CN109967302B - Rotary dispensing equipment and dispensing method thereof - Google Patents
Rotary dispensing equipment and dispensing method thereof Download PDFInfo
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- CN109967302B CN109967302B CN201711461166.3A CN201711461166A CN109967302B CN 109967302 B CN109967302 B CN 109967302B CN 201711461166 A CN201711461166 A CN 201711461166A CN 109967302 B CN109967302 B CN 109967302B
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 189
- 239000003292 glue Substances 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 23
- 238000004026 adhesive bonding Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 17
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to rotary dispensing equipment and a dispensing method thereof. The rotary dispensing equipment comprises a frame, a rotating mechanism arranged on the frame, and a first station, a second station, a third station and a fourth station which are sequentially arranged on the periphery of the rotating mechanism; the clamping mechanism is fixed on the rotating mechanism; the first station is used for mounting the first workpiece, the second workpiece and the third workpiece to the clamping mechanism; the second station is provided with a dispensing mechanism; the third station is provided with an assembly mechanism for mounting the second workpiece to the first workpiece; the fourth station is provided with an assembly device for mounting the third workpiece to the first workpiece. The invention also positions and measures distance through the CCD lens and the laser distance meter, thereby greatly improving the installation precision. In addition, the clamping mechanism is arranged on the rotating mechanism, so that the structure is compact, the occupied space of equipment is reduced, and the production efficiency can be improved by simultaneously working a plurality of clamping mechanisms.
Description
Technical Field
The invention relates to dispensing equipment, in particular to rotary dispensing equipment and a dispensing method thereof.
Background
In the production process of electronic products, parts with smaller volumes are often required to be installed in holes of parts with larger volumes, the installation accuracy requirement is higher, and the manual installation cannot meet the accuracy requirement. In addition, the existing dispensing equipment is huge in size and large in occupied space, and the production cost is increased intangibly.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides rotary dispensing equipment and a dispensing method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the rotary dispensing equipment comprises a frame, a rotating mechanism arranged on the frame, and a first station, a second station, a third station and a fourth station which are sequentially arranged on the periphery of the rotating mechanism; the clamping mechanism is fixed on the rotating mechanism; the first station is used for mounting the first workpiece, the second workpiece and the third workpiece to the clamping mechanism; the second station is provided with a dispensing mechanism; the third station is provided with an assembly mechanism for mounting the second workpiece to the first workpiece; the fourth station is provided with an assembly device for mounting the third workpiece to the first workpiece.
The further technical scheme is as follows: the rotating mechanism comprises a turntable, a rotating shaft fixedly connected with the turntable and a turntable power piece in transmission connection with the rotating shaft; the clamping mechanism is arranged at the upper end of the turntable.
The further technical scheme is as follows: the clamping mechanism comprises a vertically arranged mounting plate, a clamping position arranged on one side of the mounting plate and used for fixing a first workpiece, and a clamping assembly arranged on the clamping position; the clamping assembly comprises a positioning block arranged at the lower end of the clamping position, a fixed block arranged at one side of the clamping position and a movable block arranged at the other side of the clamping position; the movable block is in transmission connection with a side positioning power piece; the inner side of the clamping position is also provided with a plurality of suction heads connected with a vacuum air source.
The further technical scheme is as follows: the number of the clamping mechanisms is three, and the clamping mechanisms are sequentially and vertically arranged on the rotating mechanism; the rotating mechanism rotates to drive the clamping mechanism to move to the adjacent station.
The further technical scheme is as follows: the dispensing mechanism comprises an X-direction dispensing power piece fixed on the frame, a Y-direction dispensing power piece fixed on the power output end of the X-direction dispensing power piece, a Z-direction dispensing power piece fixed on the power output end of the Y-direction dispensing power piece, and a first dispensing head fixed on the power output end of the Z-direction dispensing power piece; the first dispensing head is positioned above the clamping mechanism.
The further technical scheme is as follows: the assembly mechanism comprises a first positioning component, a second positioning component and a material sucking component, wherein the first positioning component and the second positioning component are arranged on the frame; the material sucking assembly is provided with a material sucking head for sucking a second workpiece; the first positioning assembly is used for positioning a second workpiece grabbed by the suction assembly, and the second positioning assembly is used for positioning the first workpiece so that the second workpiece is mounted on the first workpiece.
The further technical scheme is as follows: the first positioning component comprises a first CCD lens and a first laser range finder which are fixed on the frame; the first CCD lens and the first laser range finder are arranged below the material sucking component; the first CCD lens and the first laser range finder are used for positioning a second workpiece;
or the second positioning component comprises a first movable power piece fixed on the frame, a second movable power piece fixed on the power output end of the first movable power piece, a second CCD lens fixed on the power output end of the second movable power piece and a second laser range finder; the second CCD lens and the second laser range finder are arranged above the clamping mechanism; the second CCD lens and the second laser range finder are used for positioning the first workpiece in the third station;
or the material absorbing component comprises a first material grabbing power piece fixed on the frame, a second material grabbing power piece fixed on the power output end of the first material grabbing power piece, a third material grabbing power piece fixed on the power output end of the second material grabbing power piece and an angle power piece fixed on the power output end of the third material grabbing power piece; the suction head is fixed at the power output end of the angle power piece; the suction head is communicated with a vacuum generating device; the movement directions of the first material grabbing power piece, the second material grabbing power piece and the third material grabbing power piece are mutually perpendicular; the rotation center line of the angle power piece is perpendicular to the movement direction of the third grabbing power piece.
