CN100464118C - A Low NOx Swirl Combustion Device for Preventing High Temperature Corrosion - Google Patents
A Low NOx Swirl Combustion Device for Preventing High Temperature Corrosion Download PDFInfo
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- CN100464118C CN100464118C CNB2007100718159A CN200710071815A CN100464118C CN 100464118 C CN100464118 C CN 100464118C CN B2007100718159 A CNB2007100718159 A CN B2007100718159A CN 200710071815 A CN200710071815 A CN 200710071815A CN 100464118 C CN100464118 C CN 100464118C
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 44
- 238000005260 corrosion Methods 0.000 title claims abstract description 25
- 230000007797 corrosion Effects 0.000 title claims abstract description 25
- 239000003245 coal Substances 0.000 claims abstract description 42
- 239000000843 powder Substances 0.000 abstract description 10
- 239000002802 bituminous coal Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 239000000446 fuel Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
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Abstract
一种防止高温腐蚀的低NOx旋流燃烧装置,它涉及一种燃烧装置。本发明的目的是为解决目前采用旋流燃烧器的大型煤粉锅炉在降低NOx排放的同时出现高温腐蚀的问题。本发明侧墙OFA喷口(4)设置在炉膛(1)内的两个侧墙(9)的上部,侧墙OFA喷口(4)下侧中心给粉旋流煤粉燃烧器(2)所在的炉膛(1)区域为主燃烧区(8),侧墙OFA喷口(4)及旋流OFA喷口(5)所在的炉膛(1)区域为燃尽区(6),多个中心给粉旋流煤粉燃烧器(2)分别设置在主燃烧区(8)一侧的前后墙上,旋流OFA喷口(5)设置在燃尽区(6)一侧的前后墙上。本发明煤粉在燃烧时,能够进一步的抑制NOx的生成,对于燃用烟煤的锅炉,NOx的排放量可降低80%以上,同时,可以彻底解决OFA喷口以下区域两侧墙和前后墙水冷壁发生高温腐蚀的问题。
A low NOx swirl combustion device for preventing high temperature corrosion relates to a combustion device. The purpose of the invention is to solve the problem of high-temperature corrosion while reducing NOx emissions in large pulverized coal boilers currently using swirl burners. The side wall OFA spout (4) of the present invention is arranged on the top of two side walls (9) in the furnace (1), and the center of the side wall OFA spout (4) lower side is where the powder swirl pulverized coal burner (2) is located. The area of the furnace (1) is the main combustion area (8), the area of the furnace (1) where the side wall OFA nozzle (4) and the swirl OFA nozzle (5) are located is the burnout area (6), and multiple center powder feeding swirls Pulverized coal burners (2) are arranged on the front and rear walls of the main combustion zone (8) side respectively, and the swirl OFA nozzles (5) are arranged on the front and rear walls of the burnout zone (6) side. When the pulverized coal of the present invention is burned, the generation of NOx can be further suppressed. For boilers burning bituminous coal, the emission of NOx can be reduced by more than 80%. The problem of high temperature corrosion occurs.
Description
技术领域 technical field
本发明涉及一种燃烧装置,特别涉及一种以煤粉为燃料的燃烧装置。The invention relates to a combustion device, in particular to a combustion device using pulverized coal as fuel.
