CN100517080C - Handling device - Google Patents
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- CN100517080C CN100517080C CNB2007101044454A CN200710104445A CN100517080C CN 100517080 C CN100517080 C CN 100517080C CN B2007101044454 A CNB2007101044454 A CN B2007101044454A CN 200710104445 A CN200710104445 A CN 200710104445A CN 100517080 C CN100517080 C CN 100517080C
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Abstract
Description
技术领域 technical field
本发明涉及一种搬运装置,其从供给侧将薄膜状带工件搬运至处理部,并将由该处理部处理过的工件搬运至卷绕侧。The present invention relates to a conveying device that conveys a film-shaped tape workpiece to a processing unit from a supply side, and conveys the workpiece processed by the processing unit to a winding side.
背景技术 Background technique
一般而言,用于便携电话、移动设备等各种小型电气设备的电路板(印刷电路板)的电气回路基材,由于机体轻薄短小,因此在其制造工序中,难以用厚板状材料来进行处理,所以不得不用薄的高精度的薄膜状带(以下称为工件)来进行处理。In general, electrical circuit base materials used for circuit boards (printed circuit boards) of various small electrical equipment such as mobile phones and mobile devices are difficult to use thick plate-shaped materials in the manufacturing process because the body is light, thin and short. Therefore, it has to be processed with a thin, high-precision film-like tape (hereinafter referred to as a workpiece).
在这样的工件中,实际上使用的坯料,在现有技术中,其厚度大约为0.1mm左右,在近几年中,有变成0.06mm的薄型化趋势。而且在最近,希望使用厚度在0.05mm以下、宽度为100~250mm的既薄又宽的带状工件。In such a work, the thickness of the blank actually used is about 0.1 mm in the prior art, and it tends to become thinner to 0.06 mm in recent years. And recently, it is desired to use thin and wide strip-shaped workpieces with a thickness of 0.05 mm or less and a width of 100 to 250 mm.
在由这样的带状的工件来制造电路板时,会产生工件在搬运途中由于松弛而发生左右边缘翘曲等问题。作为解决该问题的搬运机构,已知有将工件在水平状态下进行搬运以便能够可靠地对工件进行处理的水平搬运式的搬运机构(例如参照专利文献1)。When a circuit board is manufactured from such a strip-shaped workpiece, problems such as warping of the left and right edges of the workpiece due to slack during conveyance arise. As a conveyance mechanism that solves this problem, a horizontal conveyance type conveyance mechanism that conveys a workpiece in a horizontal state so that the workpiece can be reliably processed is known (for example, refer to Patent Document 1).
该搬运机构是为了制造电路板而搬运带状工件的装置,其在组装于曝光装置的状态下使用,该搬运机构构成为能够将逐段间歇地搬运的工件在曝光台上曝光成掩模的电路图案。This conveying mechanism is a device for conveying a strip-shaped workpiece for the purpose of manufacturing a circuit board. It is used in a state assembled in an exposure device. circuit pattern.
朝向曝光台送出的工件在水平搬运的部位由于自重而成为松弛状态,为了防止该松弛,在搬运机构中配设有保持机构,该保持机构通过按压滚子夹持工件以调整松弛(例如,参照专利文献1)。The workpiece sent out toward the exposure table is in a slack state due to its own weight at the part of the horizontal conveyance. In order to prevent this slack, a holding mechanism is provided in the conveying mechanism. The holding mechanism clamps the workpiece by pressing rollers to adjust the slack (for example, see Patent Document 1).
