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CN100391086C - Stator of a rotating electrical machine - Google Patents

Stator of a rotating electrical machine Download PDF

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Publication number
CN100391086C
CN100391086C CNB2005100646113A CN200510064611A CN100391086C CN 100391086 C CN100391086 C CN 100391086C CN B2005100646113 A CNB2005100646113 A CN B2005100646113A CN 200510064611 A CN200510064611 A CN 200510064611A CN 100391086 C CN100391086 C CN 100391086C
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coil
connection
phase
stator
bobbin
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CN1790873A (en
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前嶋康宏
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

本发明目的在于提供一种可以提高各线圈部间的连接作业效率的旋转电机的定子。在圆环状的定子铁心(1)上安装有多个绕线架(4)。在各绕线架(4)的外周上分别设有线圈部(5)。各线圈部(5)通过线圈部间连接体(10)相互连接。线圈部间连接体(10)具有按相连接线圈部彼此之间的多个相位连接导体(18a、18b、18c、18d)和模制绝缘件(19)。这些相位连接导体(18a、18b、18c、18d)由模制绝缘件(19)整体覆盖而被一体化。

Figure 200510064611

An object of the present invention is to provide a stator of a rotating electrical machine capable of improving the efficiency of connection work between coil parts. A plurality of winding frames (4) are installed on the annular stator core (1). Coil parts (5) are respectively provided on the outer circumference of each bobbin (4). The respective coil parts (5) are connected to each other by an inter-coil part connecting body (10). The inter-coil part connector (10) has a plurality of phase connection conductors (18a, 18b, 18c, 18d) for connecting coil parts in phases and a molded insulator (19). These phase connection conductors (18a, 18b, 18c, 18d) are integrally covered by a molded insulating material (19).

Figure 200510064611

Description

旋转电机的定子 Stator of a rotating electrical machine

技术领域 technical field

本发明涉及一种多个绕组部相互连接的旋转电机的定子。The present invention relates to a stator of a rotating electrical machine in which a plurality of winding portions are connected to each other.

背景技术 Background technique

在以往装置中,在圆环状的定子铁心上安装有多个绕线架。在各绕线架上卷绕有定子绕组。各定子绕组的始卷端和末卷端固定在各绕线架的凸缘上。在绕线架的凸缘上放置有用绝缘部材成圆筒状形成的接线板。In conventional devices, a plurality of bobbins are attached to an annular stator core. A stator winding is wound on each bobbin. The initial winding end and the final winding end of each stator winding are fixed on the flanges of each winding frame. A terminal board formed in a cylindrical shape with an insulating member is placed on the flange of the bobbin.

在接线板的绕线架相反侧端面上成同心状地设有多个圆弧状的槽。在接线板的绕线架侧端面上设有多个与设在绕线架相反侧端面上的各槽连通的插通孔。插通孔配置在定子绕组的始卷端和末卷端的位置。A plurality of arc-shaped grooves are concentrically provided on the end surface of the terminal block on the side opposite to the bobbin. A plurality of insertion holes communicating with the grooves provided on the end surface on the opposite side of the winding frame are provided on the end surface of the wiring board on the side of the winding frame. The insertion holes are arranged at the positions of the initial winding end and the final winding end of the stator winding.

在各槽中嵌入有圆弧状的各相用导电部件。各相用导电部件在设有插通孔的位置从插通孔突出。该各相用导电部件的突出部分向定子的半径方向弯曲。弯曲的各相用导电部件通过导通定子绕组的始卷端和末卷端,与多个定子绕组相互连接(可参照专利文献1)。An arc-shaped conductive member for each phase is fitted into each groove. The conductive member for each phase protrudes from the insertion hole at the position where the insertion hole is provided. The protruding portion of the conductive member for each phase is bent in the radial direction of the stator. The curved conductive member for each phase is connected to a plurality of stator windings by connecting the starting end and the ending end of the stator winding (see Patent Document 1).

专利文献1:日本特开平11-18345号公报Patent Document 1: Japanese Patent Application Laid-Open No. 11-18345

所述以往的旋转电机的定子中,将多个各相用导电部件嵌入设于接线板上的槽中、并且弯曲从插通孔突出的各相用导电部件等,必须进行组装用于连接各定子绕组间的部件的烦杂的作业。In the stator of the above-mentioned conventional rotating electric machine, a plurality of conductive members for each phase are fitted into grooves provided on the terminal plate, and the conductive members for each phase are bent and projected from the insertion holes, and must be assembled for connecting each phase. Complicated work of components between stator windings.

发明内容 Contents of the invention

本发明始为了解决所述课题而提出的,其目的在于,提供一种可以提高各线圈部之间的连接作业效率的旋转电机的定子。The present invention was conceived in order to solve the above-mentioned problems, and an object of the present invention is to provide a stator of a rotating electrical machine capable of improving the efficiency of connection work between coil parts.

本发明的旋转电机的定子包括:多个绕线架安装部在周向相互隔开间隔设置的圆环状的定子铁心;安装在各绕线架安装部上的多个绕线架;设于各绕线架的外周的线圈部;和线圈部间连接体,该线圈部间连接体具有成圆环状配置的、按相连接线圈部之间的多个相位连接导体,和通过整体覆盖相位连接导体来进行一体化的模制绝缘件,各绕线架上设有朝定子铁心的轴向突出的突起部,线圈部间连接体上设有插入突起部的突起部插入孔,线圈部间连接体通过在将突起部插入突起部插入孔之后使突起部的末端部变形,来固定绕线架。The stator of the rotating electrical machine of the present invention includes: a plurality of bobbin mounting parts are arranged at intervals in the circumferential direction of the ring-shaped stator core; a plurality of bobbins installed on each bobbin mounting part; Coil parts on the outer circumference of each bobbin; and an inter-coil part connecting body having annularly arranged conductors connecting a plurality of phases between the coil parts, and covering the phases as a whole A molded insulator that is integrated by connecting conductors. Each bobbin is provided with a protrusion that protrudes toward the axial direction of the stator core. The connecting body between the coil parts is provided with a protrusion insertion hole for inserting the protrusion. Between the coil parts The connection body fixes the bobbin by deforming the distal end portion of the protrusion after inserting the protrusion into the protrusion insertion hole.