背景技术 Background technique
在我国运行的大容量电站锅炉中,高温腐蚀问题日益严重。水冷壁发生高温腐蚀后,壁厚减薄,强度降低,容易造成爆管和泄漏,危及锅炉安全运行。产生高温腐蚀的主要原因就是在被腐蚀的管壁附近呈现还原性气氛。近几年随着国家对电站锅炉NOx排放量要求的不断提高,许多大容量电站锅炉都采用了OFA(燃尽风)技术,也就是实现炉内空气分级,降低NOx排放量。应用OFA(燃尽风)技术后,主燃烧区域处于贫氧燃烧状态,呈现出还原性气氛,在降低NOx排放量的同时,却加剧了主燃烧区域水冷壁处的高温腐蚀。旋流燃烧器在我国电站锅炉及其它煤粉应用领域占有一定的比例。在我国采用旋流燃烧器的大型煤粉锅炉中在降低NOx排放的同时出现高温腐蚀严重的问题,危及锅炉的安全运行。因此,研究防止高温腐蚀的低NOx旋流燃烧技术对我国电力工业及整个国民经济的发展都是有十分重要的意义。In the large-capacity power plant boilers operating in my country, the problem of high-temperature corrosion is becoming more and more serious. After the water-cooled wall undergoes high-temperature corrosion, the wall thickness and strength will decrease, which will easily cause tube burst and leakage, endangering the safe operation of the boiler. The main cause of high temperature corrosion is the presence of a reducing atmosphere near the corroded pipe wall. In recent years, with the continuous improvement of the country's NOx emission requirements for power plant boilers, many large-capacity power plant boilers have adopted OFA (overfired air) technology, which is to achieve air classification in the furnace and reduce NOx emissions. After the application of OFA (overfired air) technology, the main combustion area is in an oxygen-lean combustion state, showing a reducing atmosphere. While reducing NOx emissions, it intensifies the high-temperature corrosion of the water wall in the main combustion area. Swirl burners occupy a certain proportion in my country's power plant boilers and other pulverized coal applications. In my country's large pulverized coal boilers using swirling burners, while reducing NOx emissions, there are serious problems of high temperature corrosion, which endangers the safe operation of the boilers. Therefore, it is of great significance to study the low NOx swirling combustion technology to prevent high temperature corrosion for the development of my country's electric power industry and the entire national economy.
发明内容 Contents of the invention
本发明的目的是为解决目前采用旋流燃烧器的大型煤粉锅炉在降低NOx排放的同时出现高温腐蚀的问题,提供一种防止高温腐蚀的低NOx旋流燃烧装置。本发明由炉膛、多个中心给粉旋流煤粉燃烧器、前墙、侧墙OFA喷口、旋流OFA喷口、燃尽区、后墙、主燃烧区和两个侧墙组成;前墙、后墙和两个侧墙之间形成炉膛,其特征在于侧墙OFA喷口设置在炉膛内的两个侧墙的上部,侧墙OFA喷口下侧中心给粉旋流煤粉燃烧器所在的炉膛区域为主燃烧区,侧墙OFA喷口及旋流OFA喷口所在的炉膛区域为燃尽区,多个中心给粉旋流煤粉燃烧器分别设置在主燃烧区一侧的前后墙上,旋流OFA喷口设置在燃尽区一侧的前后墙上;旋流OFA喷口由中心二次风道,旋流器,风门挡板,二次风道,中心二次风喷口、二次风喷口、外二次风喷口、外二次风通道、外二次风旋流器和外二次风风门挡板组成,中心二次风道固定在前墙、后墙或侧墙上,二次风喷口设置在中心二次风道的中心二次风喷口一侧,二次风喷口和中心二次风道之间固定有旋流器,风门挡板设置在旋流器一侧的二次风喷口的外部,二次风喷口和中心二次风道之间形成二次风道,外二次风喷口固定在二次风喷口的外侧,外二次风旋流器固定在外二次风喷口进风一侧的二次风喷口上,外二次风风门挡板固定在外二次风旋流器上,二次风喷口和外二次风喷口之间形成外二次风通道。