并且,在搬运机构中,在改变搬运方向的部位上,必须是没有负荷作用于工件。在搬运机构中,为了在不施加多余张力的情况下将工件输送至曝光台并使其静止固定于曝光台,设有调整工件张力的所谓的充气容器(专利文献1中的箱体41、51)。In addition, in the transfer mechanism, there must be no load acting on the workpiece at the part where the transfer direction is changed. In the conveying mechanism, in order to transport the workpiece to the exposure table and make it stationary on the exposure table without applying excess tension, a so-called air-filled container (
在这样的曝光装置中,几乎都是如专利文献1所公开的那样的、一边水平搬运工件一边照射曝光光的水平搬运垂直曝光式装置。另外,还已知有这样的搬运机构:为了防止空气中的灰尘等附着于工件或掩模以提高分辨率,使曝光台设于铅直方向、并使工件沿垂直方向搬运(例如,参照专利文献2~专利文献4)。Most of such exposure apparatuses are of a horizontal conveyance vertical exposure type apparatus that irradiates exposure light while conveying a workpiece horizontally as disclosed in Patent Document 1. In addition, such a transfer mechanism is also known: in order to prevent dust in the air from adhering to the workpiece or mask to improve resolution, the exposure table is set in the vertical direction, and the workpiece is conveyed in the vertical direction (for example, refer to
在如专利文献2~专利文献4所公开的搬运机构中,使用了将搬运来的工件供给至曝光台的滚子。In the conveyance mechanism disclosed in patent document 2 -
而且,为了将工件沿适当的搬运方向输送至处理部,还已知有使搬运方向转换的方向转换装置。该方向转换装置是这样的装置:从穿设于固定轴表面的薄板的气体喷出孔吹出空气,利用空气压力使工件浮起,以便转换工件的搬运方向(例如参照专利文献5)。Furthermore, there is also known a direction switching device that switches the conveying direction in order to convey the workpiece to the processing unit in an appropriate conveying direction. This direction changing device is a device that blows air from a gas ejection hole of a thin plate pierced on the surface of the fixed shaft, and floats the workpiece by air pressure to change the conveying direction of the workpiece (for example, refer to Patent Document 5).
[专利文献1]日本特许第2836787号公报(权利要求书,图1和图2)[Patent Document 1] Japanese Patent No. 2836787 (Claims, Figures 1 and 2)
[专利文献2]日本特开2005-326550号公报(权利要求书,图1)[Patent Document 2] Japanese Unexamined Patent Application Publication No. 2005-326550 (claims, FIG. 1 )
[专利文献3]日本特开2005-91903号公报(权利要求1,图1)[Patent Document 3] Japanese Patent Laid-Open No. 2005-91903 (Claim 1, FIG. 1 )
[专利文献4]日本特许第2798158号公报(权利要求书,图1)[Patent Document 4] Japanese Patent No. 2798158 (Claims, FIG. 1 )
[专利文献5]日本特许第2788207号公报(第0011~0012段,图1~图3)[Patent Document 5] Japanese Patent No. 2788207 (paragraphs 0011 to 0012, FIGS. 1 to 3)
但是在现有的搬运机构中,存在着以下的问题。However, the following problems exist in the conventional transport mechanism.
在如专利文献1所述的搬运机构中,通过充气容器来减少下述情况:从供给卷筒送出的工件由于自重而松弛,从而作用有剩余张力。In the conveying mechanism described in Patent Document 1, the air container reduces the possibility that the workpiece sent out from the supply reel is loosened by its own weight, so that excess tension acts.
但是在如此的搬运机构中,工件在曝光台上呈水平状态,并且掩模与工件接触,因此随着工件变得又薄又宽,其自重增加而容易松弛,因此存在无法消除松弛的问题。However, in such a transfer mechanism, since the workpiece is horizontal on the exposure stage and the mask is in contact with the workpiece, as the workpiece becomes thinner and wider, its own weight increases and tends to slack, so there is a problem that the slack cannot be eliminated.
而且,在这样的搬运机构中,由于掩模与工件紧密接合或紧密接触,因而有时会有灰尘等因静电而附着于掩模及工件上从而被转印的情况,因此存在曝光后的图案的分辨率降低的问题。Moreover, in such a conveying mechanism, since the mask and the workpiece are in close contact or in close contact, dust and the like may adhere to the mask and the workpiece due to static electricity and be transferred. The problem of reduced resolution.