本发明的旋转电机的定子,多个绕线架安装部在周向相互隔开间隔设置的圆环状的定子铁心;安装在各绕线架安装部上的多个绕线架;设于各绕线架的外周的线圈部;和线圈部间连接体,该线圈部间连接体具有成圆环状配置的、按相连接线圈部之间的多个相位连接导体,和通过整体覆盖相位连接导体来进行一体化的模制绝缘件,在各绕线架上设有向定子铁心的轴向突出的爪部,在线圈部间连接体上设有挂住爪部的爪部插入孔,线圈部间连接体通过将爪部挂在爪部插入孔中,安装在绕线架上。In the stator of the rotating electrical machine of the present invention, a plurality of bobbin mounting parts are circumferentially spaced apart from each other and arranged at intervals; a plurality of bobbins mounted on each bobbin mounting part; A coil part on the outer periphery of the bobbin; and a connecting body between the coil parts, which has a plurality of phase connection conductors arranged in an annular shape to connect the coil parts in phases, and a phase connection through the overall covering Conductors are integrated molded insulators. Claws protruding in the axial direction of the stator core are provided on each bobbin, and claw insertion holes for hooking the claws are provided on the connecting body between coil parts. The inter-part connector is attached to the bobbin by hanging the claws in the claw insertion holes.

根据本发明的旋转电机的定子,由于线圈部间连接体具有按相连接线圈部之间的多个相位连接导体,和通过整体覆盖相位连接导体来进行一体化的模制绝缘件,因此不需要进行例如将多个相位连接导体分别嵌入到槽中等作业,可以提高各线圈部间的连接作业效率。According to the stator of the rotating electric machine of the present invention, since the connecting body between the coil parts has a plurality of phase connection conductors connected between the coil parts in phases, and a molded insulator integrated by covering the phase connection conductors as a whole, it does not need For example, by fitting a plurality of phase connection conductors into the slots, the efficiency of the connection work between the coil parts can be improved.

附图说明 Description of drawings

图1是表示安装有本发明实施方式1的线圈部间连接体的旋转电机定子的主视图。Fig. 1 is a front view showing a stator of a rotating electric machine to which a connecting body between coil parts according to Embodiment 1 of the present invention is mounted.

图2是表示图1的I区域中的定子结构的说明图。FIG. 2 is an explanatory diagram showing a stator structure in a region I of FIG. 1 .

图3是沿图2的II-II线的剖面图。Fig. 3 is a sectional view taken along line II-II of Fig. 2 .

图4是沿图2的III-III线的剖面图。Fig. 4 is a sectional view along line III-III of Fig. 2 .

图5是沿图2的IV-IV线的剖面图。Fig. 5 is a sectional view taken along line IV-IV of Fig. 2 .

图6是沿图2的V-V线的剖面图。Fig. 6 is a sectional view taken along line V-V in Fig. 2 .

图7是表示在图1的VI区域中线圈连接导体模制件的结构说明图。FIG. 7 is an explanatory view showing the structure of a coil connection conductor molding in the region VI of FIG. 1 .

图8是沿图7的VII-VII线的剖面图。Fig. 8 is a sectional view taken along line VII-VII of Fig. 7 .

图9是沿图7的VIII-VIII线的剖面图。Fig. 9 is a sectional view taken along line VIII-VIII of Fig. 7 .

图10是沿图7的IX-IX线的剖面图。Fig. 10 is a sectional view taken along line IX-IX of Fig. 7 .

图11是沿图2的X-X线的剖面图,是表示在绕线架上配置线圈连接导体模制件时的状态的说明图。Fig. 11 is a cross-sectional view taken along line X-X in Fig. 2, and is an explanatory view showing a state in which a coil connection conductor molding is disposed on a bobbin.

图12是沿图2的X-X线的剖面图,是表示将线圈连接导体模制件固定在绕线架上时的状态的说明图。Fig. 12 is a sectional view taken along line X-X in Fig. 2, and is an explanatory view showing a state in which the coil connection conductor molding is fixed to the bobbin.

图13是沿图2的XI-XI线的局部剖面图。Fig. 13 is a partial sectional view taken along line XI-XI of Fig. 2 .

图14是表示本发明的实施方式2的绕线架和线圈连接导体模制件的连接部分的剖面图。14 is a cross-sectional view showing a connection portion between a bobbin and a coil connection conductor molding according to Embodiment 2 of the present invention.

图15是表示本发明的实施方式3的旋转电机定子的结构的说明图。15 is an explanatory diagram showing the structure of a stator of a rotating electric machine according to Embodiment 3 of the present invention.

图16是表示本发明的实施方式4的相位连接导体连接部的局部剖面图。16 is a partial cross-sectional view showing a connection portion of a phase connection conductor according to Embodiment 4 of the present invention.

图17是表示本发明的实施方式5的中继线连接端子的连接部分的剖面图。17 is a cross-sectional view showing a connection portion of a trunk connection terminal according to Embodiment 5 of the present invention.

符号说明Symbol Description

1:定子铁心;1a:铁心背部(core back);1b:磁极;4、40:绕线架;4b:突起部;5:线圈部;10:线圈部间连接体;11、12、41、42:线圈连接导体模制件;15:中继线;16:外部连接端子;18a~18d:相位连接导体;19:模制绝缘件;33:铆钉;35a:突起部插入孔;40:爪部;41a:爪部插入孔。1: stator core; 1a: core back; 1b: magnetic pole; 4, 40: winding frame; 4b: protruding part; 5: coil part; 10: connecting body between coil parts; 11, 12, 41, 42: coil connection conductor molding; 15: trunk line; 16: external connection terminal; 18a-18d: phase connection conductor; 19: molded insulator; 33: rivet; 35a: protrusion insertion hole; 40: claw; 41a: Claw part insertion hole.

具体实施方式 Detailed ways

下面参照附图,对实施本发明的最佳方式进行说明。The best mode for carrying out the present invention will be described below with reference to the accompanying drawings.

