CN100416794C - A semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric - Google Patents
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Abstract
本发明公开了一种以含氟硅玻璃作为介电质的半导体后端连线方法。本发明一种以含氟硅玻璃作为介电质的半导体后端连线方法,第一步,形成金属线条;第二步,生长折射率大于1.48的氧化物作为垫衬氧化层;第三步,淀积FSG作为介电质,并在表面覆盖一层正常折射率的氧化硅或者四乙氧基硅烷;第四步,对FSG、氧化硅或者四乙氧基硅烷组成的复合膜进行平坦化;第五步,在平坦化后的硅片表面生长一层折射率大于1.48的氧化物作为覆盖层;第六步,开孔形成钨塞;第七步,去除多余的钨和扩散阻挡层;第八步,淀积下一层金属。本发明适用于半导体连线工艺。
The invention discloses a semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric. The present invention is a semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric. The first step is to form a metal line; the second step is to grow an oxide with a refractive index greater than 1.48 as a pad oxide layer; the third step , deposit FSG as a dielectric, and cover a layer of normal refractive index silicon oxide or tetraethoxysilane on the surface; the fourth step is to planarize the composite film composed of FSG, silicon oxide or tetraethoxysilane The fifth step is to grow a layer of oxide with a refractive index greater than 1.48 on the surface of the planarized silicon wafer as a covering layer; the sixth step is to open holes to form tungsten plugs; the seventh step is to remove excess tungsten and diffusion barrier layer; The eighth step is to deposit the next layer of metal. The invention is suitable for semiconductor wiring technology.
Description
技术领域 technical field
本发明涉及半导体的制造领域,尤其涉及一种以含氟硅玻璃作为介电质的半导体后端连线方法。The invention relates to the field of semiconductor manufacturing, in particular to a semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric.
背景技术 Background technique
随着半导体技术的进一步发展,纳米工艺越来越重要,这同时对后道工艺集成也提出了新的要求。在纳米工艺情况下,需要进一步降低由于后道金属互连和介电质的寄生电容引起的电路延迟。因此,已有技术在半导体后端连线工艺中采用一种新的低电阻材料铜和低介电常数的介电材料如FSG,即含氟硅玻璃。With the further development of semiconductor technology, nanotechnology is becoming more and more important, which also puts forward new requirements for the integration of subsequent processes. In the case of nanometer technology, it is necessary to further reduce the circuit delay caused by the parasitic capacitance of the subsequent metal interconnection and dielectric. Therefore, in the prior art, a new low-resistance material copper and a low-permittivity dielectric material such as FSG, that is, fluorine-containing silicon glass, are used in the semiconductor back-end wiring process.
现有技术中以含氟硅玻璃作为介电质的半导体后端连线方法流程示意图如图1、3所示。第一步,形成金属线条,参见图3a;第二步,采用在高密度等离子体化学气相沉积设备中原位生长的正常折射率的氧化硅或者四乙氧基硅烷作为垫衬氧化层,其中垫衬氧化层的折射率约为1.46,参见图3b;第三步,在同一个设备中不破坏真空的情况下淀积FSG作为介电质,参见图3c;第四步,在介电质生长后,表面覆盖一层正常折射率的氧化硅或者四乙氧基硅烷,采用化学机械抛光的方法使之平坦化,也可不覆盖氧化硅或者四乙氧基硅烷,直接采用化学机械抛光的方法使之平坦化,参见图3d。第五步,用光刻、刻蚀、物理和化学气相沉积的方法形成接触孔和钨塞,并采用钨的化学机械抛光将多余的钨和扩散阻挡层去除,参见图3e;第六步,按照常规程序淀积下一层金属,一般为钛、氮化钛、铝合金、钛和氮化钛结构,与介电层直接接触的一般为钛,参见图3f。The flow diagrams of the semiconductor back-end wiring method using fluorine-containing silicon glass as the dielectric in the prior art are shown in FIGS. 1 and 3 . The first step is to form metal lines, see Figure 3a; the second step is to use normal refractive index silicon oxide or tetraethoxysilane grown in-situ in high-density plasma chemical vapor deposition equipment as the pad oxide layer, where the pad The refractive index of the lining oxide layer is about 1.46, see Figure 3b; the third step is to deposit FSG as a dielectric in the same equipment without breaking the vacuum, see Figure 3c; the fourth step is to grow Finally, the surface is covered with a layer of silicon oxide or tetraethoxysilane with normal refractive index, and it is planarized by chemical mechanical polishing, or it can be directly polished by chemical mechanical polishing without covering silicon oxide or tetraethoxysilane. The planarization, see Figure 3d. The fifth step is to form contact holes and tungsten plugs by means of photolithography, etching, physical and chemical vapor deposition, and remove excess tungsten and diffusion barrier layer by tungsten chemical mechanical polishing, see Figure 3e; the sixth step, Deposit the next layer of metal according to conventional procedures, generally titanium, titanium nitride, aluminum alloy, titanium and titanium nitride structure, and the direct contact with the dielectric layer is generally titanium, see Figure 3f.
