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CN100348751C - Treatment method of high alkali concentration sodium tungstate solution - Google Patents

Treatment method of high alkali concentration sodium tungstate solution Download PDF

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CN100348751C
CN100348751C CNB200410046815XA CN200410046815A CN100348751C CN 100348751 C CN100348751 C CN 100348751C CN B200410046815X A CNB200410046815X A CN B200410046815XA CN 200410046815 A CN200410046815 A CN 200410046815A CN 100348751 C CN100348751 C CN 100348751C
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resin
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CN1757770A (en
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赵中伟
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Abstract

The present invention relates to hydrometallurgy, particularly to a process for processing a highly basic concentration sodium tungstate solution by an ion-exchange method. Strongly basic anion-exchange resin is used, the saturated resin is desorbed when the highly basic concentration solution is processed, and a plurality of exchange columns are connected in series for column stringing operation or a solid moving-bed is used for adsorption; by using the characteristic that the concentration of a NaCl solution in exchanged liquid is rapidly reduced along with the enhancement of the NaOH concentration, the base concentration of a high concentration NaOH solution is further enhanced through evaporation and concentration, and NaCl in the solution can be separated so that superfluous free base can return to a tungsten ore leaching procedure. The production cost is reduced, and the present invention is also good for environment protection.

Description

高碱浓度钨酸钠溶液的处理方法Treatment method of high alkali concentration sodium tungstate solution

技术领域:Technical field:

本发明涉及湿法冶金,使用离子交换法处理高碱浓度钨酸钠溶液的工艺。The invention relates to hydrometallurgy, a process for treating sodium tungstate solution with high alkali concentration by ion exchange method.

背景技术:Background technique:

钨湿法冶炼中的离子交换法使用强碱性阴离子交换树脂与碱性粗Na2WO4溶液发生交换反应而吸附钨,而将大部分杂质如磷、砷、硅等留在交后液中排掉,然后用NH4Cl和NH4OH的混合溶液解吸得到纯(NH4)2WO4溶液。与原有的经典方法相比,这一方法流程短,可同时完成降杂和转型两个任务,并且设备简单、钨回收率高,在钨冶金企业得到了广泛应用。The ion exchange method in tungsten hydrometallurgy uses strong basic anion exchange resin to exchange reaction with basic crude Na 2 WO 4 solution to adsorb tungsten, and leave most impurities such as phosphorus, arsenic, silicon, etc. in the post-transaction liquid Drain, and then desorb with a mixed solution of NH 4 Cl and NH 4 OH to obtain a pure (NH 4 ) 2 WO 4 solution. Compared with the original classic method, this method has a short process, can complete the two tasks of impurity reduction and transformation at the same time, and has simple equipment and high tungsten recovery rate, so it has been widely used in tungsten metallurgical enterprises.

但是离子交换法只能处理低碱浓度的料液。对于含WO3 15~25g/l的钨酸钠溶液当NaOH浓度大于10g/l时,就会比较显著地影响钨的交换容量。实际人们在生产实践中发现,溶液中的NaOH高于约4g/l时就已经产生不利影响。But the ion exchange method can only deal with the feed liquid with low alkali concentration. For the sodium tungstate solution containing WO 3 15-25g/l, when the NaOH concentration is greater than 10g/l, the exchange capacity of tungsten will be significantly affected. It has actually been found in production practice that NaOH in the solution has adverse effects above about 4 g/l.

然而,随着优质黑钨资源逐渐消耗,人们不得不转而处理高钙黑钨精矿、白钨矿乃至低品位复杂钨矿物原料。而当矿物含钙高时,由于热力学上的原因,必须使用更大量的NaOH(白钨矿一般为理论化学计量的2.5倍以上,低品位矿则还要更高)。这样在得到的浸出溶液中剩余的碱量过高而严重影响后续的离子交换,导致树脂的工作交换容量迅速下降。However, with the gradual consumption of high-quality black tungsten resources, people have to turn to high-calcium wolframite concentrate, scheelite or even low-grade complex tungsten mineral raw materials. When the mineral contains high calcium, due to thermodynamic reasons, a larger amount of NaOH must be used (scheelite is generally more than 2.5 times the theoretical stoichiometric amount, and low-grade ore is even higher). In this way, the remaining alkali amount in the obtained leaching solution is too high and seriously affects the subsequent ion exchange, resulting in a rapid decline in the working exchange capacity of the resin.