(实施方式1)(Embodiment 1)

图1是表示安装了本发明的实施方式1的线圈部间连接体的状态的旋转电机的定子的主视图。图2是表示图1的I区域中的定子结构的说明图。该例子中的旋转电机的定子是被供给三相(U相、V相、W相)交流电的电动机使用的定子。FIG. 1 is a front view of a stator of a rotating electrical machine showing a state in which a connecting body between coil parts according to Embodiment 1 of the present invention is attached. FIG. 2 is an explanatory diagram showing a stator structure in a region I of FIG. 1 . The stator of the rotating electrical machine in this example is used for a motor that supplies three-phase (U-phase, V-phase, W-phase) alternating current.

在图中,定子铁心1具有圆环状的铁心背部1a,和多个磁极(绕线架安装部)1b。铁心背部1a是通过层叠硅钢片形成的。各磁极1b相互隔开相等间隔从铁心背部1a向铁心背部1a的内径方向突出。In the drawing, a stator core 1 has an annular core back 1a and a plurality of magnetic poles (bobbin mounting portions) 1b. The core back 1a is formed by laminating silicon steel sheets. The magnetic poles 1b protrude from the core back 1a toward the inner diameter of the core back 1a at equal intervals from each other.

各磁极1b上分别安装有绕线架4。绕线架4利用绝缘性树脂构成。在各绕线架4的外周上分别设有线圈部5。线圈部5利用绝缘包覆铜线构成。The bobbin 4 is attached to each magnetic pole 1b, respectively. The bobbin 4 is made of insulating resin. Coil parts 5 are respectively provided on the outer circumference of each bobbin 4 . The coil part 5 is comprised with the insulation-coated copper wire.

在此,各铁心背部1a利用多个铁心片构成。各铁心片连接在铁心背部1a的未图示的背面的外径侧。另外,在各铁心片之间设有狭缝。磁极1b与铁心片连接。首先,在将铁心背部1a向作业台上拉伸的状态下,将绕线架安装在磁极1b上,在该绕线架4的外周设有线圈部5。然后,通过将铁心背部1a弯曲成圆环状、使各铁心片之间的狭缝相互密闭来形成定子铁心1。Here, each core back 1 a is constituted by a plurality of core pieces. Each core piece is connected to the outer diameter side of the back surface which is not shown in figure of the core back 1a. In addition, slits are provided between the respective core pieces. The magnetic pole 1b is connected to the core piece. First, the bobbin is attached to the magnetic pole 1b in a state where the core back 1a is stretched on the workbench, and the coil portion 5 is provided on the outer periphery of the bobbin 4 . Then, the stator core 1 is formed by bending the core back 1 a into a circular shape and sealing the slits between the respective core pieces to each other.

各线圈部5按U相用、V相用、W相用的顺序划分。即线圈部5具有U相用线圈部Cu1~Cu12、V相用线圈部Cv1~Cv12、和W相用线圈部Cw1~Cw12。Each coil unit 5 is divided into U-phase, V-phase, and W-phase in this order. That is, the coil part 5 has the U-phase coil part Cu1-Cu12, the V-phase coil part Cv1-Cv12, and the W-phase coil part Cw1-Cw12.

另外,各线圈部5具有与电源侧连接的电源连接引线和与中性相连接的中性相连接引线。即,U相用线圈部Cu1~Cu12具有电源连接引线Tu11~Tu121,和中性相连接引线Tu12~Tu122。与此相同,V相用线圈部Cv1~Cv12具有电源连接引线Tv11~Tv121,和中性相连接引线Tv12~Tv122,W相用线圈部Cw1~Cw12具有电源连接引线Tw11~Tw121,和中性相连接引线Tw12~Tw122。Moreover, each coil part 5 has the power supply connection lead wire connected to the power supply side, and the neutral phase connection lead wire connected to neutral. That is, the coil parts Cu1-Cu12 for U-phases have power supply connection lead wires Tu11-Tu121, and neutral-phase connection lead wires Tu12-Tu122. Similarly, V-phase coil parts Cv1 to Cv12 have power supply lead wires Tv11 to Tv121 and neutral phase lead wires Tv12 to Tv122, and W-phase coil parts Cw1 to Cw12 have power supply lead wires Tw11 to Tw121 and neutral phase lead wires Tw11 to Tw121. Connect the leads Tw12~Tw122.

在定子铁心1的轴向端面侧,配置有连接在各线圈部5之间的圆环状的线圈部间连接体10。线圈部间连接体10的内径大于定子铁心1的内径。另外,线圈部间连接体10的外径小于定子铁心1的外径。On the axial end face side of the stator core 1 , an annular inter-coil part connection body 10 connected between the respective coil parts 5 is disposed. The inner diameter of the inter-coil connection body 10 is larger than the inner diameter of the stator core 1 . In addition, the outer diameter of the inter-coil connection body 10 is smaller than the outer diameter of the stator core 1 .

线圈部间连接体10由在定子铁心的周向相互连接的多个圆弧状的线圈连接导体模制件11、12构成。即,线圈部间连接体10沿定子铁心1的周向被均等划分。线圈连接导体模制件12通过多个中继线15与外部连接端子16连接。虽未图示,但是外部连接端子16设在电动机的外部并与作为外部电路的电源连接。The inter-coil connection body 10 is composed of a plurality of arc-shaped coil connection conductor moldings 11 and 12 connected to each other in the circumferential direction of the stator core. That is, the inter-coil connection body 10 is equally divided along the circumferential direction of the stator core 1 . The coil connection conductor molding 12 is connected to external connection terminals 16 through a plurality of trunk lines 15 . Although not shown, the external connection terminal 16 is provided outside the motor and connected to a power supply as an external circuit.

在线圈连接导体模制件11、12上连接有各1个的U相用、V相用、和W相用的线圈部5。即,在一个线圈连接导体模制件11、12上连接有3个线圈部5。Coil parts 5 for U-phase, V-phase, and W-phase are respectively connected to the coil connection conductor moldings 11 and 12 . That is, three coil parts 5 are connected to one coil connection conductor molding 11 , 12 .

