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CN100399584C - A tin dioxide/silicon heterojunction solar cell - Google Patents

A tin dioxide/silicon heterojunction solar cell Download PDF

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CN100399584C
CN100399584C CNB2005101110175A CN200510111017A CN100399584C CN 100399584 C CN100399584 C CN 100399584C CN B2005101110175 A CNB2005101110175 A CN B2005101110175A CN 200510111017 A CN200510111017 A CN 200510111017A CN 100399584 C CN100399584 C CN 100399584C
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CN1812136A (en
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周之斌
李友杰
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Shanghai Jiao Tong University
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Abstract

一种半导体技术领域的二氧化锡/硅异质结太阳电池。本发明包括:电池迎光面栅线电极、掺氟的二氧化锡层、二氧化硅层、n型硅基底、本征非晶硅薄膜、磷掺杂非晶硅薄膜以及铝背电极。电池迎光面栅线电极在掺氟的二氧化锡层之上,掺氟的二氧化锡层与n型硅基底的正面之间夹了一层二氧化硅层,n型硅基底的背面依次沉积本征非晶硅薄膜和磷掺杂非晶硅薄膜以及铝背电极。本发明降低了薄膜的串联电阻,背面的本征非晶硅薄膜、掺磷非晶硅薄膜与硅片构成高低结,改善了电池的电输出性能,工艺简单,产业化成本低。在AM1.5,100mW/cm2标准光强下,太阳电池的效率达13%以上。

Figure 200510111017

The invention relates to a tin dioxide/silicon heterojunction solar cell in the field of semiconductor technology. The invention includes grid line electrodes on the light facing surface of the battery, fluorine-doped tin dioxide layer, silicon dioxide layer, n-type silicon substrate, intrinsic amorphous silicon film, phosphorus-doped amorphous silicon film and aluminum back electrode. The grid electrode on the light-facing side of the battery is on the fluorine-doped tin dioxide layer, and a layer of silicon dioxide is sandwiched between the fluorine-doped tin dioxide layer and the front side of the n-type silicon substrate, and the back side of the n-type silicon substrate is sequentially Intrinsic amorphous silicon film and phosphorus-doped amorphous silicon film and aluminum back electrode are deposited. The invention reduces the series resistance of the film, the intrinsic amorphous silicon film on the back, the phosphorus-doped amorphous silicon film and the silicon chip form a high-low junction, improves the electric output performance of the battery, has simple technology, and low industrialization cost. Under the standard light intensity of AM1.5 and 100mW/cm 2 , the efficiency of the solar cell is over 13%.

Figure 200510111017

Description

一种二氧化锡/硅异质结太阳电池 A tin dioxide/silicon heterojunction solar cell

技术领域 technical field

本发明涉及的是一种半导体技术领域的电池,特别是一种二氧化锡/硅异质结太阳电池。The invention relates to a battery in the technical field of semiconductors, in particular to a tin dioxide/silicon heterojunction solar battery.