同时由于高碱溶液中含有大量的游离碱,按传统工艺稀释到低浓度,吸附后碱无法回收,只能白白排放,污染环境。At the same time, because the high alkali solution contains a large amount of free alkali, which is diluted to a low concentration according to the traditional process, the alkali cannot be recovered after adsorption, and it can only be discharged in vain, polluting the environment.

发明内容:Invention content:

本发明的目的在于针对这一问题,提供一种在高碱浓度条件下进行离子交换吸附的工艺,实现高碱高钨浓度(NaOH 20~51.3g/l,WO3 10~200g/l)条件下的离子交换,实现高碱浓度溶液直接吸附,则交换后液可望经济地浓缩返回,浸出工序。The purpose of the present invention is to address this problem, to provide a process for ion exchange adsorption under high alkali concentration conditions, to achieve high alkali and high tungsten concentration (NaOH 20 ~ 51.3g/l, WO 3 10 ~ 200g/l) conditions Under the ion exchange, the solution with high alkali concentration can be directly adsorbed, and the exchanged solution can be economically concentrated and returned to the leaching process.

本发明的方案是:使用强碱性阴离子交换树脂,在处理高碱浓度溶液时,只对已经饱和的树脂进行解吸。The scheme of the present invention is: use strongly basic anion exchange resin, when dealing with high alkali concentration solution, only carry out desorption to already saturated resin.

①使用多根固定床交换柱串联,进行串柱作业:A交换柱漏穿后,含钨的交换后液直接流入B交换柱,继续吸附;B柱漏穿后再进一步串入C柱;C柱漏穿后进一步串入D柱;依次向下游推进;待A柱达到饱和后,解吸钨并同时再生树脂,再生的A柱接入最下游;如此交替进行,循环作业。① Use multiple fixed-bed exchange columns in series to carry out column stringing operation: after the A exchange column leaks through, the tungsten-containing exchanged liquid flows directly into the B exchange column and continues to adsorb; after the B column leaks through, it is further connected into the C column; After the column leaks through, it is further inserted into the D column; it is pushed downstream in turn; after the A column reaches saturation, the tungsten is desorbed and the resin is regenerated at the same time, and the regenerated A column is connected to the most downstream; this is done alternately, and the cycle works.

串柱作业时,如果溶液的线速度在0.1cm/min以下,宜以逆流(溶液由下至上)操作;若溶液的线速度在0.1cm/min以上,则顺流或逆流操作均可。When stringing columns, if the linear velocity of the solution is below 0.1cm/min, it is advisable to operate in countercurrent (solution from bottom to top); if the linear velocity of the solution is above 0.1cm/min, either downstream or countercurrent operation is acceptable.

对于目前工业上使用的固定床离子交换柱,由于在操作中实际需要整柱一起解吸,则只能将交换带“推”出将要解吸的柱子,因此在下游串联数根同样的交换柱,上游柱子漏穿后继续交换,逐渐将交换带移到下游柱内,直至上游柱子饱和后,再单独进行解吸。For the fixed-bed ion-exchange columns currently used in industry, since the entire column is actually required to be desorbed together during operation, the exchange zone can only be "pushed" out of the column to be desorbed, so several identical exchange columns are connected in series downstream and upstream Continue to exchange after the column leaks through, and gradually move the exchange zone to the downstream column until the upstream column is saturated, and then desorb separately.