The further technical scheme is as follows: the assembly device comprises an assembly mechanism arranged at the lower end of the frame and a gluing mechanism arranged above the assembly mechanism; the assembly mechanism clamps a third workpiece, and the gluing mechanism glues the third workpiece so as to install the third workpiece on the first workpiece fixed by the clamping mechanism.
The further technical scheme is as follows: the assembly mechanism comprises an adjusting component fixed on the frame, a rotating component arranged at the power output end of the adjusting component, and a grabbing head arranged at the power output end of the rotating component; the grabbing head grabs the third workpiece so as to be installed in the concave cavity of the first workpiece.
The rotary dispensing method includes that a rotary mechanism drives a clamping mechanism fixed on the rotary mechanism to rotate, when the rotary mechanism rotates to a first station, a first workpiece is mounted on a clamping position, a second workpiece is mounted on a first feeding block, and a third workpiece is mounted on a second feeding block; the rotating mechanism drives the clamping mechanism to rotate by a set angle so as to enable the clamping mechanism to rotate to the second station; the glue dispensing mechanism arranged at the second station is used for dispensing glue to the concave cavity arranged on the first workpiece; after dispensing is finished, the clamping mechanism rotates to a third station, and the material sucking assembly sucks a second workpiece from a first feeding block of the clamping mechanism; the first positioning component is used for positioning the second workpiece, the second positioning component is used for positioning the concave cavity of the first workpiece, and the control center is used for calculating a moving path according to the position relation of the first positioning component and the second positioning component and converting the moving path into signals so as to adjust the first grabbing power piece, the second grabbing power piece, the third grabbing power piece and the angle power piece which are electrically connected with the control center, so that the second workpiece is mounted to the concave cavity of the first workpiece; the clamping mechanism continues to rotate to a fourth working position, the grabbing head grabs the third workpiece from the clamping mechanism under the action of the adjusting component and the rotating component, and the gluing mechanism glues the periphery of the third workpiece; the third CCD lens and the third laser distance meter respectively position and measure the distance of the third workpiece and the first workpiece, and transmit measurement information to the control center so that the control center adjusts the relative positions of the adjusting component and the rotating component, and further adjusts the position of the third workpiece, so that the third workpiece is conveniently mounted to the concave cavity of the first workpiece; the third workpiece is kept in pressure for 50-100 s in the concave cavity, and the heating element of the clamping mechanism heats the concave cavity to 30-60 degrees; after the third workpiece is fixed in the concave cavity, the clamping mechanism continues to rotate to the first station to unload the first workpiece.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the clamping mechanism is arranged on the rotating mechanism and driven by the rotating mechanism to respectively rotate to the first station, the second station, the third station and the fourth station, the mechanisms with the working steps are respectively arranged on the stations, and the mechanisms work separately to enable the second workpiece and the third workpiece to be respectively arranged in the concave cavity of the first workpiece and to be discharged at the first station. The invention also positions and measures distance through the CCD lens and the laser distance meter, thereby greatly improving the installation precision. In addition, the clamping mechanism is arranged on the rotating mechanism, so that the structure is compact, the occupied space of equipment is reduced, and the production efficiency can be improved by simultaneously working a plurality of clamping mechanisms.
The invention is further described below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a perspective view of a rotary dispensing apparatus according to the present invention;
FIG. 2 is a perspective view of a rotary dispensing apparatus according to the present invention;
FIG. 3 is a perspective view of a rotary dispensing apparatus according to the present invention;
FIG. 4 is a perspective view of a rotary mechanism of a rotary dispensing apparatus according to the present invention;
FIG. 5 is a perspective view of a dispensing mechanism of a rotary dispensing apparatus according to the present invention;
FIG. 6 is a perspective view of an assembly device of a rotary dispensing apparatus according to the present invention;
FIG. 7 is a perspective view of an assembly device of a rotary dispensing apparatus according to the present invention;
FIG. 8 is a perspective view of an assembly mechanism of a rotary dispensing apparatus according to the present invention;
FIG. 9 is a perspective view of a clamping mechanism of a rotary dispensing apparatus according to the present invention;
FIG. 10 is a perspective view of a clamping mechanism of a rotary dispensing apparatus according to the present invention;
FIG. 11 is a perspective view of a clamping mechanism of a rotary dispensing apparatus according to the present invention;
fig. 12 is an enlarged view at a of fig. 10;
fig. 13 is an enlarged view at B of fig. 10.
Detailed Description
In order to more fully understand the technical content of the present invention, the following technical solutions of the present invention will be further described and illustrated with reference to specific embodiments, but are not limited thereto.
Fig. 1 to 13 are drawings of an embodiment of the present invention.
In dispensing devices, it is necessary to mount the cover in a recess in a plate and then mount the coil in the recess, where accuracy is required. Wherein, need guarantee that lid and the surface difference of plate body be 0.1mm, lid and the four sides clearance of plate body cavity are 0.06mm, guarantee that coil device is after joining in marriage in plate body, lid clearance be 0.1mm. In the invention, a first workpiece Q1 is a plate body, a second workpiece Q2Q3 is a cover, and a third workpiece Q3 is a coil.
