CN109924925A - A kind of workshop vacuum cleaner system - Google Patents
A kind of workshop vacuum cleaner system Download PDFInfo
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Abstract
本发明提供一种车间真空吸尘系统,属于环保除尘风管技术领域。本发明提供的车间真空吸尘系统可用于高效清扫生产作业现场地面、墙面、台阶、窗台、作业平台、建筑物角落等处的粉尘,创造良好的工作环境。可以与车间其他除尘器配合使用。各类平台走台地面处的粉尘被本发明提供的车间真空吸尘系统清理后,避免了在人员行走、设备运行、空气对流等情况下,造成的二次扬尘,改善作业现场环境质量。
The invention provides a workshop vacuum dust collection system, which belongs to the technical field of environmental protection dust removal air ducts. The workshop vacuum cleaning system provided by the present invention can be used to efficiently clean the dust on the ground, wall, steps, windowsills, working platforms, building corners, etc. on the production site to create a good working environment. Can be used with other dust collectors in the workshop. After the dust on the ground of various platforms is cleaned by the workshop vacuum cleaning system provided by the present invention, secondary dust caused by personnel walking, equipment operation, air convection, etc. is avoided, and the environmental quality of the job site is improved.
Description
技术领域technical field
本发明属于环保除尘风管技术领域,具体涉及一种车间真空吸尘系统。The invention belongs to the technical field of environmental protection dust removal air ducts, and particularly relates to a workshop vacuum cleaning system.
背景技术Background technique
目前,各类金属或非金属矿石开采、材料加工、煤矿、建材生产企业的作业现场在生产时会产生大量的粉尘。按照国家环保的要求,很多企业作业现场均安装有各种除尘器,用来对作业车间的粉尘进行收集。但是,从现状来看,各类产尘企业安装的除尘器主要是对物料转运站、下料点、出料口等位置的扬尘进行收集,对于更大范围的车间内的地面、作业平台、墙面、楼梯、建筑物角落等处的粉尘则没有专门的处理设备。这些部位的粉尘同样严重影响着现场的环境质量,在人员行走、设备运行、空气对流等情况下,极易导致二次扬尘,造成粉尘浓度升高,影响作业人员的身心健康。因此,对作业现场的粉尘处理亟待解决。At present, various metal or non-metal ore mining, material processing, coal mine, and building materials production enterprises will generate a large amount of dust during production. According to the requirements of national environmental protection, various dust collectors are installed on the operation site of many enterprises to collect dust in the operation workshop. However, from the current situation, the dust collectors installed by various dust-producing enterprises mainly collect dust from material transfer stations, cutting points, discharge ports, etc. There is no special treatment equipment for dust on walls, stairs, building corners, etc. The dust in these parts also seriously affects the environmental quality of the site. In the case of personnel walking, equipment operation, air convection, etc., it is easy to cause secondary dust, resulting in increased dust concentration and affecting the physical and mental health of operators. Therefore, the dust treatment on the job site needs to be solved urgently.
背景技术部分的内容仅仅是发明人所知晓的技术,并不当然代表本领域的现有技术。The contents in the background art section are only technologies known to the inventors, and do not necessarily represent the prior art in the field.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在问题中的一个或多个,本发明提供一种车间真空吸尘系统,包括:In view of one or more of the existing problems in the prior art, the present invention provides a workshop vacuum cleaning system, including:
电机(1);motor(1);
真空泵(2),其与所述电机(1)电连接;a vacuum pump (2) electrically connected to the motor (1);
除尘器(3),其出口端与所述真空泵(2)的进气端连接,所述真空泵(2)的排气端用于排气;a dust collector (3), the outlet end of which is connected to the intake end of the vacuum pump (2), and the exhaust end of the vacuum pump (2) is used for exhausting;
吸尘主管(7),其与所述除尘器(3)的进口端连接;a dust suction main pipe (7), which is connected to the inlet end of the dust collector (3);
数个吸尘支管(8),其设置在所述吸尘主管(7)上;a plurality of suction branch pipes (8), which are arranged on the suction main pipe (7);
数个软管(10),其一端分别与所述吸尘支管(8)连接;a plurality of hoses (10), one end of which is respectively connected with the suction branch pipe (8);
数个手持清扫器(11),其分别与所述软管(10)的另一端连接;Several hand-held cleaners (11) are respectively connected with the other ends of the hoses (10);
数个吸尘头(12),其分别设置于所述手持清扫器(11)上;a plurality of cleaning heads (12), which are respectively arranged on the hand-held cleaner (11);
卸灰阀(13),其设置在所述除尘器(3)的下方;和an ash discharge valve (13), which is arranged below the dust collector (3); and
输灰机(14),其设置在所述卸灰阀(13)的下方。高负压除尘器下方安装卸灰阀,其下方安装输灰机,将除尘器收集的粉尘灰输送至就近的料仓、灰仓或粉尘处理系统中。A ash conveyor (14) is arranged below the ash discharge valve (13). An ash discharge valve is installed below the high negative pressure dust collector, and an ash conveyor is installed below it to transport the dust collected by the dust collector to the nearest silo, ash silo or dust treatment system.