②使用密实移动床吸附:料液从柱体下部连续进入,从树脂床顶部流出,饱和树脂从底部连续或分批放出;同时在顶部连续或分批补充相同的再生树脂;饱和树脂的解吸再生在一小型离子交换柱中进行,只需将已饱和部分取出解吸即可。②Using dense moving bed adsorption: feed liquid enters continuously from the lower part of the column, flows out from the top of the resin bed, and saturated resin is discharged continuously or in batches from the bottom; at the same time, the same regenerated resin is replenished continuously or in batches at the top; desorption regeneration of saturated resin It is carried out in a small ion exchange column, and only the saturated part is taken out for desorption.

本发明的优点与显著效果充分体现在:Advantage of the present invention and remarkable effect fully embody in:

交后液的主要成分为NaOH和NaCl溶液,这种混合溶液的特点是NaCl溶液浓度随着NaOH浓度的提高而迅速下降。利用这一特性,高浓度NaOH溶液通过蒸发浓缩,一方面进一步提高了碱浓度,另一方面可以分离溶液中的NaCl,使过剩的游离碱可以返回钨矿浸出工序,降低了生产成本,也有利于环境保护。The main components of post-delivery solution are NaOH and NaCl solution. The characteristic of this mixed solution is that the concentration of NaCl solution decreases rapidly with the increase of NaOH concentration. Utilizing this feature, the high-concentration NaOH solution is concentrated by evaporation. On the one hand, the alkali concentration is further increased. On the other hand, the NaCl in the solution can be separated, so that the excess free alkali can be returned to the tungsten ore leaching process, which reduces the production cost. Conducive to environmental protection.

具体实施方式:Detailed ways:

下面通过具体实施例来进一步说明本发明。The present invention will be further illustrated below by specific examples.

实施例1 分解白钨精矿(WO3品位为64.5%,NaOH用量为理论量的2.5倍,分解温度160℃,保温时间4.5小时,分解率97.45%)所得料液含NaOH51.3g/l,WO3 97.8g/l;使用两根Φ200×1400mm交换柱串联吸附作业,自上而下顺流吸附,在第一根柱子漏穿后接入第二根柱子。第二根漏穿后又接入第三根柱子,至第三根柱子漏穿后,将第一根柱子单独解吸。分析得第一柱的工作容量为125mg WO3/ml湿树脂。交后液NaOH 47.7g/l,NaCl 24.0g/l。将交后液蒸发到NaOH浓度为约250g/l,再补入固体NaOH至浓度为500g/l以上,冷却至30℃左右放置4小时;待NaCl从溶液中完全结晶后,离心分离得含有少量NaCl(小于45g/l)的NaOH浓溶液;回收的NaOH返回钨矿浸出作业,按相同条件分解白钨精矿,分解率为97.17%。Example 1 Decomposition of scheelite concentrate (WO 3 grade is 64.5%, the amount of NaOH is 2.5 times the theoretical amount, the decomposition temperature is 160°C, the holding time is 4.5 hours, and the decomposition rate is 97.45%). The resulting liquid contains NaOH51.3g/l, WO 3 97.8g/l; use two Φ200×1400mm exchange columns in series for adsorption operation, from top to bottom for downstream adsorption, and connect to the second column after the first column leaks through. After the second column leaked through, it was connected to the third column, and after the third column leaked through, the first column was desorbed separately. The working capacity of the first column was analyzed to be 125 mg WO 3 /ml wet resin. After handover liquid NaOH 47.7g/l, NaCl 24.0g/l. Evaporate the post-transfer liquid to a NaOH concentration of about 250g/l, then add solid NaOH to a concentration of more than 500g/l, cool to about 30°C and place it for 4 hours; after NaCl is completely crystallized from the solution, centrifuge to obtain a small amount of NaCl (less than 45g/l) NaOH concentrated solution; the recovered NaOH is returned to the tungsten ore leaching operation, and the scheelite concentrate is decomposed under the same conditions, and the decomposition rate is 97.17%.