各线圈连接导体模制件11、12具有:用于按相连接各线圈部5的中性相用相位连接导体18a,U相用相位连接导体18b,V相用相位连接导体18c,W相用相位连接导体18d,和通过整体覆盖这些各相用的相位连接导体18a~18d来进行一体化的模制绝缘件19。各相用的相位连接导体18a~18d是带状的铜板。Each coil connection conductor molding 11, 12 has: phase connection conductor 18a for neutral phase, phase connection conductor 18b for U phase, phase connection conductor 18c for V phase, and phase connection conductor 18c for W phase for connecting each coil part 5 in phases. 18 d of phase connection conductors, and the molded insulator 19 integrated by covering these phase connection conductors 18a-18d for each phase as a whole. The phase connection conductors 18a to 18d for the respective phases are strip-shaped copper plates.

各线圈连接导体模制件11、12中包含的同相用的相位连接导体18a~18d之间通过相位连接导体连接部25相互连接。通过利用相位连接导体连接部25相互连接同相用的各相位连接导体18a~18d,形成线圈部间连接体10。The phase connection conductors 18 a to 18 d for the same phase included in the respective coil connection conductor moldings 11 and 12 are connected to each other by the phase connection conductor connection part 25 . The inter-coil part connection body 10 is formed by connecting the respective phase connection conductors 18 a to 18 d for the same phase to each other by the phase connection conductor connection part 25 .

中性相用相位连接导体18a上连接有多个中性线连接端子20。各中性线连接端子20与中性相连接引线Tu12~Tu122、Tv12~Tv122、Tw12~Tw122分别连接。即,中性相用相位连接导体18a通过多个中性线连接端子20,与中性相连接引线Tu12~Tu122、Tv12~Tv122、Tw12~Tw122分别连接。另外,所有的线圈部5与中性相用相位连接导体18a连接。A plurality of neutral line connection terminals 20 are connected to the phase connection conductor 18a for a neutral phase. Each neutral connection terminal 20 is connected to neutral phase connection lead wires Tu12-Tu122, Tv12-Tv122, and Tw12-Tw122, respectively. That is, the phase connection conductor 18a for neutral phases is connected to the neutral phase connection lead wires Tu12-Tu122, Tv12-Tv122, Tw12-Tw122 respectively via the some neutral line connection terminal 20. In addition, all the coil parts 5 are connected to the phase connection conductor 18a for neutral phases.

另外,与中性相用相位连接导体18a相同,U相用相位连接导体18b通过多个U相用连接端子21,与U相连接引线Tu11~Tu121分别连接,V相用相位连接导体18c通过多个V相用连接端子22,与V相连接引线Tv11~Tv121分别连接,W相用相位连接导体18d通过多个W相用连接端子23,与电源连接引线Tw11~Tw121分别连接。In addition, like the phase connection conductor 18a for the neutral phase, the phase connection conductor 18b for the U phase is connected to the U phase connection lead wires Tu11-Tu121 through a plurality of connection terminals 21 for the U phase, respectively, and the phase connection conductor 18c for the V phase is connected through a plurality of connection terminals 21 for the U phase. Each of the V-phase connection terminals 22 is connected to the V-phase connection leads Tv11 to Tv121, respectively, and the W-phase phase connection conductor 18d is connected to the power supply connection leads Tw11 to Tw121 through a plurality of W-phase connection terminals 23, respectively.

接下来,图3是沿图2的II-II线的剖面图。在图中,在中性线连接端子20的末端部设有引线连接部30。引线连接部30从模制绝缘件向定子铁心1的外径方向突出。引线连接部30上设有引线插入孔30a。另外,从定子铁心1的轴向看到中性线连接端子20时,引线连接部30不从绕线架4向定子铁心1的外径方向突出。Next, FIG. 3 is a sectional view along line II-II of FIG. 2 . In the drawing, a lead wire connection portion 30 is provided at the end portion of the neutral line connection terminal 20 . The lead wire connection portion 30 protrudes from the molded insulator in the outer diameter direction of the stator core 1 . Lead wire insertion holes 30 a are formed on the lead wire connecting portion 30 . In addition, when the neutral line connection terminal 20 is viewed from the axial direction of the stator core 1 , the lead wire connection portion 30 does not protrude from the bobbin 4 in the outer diameter direction of the stator core 1 .

在绕线架4的外周上,在向定子铁心1的外径方向侧设有引线保持槽4a。中性相连接引线Tw22从引线保持槽4a向定子铁心1的轴向突出。另外,中性相连接引线Tw22插入至引线插入孔30a中。并且,中性相连接引线Tw22插入引线插入孔30a后,例如通过软钎焊等固定在引线连接部30上。另外,中性相连接引线Tw22以外的中性相连接引线Tu12~Tu122、Tv12~Tv122、Tw12、Tw32~Tw122部分的结构与上述中性相连接引线Tw22部分的结构相同。On the outer periphery of the bobbin 4 , a lead wire holding groove 4 a is provided on the radially outer side of the stator core 1 . The neutral phase connection lead wire Tw22 protrudes from the lead wire holding groove 4 a in the axial direction of the stator core 1 . In addition, the neutral phase connection lead wire Tw22 is inserted into the lead wire insertion hole 30a. Furthermore, after the neutral phase connection lead wire Tw22 is inserted into the lead wire insertion hole 30a, it is fixed to the lead wire connection part 30 by soldering etc., for example. In addition, the structures of the neutral phase connecting lead wires Tu12 to Tu122 , Tv12 to Tv122 , Tw12 , and Tw32 to Tw122 other than the neutral phase connecting lead wire Tw22 are the same as those of the above neutral phase connecting lead wire Tw22 .

接下来,图4是沿图2的III-III线的剖面图。图5是沿图2的IV-IV线的剖面图。图6是沿图2的V-V线的剖面图。在图中,U相、V相、和W相各自的电源连接引线Tu11~Tu121、Tv11~Tv121、Tw11~Tw121部分的结构以和上述中性相连接引线Tw22部分的结构相同。Next, FIG. 4 is a sectional view along line III-III of FIG. 2 . Fig. 5 is a sectional view taken along line IV-IV of Fig. 2 . Fig. 6 is a sectional view taken along line V-V in Fig. 2 . In the figure, the structures of the U-phase, V-phase, and W-phase power connection leads Tu11-Tu121, Tv11-Tv121, and Tw11-Tw121 are the same as those of the neutral phase connection lead Tw22.