The rotary dispensing equipment comprises a frame 20, a rotary mechanism 70 arranged on the frame 20, and a first station g1, a second station g2, a third station g3 and a fourth station g4 which are sequentially arranged on the periphery of the rotary mechanism 70, as shown in fig. 1 to 3. The clamping mechanism 40 is fixed on the upper surface of the rotating mechanism 70, and rotates along with the rotating mechanism 70, and each set angle corresponds to a corresponding station. The first station g1 is used for mounting the first, second and third workpieces Q1, Q2 and Q3 to the clamping mechanism 40. The second station g2 is provided with a dispensing mechanism 80 for dispensing the first workpiece Q1. The third station g3 is provided with a fitting mechanism 90 for fitting the second workpiece Q2 to the first workpiece Q1. The fourth station g4 is provided with an assembly device 300 for mounting the third workpiece Q3 to the first workpiece Q1.
As shown in fig. 4, the rotation mechanism 70 includes a turntable 71, a rotating shaft 72 fixedly coupled to the turntable 71, and a turntable power unit (not shown) drivingly coupled to the rotating shaft 72. The clamping mechanism 40 is arranged at the upper end of the turntable 71. The wire holes are arranged between the turntable 71 and the rotating shaft 72, so that the cable is prevented from being damaged due to the rotation of the turntable 71.
Preferably, for efficiency, the number of the clamping mechanisms 40 is three, which are vertically arranged in turn on the rotating mechanism 70. The rotation mechanism 70 rotates to drive the clamping mechanism 40 to move to an adjacent station. Specifically, after the clamping mechanism 40 is fed at the first station, the clamping mechanism is driven by the rotating mechanism 70, then rotates to the second station, and so on until the clamping mechanism 40 rotates to the fourth station, the third workpiece is mounted to the cavity of the first station, then continues to rotate to the first station, and then the first workpiece with the second workpiece and the third workpiece mounted is unloaded, so that the mounting is completed.
As shown in fig. 5, the dispensing mechanism 80 includes an X-direction dispensing power member 81 fixed to the frame 20, a Y-direction dispensing power member 82 fixed to a power output end of the X-direction dispensing power member 81, a Z-direction dispensing power member 83 fixed to a power output end of the Y-direction dispensing power member 82, and a first dispensing head 84 fixed to a power output end of the Z-direction dispensing power member 83. The first dispensing head 84 is positioned above the clamping mechanism 40. The first dispensing head 84 is used to glue the first workpiece Q1 so that the assembly mechanism 90 mounts the second workpiece Q2 into the cavity of the first workpiece Q1 when the clamping mechanism 40 is rotated to the third station g 3.
The X-direction dispensing power piece 81, the Y-direction dispensing power piece 82 and the Z-direction dispensing power piece 83 are screw assemblies or air cylinders.
As shown in fig. 1 to 3, the assembly mechanism 90 includes a first positioning component 91, a second positioning component 92, and a suction component 93 disposed on the frame 20. The suction assembly 93 is provided with a suction head 935 for sucking the second workpiece Q2. The first positioning component 91 positions the second workpiece Q2 grabbed by the suction component 93, and the second positioning component 92 positions the first workpiece Q1 and transmits specific position information of the second workpiece Q2 and the first workpiece Q1 to the control center, so that the second workpiece Q2 is mounted on the first workpiece Q1.
Specifically, the first positioning component 91 includes a first CCD lens 911 and a first laser range finder 912 fixed to the frame 20. The first CCD lens 911 and the first laser rangefinder 912 are disposed below the suction component 93, and the first CCD lens 911 and the first laser rangefinder 912 are both used for positioning the second workpiece Q2. After the suction component 93 grabs the second workpiece Q2 from the clamping mechanism 40, the second workpiece Q2 moves to a position above the first positioning component 91, so that the first CCD lens 911 and the first laser range finder 912 transmit the position information of the second workpiece Q2 to the control center.
The second positioning assembly 92 includes a first moving power member 921 fixed to the frame 20, a second moving power member 922 fixed to a power output end of the first moving power member 921, a second CCD lens 923 fixed to a power output end of the second moving power member 922, and a second laser range finder 924. The second CCD lens 923 and the second laser rangefinder 924 are disposed above the clamping mechanism 40. The second CCD lens 923 and the second laser rangefinder 924 are used for positioning the first workpiece Q1 in the third station g 3.
Specifically, the first moving power member 921 and the second moving power member 922 are screw assemblies or air cylinders.
The suction assembly 93 includes a first grasping power member 931 fixed to the frame 20, a second grasping power member 932 fixed to a power output end of the first grasping power member 931, a third grasping power member 933 fixed to a power output end of the second grasping power member 932, and an angle power member 934 fixed to a power output end of the third grasping power member 933. Suction head 935 is secured to the power take off end of angle power piece 934. The suction head 935 communicates with a vacuum generating device. The movement directions of the first grabbing power component 931, the second grabbing power component 932 and the third grabbing power component 933 are perpendicular to each other, and the rotation center line of the angle power component 934 is perpendicular to the movement direction of the third grabbing power component 933.