实施例2分解高钙黑钨中矿(含钨12.8%,WO3品位为43.4%,NaOH用童为理论量的3.5倍,分解温度160℃,保温时间4.0小时,分解率98.45%)所得料液含NaOH 49.2g/l,WO3 58.1g/l;使用两根Φ200×1400mm交换柱串联吸附作业,自下而上逆流吸附,在第一根柱子漏穿后接入第二根柱子;分析得工作容量为117mgWo3/ml湿树脂。交后液蒸发至1000g/l,冷却并放置8小时,离心分离NaCl结晶;所得浓NaOH溶液返回浸出配料。Example 2 Decomposition of high-calcium black tungsten medium ore (containing 12.8% of tungsten, 43.4% of WO 3 grade, 3.5 times of the theoretical amount of NaOH, decomposition temperature of 160°C, holding time of 4.0 hours, decomposition rate of 98.45%) obtained material The liquid contains NaOH 49.2g/l, WO 3 58.1g/l; two Φ200×1400mm exchange columns are used for series adsorption operation, countercurrent adsorption from bottom to top, and the second column is connected after the first column leaks through; analysis A working capacity of 117 mgWo3/ml wet resin was obtained. After delivery, the liquid was evaporated to 1000g/l, cooled and placed for 8 hours, and the NaCl crystals were separated by centrifugation; the obtained concentrated NaOH solution was returned to the leaching ingredients.

实施例3料液含WO3 25g/l,NaOH 20g/l,交换柱为Φ16×36mm,4根柱子串联,顺流交换;上游柱子饱和后,单独解吸得工作容量为128mg WO3/ml湿树脂。Example 3 The feed liquid contains WO 3 25g/l, NaOH 20g/l, the exchange column is Φ16×36mm, 4 columns are connected in series and exchanged in parallel; after the upstream column is saturated, the working capacity is 128mg WO 3 /ml wet resin.

实施例4  密实移动床内径80mm,树脂床层高2000mm,含NaOH 51.2g/l,WO3 49.3g/l的料液自下而上流过交换柱;当流出液用辛可宁检验有钨漏穿时,从柱子下端取出300mm高的树脂,同时上端补充相同量的再生树脂,继续交换吸附。取出的饱和树脂装入内径60mm的柱子用氨/氯化铵溶液解吸,得交换容量为122mg WO3/ml湿树脂。Example 4 The inner diameter of the dense moving bed is 80mm, the height of the resin bed is 2000mm, and the feed liquid containing NaOH 51.2g/l and WO3 49.3g/l flows through the exchange column from bottom to top; Take out the resin with a height of 300mm from the lower end of the column, and at the same time replenish the same amount of regenerated resin at the upper end to continue the exchange adsorption. The saturated resin taken out was loaded into a column with an inner diameter of 60 mm and desorbed with ammonia/ammonium chloride solution to obtain an exchange capacity of 122 mg WO 3 /ml wet resin.

Claims (6)