另外,在专利文献2~专利文献4的搬运机构中,在曝光台的前后位置上,通过夹持工件的两面的按压滚子进行保持,并使掩模、光学系统和工件能够顺利地对准,但由于夹持工件的两面,因而有在工件上作用有多余负荷的问题。In addition, in the transfer mechanism of
另外,在逐段地间歇搬运并同时处理工件的曝光装置中,必须消除在搬运路径中所产生的工件的松弛。另外,为了不使尘埃等转印至工件上,为了能够曝光高分辨率的掩模图案,希望以不给工件施加负荷的稳定的状态下搬运工件。In addition, in an exposure apparatus that intermittently transports and simultaneously processes workpieces step by step, it is necessary to eliminate slack in the workpiece that occurs in the conveyance path. In addition, in order not to transfer dust and the like to the workpiece and to enable exposure of a high-resolution mask pattern, it is desirable to convey the workpiece in a stable state without applying a load to the workpiece.
发明内容 Contents of the invention
因此,本发明是鉴于上述问题而提出的,其目的在于提供一种能够在不对带状的工件施加负荷的稳定的状态下进行搬运的搬运机构。Therefore, the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a transport mechanism capable of transporting a strip-shaped workpiece in a stable state without applying a load.
作为解决问题的手段,第一观点的搬运装置是用于将带状的工件搬运至沿铅直方向设置的处理部上进行处理的搬运装置,其包括:供给卷筒旋转部,其使输送工件的供给卷筒旋转;供给侧第一导引滚子和供给侧第二导引滚子,它们引导通过上述供给卷筒旋转部的旋转而从供给卷筒送出的工件;供给侧松弛吸收单元,其对在上述供给侧第一导引滚子与供给侧第二引导滚子之间的工件赋予张力;第一搬运滚子和第二搬运滚子,它们配置于处理部的上方和下方,用于使来自供给侧第二导引滚子的工件沿处理部搬运;卷绕侧第一导引滚子和卷绕侧第二导引滚子,它们引导来自该第二搬运滚子的工件;卷绕侧松弛吸收单元,其对在该卷绕侧第一导引滚子与卷绕侧第二导引滚子之间的工件赋予张力;以及卷绕卷筒旋转部,其使卷绕来自该卷绕侧第二导引滚子的工件的卷绕卷筒旋转。其中供给卷筒旋转部配置于比供给侧第一导引滚子高的位置,供给侧第二导引滚子配置于与供给侧第一导引滚子相同或较低的位置,并且该供给侧第二导引滚子配置于比第一搬运滚子高的位置,卷绕卷筒旋转部配置于比卷绕侧第二导引滚子高的位置,卷绕侧第二导引滚子配置于与卷绕侧第一导引滚子相同或较高的位置,并且该卷绕侧第二导引滚子配置于比卷绕卷筒旋转部低的位置。As a means to solve the problem, the conveying device of the first viewpoint is a conveying device for conveying a strip-shaped workpiece to a processing section arranged in a vertical direction for processing, and includes: a supply reel rotating section for conveying the workpiece The supply reel rotates; the supply side first guide roller and the supply side second guide roller guide the workpiece sent out from the supply reel by the rotation of the above supply reel rotating part; the supply side slack absorbing unit, It applies tension to the workpiece between the first guide roller on the supply side and the second guide roller on the supply side; the first conveying roller and the second conveying roller, which are arranged above and below the processing section, are used to For conveying the workpiece from the second guide roller on the supply side along the processing section; the first guide roller on the winding side and the second guide roller on the winding side, which guide the workpiece from the second conveying roller; a winding-side slack absorbing unit that applies tension to the workpiece between the winding-side first guide roller and the winding-side second guide roller; and a winding drum rotating portion that causes the winding from The winding reel of the workpiece of the second guide roller on the winding side rotates. Wherein the supply reel rotation part is arranged at a position higher than the first guide roller on the supply side, and the second guide roller on the supply side is arranged at the same or lower position than the first guide roller on the supply side, and the supply The second guide roller on the winding side is arranged at a position higher than the first conveying roller, the winding drum rotating part is arranged at a position higher than the second guiding roller on the winding side, and the second guiding roller on the winding side The first guide roller on the winding side is arranged at the same position or higher than the first guide roller on the winding side, and the second guide roller on the winding side is arranged at a position lower than the winding drum rotation part.