但是,已有技术的工艺方法存在以下的问题:首先,如图3b的标识A所示,原位生长的垫衬氧化层由于其保形性差,在线条的角上厚度小于名义值,会使金属线条完整性在随后的FSG淀积过程中受到严重破坏,如图3c的标识B所示。However, the prior art process method has the following problems: firstly, as shown by the mark A in Fig. 3b, due to its poor conformality, the thickness of the liner oxide layer grown in situ is less than the nominal value at the corner of the line, which will cause The metal line integrity is severely compromised during the subsequent FSG deposition, as indicated by marker B in Figure 3c.
其次,为了保持金属线条的完整性,原位生长的垫衬氧化层必须超过一定厚度,但是由此会引起填充性能的下降,在金属线条之间留下小的空洞,从而在后续的制作过程中导致潜在的金属生长在其间,使金属线条之间漏电,极大地降低了合格率;此外由于其相对于FSG的高介电常数,导致金属线条间的寄生电容上升,降低最终电路的速度。Secondly, in order to maintain the integrity of the metal lines, the pad oxide layer grown in-situ must exceed a certain thickness, but this will cause a decrease in filling performance and leave small voids between the metal lines, which will cause problems in the subsequent manufacturing process. Causes potential metal growth in between, causing leakage between metal lines, which greatly reduces the yield; in addition, due to its high dielectric constant relative to FSG, the parasitic capacitance between metal lines increases, reducing the speed of the final circuit.
第三,原位生长的垫衬氧化层由于其低折射率,不能很好地阻挡FSG中的F元素扩散达到介电质与金属的界面,导致在电迁移失效,引起可靠性问题。Third, due to its low refractive index, the pad oxide layer grown in situ cannot well prevent the F element in the FSG from diffusing to reach the interface between the dielectric and the metal, resulting in electromigration failure and reliability problems.
最后,在400度左右的合金烧结过程中,没有或者仅仅有一层正常折射率的氧化硅覆盖在FSG之上,导致FSG中F元素从FSG体内向上扩散到与Ti界面之间,形成Ti的氟化物,降低了结合力,使介电材料与金属铝合金线条之间引起剥落,导致低合格率和电迁移失效。Finally, during the sintering process of the alloy at about 400 degrees, there is no or only a layer of silicon oxide with a normal refractive index covering the FSG, which causes the F element in the FSG to diffuse upward from the FSG body to the interface with Ti, forming the fluorine of Ti Compounds reduce the bonding force and cause peeling between the dielectric material and the metal aluminum alloy lines, resulting in low yield and electromigration failure.
已有技术的方法存在金属线条不完整、寄生电容大和最后的高温退火FSG与膜之间剥落而导致产品合格率低下,电迁移寿命短等问题。The methods in the prior art have problems such as incomplete metal lines, large parasitic capacitance, and peeling between the FSG and the film during the final high-temperature annealing, resulting in low product qualification rate and short electromigration life.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种以含氟硅玻璃作为介电质的半导体后端连线方法。The technical problem to be solved by the present invention is to provide a semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric.