1.NaOH浓度为20-51.3g/l的高碱钨酸钠溶液的处理方法,使用强碱性阴离子交换树脂,在处理高碱浓度溶液时,只对已经饱和的树脂进行解吸,使用多根固定交换柱串联,进行串柱作业:A交换柱漏穿后,含钨的交换后液直接流入B柱,继续吸附;B柱漏穿后再进一步串入C柱;C柱漏穿后进一步串入D柱;依次向下游推进;待A柱达到饱和后,解吸钨并同时再生树脂,再生的A柱接入最下游;如此交替进行,循环作业,串柱作业时,如果溶液的线速度在0.1cm/min以下,以逆流操作;若溶液的线速的在0.1cm/min以下,则顺流或逆流操作,在下游串联数根同样的交换柱,上游柱子漏穿后继续交换,逐渐将交换带移到下游柱内,直至上游柱子饱和后,再单独进行解吸。1. The treatment method of high alkali sodium tungstate solution with NaOH concentration of 20-51.3g/l uses strong basic anion exchange resin. When dealing with high alkali concentration solution, only the saturated resin is desorbed, and multiple Fixed exchange columns are connected in series for column stringing operation: after the A exchange column leaks through, the tungsten-containing exchanged liquid flows directly into the B column and continues to adsorb; after the B column leaks, it is further connected into the C column; after the C column leaks through, it is further serialized into the D column; advance downstream in turn; after the A column reaches saturation, desorb the tungsten and regenerate the resin at the same time, and the regenerated A column is connected to the most downstream; so alternately, cycle operation, when the column is connected, if the linear velocity of the solution is at If the linear velocity of the solution is below 0.1cm/min, operate in a downstream or countercurrent manner, connect several identical exchange columns in series downstream, continue to exchange after the upstream column leaks through, and gradually The exchange zone is moved to the downstream column until the upstream column is saturated, and then desorbed separately. 2 NaOH浓度为20-51.3g/l的高碱浓度钨酸钠溶液的处理方法,使用强碱性阴离子交换树脂,在处理高碱浓度溶液时,只对已经饱和的树脂进行解吸,其特征在于:使用密实移动床吸附,料液从柱体下部连续进入,从树脂床顶部流出,饱和树脂从底部连续或分批放出;同时在顶部连续或分批补充相同数量的再生树脂;将已经饱和部分的树脂取出,然后在一小型离子交换柱中进行解吸再生。2 The treatment method of the high alkali concentration sodium tungstate solution whose NaOH concentration is 20-51.3g/l uses a strong basic anion exchange resin, and only desorbs the saturated resin when dealing with the high alkali concentration solution. : Using dense moving bed adsorption, the feed liquid enters continuously from the lower part of the column, flows out from the top of the resin bed, and the saturated resin is released continuously or in batches from the bottom; at the same time, the same amount of regenerated resin is replenished continuously or in batches at the top; the saturated part The resin is taken out, and then desorbed and regenerated in a small ion exchange column. 3根据权利要求1所述的高碱浓度钨酸钠溶液的处理方法,其特征在于:分解白钨精矿WO3品位为64.5%,NaOH用量为理论量的2.5倍,分解温度160℃,保温时间4.5小时,分解率97.45%,所得料液含NaOH 51.3g/l,WO3 97.8g/l;使用两根Φ200×1400mm交换柱串联吸附作业,自上而下顺流吸附,在第一根柱子漏穿后接入第二根柱子,第二根漏穿后又接入第三根柱子,至第三根柱子漏穿后,将第一根柱子单独解吸,分析得第一柱的工作容量为125mgWO3/ml湿树脂,交后液含NaOH 47.7g/l,NaCl 24.0g/l,将交后液蒸发到NaOH浓度为250g/l,再补入固体NaOH至浓度为500g/l以上,冷却至30℃左右放置4小时;待NaCl从溶液中完全结晶后,离心分离得含有小于45g/lNaCl的NaOH浓溶液;回收的NaOH返回钨矿浸出作业,又按相同条件分解白钨精矿,分解率为97.17%。3. The treatment method of high alkali concentration sodium tungstate solution according to claim 1, characterized in that: decomposing scheelite concentrate WO 3 grade is 64.5%, the amount of NaOH is 2.5 times of the theoretical amount, the decomposition temperature is 160°C, and the heat preservation The time is 4.5 hours, the decomposition rate is 97.45%, and the resulting liquid contains NaOH 51.3g/l, WO 3 97.8g/l; two Φ200×1400mm exchange columns are used for series adsorption operation, and the adsorption is carried out from top to bottom. After the column leaks through, it is connected to the second column, and after