根据上述结构,搬运装置中,卷绕于供给卷筒的带状的工件通过卷绕卷筒旋转部以及供给侧第一导引滚子被输送至供给侧松弛吸收单元侧,然后通过供给侧第二导引滚子、第一搬运滚子、第二搬运滚子以及卷绕侧第一导引滚子被向处理部送出。另外,搬运装置将位于卷绕侧松弛吸收单元的工件通过卷绕侧第二导引滚子和卷绕卷筒旋转部而卷绕于卷绕卷筒上。第一搬运滚子和第二搬运滚子当对应于在处理部处理工件的预定的节距而间歇地搬运工件时,在将工件经吸附孔吸附于滚子表面的同时沿铅直方向进行搬运。According to the above structure, in the conveying device, the strip-shaped workpiece wound on the supply reel is conveyed to the supply side slack absorbing unit side by the winding reel rotation part and the supply side first guide roller, and then passed by the supply side first guide roller. The two guide rollers, the first conveyance roller, the second conveyance roller, and the first guide roller on the winding side are delivered to the processing unit. In addition, the conveying device winds the workpiece located in the slack absorbing unit on the winding side on the winding drum through the second guide roller on the winding side and the winding drum rotating part. When the first conveying roller and the second conveying roller intermittently convey the workpiece corresponding to the predetermined pitch for processing the workpiece in the processing section, the workpiece is conveyed in the vertical direction while adsorbing the workpiece to the surface of the roller through the adsorption hole. .
而且,在搬运路径中,能够以供给侧松弛吸收单元及卷绕侧松弛吸收单元为界使连续进行的工件搬运不彼此联动地进行输送。Furthermore, in the conveyance path, the conveyance of workpieces performed continuously can be conveyed without interlocking each other with the supply-side slack absorbing unit and the winding-side slack absorbing unit as the boundary.
另外,根据从供给卷筒旋转部至第一搬运滚子的位置关系,工件被向斜下方搬运,因此消除了由工件自重而造成的松弛。而且,根据从第二搬运滚子到卷绕卷筒旋转部的位置关系,由于工件被向斜上方搬运,因此消除了因工件的自重而造成的松弛。In addition, the workpiece is conveyed obliquely downward based on the positional relationship from the supply reel rotation unit to the first conveying roller, so that the slack caused by the workpiece's own weight is eliminated. Furthermore, since the workpiece is conveyed obliquely upward due to the positional relationship from the second conveying roller to the winding drum rotating portion, slack due to the deadweight of the workpiece is eliminated.
第二观点的搬运装置为这样的结构:在供给侧第二导引滚子以及卷绕侧第一导引滚子上设置有工件位置调整单元,该工件位置调整单元根据工件在处理部上的位置偏差量,使工件沿供给侧第二导引滚子和卷绕侧第一导引滚子的轴向移动。The transfer device according to the second viewpoint has a structure in which a workpiece position adjustment unit is provided on the second guide roller on the supply side and the first guide roller on the take-up side. The amount of positional deviation makes the workpiece move along the axial direction of the second guide roller on the supply side and the first guide roller on the winding side.
根据上述结构,搬运装置通过利用工件位置调整单元使供给侧第二导引滚子和卷绕侧第一导引滚子沿轴向移动,来调整工件在处理部上的轴向位置以及倾斜度,从而能够进行更高精度的工件定位。According to the above configuration, the transfer device adjusts the axial position and inclination of the workpiece on the processing section by moving the second guide roller on the supply side and the first guide roller on the take-up side in the axial direction by the workpiece position adjustment unit. , so that higher precision workpiece positioning can be performed.