接下来,图7是表示在图1的VI区域中的线圈连接导体模制件的结构说明图。在图中,各相用相位连接导体18b~18d上分别安装有中继线连接端子31。另外,在各中继线15的两端上安装有压接端子15a。一端的压接端子15a与中继线连接端子31连接。另一端的压接端子15a与外部连接端子16连接。Next, FIG. 7 is an explanatory diagram showing the structure of the coil connection conductor molding in the VI region of FIG. 1 . In the drawing, the phase connection conductors 18b to 18d for the respective phases are respectively attached with a trunk line connection terminal 31 . In addition, crimp terminals 15 a are attached to both ends of each of the trunk lines 15 . The crimp terminal 15 a at one end is connected to the trunk connection terminal 31 . The crimp terminal 15 a at the other end is connected to an external connection terminal 16 .

接下来,图8是沿图7的VII-VII线的剖面图。图9是沿图7的VIII-VIII线的剖面图。图10是沿图7的IX-IX线的剖面图。在图中,在中继线连接端子31的末端部上设有中继线连接部32。中继线连接部32从模制绝缘件19向定子铁心1的外径方向突出。中继线连接部32弯曲向定子铁心1侧。即,中继线连接部32截面为L字状。中继线连接部32上,设有中继线连接用孔32a。Next, FIG. 8 is a sectional view along line VII-VII of FIG. 7 . Fig. 9 is a sectional view taken along line VIII-VIII of Fig. 7 . Fig. 10 is a sectional view taken along line IX-IX of Fig. 7 . In the figure, a trunk connection portion 32 is provided at the tip of the trunk connection terminal 31 . The trunk connection portion 32 protrudes from the molded insulator 19 in the radial direction of the stator core 1 . The relay connection portion 32 is bent toward the stator core 1 side. That is, the trunk connection portion 32 has an L-shaped cross section. The trunk connection portion 32 is provided with a trunk connection hole 32a.

中继线连接端子31和中继线15连接时,中继线连接用孔32a和压接端子15a的孔相互重叠,向该重叠孔中插入铆钉33来固定。When the trunk line connection terminal 31 is connected to the trunk line 15, the hole 32a for trunk line connection and the hole of the crimping terminal 15a overlap each other, and the rivet 33 is inserted into the overlapping hole to fix it.

接下来,图11是沿图2的X-X线的剖面图,是表示在绕线架上配置线圈连接导体模制件时的状态的说明图。在图中,在绕线架4的凸缘部设有向定子铁心1的轴向突出的突起部4b。在线圈连接导体模制件11上设有向定子铁心1的外径方向突出的绕线架连接部35。绕线架连接部35上发有插入突起部4b的突起部插入孔35a。突起部4b被插入至突起部插入孔35a中。Next, FIG. 11 is a cross-sectional view taken along line X-X in FIG. 2 and is an explanatory view showing a state in which a coil connection conductor molding is disposed on a bobbin. In the figure, the flange part of the bobbin 4 is provided with the protrusion part 4b which protrudes in the axial direction of the stator core 1. As shown in FIG. The coil connection conductor molding 11 is provided with a bobbin connection portion 35 protruding in the outer diameter direction of the stator core 1 . The bobbin connecting portion 35 has a protrusion insertion hole 35a into which the protrusion 4b is inserted. The protrusion 4b is inserted into the protrusion insertion hole 35a.

接下来,图12是沿图2的X-X线的剖面图,是表示将线圈连接导体模制件固定在绕线架上时的状态的说明图。在图中,线圈连接导体模制件11固定在绕线架4上。当线圈连接导体模制件11固定在绕线架4上时,在将突起部4b插入至突起部插入孔35a中后,突起部4b的末端例如被施加超音波振动等被加热产生变形。另外,线圈连接导体模制件12通过与相邻的线圈连接导体模制件11连接,被支撑在由线圈连接导体模制件11上。Next, FIG. 12 is a sectional view taken along line X-X in FIG. 2 and is an explanatory view showing a state in which the coil connection conductor molding is fixed to the bobbin. In the figure, the coil connection conductor molding 11 is fixed on the bobbin 4 . When the coil connection conductor molding 11 is fixed on the bobbin 4, after the protrusion 4b is inserted into the protrusion insertion hole 35a, the tip of the protrusion 4b is heated and deformed by applying ultrasonic vibration, for example. In addition, the coil connection conductor molding 12 is supported by the coil connection conductor molding 11 by being connected to the adjacent coil connection conductor molding 11 .

接下来,图13是沿图2的XI-XI线的局部剖面图。在图中,在中性向用相位连接导体18a的末端部,设有连接孔36。当相邻的线圈连接导体模制件11、12之间连接时,相邻的同相之间的中性相用相位连接导体18a的连接孔重叠,向该连接孔36中插入铆钉33进行固定。铆钉33与相位连接导体18a~18d都使用铜作材料。Next, FIG. 13 is a partial sectional view along line XI-XI of FIG. 2 . In the drawing, a connection hole 36 is provided at the terminal end of the phase connection conductor 18a for neutral direction. When the adjacent coil connection conductor moldings 11 and 12 are connected, the connection holes of the neutral phase connection conductors 18a between adjacent same phases overlap, and the rivets 33 are inserted into the connection holes 36 to fix them. Both the rivets 33 and the phase connection conductors 18a to 18d are made of copper.

与此相同,在各线圈连接导体模制件11、12之间,中性相用相位连接导体18a以外的各相用相位连接导体18b~18d之间通过铆钉33按相彼此连接。Similarly, between the coil connection conductor moldings 11 and 12 , the phase connection conductors 18 b to 18 d for phases other than the neutral phase phase connection conductor 18 a are connected to each other by rivets 33 in phases.

这样的旋转电机的定子,由于线圈部间连接体10具有按相连接线圈部5之间的多个各相用相位连接导体18a~18d,和通过整体覆盖这些相位连接导体18a~18d来进行一体化的模制绝缘件19,因此,因此不需要进行例如将各相用相位连接导体18a~18d分别嵌入到槽中等作业,可以提高各线圈部间的连接作业效率。In the stator of such a rotating electrical machine, since the inter-coil connection body 10 has a plurality of phase connection conductors 18a to 18d for phases connecting the coil portions 5, and is integrated by covering these phase connection conductors 18a to 18d as a whole, Since the molded insulator 19 is simplified, there is no need to perform operations such as inserting the phase connection conductors 18a to 18d for each phase into the slots, and the efficiency of the connection work between the coil parts can be improved.