The purpose of the present invention is to provide a low NOx swirl combustion device that prevents high temperature corrosion in order to solve the problem of high temperature corrosion while reducing NOx emissions in large pulverized coal boilers that currently use swirl burners. The present invention is composed of a furnace, a plurality of central powder feeding swirl pulverized coal burners, a front wall, a side wall OFA nozzle, a swirl OFA nozzle, a burnout area, a rear wall, a main combustion area and two side walls; the front wall, A furnace is formed between the rear wall and the two side walls, and it is characterized in that the side wall OFA spout is arranged on the upper part of the two side walls in the furnace, and the center of the lower side of the side wall OFA spout feeds the furnace area where the pulverized coal burner is located. The main combustion zone, the side wall OFA nozzle and the furnace area where the swirling OFA nozzle is located is the burnout zone, and multiple central powder-feeding swirling pulverized coal burners are respectively installed on the front and rear walls of the main combustion zone, and the swirling OFA The nozzles are set on the front and rear walls on one side of the burnout area; the swirl OFA nozzles consist of a central secondary air duct, a cyclone, a damper baffle, a secondary air duct, a central secondary air nozzle, a secondary air nozzle, and an outer secondary air duct. It is composed of secondary air nozzle, external secondary air channel, external secondary air cyclone and external secondary air door baffle, the central secondary air channel is fixed on the front wall, rear wall or side wall, and the secondary air nozzle is set on On the side of the central secondary air nozzle of the central secondary air duct, a cyclone is fixed between the secondary air nozzle and the central secondary air duct, and the damper baffle is arranged outside the secondary air nozzle on the side of the cyclone. A secondary air channel is formed between the secondary air nozzle and the central secondary air channel, the outer secondary air nozzle is fixed on the outside of the secondary air nozzle, and the outer secondary air cyclone is fixed on the air inlet side of the outer secondary air nozzle On the secondary air nozzle, the outer secondary air damper baffle is fixed on the outer secondary air cyclone, and the outer secondary air channel is formed between the secondary air nozzle and the outer secondary air nozzle.
本发明的有益效果是:采用带有OFA(燃尽风)的技术方案后,主燃烧区过量空气系数小于1,处于贫氧燃烧状态,抑制了主燃烧区燃料型NOx的形成。但是,采用OFA(燃尽风)技术会导致主燃烧区过量空气系数小于1,处于贫氧燃烧状态,呈现出还原性气氛,容易使OFA(燃尽风)喷口以下区域两侧墙和前后墙水冷壁发生高温腐蚀。在炉膛的两侧墙上开设OFA(燃尽风)喷口,一方面可以降低NOx的生成,另一方面可以破坏喷口以下区域两侧墙水冷壁的还原性气氛,形成氧化性气氛,进一步防止喷口以下区域两侧墙水冷壁高温腐蚀的发生。中心给粉旋流煤粉燃烧器将浓煤粉气流正对燃烧器的中心回流区中心部分喷入炉膛。因此穿越中心回流区的煤粉量增加,煤粉的穿越时间延长,使煤粉在还原性气氛下燃烧,可有效控制燃料型NOx的形成。在采用OFA(燃尽风)技术使主燃烧区域过量空气系数小于1的情况下,中心回流区内会形成更强的还原性气氛,煤粉在穿越中心回流区燃烧时,在更强的还原性气氛下能够进一步的抑制NOx的生成。中心给粉旋流煤粉燃烧器将浓煤粉气流集中在燃烧器的中心,不会有较多的煤粉因二次风的旋转而被甩到炉膛侧墙水冷壁上,保证了主燃烧区域侧墙和前后墙水冷壁处的氧化性气氛,即使在加装OFA(燃尽风)喷口引起主燃烧区域过量空气系数小于1情况下,仍能保证主燃烧区域侧墙和前后墙附近的氧化性气氛,有效地防止了主燃烧区域两侧墙和前后墙水冷壁发生高温腐蚀。因此,采用防止高温腐蚀的低NOx旋流燃烧装置可以彻底解决OFA(燃尽风)喷口以下区域两侧墙和前后墙水冷壁发生高温腐蚀的问题。