背景技术 Background technique

自从第一块实用的硅太阳电池在美国贝尔实验室诞生,晶体硅(包括单晶硅和多晶硅)太阳电池经过长达半个多世纪的发展,其缺点也在发展中凸显,第一,材料损失大,可用的硅厚度仅仅是硅片厚的1%,硅材料还加重了电池的重量;第二,能耗大,硅锭制备、和体硅电池的加工都要在接近1000度的高温下进行,使得晶体硅太阳电池的成本依然居高。人们一直在探讨薄膜的技术路线,因为薄膜太阳电池可在材料的利用和能耗上都比晶体硅太阳电池具有明显的优势,为了达到薄膜太阳电池的目标,人们首先考虑到采用异质结的技术先降低能耗,即依然用硅片为基底,将高温制备同质结的工艺,用低温的异质结工艺来代替,如日本的三洋电器株式会社开发的HIT太阳电池;采用金属氧化物薄膜与硅片构成异质结的太阳电池的生产工艺不但比传统的晶体硅扩散结太阳电池简单,而且设备上也比HIT太阳电池所用的设备简单,制造成本费用更低。Since the first practical silicon solar cell was born in Bell Laboratories in the United States, crystalline silicon (including monocrystalline silicon and polycrystalline silicon) solar cells have been developed for more than half a century, and their shortcomings have also been highlighted in the development. First, the material The loss is large, the available silicon thickness is only 1% of the thickness of the silicon wafer, and the silicon material also increases the weight of the battery; second, the energy consumption is high, and the preparation of silicon ingots and the processing of bulk silicon batteries must be at a high temperature close to 1000 degrees The cost of crystalline silicon solar cells is still high. People have been discussing the technical route of thin film, because thin film solar cells have obvious advantages over crystalline silicon solar cells in terms of material utilization and energy consumption. In order to achieve the goal of thin film solar cells, people first consider the use of heterojunction solar cells. The technology first reduces energy consumption, that is, still uses silicon wafers as the substrate, and replaces the high-temperature homojunction process with a low-temperature heterojunction process, such as the HIT solar cell developed by Japan's Sanyo Electric Co., Ltd.; using metal oxides The production process of solar cells with a heterojunction formed by thin film and silicon wafer is not only simpler than that of traditional crystalline silicon diffused junction solar cells, but also the equipment is simpler than that used in HIT solar cells, and the manufacturing cost is lower.

经对现有技术的文献检索发现,美国的专利U.S.pat.No.4.366.335介绍了采用氧化铟薄膜与硅构成异质结的太阳电池。但该太阳电池具有如下缺点:第一,铟属贵金属,由此构成的氧化铟薄膜成本高;第二,因为电池的背电极钝化问题没有很好地解决,效率不高。After searching the literature of the prior art, it is found that U.S. pat. No. 4.366.335 of the United States introduces a solar cell using a heterojunction formed by an indium oxide film and silicon. However, this solar cell has the following disadvantages: first, indium is a noble metal, and the cost of the indium oxide thin film formed therefrom is high; second, because the passivation problem of the back electrode of the battery is not well resolved, the efficiency is not high.

发明内容: Invention content:

本发明的目的在于克服现有技术中的不足,提供一种二氧化锡/硅异质结太阳电池,使其在n型硅衬底上沉积SnO2:F薄膜,制成二氧化锡与硅异质结太阳电池,相对于氧化铟薄膜与硅异质结太阳电池来说,因为它没有铟,成本大为降低;其次,通过对半导体氧化物SnO2掺杂,改善了电池的串联电阻,使其光电转化效率超过了13%。The object of the invention is to overcome the deficiencies in the prior art, provide a kind of tin dioxide/silicon heterojunction solar cell, make it deposit SnO on the n-type silicon substrate : F thin film, make tin dioxide and silicon Compared with indium oxide thin film and silicon heterojunction solar cells, the cost of heterojunction solar cells is greatly reduced because it does not have indium; secondly, by doping the semiconductor oxide SnO 2 , the series resistance of the cell is improved, Its photoelectric conversion efficiency exceeds 13%.

本发明是通过以下技术方案实现的。本发明包括:电池迎光面栅线电极、掺氟的二氧化锡层、二氧化硅层、n型硅基底、本征非晶硅薄膜、磷掺杂非晶硅薄膜以及铝背电极。电池迎光面栅线电极设置在电池的迎光面上,电池迎光面栅线电极在掺氟的二氧化锡层之上,掺氟的二氧化锡层与n型硅基底的正面之间夹了一层二氧化硅层,n型硅基底的背面依次沉积本征非晶硅薄膜和磷掺杂非晶硅薄膜以及铝背电极。The present invention is achieved through the following technical solutions. The invention includes grid line electrodes on the light facing surface of the battery, fluorine-doped tin dioxide layer, silicon dioxide layer, n-type silicon substrate, intrinsic amorphous silicon film, phosphorus-doped amorphous silicon film and aluminum back electrode. The grid electrode on the light facing surface of the battery is arranged on the light facing surface of the battery, the grid line electrode on the light facing surface of the battery is on the fluorine-doped tin dioxide layer, between the fluorine-doped tin dioxide layer and the front surface of the n-type silicon substrate A layer of silicon dioxide is sandwiched, and an intrinsic amorphous silicon film, a phosphorus-doped amorphous silicon film, and an aluminum back electrode are sequentially deposited on the back of the n-type silicon substrate.