另外,对于像以往那样是将各相用相位连接导体18a~18d分别嵌入到槽中的结构,由于相位连接导体18a~18d在槽的开口部露出,因此为了防止相位连接导体18a~18d与其他部件接触必须将槽开得很深,但是由于相位连接导体18a~18d由模制绝缘件19覆盖,因此不会与其它部件接触,可以使线圈部间连接。而且,在电梯曳引机设置于井道内的无机房体10的纵向深度较小。即,可以使电动机的尺寸较小。因此,例如当在电梯曳引机的电动机中使用该示例的定子时,可以缩小电梯曳引机的设置空间,特别是对于在井道内设置曳引机的无机房电梯,可以进一步有效缩小井道在建筑物内的设置空间。In addition, in the conventional structure where the phase connection conductors 18a to 18d for each phase are respectively embedded in the slots, since the phase connection conductors 18a to 18d are exposed at the openings of the slots, in order to prevent the phase connection conductors 18a to 18d from interfering with other Deep grooves are required for component contact, but since the phase connection conductors 18a to 18d are covered by the molded insulator 19, they do not come into contact with other components, and the coil parts can be connected. Moreover, the longitudinal depth of the machine-room-less body 10 in which the elevator traction machine is installed in the hoistway is relatively small. That is, the size of the motor can be made small. Therefore, for example, when the stator of this example is used in the motor of the elevator traction machine, the installation space of the elevator traction machine can be reduced, especially for a machine-room-less elevator in which the traction machine is installed in the hoistway, the hoistway can be further effectively reduced. Setting space in a building.

而且,在以往,必须准备用于加工线圈部间连接体10整体的大的成形模,但是由于线圈部间连接体10是由在定子铁心1的周向相互连接的多个圆弧状的线圈连接导体模制件11、12构成的,因此可以使加工线圈部间连接体10的成形模较小,可以使制造成本更低廉。Moreover, in the past, it was necessary to prepare a large molding die for processing the entire inter-coil connection body 10, but since the inter-coil connection body 10 is composed of a plurality of arc-shaped coils connected to each other in the circumferential direction of the stator core 1, Since the connecting conductor moldings 11 and 12 are formed, the molding die for processing the inter-coil connecting body 10 can be made smaller, and the manufacturing cost can be lowered.

还有,当线圈连接导体模制件11、12连接时,由于同相之间的相位连接导体18a~18d通过铆钉33相互连接,因此可以实现小空间、高强度的连接。即,当相位连接导体18a~18d中有电流流过时,相位连接导体18a~18d产生电磁振动,而相位连接导体18a~18d间的连接可以承受该振动。Also, when the coil connection conductor moldings 11, 12 are connected, since the phase connection conductors 18a-18d of the same phase are connected to each other by the rivet 33, a small space and high-strength connection can be realized. That is, when a current flows through the phase connection conductors 18a to 18d, the phase connection conductors 18a to 18d generate electromagnetic vibration, and the connection between the phase connection conductors 18a to 18d can withstand the vibration.

另外,由于线圈连接导体模制件11通过插入突起部插入孔35a的突起部4b的末端产生变形,固定在绕线架4上,因此不需要另外准备用于将线圈连接导体模制件11固定在绕线架4上的零件,并且可以更容易地进行固定。In addition, since the coil connection conductor molding 11 is deformed by inserting the end of the protrusion 4b into the protrusion insertion hole 35a, and fixed on the bobbin 4, it is not necessary to prepare additionally for fixing the coil connection conductor molding 11. parts on the bobbin 4 and can be fixed more easily.

另外,一般根据不同的电动机技术规格而外部连接端子16的安装位置有所不同,但是由于线圈连接导体模制件12和外部连接端子16通过中继线相互连接,因此即使外部连接端子16的安装位置变化,也可以不改变线圈连接导体模制件12的结构、而通过改变中继线15的长度来进行调整适应。In addition, the installation position of the external connection terminal 16 is generally different according to different motor specifications, but since the coil connection conductor molding 12 and the external connection terminal 16 are connected to each other by a trunk line, even if the installation position of the external connection terminal 16 changes , It is also possible to adjust and adapt by changing the length of the trunk line 15 without changing the structure of the coil connecting conductor molding 12 .

此外,由于引线连接部30和中继线连接部32从模制绝缘件19向定子铁心1的外径方向突出,因此便于进行连接工具类的插入和操作,可以容易地进行接线作业,可以提高接线部分的可靠性。In addition, since the lead wire connection portion 30 and the trunk wire connection portion 32 protrude from the molded insulator 19 toward the outer diameter direction of the stator core 1, it is convenient to insert and operate connection tools, the wiring work can be easily performed, and the connection portion can be improved. reliability.

(实施方式2)(Embodiment 2)

接下来,图14是表示本发明实施方式2的绕线架和线圈连接导体模制件的连接部分的剖面图。在实施方式1中,通过插入突起部插入孔35a的突起部4b的末端部产生变形,线圈连接导体模制件11固定在绕线架4上,在本实施方式2中,通过设于绕线架40的凸缘部的爪部40a挂住设于线圈连接导体模制件41上的爪部插入孔41a,将线圈连接导体模制件41安装在绕线架40上。其他结构与实施方式1相同。Next, FIG. 14 is a cross-sectional view showing a connection portion between a bobbin and a coil connection conductor molding according to Embodiment 2 of the present invention. In Embodiment 1, the coil connection conductor molding 11 is fixed to the bobbin 4 by deforming the end portion of the protrusion 4b inserted into the protrusion insertion hole 35a. The claws 40a of the flange portion of the frame 40 are caught in the claw insertion holes 41a provided in the coil connection conductor mold 41, and the coil connection conductor mold 41 is attached to the bobbin 40. Other structures are the same as those in Embodiment 1.

