CN100410352C - A gasification process and device for co-gasification of biomass and coal - Google Patents
A gasification process and device for co-gasification of biomass and coal Download PDFInfo
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Abstract
本发明涉及能源设备,特指一种生物质和煤在流化床中混合气化产生低热值燃气的气化工艺及其装置。该方法是以空气为主并加入少量水蒸气为气化剂。空气量占煤与生物质加料总量的比例为1.2~2.0m3/Kg,而水蒸气量占煤与生物质加料总量的比例为0.2~0.3Kg/Kg。气化原料为0-10mm粉料生物质和0-6mm的粉煤。生物质/煤两者的比例,在40/60-80/20之间选取。两种原料通过两个专用的加料装置分别加入生物质流化床气化炉内,其工作温度为850~950℃,流化速度为0.8~1.2m/s。生成的粗燃气经高温旋风分离器初除尘,分离下的含碳粉尘经下料管入储灰箱。初除尘的燃气经蒸气发生器换热后,温度降至300℃以下,进入净化系统进一步洗涤除尘后,送往气柜待用。其基本上无焦油产生,工艺简单。
The invention relates to energy equipment, in particular to a gasification process and its device for generating low calorific value gas by mixed gasification of biomass and coal in a fluidized bed. This method is based on air and adding a small amount of water vapor as gasification agent. The proportion of air to the total amount of coal and biomass added is 1.2-2.0m 3 /Kg, and the proportion of water vapor to the total amount of coal and biomass added is 0.2-0.3Kg/Kg. Gasification raw materials are 0-10mm powdered biomass and 0-6mm pulverized coal. The ratio of biomass/coal is selected between 40/60-80/20. The two raw materials are respectively fed into the biomass fluidized bed gasification furnace through two special feeding devices, the working temperature is 850-950°C, and the fluidization velocity is 0.8-1.2m/s. The generated crude gas is firstly dedusted by the high-temperature cyclone separator, and the separated carbon-containing dust is sent into the ash storage box through the feeding pipe. After the initial dedusting gas is heat-exchanged by the steam generator, the temperature drops below 300°C, enters the purification system for further washing and dedusting, and is sent to the gas cabinet for use. It basically produces no tar, and the process is simple.
Description
技术领域 technical field
本发明涉及能源设备,特指一种生物质和煤在流化床中混合气化产生低热值燃气的气化工艺及其装置。The invention relates to energy equipment, in particular to a gasification process and its device for generating low calorific value gas by mixed gasification of biomass and coal in a fluidized bed.
背景技术 Background technique
现有的空气为气化剂的生物质流化床气化炉,由于工艺简单,具有投资省、运行成本低、操作方便等优点,在工业上广泛用于发电和供热。由于生物质容重小,灰分少、挥发份高,含固定碳少,气化反应性高,使生物质易于气化,但不易形成稳定的流化料层,国内外解决的方法是在流化床中添加一定量的惰性粒子如河砂、石英砂等,以建立稳定料层。又由于生物质挥发分高,反应温度低,一般为700~750℃,使高分子碳氢化物无法裂解成气态的小分子,在产品气中含有大量焦油,严重影响燃气的使用。目前国内外都采用催化裂解的方法除去燃气中的焦油,但对于中小规模的生物质气化厂,无论从经济性及操作运行方面都存在不少问题。另外由于生物质生长的周期性,亦带来生物质原料供应的周期性。这种周期性影响生物质气化生产的连续稳定性。现有中国专利200420024372.X“生物质气化炉”、200410013943.4“一种生物质与煤混合流化床气化方法及其装置”。其采用供风燃烧与供蒸气气化两个阶段,需要增设两套控制阀门,控制系统比较复杂,且其气化产物为高、中热值燃气,与本发明所述低热值燃气具有不同的应用领域。The existing biomass fluidized bed gasifier with air as the gasification agent has the advantages of simple process, low investment, low operating cost, and convenient operation, and is widely used in industry for power generation and heat supply. Due to the small bulk density of biomass, low ash content, high volatile content, low fixed carbon content, and high gasification reactivity, biomass is easy to gasify, but it is difficult to form a stable fluidized material layer. The solution at home and abroad is to fluidize A certain amount of inert particles such as river sand, quartz sand, etc. are added to the bed to establish a stable material layer. Moreover, due to the high volatile content of biomass and low reaction temperature, generally 700-750°C, high-molecular hydrocarbons cannot be cracked into gaseous small molecules, and the product gas contains a large amount of tar, which seriously affects the use of gas. At present, the method of catalytic cracking is used to remove the tar in the gas at home and abroad, but for small and medium-scale biomass gasification plants, there are many problems in terms of economy and operation. In addition, due to the periodicity of biomass growth, it also brings periodicity in the supply of biomass raw materials. This periodicity affects the continuous stability of biomass gasification production. Existing Chinese patents 200420024372.X "biomass gasifier", 200410013943.4 "a biomass and coal mixed fluidized bed gasification method and its device". It adopts two stages of air supply combustion and steam supply gasification, and needs to add two sets of control valves. The control system is relatively complicated, and its gasification products are high and medium calorific value gases, which have different characteristics from the low calorific value gases described in the present invention. application field.