上述除尘器(3)的出口与所述真空泵(2)的进气端通过连接管(4)连接。除尘器为耐负压设备,包括安装在内部的布袋过滤单元、集尘斗、高真空型卸灰阀、自动清灰装置及用于控制过滤系统操作的电气控制箱。其下方配备高真空型卸灰阀和水平输灰设备。除尘器要配有脉冲反吹控制器。除尘器内安装有粉尘过滤系统用于从含尘气流中清除粉尘或其他颗粒,并排送到除尘器下方相应的卸料点处。除尘器上的电气控制线尽可能配备PLC控制模块,实现漏粉开关与真空泵电机连锁、系统超压自动泄压保护、卸灰阀和空压机的顺序启停、除尘器压差过高声音报警提示、除尘器配置在线清灰及停机清灰等功能。除尘器的喷吹气源可以由小型空压机提供。真空系统连接管道采用镀锌钢管或无缝钢管,采用法兰或管道连接器连接,快速接头采用带锥口的快速接头。弯管要平滑,曲率半径不小于6倍管道直径。弯管在两端安有法兰,方便拆卸以便清理积尘。管道的支承点的设置满足在拆卸管路中的任何单件体时,不需要固定相邻的其他管路部分。所有管道安装确保法兰和软连接部分有持续接地装置,以防静电积累。The outlet of the above-mentioned dust collector (3) is connected with the intake end of the vacuum pump (2) through a connecting pipe (4). The dust collector is a negative pressure-resistant device, including a bag filter unit, a dust hopper, a high-vacuum type dust discharge valve, an automatic dust removal device, and an electrical control box for controlling the operation of the filtering system. Below it is equipped with high vacuum type ash discharge valve and horizontal ash conveying equipment. The dust collector should be equipped with a pulse backflushing controller. A dust filter system is installed in the dust collector to remove dust or other particles from the dust-laden airflow and discharge it to the corresponding discharge point below the dust collector. The electrical control line on the dust collector is equipped with a PLC control module as much as possible to realize the interlocking of the powder leakage switch and the vacuum pump motor, the automatic pressure relief protection of the system overpressure, the sequential start and stop of the dust discharge valve and the air compressor, and the high pressure difference of the dust collector. Alarm prompts, the dust collector is equipped with functions such as online cleaning and shutdown cleaning. The blowing air source of the dust collector can be provided by a small air compressor. The vacuum system connection pipeline adopts galvanized steel pipe or seamless steel pipe, which is connected by flange or pipeline connector, and the quick connector adopts the quick connector with tapered mouth. The elbow should be smooth, and the radius of curvature should not be less than 6 times the diameter of the pipe. The elbow has flanges at both ends for easy disassembly for cleaning up dust. The setting of the support points of the pipeline is such that when any single piece in the pipeline is disassembled, it is not necessary to fix other adjacent pipeline parts. All piping installations ensure that flanges and flexible joints are continuously grounded to prevent static buildup.
上述真空泵(2)的排气端与排气管(5)的一端连接,用于排气。The exhaust end of the above-mentioned vacuum pump (2) is connected with one end of the exhaust pipe (5) for exhausting.
上述排气管(5)的另一端还设置有消声器(6)。The other end of the above-mentioned exhaust pipe (5) is also provided with a muffler (6).