Specifically, the first grabbing power element 931, the second grabbing power element 932 and the third grabbing power element 933 each include a motor, a screw rod connected to the motor in a driving manner, and a driving nut connected to the screw rod in a driving manner. The third gripping power element 933 is fixed to the drive nut of the second gripping power element 932, and the second gripping power element 932 is fixed to the drive nut of the first gripping power element 931. The angle power 934 is a motor and is fixed to a drive nut of the third grasping power 933. Or the first grabbing power element 931, the second grabbing power element 932 and the third grabbing power element 933 are cylinders.
As shown in fig. 6 to 8, the assembling device 300 includes an assembling mechanism 30 disposed at a lower end of the frame 20, a clamping mechanism 40 disposed at one side of the assembling mechanism 30, and a gluing mechanism 50 disposed above the assembling mechanism 30. The assembly mechanism 30 clamps the third workpiece Q3, and the gluing mechanism 50 glues the third workpiece Q3 to be mounted on the first workpiece Q1 fixed by the clamping mechanism 40. The glue applying mode of the glue applying mechanism 50 is mainly a glue dispensing mode, specifically, glue is applied to three surfaces of the third workpiece Q3.
The device further comprises a positioning mechanism 60 arranged above the clamping mechanism 40. The positioning mechanism 60 comprises an X-direction positioning power piece 61 fixed on the frame 20, a Y-direction positioning power piece 62 fixed on the power output end of the X-direction positioning power piece 61, and a CCD lens 63 and a laser distance meter 64 fixed on the power output end of the Y-direction positioning power piece 62. The CCD lens 63 is used for photographing and positioning the position of the first workpiece Q1 or the third workpiece Q3, the laser distance meter 64 measures the distance between the first workpiece Q1 and the third workpiece Q3, and then photographing information and distance information are transmitted to the control center, so that the control center adjusts the positions of the adjusting component 31 and the rotating component 32 according to the detected information, and further adjusts the posture of the third workpiece Q3, so that the laser distance meter is convenient to install on the first workpiece Q1.
The X-direction positioning power piece 61 comprises an X-direction positioning motor, an X-direction positioning screw rod in transmission connection with the X-direction positioning motor, and an X-direction positioning nut in transmission connection with the X-direction positioning screw rod; the Y-direction positioning power piece 62 comprises a Y-direction positioning motor, a Y-direction positioning screw rod in transmission connection with the Y-direction positioning motor, and a Y-direction positioning nut in transmission connection with the Y-direction positioning screw rod. The Y-direction positioning power member 62 is fixed to the X-direction positioning nut. The CCD lens 63 and the laser range finder 64 are both fixed to an X-direction positioning nut. The motion directions of the X-direction positioning power piece 61 and the Y-direction positioning power piece 62 are mutually perpendicular, and the vertical direction distance can be adjusted by the CCD lens 63 and the laser distance meter 64 through the self adjusting mechanism, so that the positions of the CCD lens 63 and the laser distance meter 64 can be adjusted in three degrees of freedom.
The gluing mechanism 50 comprises a gluing power part 51 fixed on the frame 20, a gluing frame 52 fixed on the power output end of the gluing power part 51, and a rubber tube 53 fixed on the gluing frame 52. The glue outlet end of the glue pipe 53 is provided with a glue outlet nozzle 54, and the glue outlet nozzle 54 is provided with a heater for preventing glue from solidifying. When the gluing mechanism 50 glues the third workpiece Q3, the gluing mechanism 50 moves linearly under the action of the power piece of the gluing power piece 51, and to glue on three sides of the third workpiece Q3, the adjusting assembly 31 and the rotating assembly 32 are connected, the third workpiece Q3 is placed in a gluing posture, and then glue is dispensed on the third workpiece Q3.
Preferably, the glue power piece 51 is a motor, a screw rod and a transmission nut. Wherein the glue rack 52 is fixed to the drive nut. The motor drives the screw rod to move, then drives the transmission nut to move, and further drives the glue outlet nozzle 54 to linearly move.
The assembly mechanism 30 comprises an adjusting component 31 fixed on the frame 20, a rotating component 32 arranged at the power output end of the adjusting component 31, and a grabbing head 33 arranged at the power output end of the rotating component 32. The gripper head 33 grips the third workpiece Q3 to be mounted in the cavity of the first workpiece Q1.
The adjusting assembly 31 includes a mounting seat 311 slidably coupled to the frame 20, a Y-direction adjusting power member 312 fixing the mounting seat 311, and a Z-direction adjusting power member 313 fixed to a power output end of the Y-direction adjusting power member 312. The mounting seat 311 is in transmission connection with an X-direction adjusting power piece 314. The X-direction adjustment power 314, the Y-direction adjustment power 312 and the Z-direction adjustment power 313 ensure that the head 33 can move in three mutually perpendicular degrees of freedom, i.e., XYZ directions. The movement directions of the X-direction adjusting power member 314, the Y-direction adjusting power member 312 and the Z-direction adjusting power member 313 are perpendicular to each other.