发明内容 Contents of the invention
本发明的目的是针对现有技术的缺陷,提供一种基本上无焦油产生,且工艺简单,气化产物为低热值燃气的生物质与煤共气化的气化工艺及其装置。The purpose of the present invention is to address the defects of the prior art, and provide a gasification process and device for co-gasification of biomass and coal with low heat value gas, basically without tar generation, simple process, and gasification product.
实现上述目的技术方案为:采用流化床气化炉为主要设备,以空气和水蒸气为气化剂,以粉粒生物质和粉煤为原料,通过流化床气化炉进行生物质和煤的热解气化反应,连续制取低热值燃气,用于发电、供热等。The technical solution to achieve the above objectives is: using a fluidized bed gasifier as the main equipment, using air and water vapor as the gasification agent, and using powdered biomass and pulverized coal as raw materials, the biomass and gasification process is carried out through the fluidized bed gasifier. Coal pyrolysis gasification reaction, continuous production of low calorific value gas, used for power generation, heating, etc.
该方法是以空气为主并加入少量水蒸气为气化剂。空气量占煤与生物质加料总量的比例为1.2~2.0m3/Kg内选用,而水蒸气量占煤与生物质加料总量的比例为0.2~0.3Kg/Kg内选用。气化原料为0-10mm粉料生物质和0-6mm的粉煤。生物质/煤两者的比例,可以根据原料情况在40/60-80/20之间选取。两种原料通过两个专用的加料装置分别加入炉内。气化设备为流化床气化炉。生物质流化床气化炉的工作温度为850~950℃,流化速度为0.8~1.2m/s。生成的粗燃气经高温旋风分离器初除尘,分离下的含碳粉尘经下料管入储灰箱内做它用。初除尘的燃气经蒸气发生器换热后,温度降至300℃以下,进入净化系统进一步洗涤除尘后,送往气柜待用。空气由罗茨风机供入炉内,蒸汽发生器产生的蒸汽一小部分供气化用,其余外供。This method is based on air and adding a small amount of water vapor as gasification agent. The ratio of air to the total amount of coal and biomass feed is selected within 1.2-2.0m 3 /Kg, and the ratio of water vapor to the total amount of coal and biomass feed is selected within 0.2-0.3Kg/Kg. Gasification raw materials are 0-10mm powdered biomass and 0-6mm pulverized coal. The ratio of biomass/coal can be selected between 40/60-80/20 according to the raw material situation. The two raw materials are fed into the furnace separately through two special feeding devices. The gasification equipment is a fluidized bed gasifier. The operating temperature of the biomass fluidized bed gasifier is 850-950°C, and the fluidization velocity is 0.8-1.2m/s. The generated crude gas is firstly dedusted by the high-temperature cyclone separator, and the separated carbon-containing dust is put into the ash storage box through the feeding pipe for other purposes. After the initial dedusting gas is heat-exchanged by the steam generator, the temperature drops below 300°C, enters the purification system for further washing and dedusting, and is sent to the gas cabinet for use. The air is supplied into the furnace by the Roots blower, a small part of the steam generated by the steam generator is used for gasification, and the rest is supplied externally.
