 2313 passes through the first positioning hole 2312 and then is inserted into the fixed ear cap 2324, so that the evaporator 2322 is fixed on the support rod 2321, a connecting pipe 2325 is provided at the lower end of the evaporator 2322 to connect to the hot oven 25, and an evaporator fan 2326 is provided on the evaporator 2322.
热烘箱25两侧均设有出风板251,出风板251上设有阵列分布的出风槽252。Air outlet plates 251 are disposed on both sides of the hot oven 25 , and air outlet slots 252 distributed in an array are disposed on the air outlet plates 251 .
烘干机架21下端设有压缩机支撑板26,压缩机支撑板26上设有压缩机27,压缩机27上设有联通管道271连接蒸发器2322,密封板23一端设有盖板28,盖板28上设有蒸发器风扇孔281,盖板28上还设有阵列分布的散热槽282。A compressor support plate 26 is provided at the lower end of the drying machine frame 21, a compressor 27 is provided on the compressor support plate 26, a connecting pipe 271 is provided on the compressor 27 to connect the evaporator 2322, a cover plate 28 is provided at one end of the sealing plate 23, an evaporator fan hole 281 is provided on the cover plate 28, and an array of heat dissipation slots 282 are also provided on the cover plate 28.
烘干架3包括阵列分布的烘干架框架31,如图4、图5所示,烘干架框架31之间设有阵列分布的固定杆32,其中一个所述烘干架框架31内设有稳固杆33,烘干架框架31内设有镜像分布的角铁34,角铁34一端均设有挡块35,角铁34上设有烘干盘36,烘干盘36内设有将将烘干盘36一分为二的第三分隔杆37,烘干盘36设有硬质纱网38。The drying rack 3 includes an array-distributed drying rack frame 31, as shown in Figures 4 and 5, an array-distributed fixed rod 32 is arranged between the drying rack frames 31, one of the drying rack frames 31 is provided with a stabilizing rod 33, and the drying rack frame 31 is provided with a mirror-distributed angle iron 34, one end of the angle iron 34 is provided with a block 35, a drying tray 36 is provided on the angle iron 34, and a third dividing rod 37 is provided in the drying tray 36 to divide the drying tray 36 into two, and the drying tray 36 is provided with a hard mesh 38.
除湿箱4包括除湿箱体41,如图6所示,除湿箱体41上设有通风盖42,通风盖42上设有阵列分布的通风槽43,除湿箱体41内设有第一电机架44,第一电机架44两侧均设有镜像分布的第二电机架45,第二电机架45中心位置设有固定块46,固定块46中心位置设有轴承孔461,轴承孔461内设有驱动杆462,驱动杆462顶端设有风扇463,第二电机架45上设有轴向阵列分布的电机支撑块464,电机支撑块464上设有伺服电机47,伺服电机47与驱动杆462相连。The dehumidifier box 4 includes a dehumidifier box body 41, as shown in Figure 6, a ventilation cover 42 is provided on the dehumidifier box body 41, and an array-distributed ventilation slot 43 is provided on the ventilation cover 42. A first motor frame 44 is provided in the dehumidifier box body 41, and a second motor frame 45 with a mirror distribution is provided on both sides of the first motor frame 44. A fixing block 46 is provided at the center of the second motor frame 45, and a bearing hole 461 is provided at the center of the fixing block 46. A driving rod 462 is provided in the bearing hole 461, and a fan 463 is provided at the top of the driving rod 462. The second motor frame 45 is provided with a motor support block 464 distributed in an axial array, and a servo motor 47 is provided on the motor support block 464, and the servo motor 47 is connected to the driving rod 462.
使用时,将需要烘干的物料放置在烘干盘36上的硬质纱网38上,启动伺服电机47与热烘箱25,出风板251两侧出风后热风向上运动,除湿箱4除湿,蒸发器给热烘箱25降温。When in use, the material to be dried is placed on the hard gauze 38 on the drying plate 36, the servo motor 47 and the hot oven 25 are started, and the hot air moves upward after the air is discharged from both sides of the air outlet plate 251, the dehumidifier box 4 dehumidifies, and the evaporator cools the hot oven 25.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109883158A (en) | 2019-06-14 |
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