所述的电池迎光面栅线电极为正面光电流收集电极。The grid electrode on the light-facing side of the battery is a front photocurrent collecting electrode.

所述的掺氟的二氧化锡层,是厚度大约在70nm~90nm的掺氟二氧化锡薄膜,所以该薄膜既是异质结的一部分又起到光学减反射薄膜的作用。The fluorine-doped tin dioxide layer is a fluorine-doped tin dioxide film with a thickness of about 70nm-90nm, so the film is not only a part of the heterojunction but also plays the role of an optical anti-reflection film.

所述的二氧化硅层,厚度范围为1~3nm,起到正面掺氟的二氧化锡层与硅之间的钝化作用。The silicon dioxide layer has a thickness ranging from 1 to 3 nm, and acts as a passivation between the front fluorine-doped tin dioxide layer and silicon.

所述的本征非晶硅薄膜、磷掺杂非晶硅薄膜以及铝背电极构成电池的背面,本征非晶硅薄膜和磷掺杂非晶硅薄膜与n型硅基底构成高低结背面缓冲层,既增加了电池的开路电压又有利于背面铝电极形成欧姆接触。The intrinsic amorphous silicon thin film, phosphorus-doped amorphous silicon thin film and aluminum back electrode constitute the back of the battery, and the intrinsic amorphous silicon thin film, phosphorus-doped amorphous silicon thin film and n-type silicon substrate form a high-low junction back buffer layer, which not only increases the open circuit voltage of the battery but also facilitates the formation of an ohmic contact with the aluminum electrode on the back.

所述的n型硅基底,可以是单晶硅基底,也可以是多晶硅基底,厚度在240~350nm之间,电阻率为0.5~10Ω/□。The n-type silicon substrate can be a single crystal silicon substrate or a polycrystalline silicon substrate, the thickness is between 240-350nm, and the resistivity is 0.5-10Ω/□.

所述的二氧化硅层适用的厚度范围为1~3nm,可以在电炉上高温加热得到,在自然条件下的氧化也已能满足要求。The applicable thickness range of the silicon dioxide layer is 1-3nm, which can be obtained by heating in an electric furnace at high temperature, and the oxidation under natural conditions can also meet the requirements.

所述的本征非晶硅薄膜,厚度为2nm~5nm。The intrinsic amorphous silicon thin film has a thickness of 2nm-5nm.

所述的磷掺杂非晶硅薄膜,厚度为10~30nm。The phosphorus-doped amorphous silicon film has a thickness of 10-30nm.

作为减反膜,薄膜的厚度和折射率都有严格的要求。通常是:薄膜的厚度是λ/4的整数倍。(λ是光的波长)。减反膜的折射率应为衬底折射率的平方根。掺氟二氧化锡薄膜作为减反膜满足这些要求。本发明使用的衬底和掺氟二氧化锡薄膜的折射率分别为4和2。同时,薄膜的厚度大约在70nm~90nm,达到干涉颜色为蓝色。As an anti-reflection coating, the thickness and refractive index of the film have strict requirements. Usually: the thickness of the film is an integer multiple of λ/4. (λ is the wavelength of light). The refractive index of the AR coating should be the square root of the substrate's refractive index. Fluorine-doped tin dioxide films meet these requirements as anti-reflection coatings. The substrate used in the present invention and the fluorine-doped tin dioxide thin film have a refractive index of 4 and 2 respectively. At the same time, the thickness of the film is about 70nm-90nm, and the interference color is blue.