实施该气化工艺的装置包括:生物质流化床气化炉(1)、旋风分离器(2)、储灰箱(7)和储炭箱(8)、蒸汽发生器(3)、洗涤塔(4)。其中生物质流化床气化炉(1)由三部分组成,上部为大圆筒形垂直段,中部为倒圆锥形的扩展段,下部为小圆筒形垂直段。炉体为耐火衬里的圆形钢板结构,炉体下部顺序设有风室(11)、排渣管(15)和布风板(12)。生物质流化床气化炉设有二个料仓,带螺旋加料机的煤仓(9)和带螺旋加料机的生物质料仓(10)。在生物质流化床气化炉下部垂直段中部,煤仓(9)经螺旋加料机与生物质流化床气化炉(1)相连。在扩展段中下部设有生物质料仓(10)经螺旋加料机与生物质流化床气化炉(1)相连。在生物质料进口的上部设有四个喷嘴(13)供入水蒸气,喷嘴的上部设有一个生物质炭的放料口(14),通过下料管将生物质炭排入储炭箱(8)内。炉体上部出口连有高温旋风分离器(2),旋风分离器(2)下端经下料管与储灰箱(7)相连;旋风分离器(2)的顶端出口与蒸汽发生器进口(3)相连,其出口与洗涤塔(4)相连。洗涤净化后的燃气进入气柜(5)待用。The device for implementing the gasification process includes: biomass fluidized bed gasifier (1), cyclone separator (2), ash storage box (7) and carbon storage box (8), steam generator (3), washing Tower (4). The biomass fluidized bed gasifier (1) is composed of three parts, the upper part is a large cylindrical vertical section, the middle part is an inverted conical extension section, and the lower part is a small cylindrical vertical section. The furnace body is a circular steel plate structure with refractory lining, and the lower part of the furnace body is provided with an air chamber (11), a slag discharge pipe (15) and an air distribution plate (12) in sequence. The biomass fluidized bed gasifier is provided with two feed bins, a coal bunker (9) with a screw feeder and a biomass feed bin (10) with a screw feeder. In the middle part of the lower vertical section of the biomass fluidized bed gasifier, the coal bunker (9) is connected with the biomass fluidized bed gasifier (1) through a screw feeder. A biomass material bin (10) is arranged at the middle and lower part of the extension section to be connected with the biomass fluidized bed gasifier (1) through a screw feeder. Four nozzles (13) are provided on the upper part of the biomass material inlet to supply steam, and a discharge port (14) for biochar is provided on the upper part of the nozzle, and the biochar is discharged into the carbon storage box (8 )Inside. The upper outlet of the furnace body is connected with a high-temperature cyclone separator (2), and the lower end of the cyclone separator (2) is connected with the ash storage box (7) through a feeding pipe; the top outlet of the cyclone separator (2) is connected with the steam generator inlet (3 ) is connected, and its outlet is connected with the washing tower (4). The gas after washing and purifying enters the gas cabinet (5) for use.
本发明较现有生物质流化床气化炉的方法具有下述优点。Compared with the method of the existing biomass fluidized bed gasifier, the present invention has the following advantages.
(1)本发明采用粉煤(0-6mm)代替常规生物质流化床气化炉的惰性粒子,与生物质在流化床中连续共气化,取消燃烧与气化两个阶段,不需额外增设两个阶段的换向阀门和控制系统,控制简便。(1) The present invention uses pulverized coal (0-6mm) to replace the inert particles of conventional biomass fluidized bed gasifiers, and continuously co-gasifies with biomass in the fluidized bed, cancels the two stages of combustion and gasification, and does not Additional two-stage reversing valves and control systems are required for easy control.
(2)生物质温室气体为零排放,而且生物质S、N含量很少。与煤共气化,可以充分利用煤炭资源;减少污染物的排放,改善生态环境。(2) The greenhouse gas emission of biomass is zero, and the content of S and N in biomass is very small. Co-gasification with coal can make full use of coal resources; reduce pollutant emissions and improve the ecological environment.
(3)生物质是再生资源,由于生物质生长的周期性,带来供应的周期性。与煤共气化,可以用煤来调节生物质供应的周期性,以确保能源供应的连续稳定,且可减少煤炭的消耗。(3) Biomass is a renewable resource, and due to the periodicity of biomass growth, it brings periodic supply. Co-gasification with coal can use coal to adjust the periodicity of biomass supply to ensure continuous and stable energy supply and reduce coal consumption.
附图说明 Description of drawings
图1是生物质流化床气化炉示意图Figure 1 is a schematic diagram of a biomass fluidized bed gasifier
图2是本发明的工艺流程示意图Fig. 2 is a schematic diagram of the process flow of the present invention
1、生物质流化床气化炉2、高温旋风分离器3、蒸汽发生器4、洗涤塔5、储气柜6、罗茨风机7、储灰箱8、储炭箱9、煤仓和螺旋加煤机10、生物质仓和加料机11、风室12、布风板13、蒸气喷嘴14、排炭口15、排渣管1. Biomass fluidized
具体实施方式 Detailed ways
如图1所示,该工艺以空气和水蒸气为气化剂,0-6mm的原料煤经螺旋加煤机(9)和0-10mm的生物质经螺旋加料机(10)按一定比例送入生物质流化床气化炉(1)内,空气由罗茨风机(6)由风室(11)经布风板(12)进入生物质流化床气化炉(1),使炉内的生物质和煤在流化床状态下,发生部分氧化热解气化反应。As shown in Figure 1, this process uses air and water vapor as gasification agents, and the raw coal of 0-6mm is sent through the screw feeder (9) and the biomass of 0-10mm through the screw feeder (10) according to a certain ratio. into the biomass fluidized bed gasifier (1), the air enters the biomass fluidized bed gasifier (1) from the Roots blower (6) through the air chamber (11) through the air distribution plate (12), so that the furnace The biomass and coal in the fluidized bed undergo partial oxidation, pyrolysis and gasification.