the second column is leaked, it is connected to the third column. After the third column is leaked, the first column is desorbed separately, and the working capacity of the first column is analyzed It is 125mgWO 3 /ml wet resin, and the post-transaction liquid contains NaOH 47.7g/l and NaCl 24.0g/l. Evaporate the post-transition liquid to a NaOH concentration of 250g/l, and then add solid NaOH until the concentration is above 500g/l. Cool to about 30°C and let stand for 4 hours; after the NaCl is completely crystallized from the solution, centrifuge to obtain a concentrated NaOH solution containing less than 45g/l NaCl; the recovered NaOH is returned to the tungsten ore leaching operation, and the scheelite concentrate is decomposed under the same conditions. The decomposition rate is 97.17%. 4.根据权利要求1所述的高碱浓度钨酸钠溶液的处理方法,其特征在于:分解高钙黑钨矿含钨12.8%,WO3品位为43.4%,NaOH用量为理论量的3.5倍,分解温度160℃,保温时间4 0小时,分解率98.45%所得料液含NaOH49.2%,WO358.1%g/l;使用两根Φ200×1400mm交换柱串联吸附作业,自下而上逆流吸附,在第一根柱子漏穿后接入第二根柱子;分析得工作容量为117mgWO3/ml湿树脂;将交后液蒸发至NaOH浓度为1000g/l,冷却并放置8小时,离心分离NaCl结晶;所得浓NaOH溶液返回浸出配料。4. The processing method of high alkali concentration sodium tungstate solution according to claim 1, characterized in that: the decomposition of high calcium wolframite contains 12.8% tungsten, the grade of WO 3 is 43.4%, and the amount of NaOH is 3.5 times of the theoretical amount , the decomposition temperature is 160°C, the holding time is 40 hours, the decomposition rate is 98.45%, and the resulting liquid contains 49.2% NaOH, WO 3 58.1% g/l; two Φ200×1400mm exchange columns are used for series adsorption operation, countercurrent from bottom to top Adsorption, connect to the second column after the first column leaks through; the analysis shows that the working capacity is 117mgWO 3 /ml wet resin; evaporate the post-transition liquid to a NaOH concentration of 1000g/l, cool and place it for 8 hours, and centrifuge The NaCl crystallizes; the resulting concentrated NaOH solution is returned to the leach batch. 5.根据权利要求1所述的高碱浓度钨酸钠溶液的处理方法,其特征在于:料液含WO3 25g/l,NaOH 20g/l,交换柱为Φ16×36mm,4根柱子串联,顺流交换;上游柱子饱和后,单独解吸得工作容量为128mg WO3/ml湿树脂。5. The treatment method of high alkali concentration sodium tungstate solution according to claim 1, characterized in that: the feed liquid contains WO 3 25g/l, NaOH 20g/l, the exchange column is Φ16×36mm, and 4 columns are connected in series, Exchange in parallel; after the upstream column is saturated, desorb alone to obtain a working capacity of 128mg WO 3 /ml wet resin. 6.根据权利要求2所述的高碱浓度钨酸钠溶液的处理方法,其特征在于:密实移动床内径80mm,树脂床层高2000mm,含NaOH 51.2g/l,WO349.3g/l的料液自下而上流过交换柱;对流出液用辛可宁检验,当发现有钨漏穿时,从柱子下端取出300mm高度的树脂,同时上端补充相同量的再生树脂,继续交换吸附,取出的饱和树脂装入内径60mm的柱子用氨/氯化铵溶液解吸,得交换容量为122mg WO3/ml湿树脂。6. the processing method of high alkali concentration sodium tungstate solution according to claim 2, is characterized in that: dense moving bed inner diameter 80mm, resin bed layer height 2000mm, containing NaOH 51.2g/l, WO 3 49.3g/l The feed liquid flows through the exchange column from bottom to top; check the effluent with cinchonine, and when tungsten leakage is found, take out the resin with a height of 300mm from the lower end of the column, and at the same time replenish the same amount of regenerated resin at the upper end, continue the exchange and adsorption, and take out the saturated The resin was loaded into a column with an inner diameter of 60 mm and desorbed with ammonia/ammonium chloride solution to obtain an exchange capacity of 122 mg WO 3 /ml wet resin.
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