The beneficial effects of the present invention are: after adopting the technical scheme with OFA (overfired air), the excess air ratio in the main combustion zone is less than 1, and it is in an oxygen-lean combustion state, and the formation of fuel-type NOx in the main combustion zone is suppressed. However, the use of OFA (overfired air) technology will cause the excess air ratio in the main combustion zone to be less than 1, and it will be in an oxygen-poor combustion state, showing a reducing atmosphere, which will easily cause the side walls and front and rear walls of the area below the OFA (overfired air) nozzle High temperature corrosion occurs on the water wall. Opening OFA (overburned air) nozzles on both sides of the furnace, on the one hand, can reduce the formation of NOx, on the other hand, it can destroy the reducing atmosphere of the water-cooled walls on both sides of the area below the nozzle, and form an oxidizing atmosphere to further prevent the nozzle The occurrence of high-temperature corrosion of the water wall on both sides of the wall in the following areas. The central powder-feeding swirl pulverized coal burner sprays the concentrated pulverized coal flow into the furnace against the central part of the central recirculation zone of the burner. Therefore, the amount of pulverized coal passing through the central recirculation zone increases, and the passing time of pulverized coal increases, so that pulverized coal burns in a reducing atmosphere, which can effectively control the formation of fuel-type NOx. When OFA (overfired air) technology is used to make the excess air coefficient in the main combustion area less than 1, a stronger reducing atmosphere will be formed in the central recirculation zone, and when the pulverized coal is burned through the central recirculation zone, it will undergo a stronger reduction The formation of NOx can be further suppressed under a neutral atmosphere. The center-feeding swirling pulverized coal burner concentrates the concentrated pulverized coal flow at the center of the burner, so that no more pulverized coal will be thrown to the water-cooled wall of the side wall of the furnace due to the rotation of the secondary air, ensuring the main combustion The oxidizing atmosphere at the side walls of the area and the water walls at the front and rear walls can still ensure the air near the side walls and front and rear walls of the main combustion area even if the excess air ratio in the main combustion area is less than 1 due to the installation of OFA (overfired air) nozzles. The oxidizing atmosphere effectively prevents high-temperature corrosion of the side walls of the main combustion area and the water walls of the front and rear walls. Therefore, the use of low NOx swirling combustion devices to prevent high-temperature corrosion can completely solve the problem of high-temperature corrosion on both side walls and front and rear water-cooled walls in the area below the OFA (overfired air) nozzle.