Specifically, the X-direction adjusting power unit 314 includes an X-direction adjusting motor, and an X-direction adjusting nut in driving connection with the X-direction adjusting motor; the Y-direction adjusting power piece 312 comprises a Y-direction adjusting motor and a Y-direction adjusting nut in transmission connection with the Y-direction adjusting motor; the Z-direction adjusting power member 313 includes a Z-direction adjusting motor, and a Z-direction adjusting nut drivingly coupled to the Z-direction adjusting motor. The X-direction adjusting nut is fixedly connected with the mounting seat 311. The Y-direction adjusting motor is fixed to the mounting base 311. The Z-direction adjusting motor is fixed on the Y-direction adjusting nut. The rotating assembly 32 is fixed to the Z-adjust nut. The X-direction adjusting power piece 314, the Y-direction adjusting power piece 312 and the Z-direction adjusting power piece 313 all adopt motors to drive screw rods, and the screw rods drive transmission nuts, so that the movement in three degrees of freedom of XYZ is realized.
The rotating assembly 32 includes a fixed plate 321 fixedly coupled to the adjusting assembly 31, an angle adjusting stage 322 fixed to the fixed plate 321, and a second rotating power member 323 fixed to a power output end of the angle adjusting stage 322. The angle adjustment stage 322 is drivingly coupled to a first rotary power member 324. The grabbing head 33 is fixed to the power output end of the second rotary power member 323, and the grabbing head 33 communicates with a vacuum generating apparatus. The rotation center of the angle adjusting table 322 is perpendicular to the movement direction of the Z-direction adjusting power member 313, and the second rotating power member 323 drives the rotation center of the grabbing head 33 to be perpendicular to the rotation center of the angle adjusting table 322.
The grabbing head 33 is adjusted through the adjusting component 31 and the rotating component 32, so that the grabbing head 33 can move in five degrees of freedom, and the third workpiece Q3 can be adjusted in five degrees of freedom, and is convenient to install on the first workpiece Q1.
Specifically, the head 33 is provided with a cavity for accommodating the third workpiece Q3, and the cavity is communicated with the vacuum generating device, and the third workpiece Q3 is sucked or released by controlling the vacuum degree of the cavity through the solenoid valve.
In the gluing assembly method, an adjusting component 31 with three degrees of freedom drives a rotating component 32 to move in three directions X, Y, Z, and a grabbing head 33 fixed on the rotating component 32 adjusts a proper angle so that the grabbing head 33 sucks a third workpiece Q3; after the rotating assembly 32 absorbs the third workpiece Q3, it is turned over to the side of the gluing mechanism 50, and then the gluing mechanism 50 moves and glues the periphery of the third workpiece Q3; the CCD lens 63 and the laser distance meter 64 of the positioning mechanism 60 are electrically connected with a control center, and after the sizing is finished, the CCD lens 63 and the laser distance meter 64 move under the action of the X-direction positioning power piece 61 and the Y-direction positioning power piece 62; the CCD lens 63 photographs and positions the concave cavity of the first workpiece Q1, the laser distance meter 64 measures the distance of the concave cavity of the first workpiece Q1, and photographing information and distance measurement information are transmitted to the control center; the control center sends instructions to the power parts of the adjusting component 31 and the rotating component 32 according to the photographing information and the ranging information, and the adjusting component 31 and the rotating component 32 adjust the posture of the third workpiece Q3 so that the third workpiece Q3 is installed in the concave cavity of the first workpiece Q1; the heating element arranged on the clamping mechanism 40 heats the concave cavity so as to accelerate and fix the third workpiece Q3 on the first workpiece Q1; after the installation, the adjusting component 31 and the rotating component 32 are reset.
The third workpiece Q3 is placed on the second feeding block provided in the clamping mechanism 40, the assembling mechanism 30 grabs the third workpiece Q3, moves to the rubberizing position, and then the adjusting position is mounted on the first workpiece Q1.
Adjusting the attitude of the third workpiece Q3 by the adjusting assembly 31 and the rotating assembly 32 includes: after the positioning mechanism 60 photographs and distances, the adjusting component 31 and the rotating component 32 drive the third workpiece Q3 and the first workpiece Q1 to be positioned on the same vertical plane, and the center of the first workpiece Q1 and the center of the second workpiece Q2 are mutually overlapped; the adjusting assembly 31 then moves upward to drive the third workpiece Q3 to be fixedly mounted in the cavity of the first workpiece Q1.
Specifically, the glue applying mechanism 50 applies glue to the outer periphery of the third workpiece Q3, and then the third workpiece Q3 is maintained for 50-100 s in the cavity of the first workpiece Q1 under the action of the adjusting component 31 and the rotating component 32, and the heating component is heated to 30-60 s, so that the third workpiece Q3 is fixed on the first workpiece Q1.
As shown in fig. 9 to 11, the clamping mechanism 40 includes a vertically disposed mounting plate 10, a clamping position 11 disposed on one side of the mounting plate 10, and a clamping assembly 12 disposed on the clamping position 11. The clamping assembly 12 comprises a positioning block 121 arranged at the lower end of the clamping position 11, a fixed block 122 arranged at one side of the clamping position 11, and a movable block 123 arranged at the other side of the clamping position 11. The movable block 123 is in transmission connection with a side positioning power piece 124. Inside the clamping position 11 are also provided a number of suction heads 111 which are connected to a vacuum source. The fixed block 122 and the movable block 123 are respectively disposed at two sides of the clamping position 11, and fix the plate body from two sides.