由于该反应具有放热反应和吸热反应,当两种反应处于热平衡时,床层温度处于稳定状态。该温度根据空气量、水蒸气量和生物质量/煤量的比值参数调节来达到预定温度。一般这些参数的调节范围空气量/加料量比值为1.2~2.0m3/Kg 水蒸气量与加料量的比值为0.2~0.3Kg/Kg;生物质/煤的比值为40/60-80/20之间;使床层温度维持在850-950℃,可获得较好的气化效果。高温的燃气由生物质流化床气化炉(1)出口经高温旋风分离器(2)分离下的含碳粉尘经下料管排入储灰箱(7),除尘后的燃气进入蒸气发生器(3),换热降温到300℃以下,进入洗涤塔(4)经进一步洗涤除尘冷却后送往气柜(5)待用。蒸汽发生器(3)产生的水蒸气一部分与罗茨风机来的空气混合后由风室(1)进入生物质流化床气化炉(1),一部分水蒸气直接由蒸气喷嘴(13)喷入生物质流化床气化炉(1)内。在生物质流化床气化炉(1)中部位置设置有一个粉粒状生物质炭排出口(14),根据需要将炉内的生物质炭排入储炭箱(8)内。Since the reaction has an exothermic reaction and an endothermic reaction, when the two reactions are in thermal equilibrium, the bed temperature is in a stable state. The temperature is adjusted according to the ratio parameters of air volume, water vapor volume and biomass/coal volume to reach a predetermined temperature. Generally, the adjustment range of these parameters is 1.2-2.0m 3 /Kg of air/feeding ratio, 0.2-0.3Kg/Kg of water vapor and 0.3Kg/Kg of feed, and 40/60-80/20 of biomass/coal. Between; keep the bed temperature at 850-950°C to get better gasification effect. The high-temperature gas is discharged from the outlet of the biomass fluidized bed gasifier (1) through the high-temperature cyclone separator (2), and the carbon-containing dust separated by the high-temperature cyclone separator (2) is discharged into the ash storage box (7) through the feeding pipe, and the gas after dust removal enters the steam The generator (3) cools down to below 300°C through heat exchange, enters the scrubber (4) and is sent to the gas cabinet (5) for further use after further washing, dedusting and cooling. Part of the water vapor generated by the steam generator (3) is mixed with the air from the Roots blower and enters the biomass fluidized bed gasifier (1) through the air chamber (1), and part of the water vapor is directly sprayed by the steam nozzle (13) into the biomass fluidized bed gasifier (1). A powdery biomass charcoal outlet (14) is arranged in the middle of the biomass fluidized bed gasifier (1), and the biomass charcoal in the furnace is discharged into the charcoal storage box (8) as required.
依据本发明技术方案,建设的Φ300生物质与煤共气化流化床气化炉示范装置的典型运行参数和特性如下表:According to the technical solution of the present invention, the typical operating parameters and characteristics of the Φ300 biomass and coal co-gasification fluidized bed gasifier demonstration plant are as follows:
生物质:玉米芯、0-10mm;玉米芯热值Qnet,ar:17245KJ/KgBiomass: corn cob, 0-10mm; corn cob calorific value Q net, ar : 17245KJ/Kg
煤:0-6mm;煤的热值Qnet,ar:23120KJ/Kg,两个实施例的运行数据如下:Coal: 0-6mm; coal calorific value Q net, ar : 23120KJ/Kg, the operating data of two embodiments are as follows:
上述实验方式仅用于说明本技术方案,而不加以限制。The above experimental methods are only used to illustrate the technical solution, not to limit.
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| CN109652147B (en) * | 2017-10-12 | 2021-05-28 | 中国石油化工股份有限公司 | Circulating fluidized bed pyrolysis-gasification device and method |
| CN113122335B (en) * | 2021-04-21 | 2022-06-28 | 新奥科技发展有限公司 | Biomass and coal co-gasification system and method |
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| CN1557919A (en) * | 2004-01-18 | 2004-12-29 | 江苏大学 | A kind of biomass and coal mixed fluidized bed gasification method and its device |
| CN2677377Y (en) * | 2004-01-18 | 2005-02-09 | 江苏大学 | Biological gasification furnace |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1557919A (en) * | 2004-01-18 | 2004-12-29 | 江苏大学 | A kind of biomass and coal mixed fluidized bed gasification method and its device |
| CN2677377Y (en) * | 2004-01-18 | 2005-02-09 | 江苏大学 | Biological gasification furnace |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102213412A (en) * | 2011-04-07 | 2011-10-12 | 北京联合创业建设工程有限公司 | Biomass dust fuel burning apparatus and biomass dust fuel burning method |
| CN102213412B (en) * | 2011-04-07 | 2014-04-02 | 北京联合创业环保工程股份有限公司 | Biomass dust fuel burning apparatus and biomass dust fuel burning method |
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