上述真空泵(2)要能够满足4套手提清扫工具同时工作时,从管道最远点抽吸足够的含尘空气,并输送至除尘器中。真空泵装有消声设备,噪音维持在或低于国家相关规定限度内。The above vacuum pump (2) should be able to suck enough dust-laden air from the farthest point of the pipeline when four sets of portable cleaning tools work at the same time, and transport it to the dust collector. The vacuum pump is equipped with silencing equipment, and the noise is maintained at or below the relevant national regulations.
上述吸尘支管(8)上设置有自闭式快速接头(91),所述软管(10)的一端通过所述自闭式快速接头(9)与所述吸尘支管(8)连接。The dust suction branch pipe (8) is provided with a self-closing quick joint (91), and one end of the hose (10) is connected to the dust suction branch pipe (8) through the self-closing quick joint (9).
上述软管(10)的另一端设置有自闭式快速接头(92),所述软管(10)的另一端通过自闭式快速接头(92)与所述手持清扫器(11)连接。The other end of the hose (10) is provided with a self-closing quick connector (92), and the other end of the hose (10) is connected to the hand-held cleaner (11) through the self-closing quick connector (92).
真空吸尘系统配备软管和清扫器及同样数量的连接件,连接件保证软管与清扫器拆装方便,密封可靠,不漏气;管路系统中的每个软管接口各配置1个带锥口的快速接头。快速接头应保证与软管接口的密封,牢固连接且保证拆装方便,不使用的接口应能在管道内负压的作用下自动吸合,且应使接口密封,不漏气。The vacuum cleaning system is equipped with hoses and cleaners and the same number of connectors. The connectors ensure that the hoses and cleaners are easy to assemble and disassemble, with reliable sealing and no air leakage; each hose interface in the pipeline system is equipped with one Quick connector with tapered mouth. The quick connector should be sealed with the hose interface, firmly connected and easy to disassemble and assemble. The unused interface should be able to automatically close under the action of negative pressure in the pipeline, and the interface should be sealed and air-tight.
通过集中的管道系统,将这些吸尘点收集的粉尘输送至除尘器进行过滤处理,废气达到国家排放标准后排放至室外大气。清扫工具包括软管和软管端头附件,配置清扫平面吸尘头和清扫角落吸尘头。Through the centralized pipeline system, the dust collected at these dust collection points is transported to the dust collector for filtration treatment, and the exhaust gas is discharged to the outdoor atmosphere after reaching the national emission standard. Sweeping tools include hoses and hose end attachments, with flat-sweeping heads and corner-sweeping heads.
上述真空泵(2)配置有超压自动泄压装置及漏粉开关。真空泵配置超压自动泄压装置及漏粉开关用于保护真空泵。The above vacuum pump (2) is equipped with an overpressure automatic pressure relief device and a powder leakage switch. The vacuum pump is equipped with an overpressure automatic pressure relief device and a powder leakage switch to protect the vacuum pump.
上述吸尘支管(8)、软管(10)、手持清扫器(11)、吸尘头(12)的个数分别为1-4个。The number of the above-mentioned vacuum branch pipes (8), hoses (10), hand-held cleaners (11), and dust suction heads (12) is 1-4 respectively.
基于以上技术方案提供的车间真空吸尘系统可广泛运用在各类金属或非金属矿石开采、材料加工、煤矿、建材生产等产尘企业的作业现场。可用于高效清扫生产作业现场地面、墙面、台阶、窗台等处的粉尘,创造良好的工作环境。与现有技术相比,本发明具有以下有益效果:The workshop vacuum cleaning system provided based on the above technical solutions can be widely used in the operation sites of various types of metal or non-metal ore mining, material processing, coal mines, building materials production and other dust-producing enterprises. It can be used to efficiently clean the dust on the ground, walls, steps, windowsills, etc. of the production site to create a good working environment. Compared with the prior art, the present invention has the following beneficial effects:
本发明提供的车间真空吸尘系统可用于高效清扫生产作业现场地面、墙面、台阶、窗台、作业平台、建筑物角落等处的粉尘,创造良好的工作环境。可以与车间其他除尘器配合使用。各类平台走台地面处的粉尘被车间真空吸尘系统清理后,避免了在人员行走、设备运行、空气对流等情况下,造成的二次扬尘,改善作业现场环境质量。The workshop vacuum cleaning system provided by the present invention can be used to efficiently clean the dust on the ground, wall, steps, windowsills, working platforms, building corners, etc. on the production site to create a good working environment. Can be used with other dust collectors in the workshop. After the dust on the ground of various platforms is cleaned by the workshop vacuum cleaning system, secondary dust caused by personnel walking, equipment operation, air convection, etc. is avoided, and the environmental quality of the job site is improved.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本发明的车间真空吸尘系统结构示意图。FIG. 1 is a schematic structural diagram of a workshop vacuum cleaning system of the present invention.