为解决上述技术问题,本发明一种以含氟硅玻璃作为介电质的半导体后端连线方法,第一步,形成金属线条;第二步,采用等离子体增强化学气相沉积方法生长折射率大于1.48的氧化物作为垫衬氧化层;第三步,采用高密度等离子体化学气相沉积方法淀积FSG作为介电质,并在表面覆盖一层正常折射率的氧化硅或者四乙氧基硅烷;第四步,采用化学机械抛光的方法对FSG、氧化硅或者四乙氧基硅烷组成的复合膜进行平坦化;第五步,采用等离子体增强化学气相沉积方法在平坦化后的硅片表面生长一层折射率大于1.48的氧化物作为覆盖层;第六步,开孔形成钨塞;第七步,采用钨的化学机械抛光方法去除多余的钨和扩散阻挡层;第八步,淀积下一层金属。In order to solve the above technical problems, the present invention uses fluorine-containing silicon glass as a semiconductor back-end wiring method as a dielectric. The first step is to form metal lines; the second step is to use plasma enhanced chemical vapor deposition to grow the refractive index An oxide greater than 1.48 is used as a pad oxide layer; the third step is to deposit FSG as a dielectric by high-density plasma chemical vapor deposition, and cover the surface with a layer of normal refractive index silicon oxide or tetraethoxysilane ; The fourth step is to planarize the composite film composed of FSG, silicon oxide or tetraethoxysilane by chemical mechanical polishing; Grow a layer of oxide with a refractive index greater than 1.48 as a covering layer; the sixth step is to open holes to form tungsten plugs; the seventh step is to use tungsten chemical mechanical polishing to remove excess tungsten and the diffusion barrier layer; the eighth step is to deposit The next layer of metal.
作为一种优选技术方案,本发明一种以含氟硅玻璃作为介电质的半导体后端连线方法,其中第二步中生长的垫衬氧化层为氧化硅、氮氧化硅、氮化硅或其组合,垫衬氧化层膜厚度大于12nm,小于80nm。As a preferred technical solution, the present invention provides a semiconductor back-end wiring method using fluorine-containing silicon glass as a dielectric, wherein the pad oxide layer grown in the second step is silicon oxide, silicon oxynitride, silicon nitride or a combination thereof, the film thickness of the pad oxide layer is greater than 12nm and less than 80nm.
作为另一种优选技术方案,本发明一种以含氟硅玻璃作为介电质的半导体后端连线方法,第五步中生长的氧化物覆盖层为氧化硅、氮氧化硅、氮化硅或其组合,氧化物覆盖层厚度大于100nm,小于4000nm。As another preferred technical solution, the present invention uses fluorine-containing silicon glass as a semiconductor back-end connection method as a dielectric, and the oxide capping layer grown in the fifth step is silicon oxide, silicon oxynitride, silicon nitride Or a combination thereof, the thickness of the oxide capping layer is greater than 100nm and less than 4000nm.
与已有技术相比,本发明一种以含氟硅玻璃作为介电质的半导体后端连线方法,在FSG淀积之前,采用等离子体增强化学气相沉积方法(plasma-enhanced Chemical vapor deposition,以下简称PECVD)生长一层一定厚度的折射率大于1.48的氧化物作为垫衬氧化层,然后用高密度等离子体化学气相沉积的方法淀积FSG作为介电质,介电质生长后,用化学机械抛光的方法使之平坦化,最后再覆盖一层折射率高于1.48的氧化物作为覆盖层。与已有方法比较,利用本发明方法可以使得金属线条完整性好,产品合格率高,电迁移寿命提高一个数量级。Compared with the prior art, the present invention uses fluorine-containing silicon glass as a semiconductor back-end wiring method as a dielectric. Before FSG deposition, plasma-enhanced chemical vapor deposition (plasma-enhanced chemical vapor deposition, hereinafter referred to as PECVD) to grow a certain thickness of oxide with a refractive index greater than 1.48 as a pad oxide layer, and then use high-density plasma chemical vapor deposition to deposit FSG as a dielectric. After the growth of the dielectric, chemical It is flattened by mechanical polishing, and finally covered with a layer of oxide with a refractive index higher than 1.48 as a cover layer. Compared with the existing method, the method of the invention can make the integrity of the metal line good, the product qualification rate is high, and the electromigration life can be increased by an order of magnitude.
附图说明 Description of drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为已有的半导体后端连线工艺流程图;FIG. 1 is a flow chart of an existing semiconductor back-end connection process;
图2为本发明以FSG作为介电质的半导体后端连线方法流程图;Fig. 2 is the flow chart of the semiconductor back-end wiring method using FSG as a dielectric in the present invention;
图3为已有技术半导体后端连线工艺截面流程图示意;FIG. 3 is a schematic diagram of a cross-sectional flow chart of a semiconductor back-end wiring process in the prior art;
图4为本发明以FSG为介电质半导体后端连线方法截面流程图示意。FIG. 4 is a schematic cross-sectional flow chart of a semiconductor back-end wiring method using FSG as a dielectric material according to the present invention.