本发明掺氟二氧化锡薄膜方块电阻降到了90Ω/□,并且没有雾化,获得的薄膜可见光透过率可达85%以上。通常的SnO2薄膜的导电性能较差,如果采用SnO2薄膜与硅构成异质结太阳电池,可以发现,其串联电阻将很大,导致太阳电池的输出效率降低,掺氟二氧化锡薄膜本身及与硅构成的异质结具有很强的抗环境腐蚀的能力,器件的稳定性也大大提高。The sheet resistance of the fluorine-doped tin dioxide thin film of the invention is reduced to 90Ω/□, and there is no atomization, and the visible light transmittance of the obtained thin film can reach more than 85%. Common SnO2 films have poor electrical conductivity. If SnO2 films and silicon are used to form a heterojunction solar cell, it can be found that the series resistance will be large, resulting in a decrease in the output efficiency of the solar cell. The fluorine-doped tin dioxide film itself And the heterojunction formed with silicon has a strong ability to resist environmental corrosion, and the stability of the device is also greatly improved.

硅太阳电池的正面为受光照面,正电极既要能将光生电流引出,又不至于遮挡太多的阳光以致减少了受光照射的面积,正面采用了栅线结构。实践证明,它不但优化了表面覆盖,还减少了电池的串联电阻。The front side of the silicon solar cell is the light-receiving side, and the positive electrode must be able to lead out the photo-generated current without blocking too much sunlight so as to reduce the area irradiated by light. The front side adopts a grid structure. It has been proven to not only optimize the surface coverage, but also reduce the series resistance of the battery.

本发明掺氟的二氧化锡层起到光学减反射作用同时又与硅构成异质结,掺氟的二氧化锡层是采用超声波雾化工艺沉积、采用氟离子掺杂二氧化锡薄膜,降低了薄膜的串联电阻;背面的本征非晶硅薄膜和磷掺杂非晶硅薄膜,是采用热丝化学汽相沉积或等离子增强化学汽相沉积的工艺技术制备的,它们与n型硅基底构成高低结,改善了电池的电输出性能,工艺简单,产业化成本低。在AM1.5,100mW/cm2标准光强下,本发明太阳电池的效率达13%以上。The fluorine-doped tin dioxide layer of the present invention plays the role of optical anti-reflection and at the same time forms a heterojunction with silicon. The fluorine-doped tin dioxide layer is deposited by ultrasonic atomization technology, and the tin dioxide film is doped with fluorine ions, reducing the The series resistance of the film is improved; the intrinsic amorphous silicon film and phosphorus-doped amorphous silicon film on the back are prepared by hot wire chemical vapor deposition or plasma enhanced chemical vapor deposition technology, and they are combined with n-type silicon substrate The high-low junction is formed, the electric output performance of the battery is improved, the process is simple, and the industrialization cost is low. Under the standard light intensity of AM1.5 and 100mW/cm 2 , the efficiency of the solar cell of the present invention reaches more than 13%.