具体实施方式Detailed ways
在下文中,仅简单地描述了某些示例性实施例。正如本领域技术人员可认识到的那样,在不脱离本发明的精神或范围的情况下,可通过各种不同方式修改所描述的实施例。因此,附图和描述被认为本质上是示例性的而非限制性的。In the following, only certain exemplary embodiments are briefly described. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive.
以下结合具体实施方式详细说明本发明。The present invention will be described in detail below with reference to specific embodiments.
如图1所示,示出了本发明的车间真空吸尘系统结构示意图,其包括:电机1、真空泵2、除尘器3、连接管4、排气管5、消声器6、吸尘主管7、吸尘支管8、自闭式快速接头91和92、软管10、手持清扫器11、吸尘头12、卸灰阀13、输灰机14。电机1与真空泵2电连接,真空泵2进气端与除尘器3出口用连接管4连接,真空泵2排气端与排气管5连接,在排气管5上安装消声器6。真空泵2要能够满足4套手提清扫工具同时工作时,从管道最远点抽吸足够的含尘空气,并输送至除尘器中。真空泵2装有消声设备,可使噪音维持在或低于国家相关规定限度内;真空泵2还可配置超压自动泄压装置及漏粉开关用于保护真空泵2。除尘器3进口端与吸尘主管7连接,在吸尘主管7上设置数个(1-4个)吸尘支管8,并在吸尘支管8上安装自闭式快速接头91,吸尘支管8通过自闭式快速接头91与软管10连接,软管10通过快速接头92与手持清扫器11连接,手持清扫器11上安装吸尘头12。除尘器3下方安装卸灰阀13,其下方安装输灰机14,将除尘器3收集的粉尘灰输送至就近的料仓、灰仓或粉尘处理系统中。As shown in FIG. 1, a schematic structural diagram of the workshop vacuum cleaning system of the present invention is shown, which includes: a motor 1, a vacuum pump 2, a dust collector 3, a connecting pipe 4, an exhaust pipe 5, a muffler 6, a dust suction main pipe 7, The suction branch pipe 8, the self-closing quick connectors 91 and 92, the hose 10, the hand-held cleaner 11, the suction head 12, the ash discharge valve 13, and the ash conveyor 14. The motor 1 is electrically connected to the vacuum pump 2 , the inlet end of the vacuum pump 2 is connected to the outlet of the dust collector 3 by a connecting pipe 4 , the exhaust end of the vacuum pump 2 is connected to an exhaust pipe 5 , and a muffler 6 is installed on the exhaust pipe 5 . The vacuum pump 2 should be able to suck enough dust-laden air from the farthest point of the pipeline when 4 sets of portable cleaning tools work at the same time, and transport it to the dust collector. The vacuum pump 2 is equipped with silencing equipment, which can keep the noise within or below the relevant national regulations; the vacuum pump 2 can also be equipped with an overpressure automatic pressure relief device and a powder leakage switch to protect the vacuum pump 2. The inlet end of the dust collector 3 is connected to the dust suction main pipe 7, several (1-4) dust suction branch pipes 8 are set on the dust suction main pipe 7, and a self-closing quick joint 91 is installed on the dust suction branch pipe 8. 8. Connect with the hose 10 through the self-closing quick connector 91, the hose 10 is connected with the hand-held cleaner 11 through the quick-connector 92, and the hand-held cleaner 11 is installed with the dust suction head 12. An ash discharge valve 13 is installed below the dust collector 3, and an ash conveyor 14 is installed below it to transport the dust and ash collected by the dust collector 3 to the nearest silo, ash bin or dust treatment system.