具体实施方式 Detailed ways
如图2、图4所示,首先,形成金属线条,参见图4a;其次,在PECVD设备中采用等离子体增强化学气相沉积方法生长的折射率大于1.48的氧化物作为垫衬氧化层,参见图4b;其中,垫衬氧化层为氧化硅、氮氧化硅、氮化硅或其组合,垫衬氧化层膜厚度大于12nm,小于80nm。第三步,采用高密度等离子体化学气相沉积方法生长FSG淀积FSG作为介电质,参见图4c;第四步,FSG介电质生长后,在其表面覆盖一层正常折射率的氧化硅或者四乙氧基硅烷,然后用化学机械抛光的方法使之平坦化,参见图4d。在这一步中也可以不覆盖氧化硅或者四乙氧基硅烷,直接用化学机械抛光的方法使之平坦化;第五步,在表面覆盖一层折射率大于1.48的氧化物作为覆盖层,参见图4e。生长的氧化物覆盖层为氧化硅、氮氧化硅、氮化硅或其组合,氧化物覆盖层的厚度大于100nm,小于4000nm;第六步,采用光刻,刻蚀,物理和化学气相沉积的方法形成接触孔和钨塞,并采用钨的化学机械抛光将多余的钨和扩散阻挡层去除,参见图4f;最后,淀积下一层金属,参见图4g。As shown in Figure 2 and Figure 4, firstly, metal lines are formed, see Figure 4a; secondly, oxides with a refractive index greater than 1.48 grown by plasma-enhanced chemical vapor deposition in PECVD equipment are used as pad oxide layers, see Figure 4b; wherein, the pad oxide layer is silicon oxide, silicon oxynitride, silicon nitride or a combination thereof, and the film thickness of the pad oxide layer is greater than 12 nm and less than 80 nm. The third step is to use high-density plasma chemical vapor deposition to grow FSG and deposit FSG as a dielectric, see Figure 4c; the fourth step is to cover the surface with a layer of normal refractive index silicon oxide after the growth of FSG dielectric Or tetraethoxysilane, and then planarize it with chemical mechanical polishing, see Figure 4d. In this step, it is also possible not to cover silicon oxide or tetraethoxysilane, and directly use chemical mechanical polishing to planarize it; the fifth step is to cover the surface with a layer of oxide with a refractive index greater than 1.48 as a covering layer, see Figure 4e. The grown oxide covering layer is silicon oxide, silicon oxynitride, silicon nitride or a combination thereof, and the thickness of the oxide covering layer is greater than 100nm and less than 4000nm; the sixth step is to use photolithography, etching, physical and chemical vapor deposition The method forms a contact hole and a tungsten plug, and removes excess tungsten and a diffusion barrier layer by chemical mechanical polishing of tungsten, see FIG. 4f; finally, deposits the next layer of metal, see FIG. 4g.
利用本发明方法可以使得金属线条完整性好,提高产品合格率,增加电迁移寿命。By using the method of the invention, the integrity of the metal lines can be improved, the qualified rate of products can be improved, and the life of electromigration can be increased.
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| US20020150682A1 (en) * | 1999-09-01 | 2002-10-17 | Applied Materials, Inc. | Apparatus for improving barrier layer adhesion to HDP-FSG thin films |
| CN1428842A (en) * | 2001-12-27 | 2003-07-09 | 松下电器产业株式会社 | Forming method for wiring structure |
| JP2004072074A (en) * | 2002-06-13 | 2004-03-04 | Matsushita Electric Ind Co Ltd | Method of forming wiring structure |
| US20040171248A1 (en) * | 2001-05-24 | 2004-09-02 | Taiwan Semiconductor Manufacturing Company | Prevention of post CMP defects in CU/FSG process |
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|---|---|---|---|---|
| US20020150682A1 (en) * | 1999-09-01 | 2002-10-17 | Applied Materials, Inc. | Apparatus for improving barrier layer adhesion to HDP-FSG thin films |
| US20040171248A1 (en) * | 2001-05-24 | 2004-09-02 | Taiwan Semiconductor Manufacturing Company | Prevention of post CMP defects in CU/FSG process |
| CN1428842A (en) * | 2001-12-27 | 2003-07-09 | 松下电器产业株式会社 | Forming method for wiring structure |
| JP2004072074A (en) * | 2002-06-13 | 2004-03-04 | Matsushita Electric Ind Co Ltd | Method of forming wiring structure |
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