在这样的旋转电机的定子中,由于通过用爪部40a挂住爪部插入孔41a,将线圈连接导体模制件41安装在绕线架40上,因此在实施方式1的效果的基础上,可以更容易地进行用于将线圈连接导体模制件41固定在绕线架40上的作业,可以提高作业效率。In the stator of such a rotating electrical machine, since the coil connection conductor molding 41 is attached to the bobbin 40 by hooking the claw insertion hole 41a with the claw 40a, on the basis of the effect of the first embodiment, The work for fixing the coil connection conductor molding 41 to the bobbin 40 can be performed more easily, and work efficiency can be improved.

(实施方式3)(Embodiment 3)

接下来,图15是表示本发明的实施方式3的旋转电机定子的结构的说明图。在实施方式1中,在线圈连接导体模制件11、12上连接有各1个的相邻的U相用、V相用、和W相用的线圈部5,而在实施方式3中,在线圈连接导体模制件42上,连接有2组相邻的U相用、V相用、和W相用的线圈部5。即,在共有2个线圈连接导体模制件11、12的状态下进行生产。其他结构与实施方式1相同。Next, FIG. 15 is an explanatory diagram showing the configuration of a stator of a rotating electrical machine according to Embodiment 3 of the present invention. In Embodiment 1, the adjacent coil parts 5 for U phase, V phase, and W phase are respectively connected to the coil connection conductor moldings 11 and 12. In Embodiment 3, Two sets of adjacent coil parts 5 for U-phase, V-phase, and W-phase are connected to the coil connection conductor molding 42 . That is, production is performed in a state where two coil connection conductor moldings 11 , 12 are in total. Other structures are the same as those in Embodiment 1.

在这样的旋转电机的定子中,由于在共有2个线圈连接导体模制件11、12的状态下进行生产,因此在实施方式1的效果的基础上,可以省略线圈连接导体模制件11、12的连接作业,可以进一步提高作业效率。In the stator of such a rotating electric machine, since two coil connection conductor moldings 11, 12 are produced in total, the coil connection conductor moldings 11, 12 can be omitted on the basis of the effect of Embodiment 1. 12 connection operations can further improve operation efficiency.

另外,在实施方式3中,与线圈连接导体模制件42连接的线圈部5的组数不限定为2组,其组数是任意的。另外,例如在定子铁心1的外径小的情况下,1个线圈连接导体模制件可以构成线圈部间连接体,该1个线圈连接导体模制件上可以连接有所有的线圈部。In addition, in Embodiment 3, the number of sets of the coil part 5 connected to the coil connection conductor molded material 42 is not limited to 2 sets, The number of sets is arbitrary. Also, for example, when the outer diameter of the stator core 1 is small, one coil connection conductor molding can constitute an inter-coil part connection body, and all the coil parts can be connected to this one coil connection conductor molding.

(实施方式4)(Embodiment 4)

接下来,图16是表示本发明实施方式4的相位连接导体连接部的局部剖面图。在实施方式1中,同相之间的相位连接导体18a~18d利用铆钉33相互连接,而在该实施方式4中,同相之间的相位连接导体18a~18d弯曲成L字状,使其端部相互接触,将压接套管45插入该弯曲的端部,通过挤压该压接套管进行连接。并且,焊接相位连接导体18a~18d的端部之间接触的部分。其他结构与实施方式1相同。Next, FIG. 16 is a partial sectional view showing a connection portion of a phase connection conductor according to Embodiment 4 of the present invention. In Embodiment 1, the phase connection conductors 18a to 18d between the same phases are connected to each other by rivets 33, but in Embodiment 4, the phase connection conductors 18a to 18d between the same phases are bent in an L-shape so that their ends are In mutual contact, a crimping sleeve 45 is inserted into the bent end, and the connection is made by squeezing the crimping sleeve. And the part which contacts between the ends of the phase connection conductors 18a-18d is welded. Other structures are the same as those in Embodiment 1.

这样的相位连接导体18a~18d的连接方法也可以获得于实施方式1相同的效果。Such a connection method of the phase connection conductors 18a to 18d can also obtain the same effect as that of the first embodiment.

(实施方式5)(Embodiment 5)

接下来,图17是表示本发明的实施方式5的中继线连接端子的连接部分的剖面图。在实施方式1中,中继线连接端子31和中继线15是利用铆钉33连接的,而在实施方式5中,中继线15利用螺栓、螺母46固定在中继线连接端子31上。其他结构与实施方式1相同。Next, FIG. 17 is a cross-sectional view showing a connection portion of a trunk connection terminal according to Embodiment 5 of the present invention. In Embodiment 1, the trunk line connection terminal 31 and the trunk line 15 are connected by rivets 33 , while in Embodiment 5, the trunk line 15 is fixed on the trunk line connection terminal 31 by bolts and nuts 46 . Other structures are the same as those in Embodiment 1.

这样的中继线连接端子31和中继线15的固定方法也可以获得和实施方式1相同的效果。Such a method of fixing the trunk connection terminal 31 and the trunk 15 can also obtain the same effect as that of the first embodiment.

另外,在实施方式1~5中,对旋转电机的定子对应三相电源的情况进行了说明,但是相数并不限于三相,也可以对应多相。即,相位连接导体的数量不限于4根,根据电动机技术规格,可以是2根、3根、5根或5根以上。In addition, in Embodiments 1 to 5, a case was described in which the stator of the rotating electrical machine corresponds to a three-phase power supply, but the number of phases is not limited to three phases, and multiple phases may be used. That is, the number of phase connection conductors is not limited to 4, but may be 2, 3, 5 or more according to the technical specifications of the motor.

另外,对旋转电机的定子作为电动机用定子进行了说明,但也可以用于发电机。In addition, although the stator of the rotating electric machine has been described as a stator for a motor, it can also be used for a generator.