单纯采用中心给粉旋流煤粉燃烧器能保证炉膛主燃烧区域两侧墙和前后墙水冷壁的氧化性气氛,防止高温腐蚀的发生。同时,中心给粉旋流煤粉燃烧器将浓煤粉气流正对燃烧器的中心回流区中心部分喷入炉膛。因此穿越中心回流区的煤粉量增加,煤粉的穿越时间延长,使煤粉在还原性气氛下燃烧,在一定程度上抑制燃料型NOx的形成。但是,由于主燃烧区域过量空气系数较高,不能大幅度的降低NOx的排放,工业试验表明,对于燃用烟煤的锅炉,采用中心给粉旋流煤粉燃烧器后,NOx的排放量可降低20%左右。单纯采用OFA(燃尽风)技术能够实现炉内的空气分级,有效地控制NOx的形成,对于燃用烟煤的锅炉,采用OFA(燃尽风)技术后,NOx的排放量可降低40%左右。但是,采用OFA(燃尽风)技术会使主燃烧区域过量空气系数小于1,处于贫氧燃烧状态,导致OFA(燃尽风)喷口以下两侧墙和前后墙水冷壁发生高温腐蚀,危及锅炉的安全运行。而采用防止高温腐蚀的低NOx旋流燃烧装置后,在采用OFA(燃尽风)技术使主燃烧区过量空气系数小于1的情况下,中心回流区内会形成更强的还原性气氛,煤粉在穿越中心回流区燃烧时,能够进一步地抑制NOx的生成。因此采用防止高温腐蚀的低NOx旋流燃烧装置能大幅度的降低NOx的排放,对于燃用烟煤的锅炉,NOx的排放量可降低80%以上。同时,采用防止高温腐蚀的低NOx旋流燃烧装置可以彻底解决OFA(燃尽风)喷口以下区域两侧墙和前后墙水冷壁发生高温腐蚀的问题。Simply adopting the central powder-feeding swirl pulverized coal burner can ensure the oxidative atmosphere of the side walls of the main combustion area of the furnace and the water walls of the front and rear walls, and prevent the occurrence of high-temperature corrosion. At the same time, the central powder-feeding swirl pulverized coal burner sprays the concentrated pulverized coal flow into the furnace against the central part of the central recirculation zone of the burner. Therefore, the amount of pulverized coal passing through the central recirculation zone increases, and the passing time of pulverized coal increases, so that pulverized coal burns in a reducing atmosphere, and the formation of fuel-type NOx is suppressed to a certain extent. However, due to the high excess air ratio in the main combustion area, NOx emissions cannot be greatly reduced. Industrial tests have shown that for boilers burning bituminous coal, the NOx emissions can be reduced by using a center-feeding swirl pulverized coal burner. 20% or so. Simple use of OFA (overfired air) technology can achieve air classification in the furnace and effectively control the formation of NOx. For boilers burning bituminous coal, after using OFA (overfired air) technology, NOx emissions can be reduced by about 40% . However, the use of OFA (overfired air) technology will cause the excess air coefficient in the main combustion area to be less than 1, resulting in an oxygen-poor combustion state, resulting in high-temperature corrosion on the two sides of the OFA (overfired air) nozzle and the front and rear water walls, endangering the boiler safe operation. However, after adopting the low NOx swirl combustion device to prevent high temperature corrosion, and using OFA (overfired air) technology to make the excess air ratio in the main combustion zone less than 1, a stronger reducing atmosphere will be formed in the central recirculation zone, and the coal When the powder is burned through the central recirculation zone, the formation of NOx can be further suppressed. Therefore, the use of low-NOx swirl combustion devices to prevent high-temperature corrosion can greatly reduce the emission of NOx. For boilers burning bituminous coal, the emission of NOx can be reduced by more than 80%. At the same time, the use of low NOx swirling combustion devices to prevent high temperature corrosion can completely solve the problem of high temperature corrosion on both side walls and front and rear water walls below the OFA (overfired air) nozzle.