In other embodiments, the fixed block 122 is slidably coupled to the mounting plate 10, and one end of the fixed block 122 is coupled to the power output end of the cylinder to adapt to different specifications of plate bodies.
The side positioning power member 124 is fixed to the side of the mounting plate 10 opposite to the clamping position 11. The movable block 123 extends to one side of the side positioning power member 124 and is in driving connection therewith.
Specifically, the movable block 123 is coupled to the side positioning power member 124 through a plurality of connection blocks 125. The mounting plate 10 is provided with a sliding groove 101 which is in sliding connection with the connecting block 125, and the movement stability of the movable block 123 is kept.
Preferably, one end of the suction head 111, which adsorbs the plate, is provided with an adsorption soft rubber, so that the effect of fixing the plate is better.
The suction head 111 and the clamping assembly 12 fix the plate body on the clamping position 11, and the double mechanism is fixed, so that the plate body is positioned more accurately.
The clamping assembly 12 further comprises a plurality of pressing blocks 126, and is arranged at the power output end of the pressing power piece 127. The pressing block 126 extends to the outer side of the clamping position 11, and the pressing power piece 127 drives the pressing block 126 to move perpendicular to the clamping position 11. The pressing power piece 127 is also arranged on the other side of the mounting plate 10, and when the plate body is fixed, the pressing block 126 is driven by the pressing power piece 127 to transversely fix the plate body perpendicular to the plate body.
The pressing blocks 126 are symmetrically arranged along the center line of the clamping position 11, so that the plate body can be conveniently pressed on the clamping position 11 in a balanced manner. Specifically, the pressing blocks 126 may be symmetrically disposed along a center line of the vertical direction of the clamping position, or may be symmetrically disposed along a transverse center line, and the number of the pressing blocks 126 is not limited and is set according to practical situations.
The upper end of the clamping position 11 is provided with an elastic pressing block 112 which is symmetrically arranged along the vertical center line of the clamping position 11. The elastic pressing block 112 is slidably connected with an elastic seat 113 provided on the mounting plate 10. A spring 114 is disposed between the elastic pressing block 112 and the elastic seat 113 to press the elastic pressing block 112 toward the inner side of the clamping position 11. When clamping the plate body, the elastic pressing block 112 is pressed toward the plate body to press the plate body between the elastic pressing block 112 and the positioning block 121.
Wherein, the upper end of the clamping position 11 is provided with a heating element 114 for heating the dispensing position of the first workpiece Q1. In production, after the coil is mounted on the concave cavity on the plate body, the heating element is electrified and heated, so that the adhesive between the coil and the concave cavity is accelerated to solidify, and the coil is fixed in the concave cavity; and then the cover is arranged in the concave cavity, namely the heating piece is used for heating, so that the solidification time is shortened, and the cover is quickly fixed with the concave cavity.
As shown in fig. 12, the mechanism further includes a first feeding block 13 provided at the upper end of the mounting plate 10. The first loading block 13 is provided with a first cavity 131 for placing the second workpiece Q2Q 3. A first slider 132 is slidingly connected to one side of the first cavity 131, and the first slider 132 is in transmission connection with a first fixed power member 133. In the mechanism, the first feeding block 13 is used for feeding the cover, the cover is placed in the first accommodating cavity 131, and then the cover is positioned in the concave cavity by the first sliding block 132 under the action of the first fixed power piece 133, so that other components can be conveniently sucked. The first fixed power part 133 may be an air cylinder, or the first slider 132 directly contacts with the gas with pressure, and then the on-off of the gas is controlled by an electromagnetic valve, so as to fix or release the first slider 132 to the cover.
As shown in fig. 13, the mechanism further includes a second loading block 14 provided at the lower end of the mounting plate 10. The second loading block 14 is provided with a second cavity 141 for placing the third workpiece Q3. A second slider 142 is slidingly connected to one side of the second cavity 141, and the second slider 142 is in transmission connection with a second fixed power member 143. During feeding, the coil is fixed in the second accommodating cavity 141, the second sliding block 142 accurately positions the coil under the action of the second fixed power piece 143, and other parts grab and install the coil in the concave cavity of the plate body. The second fixed power part 143 may be an air cylinder, or the second slider 142 directly contacts with the gas with pressure, and then the on-off of the gas is controlled by an electromagnetic valve, so as to fix or release the second slider 142 to the coil.
During working, after the coil is dispensed under the action of the dispensing component, the coil is mounted in the concave cavity, and then the heating piece 114 heats the coil to accelerate the solidification of the coil in the concave cavity; after the cover is glued, it will then be mounted outside the cavity and set up by the heating element 114.
The clamping assembly is arranged on the periphery of the clamping position, so that the first workpiece Q1 is fixed on the clamping position, and the second workpiece Q2Q3 and the third workpiece Q3 are conveniently installed in the concave cavity of the first workpiece Q1. The mechanism accurately positions the first workpiece Q1, the second workpiece Q2Q3 or the third workpiece Q3, and is convenient for grabbing the second workpiece Q2Q3 or the third workpiece Q3 and installing the second workpiece Q2Q3 or the third workpiece Q3 to the first workpiece Q1. The invention is doubly fixed, so that the first workpiece Q1 is positioned more accurately.