Claims (8)

1.一种旋转电机的定子,具有:1. A stator for a rotating electric machine, having: 圆环状的定子铁心,多个绕线架安装部在其周向上相互隔开间隔设置;An annular stator core, a plurality of bobbin mounting parts are spaced apart from each other in the circumferential direction; 安装在所述各绕线架安装部上的多个绕线架;a plurality of winding frames installed on the mounting parts of each winding frame; 设于所述各绕线架的外周的线圈部;a coil portion provided on the outer periphery of each bobbin; 线圈部间连接体,该线圈部间连接体具有成圆环状配置的、按相连接所述各线圈部的多个相位连接导体,以及通过整体覆盖所述相位连接导体来进行一体化的模制绝缘件,A connecting body between coil parts, the connecting body between coil parts has a plurality of phase connection conductors arranged in an annular shape and connects the coil parts in phases, and a die integrated by covering the phase connection conductors as a whole. making insulation, 其特征在于,It is characterized in that, 所述各绕线架上设有朝所述定子铁心的轴向突出的突起部,Each bobbin is provided with a protrusion protruding toward the axial direction of the stator core, 所述线圈部间连接体上设有插入所述突起部的突起部插入孔,The connecting body between coil parts is provided with a protrusion insertion hole into which the protrusion is inserted, 所述线圈部间连接体通过在将所述突起部插入所述突起部插入孔之后使所述突起部的末端部变形,来固定所述绕线架。The inter-coil connection body fixes the bobbin by deforming an end portion of the protrusion after the protrusion is inserted into the protrusion insertion hole. 2.根据权利要求1所述的旋转电机的定子,其特征在于,所述线圈部间连接体由在所述定子铁心的周向上相互连接的多个圆弧状的线圈连接导体模制件构成。2. The stator of a rotating electric machine according to claim 1, wherein the inter-coil connection body is formed of a plurality of arc-shaped coil connection conductor molded parts connected to each other in the circumferential direction of the stator core. . 3.根据权利要求2所述的旋转电机的定子,其特征在于,所述各线圈连接导体模制件中包含的同相之间的所述相位连接导体通过铆钉相互连接。3. The stator of a rotating electrical machine according to claim 2, wherein the phase connection conductors between the same phases included in the respective coil connection conductor moldings are connected to each other by rivets. 4.根据权利要求1~3中的任意一项所述的旋转电机的定子,其特征在于,还具有:4. The stator of a rotating electric machine according to any one of claims 1 to 3, further comprising: 与外部电路连接的外部连接端子;和external connection terminals for connection to external circuits; and 连接所述线圈部间连接体和所述外部连接端子的中继线。A relay line connecting the inter-coil connection body and the external connection terminal. 5.一种旋转电机的定子,具有:5. A stator for a rotating electric machine, having: 圆环状的定子铁心,多个绕线架安装部在其周向上相互隔开间隔设置;An annular stator core, a plurality of bobbin mounting parts are spaced apart from each other in the circumferential direction; 安装在所述各绕线架安装部上的多个绕线架;a plurality of winding frames installed on the mounting parts of each winding frame; 设于所述各绕线架的外周的线圈部;a coil portion provided on the outer periphery of each bobbin; 线圈部间连接体,该线圈部间连接体具有成圆环状配置的、按相连接所述各线圈部的多个相位连接导体,以及通过整体覆盖所述相位连接导体来进行一体化的模制绝缘件,A connecting body between coil parts, the connecting body between coil parts has a plurality of phase connection conductors arranged in an annular shape and connects the coil parts in phases, and a die integrated by covering the phase connection conductors as a whole. making insulation, 其特征在于,It is characterized in that, 在所述各绕线架上设有向所述定子铁心的轴向突出的爪部,claws protruding toward the axial direction of the stator core are provided on each bobbin, 在所述线圈部间连接体上设有挂住所述爪部的爪部插入孔,The connecting body between the coil parts is provided with a claw insertion hole for hooking the claw, 所述线圈部间连接体通过将所述爪部挂在所述爪部插入孔中,安装在所述绕线架上。The inter-coil connecting body is attached to the bobbin by hooking the claws into the claw insertion holes. 6.根据权利要求5所述的旋转电机的定子,其特征在于,所述线圈部间连接体由在所述定子铁心的周向上相互连接的多个圆弧状的线圈连接导体模制件构成。6. The stator of a rotating electrical machine according to claim 5, wherein the inter-coil connecting body is composed of a plurality of arc-shaped coil connection conductor moldings connected to each other in the circumferential direction of the stator core. . 7.根据权利要求6所述的旋转电机的定子,其特征在于,所述各线圈连接导体模制件中包含的同相之间的所述相位连接导体通过铆钉相互连接。7. The stator of a rotating electric machine according to claim 6, wherein the phase connection conductors between the same phases included in the respective coil connection conductor moldings are connected to each other by rivets. 8.根据权利要求5~7中的任意一项所述的旋转电机的定子,其特征在于,还具有:8. The stator of a rotating electrical machine according to any one of claims 5 to 7, further comprising: 与外部电路连接的外部连接端子;和external connection terminals for connection to external circuits; and 连接所述线圈部间连接体和所述外部连接端子的中继线。A relay line connecting the inter-coil connection body and the external connection terminal.
CNB2005100646113A 2004-12-14 2005-04-15 Stator of a rotating electrical machine Expired - Fee Related CN100391086C (en)

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JP2012110188A (en) * 2010-11-19 2012-06-07 Nippon Densan Corp Intermediate connection member, stator, and motor
JP5673021B2 (en) * 2010-11-25 2015-02-18 トヨタ自動車株式会社 Rotating electric machine stator
JP5789570B2 (en) * 2012-07-03 2015-10-07 アイシン・エィ・ダブリュ株式会社 Stator
EP3079233A4 (en) * 2013-12-03 2017-10-04 Hitachi Metals, Ltd. Electric power collection/distribution ring and electric motor
EP3079232A4 (en) * 2013-12-03 2017-10-04 Hitachi Metals, Ltd. Electric power collection/distribution ring and electric motor
WO2018123446A1 (en) * 2016-12-27 2018-07-05 パナソニックIpマネジメント株式会社 Electric motor and fan using same
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US20040070293A1 (en) * 2002-08-29 2004-04-15 Honda Giken Kogyo Kabushiki Kaisha Lead frame and distributing part using same
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CN1550058A (en) * 2001-09-03 2004-11-24 ���\�й�ҵ��ʽ���� Collecting and distributing ring for stator of rotating electric machine
US20040070293A1 (en) * 2002-08-29 2004-04-15 Honda Giken Kogyo Kabushiki Kaisha Lead frame and distributing part using same

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