附图说明 Description of drawings

图1为本发明结构示意图Fig. 1 is a structural representation of the present invention

具体实施方式 Detailed ways

如图1所示,本发明包括:电池迎光面栅线电极1、掺氟的二氧化锡层2、二氧化硅层3、n型硅基底4、本征非晶硅薄膜5和磷掺杂非晶硅薄膜6以及铝背电极7。电池迎光面栅线电极1设置在电池的迎光面上,电池迎光面栅线电极1在掺氟的二氧化锡层2之上,掺氟的二氧化锡层2与n型硅基底4的正面之间夹了一层二氧化硅层3,n型硅基底4的背面依次沉积本征非晶硅薄膜5和磷掺杂非晶硅薄膜6以及铝背电极7。As shown in Fig. 1, the present invention comprises: grid line electrode 1 on the light-facing side of the battery, fluorine-doped tin dioxide layer 2, silicon dioxide layer 3, n-type silicon substrate 4, intrinsic amorphous silicon film 5 and phosphorus-doped Amorphous silicon thin film 6 and aluminum back electrode 7. The grid line electrode 1 on the light-facing surface of the battery is arranged on the light-facing surface of the battery, the grid line electrode 1 on the light-facing surface of the battery is on the fluorine-doped tin dioxide layer 2, and the fluorine-doped tin dioxide layer 2 and the n-type silicon substrate A silicon dioxide layer 3 is sandwiched between the front surfaces of the n-type silicon substrate 4 , and an intrinsic amorphous silicon film 5 , a phosphorus-doped amorphous silicon film 6 and an aluminum back electrode 7 are deposited in sequence on the back of the n-type silicon substrate 4 .

所述的电池迎光面栅线电极1为正面光电流收集电极。The grid line electrode 1 on the light-facing side of the battery is a front photocurrent collecting electrode.

所述的掺氟的二氧化锡层2,是厚度大约在70nm~90nm的掺氟二氧化锡薄膜,折射率为2,该薄膜既是异质结的一部分又起到光学减反射薄膜的作用。The fluorine-doped tin dioxide layer 2 is a fluorine-doped tin dioxide film with a thickness of about 70nm-90nm and a refractive index of 2. The film is not only a part of the heterojunction but also functions as an optical anti-reflection film.

所述的二氧化硅层3,厚度范围为1~3nm,起到正面掺氟的二氧化锡层与硅之间的钝化作用。The silicon dioxide layer 3 has a thickness ranging from 1 to 3 nm, and acts as a passivation between the front fluorine-doped tin dioxide layer and silicon.

所述的n型硅基底4,为单晶硅基底,或者多晶硅基底,厚度在240~350nm之间,电阻率为0.5~10Ω/□。The n-type silicon substrate 4 is a single crystal silicon substrate or a polycrystalline silicon substrate with a thickness of 240-350 nm and a resistivity of 0.5-10 Ω/□.

所述的n型硅基底4,其折射率为4。The n-type silicon substrate 4 has a refractive index of 4.

所述的本征非晶硅薄膜5和磷掺杂非晶硅薄膜6与n型硅基底4构成高低结背面缓冲层,既增加了电池的开路电压又有利于背面铝电极7形成欧姆接触。The intrinsic amorphous silicon thin film 5 and phosphorus-doped amorphous silicon thin film 6 and n-type silicon substrate 4 form a high-low junction back buffer layer, which not only increases the open circuit voltage of the battery but also facilitates the formation of an ohmic contact with the back aluminum electrode 7 .

所述的本征非晶硅薄膜5,厚度为2nm~到5nm。The intrinsic amorphous silicon thin film 5 has a thickness of 2 nm to 5 nm.

所述的磷掺杂非晶硅薄膜6,厚度为10~30nm。The phosphorus-doped amorphous silicon film 6 has a thickness of 10-30 nm.

本发明的太阳电池由掺氟的二氧化锡层2与n型硅基底4构成异质结,提供分离光生载流子的内建电场,在n型硅基底4的背面由于在4和背面铝电极7之间增加了本征非晶硅薄膜5和磷掺杂非晶硅薄膜6,既对硅背表面形成钝化,又与n型硅基底4构成背表面场,提高了电池的开路电压,还可使背面铝电极7形成与硅的欧姆接触。正面的掺杂二氧化锡层2降低了电池的串联电阻,以及背面的设计都有利于高效的电功率输出。The solar cell of the present invention consists of a heterojunction between the fluorine-doped tin dioxide layer 2 and the n-type silicon substrate 4, which provides a built-in electric field for separating photo-generated carriers. An intrinsic amorphous silicon film 5 and a phosphorus-doped amorphous silicon film 6 are added between the electrodes 7, which not only passivate the silicon back surface, but also form a back surface field with the n-type silicon substrate 4, thereby increasing the open circuit voltage of the battery , but also make the rear aluminum electrode 7 form an ohmic contact with silicon. The doped tin dioxide layer 2 on the front reduces the series resistance of the battery, and the design on the back is conducive to efficient electric power output.