附图说明 Description of drawings
图1是本发明的整体结构示意图,图2是中心给粉旋流煤粉燃烧器的结构示意图,图3是旋流OFA(燃尽风)喷口的结构示意图,图4是图1的A-A剖视图,图5是具体实施方式四的结构示意图。Fig. 1 is a schematic view of the overall structure of the present invention, Fig. 2 is a schematic view of the structure of a powder swirl pulverized coal burner in the center, Fig. 3 is a schematic view of the structure of a swirl OFA (overburned air) nozzle, and Fig. 4 is a sectional view of A-A of Fig. 1 , FIG. 5 is a schematic structural diagram of Embodiment 4.
具体实施方式 Detailed ways
具体实施方式一:(见图1、图4)本实施方式由炉膛1、多个中心给粉旋流煤粉燃烧器2、前墙3、侧墙OFA(燃尽风)喷口4、旋流OFA(燃尽风)喷口5、燃尽区6、后墙7、主燃烧区8和两个侧墙9组成;前墙3、后墙7和两个侧墙9之间形成炉膛1,侧墙OFA(燃尽风)喷口4设置在炉膛1内的两个侧墙9的上部,侧墙OFA(燃尽风)喷口4下侧中心给粉旋流煤粉燃烧器2所在的炉膛1区域为主燃烧区8,侧墙OFA(燃尽风)喷口4及旋流OFA(燃尽风)喷口5所在的炉膛1区域为燃尽区6,多个中心给粉旋流煤粉燃烧器2分别设置在主燃烧区8一侧的前后墙上,旋流OFA(燃尽风)喷口5设置在燃尽区6一侧的前后墙上。本实施方式全部的煤粉、一次风和大部分二次风通过中心给粉旋流煤粉燃烧器2在主燃烧区8内燃烧,余下的小部分二次风通过侧墙OFA(燃尽风)喷口4和旋流OFA(燃尽风)喷口5进入燃尽区6参与燃烧。Specific embodiment one: (see Fig. 1, Fig. 4) present embodiment is made up of furnace 1, a plurality of central powder-feeding swirl pulverized
具体实施方式二:(见图2)本实施方式的中心给粉旋流煤粉燃烧器2由火嘴2-2、三个锥形的分离环2-3、外旋流器2-4、内旋流器2-5、一次风管2-8、输粉管道2-9、内风门挡板2-10、外风门挡板2-12、燃烧器壳体2-13和桶形的隔板2-14组成,燃烧器壳体2-13与前墙3或后墙7固定连接,一次风管2-8设置在燃烧器壳体2-13的中心处,一次风管2-8位于燃烧器壳体2-13内的一端是火嘴2-2,输粉管道2-9设置在燃烧器壳体2-13的外面,输粉管道2-9与一次风管2-8固定连接,一次风管2-8内设有三个锥形的分离环2-3,三个锥形的分离环2-3朝着火嘴2-2方向直径依次减小,且每个分离环2-3的小直径端朝向火嘴2-2,在一次风管2-8的外面设有二次风道2-11,二次风道2-11内由桶形的隔板2-14隔成内二次风道2-7和外二次风道2-6,在内二次风道2-7和外二次风道2-6内分别设置有内旋流器2-5和外旋流器2-4,在内二次风道2-7和外二次风道2-6的进风口处还设有内风门挡板2-10和外风门挡板2-12。其它组成和连接关系与具体实施方式一相同。Specific embodiment two: (see Fig. 2) the center of the present embodiment feeds powder swirl pulverized
具体实施方式三:(参见图3)本实施方式的旋流OFA(燃尽风)喷口5由中心二次风道5-1,旋流器5-3,风门挡板5-4,二次风道5-5,中心二次风喷口5-6和二次风喷口5-7组成,中心二次风道5-1固定在前墙3、后墙7或侧墙9上,二次风喷口5-7设置在中心二次风道5-1的中心二次风喷口5-6一侧,二次风喷口5-7和中心二次风道5-1之间固定有旋流器5-3,风门挡板5-4设置在旋流器5-3一侧的二次风喷口5-7的外部,二次风喷口5-7和中心二次风道5-1之间形成二次风道5-5。进入中心二次风道5-1的气流是直流射流,进入二次风道5-5的气流经旋流器5-3后产生旋转,旋转强度可通过风门挡板5-4调节,旋转气流经二次风喷口5-7进入炉膛。中心二次风是直流射流可以保证射流的刚性,延长射流行程,实现较好的炉内充满度;旋转的二次风产生较大的扩展角,加大了燃尽风和高温烟气的接触面积,同时二次风的旋转增强了燃尽区气流的扰动,实现了高温烟气和OFA(燃尽风)较好的混合,因此能将主燃烧区未燃尽的燃料充分燃尽。其它组成和连接关系与具体实施方式一相同。Specific embodiment three: (see Fig. 3) the swirl OFA (overburned air)
具体实施方式四:(参见图5)本实施方式与具体实施方式三的不同点在于增加了外二次风喷口5-8、外二次风通道5-9、外二次风旋流器5-10和外二次风风门挡板5-11,外二次风喷口5-8固定在二次风喷口5-7的外侧,外二次风旋流器5-10固定在外二次风喷口5-8进风一侧的二次风喷口5-7上,外二次风风门挡板5-11固定在外二次风旋流器5-10上,二次风喷口5-7和外二次风喷口5-8之间形成外二次风通道5-9。进入中心二次风道5-1的气流是直流射流,二次风经二次风通道5-5和外二次风通道5-9进入炉膛,二次风风门挡板5-4和外二次风风门挡板5-11可以调节内、外旋流二次风的比例,由二次风旋流器5-3和外二次风旋流器5-10使二次风产生旋转。中心二次风是直流射流可以保证射流的刚性,延长射流行程,实现较好的炉内充满度;将旋转的二次风分成内、外两部分可以调节内、外二次风的比例,增加OFA(燃尽风)的风量,进一步降低NOx的排放,同时还能产生更大的扩展角,进一步加大燃尽风和高温烟气的接触面积,进一步增强燃尽区气流的扰动,实现了高温烟气和OFA(燃尽风)更好的混合,因此能将主燃烧区未燃尽的燃料更充分燃尽。其它组成和连接关系与具体实施方式三相同。Specific embodiment four: (referring to Fig. 5) the difference between this embodiment and specific embodiment three is that the external secondary air nozzle 5-8, the external secondary air channel 5-9, the external
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