上述除尘器3为耐负压设备,包括安装在内部的布袋过滤单元、集尘斗、高真空型卸灰阀、自动清灰装置及用于控制过滤系统操作的电气控制箱。其下方配备高真空型卸灰阀和水平输灰设备。除尘器要配有脉冲反吹控制器。除尘器内安装有粉尘过滤系统用于从含尘气流中清除粉尘或其他颗粒,并排送到除尘器下方相应的卸料点处。除尘器上的电气控制线尽可能配备PLC控制模块,实现漏粉开关与真空泵电机连锁、系统超压自动泄压保护、卸灰阀和空压机的顺序启停、除尘器压差过高声音报警提示、除尘器配置在线清灰及停机清灰等功能。除尘器的喷吹气源可以由小型空压机提供。真空系统连接管道采用镀锌钢管或无缝钢管,采用法兰或管道连接器连接,快速接头采用带锥口的快速接头。弯管要平滑,曲率半径不小于6倍管道直径。弯管在两端安有法兰,方便拆卸以便清理积尘。管道的支承点的设置满足在拆卸管路中的任何单件体时,不需要固定相邻的其他管路部分。所有管道安装确保法兰和软连接部分有持续接地装置,以防静电积累。The above-mentioned dust collector 3 is a negative pressure-resistant device, including a bag filter unit, a dust collecting hopper, a high vacuum type dust discharge valve, an automatic dust cleaning device and an electrical control box for controlling the operation of the filtering system. Below it is equipped with high vacuum type ash discharge valve and horizontal ash conveying equipment. The dust collector should be equipped with a pulse backflushing controller. A dust filter system is installed in the dust collector to remove dust or other particles from the dust-laden airflow and discharge it to the corresponding discharge point below the dust collector. The electrical control line on the dust collector is equipped with a PLC control module as much as possible to realize the interlocking of the powder leakage switch and the vacuum pump motor, the automatic pressure relief protection of the system overpressure, the sequential start and stop of the dust discharge valve and the air compressor, and the high pressure difference of the dust collector. Alarm prompts, the dust collector is equipped with functions such as online cleaning and shutdown cleaning. The blowing air source of the dust collector can be provided by a small air compressor. The vacuum system connection pipeline adopts galvanized steel pipe or seamless steel pipe, which is connected by flange or pipeline connector, and the quick connector adopts the quick connector with tapered mouth. The elbow should be smooth, and the radius of curvature should not be less than 6 times the diameter of the pipe. The elbow has flanges at both ends for easy disassembly for cleaning up dust. The setting of the support points of the pipeline is such that when any single piece in the pipeline is disassembled, it is not necessary to fix other adjacent pipeline parts. All piping installations ensure that flanges and flexible joints are continuously grounded to prevent static buildup.
真空吸尘系统配备软管10和清扫器11及同样数量的连接件,连接件可保证软管与清扫器拆装方便,密封可靠,不漏气;管路系统中的每个软管接口各配置1个带锥口的快速接头。快速接头应保证与软管接口的密封,牢固连接且保证拆装方便,不使用的接口应能在管道内负压的作用下自动吸合,且应使接口密封,不漏气。The vacuum cleaning system is equipped with hoses 10 and cleaners 11 and the same number of connectors. The connectors can ensure that the hoses and cleaners are easy to disassemble and assemble, and the sealing is reliable and air-tight; each hose interface in the pipeline system is separate. Equipped with 1 quick connector with tapered mouth. The quick connector should be sealed with the hose interface, firmly connected and easy to disassemble and assemble. The unused interface should be able to automatically close under the action of negative pressure in the pipeline, and the interface should be sealed and air-tight.
本发明通过集中的管道系统,将这些吸尘点收集的粉尘输送至除尘器进行过滤处理,废气达到国家排放标准后排放至室外大气。清扫工具包括软管和软管端头附件,配置清扫平面吸尘头和清扫角落吸尘头。The present invention transports the dust collected at these dust collection points to the dust collector for filtering treatment through a centralized pipeline system, and the exhaust gas is discharged to the outdoor atmosphere after reaching the national emission standard. Sweeping tools include hoses and hose end attachments, with flat-sweeping heads and corner-sweeping heads.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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