In the rotary dispensing method, a rotary mechanism 70 drives a clamping mechanism 40 fixed on the rotary mechanism to rotate, when the rotary mechanism rotates to a first station g1, a first workpiece Q1 is mounted on a clamping position 11, a second workpiece Q2 is mounted on a first feeding block 13, and a third workpiece Q3 is mounted on a second feeding block 14; the rotating mechanism 70 drives the clamping mechanism 40 to rotate by a set angle so as to enable the clamping mechanism 40 to rotate to the second station g2; the dispensing mechanism 80 arranged at the second station g2 dispenses glue to a concave cavity arranged on the first workpiece Q1; after dispensing, the clamping mechanism 40 rotates to a third station g3, and the material sucking component 93 sucks the second workpiece Q2 from the first feeding block 13 of the clamping mechanism 40; the first positioning component 91 is used for positioning the second workpiece Q2, the second positioning component 92 is used for positioning the concave cavity of the first workpiece Q1, and the control center is used for calculating a moving path according to the position relation of the first positioning component 91 and the second positioning component 92 and converting the moving path into a signal so as to adjust the first grabbing power piece 931, the second grabbing power piece 932, the third grabbing power piece 933 and the angle power piece 934 which are electrically connected with the control center, so that the second workpiece Q2 is mounted to the concave cavity of the first workpiece Q1; the clamping mechanism 40 continues to rotate to a fourth working position g4, the grabbing head grabs the third workpiece Q3 from the clamping mechanism 40 under the action of the adjusting component and the rotating component, and the gluing mechanism glues the periphery of the third workpiece Q3; the third CCD lens and the third laser distance meter respectively position and measure the distance of the third workpiece Q3 and the first workpiece Q1, and transmit measurement information to the control center so that the control center adjusts the relative positions of the adjusting component and the rotating component, and further adjusts the position of the third workpiece Q3, so that the third workpiece Q3 is conveniently mounted to a concave cavity of the first workpiece Q1; the third workpiece Q3 is maintained in the concave cavity for 50-100 s, and the heating element of the clamping mechanism 40 heats the concave cavity to 30-60 degrees; after the third workpiece Q3 is fixed in the cavity, the clamping mechanism 40 continues to rotate to the first station g1, and the first workpiece Q1 is unloaded.
The rotating mechanism 70 can be provided with a plurality of clamping mechanisms 40, and the clamping mechanisms 40 work simultaneously, so that the working efficiency of the whole equipment is improved.
In summary, according to the invention, the clamping mechanism is mounted on the rotating mechanism, and is driven by the rotating mechanism to respectively rotate to the first station, the second station, the third station and the fourth station, and the mechanisms of the working steps are respectively arranged on the stations, so that the mechanisms work separately to enable the second workpiece and the third workpiece to be mounted in the concave cavity of the first workpiece, and the second workpiece and the third workpiece are discharged at the first station. The invention also positions and measures distance through the CCD lens and the laser distance meter, thereby greatly improving the installation precision. In addition, the clamping mechanism is arranged on the rotating mechanism, so that the structure is compact, the occupied space of equipment is reduced, and the production efficiency can be improved by simultaneously working a plurality of clamping mechanisms.
The foregoing examples are provided to further illustrate the technical contents of the present invention for the convenience of the reader, but are not intended to limit the embodiments of the present invention thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.
Claims (11)
1. The rotary dispensing equipment is characterized by comprising a frame, a clamping mechanism, a rotating mechanism arranged on the frame, and a first station, a second station, a third station and a fourth station which are sequentially arranged on the periphery of the rotating mechanism; the clamping mechanism is fixed on the rotating mechanism; the first station is used for mounting the first workpiece, the second workpiece and the third workpiece to the clamping mechanism; the second station is provided with a dispensing mechanism; the third station is provided with an assembly mechanism for mounting the second workpiece to the first workpiece; the fourth station is provided with an assembly device for mounting the third workpiece to the first workpiece; the clamping mechanism comprises a vertically arranged mounting plate, a clamping position arranged on one side of the mounting plate and used for fixing a first workpiece, and a clamping assembly arranged on the clamping position; the clamping assembly comprises a positioning block arranged at the lower end of the clamping position, a fixed block arranged at one side of the clamping position and a movable block arranged at the other side of the clamping position; the movable block is in transmission connection with a side positioning power piece; the inner side of the clamping position is also provided with a plurality of suction heads connected with a vacuum air source; the clamping mechanism further comprises a first feeding block and a second feeding block which are arranged on the mounting plate.
2. The rotary dispensing apparatus of claim 1 wherein the rotary mechanism comprises a turntable, a spindle fixedly coupled to the turntable, and a turntable power member drivingly coupled to the spindle; the clamping mechanism is arranged at the upper end of the turntable.
3. The rotary dispensing apparatus of claim 1, wherein the number of the holding mechanisms is three, and the holding mechanisms are sequentially and vertically arranged on the rotary mechanism; the rotating mechanism rotates to drive the clamping mechanism to move to the adjacent station.