实例example

n型硅基底4选用n型、电阻率为1Ωcm的直拉单晶硅片,硅片为(100)取向,单面抛光,厚度为250μm,所得太阳电池有效面积是2×2cm2,掺氟的二氧化锡层2的厚度76nm,本征非晶硅薄膜5和磷掺杂非晶硅薄膜6的厚度分别是3nm和30nm,二氧化硅层3的厚度是2nm。电池的性能测试结果是:AM1.5,100mW/cm2标准光强的照射下,该工艺程序制备的异质结太阳电池的效率达14.2%,开路电压达590mV,短路电流达36mA,填充因子达67%。The n-type silicon substrate 4 is an n-type Czochralski single-crystal silicon wafer with a resistivity of 1Ωcm. The silicon wafer is (100) oriented, polished on one side, and has a thickness of 250 μm. The effective area of the obtained solar cell is 2×2cm 2 , doped with fluorine The thickness of the tin dioxide layer 2 is 76nm, the thicknesses of the intrinsic amorphous silicon film 5 and the phosphorus-doped amorphous silicon film 6 are 3nm and 30nm respectively, and the thickness of the silicon dioxide layer 3 is 2nm. The performance test results of the battery are: under the irradiation of AM1.5, 100mW/cm 2 standard light intensity, the efficiency of the heterojunction solar cell prepared by this process reaches 14.2%, the open circuit voltage reaches 590mV, the short circuit current reaches 36mA, the fill factor up to 67%.

Claims (8)

1. tin ash/silicon heterojunction solar battery, comprise: battery side to light gate line electrode (1), mix the tin ash layer (2) of fluorine, silicon dioxide layer (3), n type silicon base (4), intrinsic amorphous silicon film (5) and phosphorus doping amorphous silicon membrane (6) and aluminum back electrode (7), it is characterized in that, battery side to light gate line electrode (1) is being mixed on the tin ash layer (2) of fluorine, mix between the front of the tin ash layer (2) of fluorine and n type silicon base (4) and pressed from both sides layer of silicon dioxide layer (3), the back side of n type silicon base (4) is deposition intrinsic amorphous silicon membrane (5) successively, phosphorus doping amorphous silicon membrane (6) and aluminum back electrode (7).
2. tin ash/silicon heterojunction solar battery according to claim 1 is characterized in that, the described tin ash layer (2) of mixing fluorine is the fluorine-doped tin dioxide film of thickness at 70nm~90nm.
3. according to claim 1 or 2 described tin ash/silicon heterojunction solar batteries, it is characterized in that described refractive index of mixing the tin ash layer (2) of fluorine is 2.
4. tin ash/silicon heterojunction solar battery according to claim 1 is characterized in that, described silicon dioxide layer (3), thickness range are 1~3nm.
5. tin ash/silicon heterojunction solar battery according to claim 1 is characterized in that, described n type silicon base (4) is monocrystal silicon substrate, perhaps polysilicon substrate, and thickness is between 240~350nm, and resistivity is 0.5~10 Ω/.
6. according to claim 1 or 5 described tin ash/silicon heterojunction solar batteries, it is characterized in that the refractive index of described silicon base (4) is 4.
7. tin ash/silicon heterojunction solar battery according to claim 1 is characterized in that, described intrinsic amorphous silicon film (5), thickness are 2nm~5nm.
8. tin ash/silicon heterojunction solar battery according to claim 1 is characterized in that, described phosphorus doping amorphous silicon membrane (6), thickness are 10~30nm.
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