4. The rotary dispensing apparatus of claim 1 wherein the dispensing mechanism comprises an X-direction dispensing power member secured to the frame, a Y-direction dispensing power member secured to the power output of the X-direction dispensing power member, a Z-direction dispensing power member secured to the power output of the Y-direction dispensing power member, and a first dispensing head secured to the power output of the Z-direction dispensing power member; the first dispensing head is positioned above the clamping mechanism.
5. The rotary dispensing apparatus of claim 1, wherein the assembly mechanism comprises a first positioning assembly, a second positioning assembly, and a suction assembly disposed on the frame; the material sucking assembly is provided with a material sucking head for sucking a second workpiece; the first positioning assembly is used for positioning a second workpiece grabbed by the suction assembly, and the second positioning assembly is used for positioning the first workpiece so that the second workpiece is mounted on the first workpiece.
6. The rotary dispensing apparatus of claim 5, wherein the first positioning assembly comprises a first CCD lens and a first laser rangefinder secured to the frame; the first CCD lens and the first laser range finder are arranged below the material sucking component; the first CCD lens and the first laser range finder are both used for positioning the second workpiece.
7. The rotary dispensing apparatus of claim 5, wherein the second positioning assembly comprises a first movable power member fixed to the frame, a second movable power member fixed to a power output end of the first movable power member, a second CCD lens fixed to a power output end of the second movable power member, and a second laser range finder; the second CCD lens and the second laser range finder are arranged above the clamping mechanism; the second CCD lens and the second laser distance meter are used for positioning the first workpiece in the third station.
8. The rotary dispensing apparatus of claim 5, wherein the suction assembly comprises a first grasping power member secured to the frame, a second grasping power member secured to the power output end of the first grasping power member, a third grasping power member secured to the power output end of the second grasping power member, and an angle power member secured to the power output end of the third grasping power member; the suction head is fixed at the power output end of the angle power piece; the suction head is communicated with a vacuum generating device; the movement directions of the first material grabbing power piece, the second material grabbing power piece and the third material grabbing power piece are mutually perpendicular; the rotation center line of the angle power piece is perpendicular to the movement direction of the third grabbing power piece.
9. The rotary dispensing apparatus of claim 1 wherein the assembly means comprises an assembly mechanism disposed at the lower end of the frame and a sizing mechanism disposed above the assembly mechanism; the assembly mechanism clamps a third workpiece, and the gluing mechanism glues the third workpiece so as to install the third workpiece on the first workpiece fixed by the clamping mechanism.
10. The rotary dispensing apparatus of claim 9, wherein the assembly mechanism comprises an adjustment assembly secured to the frame, a rotation assembly disposed at a power output end of the adjustment assembly, and a pick-up head disposed at a power output end of the rotation assembly; the grabbing head grabs the third workpiece so as to be installed in the concave cavity of the first workpiece.
11. A rotary dispensing method applied to a rotary dispensing apparatus according to any one of claims 1 to 10, wherein the rotary mechanism drives a clamping mechanism fixed thereon to rotate, and when the rotary mechanism rotates to a first station, a first workpiece is mounted to a clamping position, a second workpiece is mounted to a first feeding block, and a third workpiece is mounted to a second feeding block; the rotating mechanism drives the clamping mechanism to rotate by a set angle so as to enable the clamping mechanism to rotate to the second station; the glue dispensing mechanism arranged at the second station is used for dispensing glue to the concave cavity arranged on the first workpiece; after dispensing is finished, the clamping mechanism rotates to a third station, and the material sucking assembly sucks a second workpiece from a first feeding block of the clamping mechanism; the first positioning component is used for positioning the second workpiece, the second positioning component is used for positioning the concave cavity of the first workpiece, and the control center is used for calculating a moving path according to the position relation of the first positioning component and the second positioning component and converting the moving path into signals so as to adjust the first grabbing power piece, the second grabbing power piece, the third grabbing power piece and the angle power piece which are electrically connected with the control center, so that the second workpiece is mounted to the concave cavity of the first workpiece; the clamping mechanism continues to rotate to a fourth working position, the grabbing head grabs the third workpiece from the clamping mechanism under the action of the adjusting component and the rotating component, and the gluing mechanism glues the periphery of the third workpiece; the third CCD lens and the third laser distance meter respectively position and measure the distance of the third workpiece and the first workpiece, and transmit measurement information to the control center so that the control center adjusts the relative positions of the adjusting component and the rotating component, and further adjusts the position of the third workpiece, so that the third workpiece is conveniently mounted to the concave cavity of the first workpiece; the third workpiece is kept in pressure for 50-100 s in the concave cavity, and the heating element of the clamping mechanism heats the concave cavity to 30-60 degrees; after the third workpiece is fixed in the concave cavity, the clamping mechanism continues to rotate to the first station to unload the first workpiece.
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| CN201711461166.3A CN109967302B (en) | 2017-12-28 | 2017-12-28 | Rotary dispensing equipment and dispensing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110355051B (en) * | 2019-08-01 | 2020-04-17 | 方鼎科技有限公司 | Automatic dispensing equipment for glass adhesion |
| CN111974629B (en) * | 2020-08-14 | 2024-12-03 | 宁波东方电子有限公司 | A fully automatic glue coating device capable of assisting packaging |
| CN111974643A (en) * | 2020-08-25 | 2020-11-24 | 六安中财管道科技有限公司 | A kind of single tube automatic gluing equipment and gluing process |
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