第三观点的搬运装置的发明为这样的结构:第一搬运滚子和第二搬运滚子的滚子本体由合成树脂成形。The invention of the conveying device according to the third viewpoint has a structure in which the roller bodies of the first conveying roller and the second conveying roller are molded from synthetic resin.
根据上述结构,搬运装置中第一搬运滚子和第二搬运滚子的滚子本体由合成树脂成形,因此所搬运的工件的微细的振动被树脂制的滚子本体吸收。According to the above configuration, since the roller bodies of the first and second conveyance rollers in the conveyance device are formed of synthetic resin, fine vibrations of the workpiece being conveyed are absorbed by the resin roller bodies.
第四观点的搬运装置的发明是这样的结构:在供给卷筒与供给侧第一导引滚子之间,在搬运装置中设有可以自由设置和移除的工件连接单元,该工件连接单元用于将由处理部正在处理的工件的最后尾与下一个新的工件的最前端部连接起来。The invention of the conveying device of the fourth viewpoint has such a structure: between the supply reel and the first guide roller on the supply side, a workpiece connecting unit that can be freely installed and removed is provided in the conveying device, and the workpiece connecting unit It is used to connect the last end of the workpiece being processed by the processing unit to the leading end of the next new workpiece.
根据上述结构,搬运装置通过具有工件连接单元,而能够在搬运路径中将由处理部正在处理的带状的工件的最后尾与接着使用的新的带状的工件的最前端部连接起来。According to the above configuration, the conveyance device can connect the last end of the strip-shaped workpiece being processed by the processing unit to the leading end of a new strip-shaped workpiece to be used next in the conveyance path by including the workpiece connecting means.
第五观点的搬运装置的发明是这样的结构:处理部为曝光台,用于将掩模的图案曝光于由搬运装置逐段搬运的工件上。The invention of the conveying device according to the fifth aspect has a structure in which the processing unit is an exposure table for exposing the pattern of the mask on the workpiece conveyed step by step by the conveying device.
根据上述结构,搬运装置中,在处理部是曝光台的情况下,可对应于曝光装置的处理而逐段地在稳定的状态下搬运带状的工件,从而能够将掩模的图案曝光在工件上。According to the above configuration, in the conveying device, when the processing unit is an exposure table, the belt-shaped workpiece can be conveyed in a stable state step by step according to the processing of the exposure device, and the pattern of the mask can be exposed on the workpiece. superior.
第六观点的搬运装置的发明是这样的结构:在第五观点的基础上,当上述工件在处理部上的位置偏差量在阈值以下时,通过移动掩模,使静止于曝光台上的一段工件与掩模的位置偏差量大致为零,当工件在处理部上的位置偏差量大于阈值时,使供给侧第二导引滚子和卷绕侧第一导引滚子沿轴向移动,从而使静止于曝光台上的一段工件的下一段移动至曝光台上的预定位置。The invention of the conveying device according to the sixth viewpoint has such a structure that, on the basis of the fifth viewpoint, when the positional deviation of the workpiece on the processing part is below a threshold value, by moving the mask, a section that is stationary on the exposure stage The positional deviation between the workpiece and the mask is approximately zero, and when the positional deviation of the workpiece on the processing part is greater than a threshold value, the second guide roller on the supply side and the first guide roller on the winding side are moved in the axial direction, Thus, the next section of a section of the workpiece that is still on the exposure table is moved to a predetermined position on the exposure table.
根据上述的结构,通过使供给侧第二导引滚子和卷绕侧第一导引滚子沿轴向移动,接着输送来的一段工件的姿势(倾斜)与曝光台上的预定位置一致。因此,输送至曝光台上的下一段工件与掩模的位置偏差量变小,从而缩短了掩模与工件的对位时间。According to the above configuration, by moving the second guide roller on the supply side and the first guide roller on the take-up side in the axial direction, the posture (inclination) of the next piece of work being conveyed coincides with a predetermined position on the exposure table. Therefore, the positional deviation between the next section of the workpiece and the mask transported to the exposure stage becomes smaller, thereby shortening the alignment time between the mask and the workpiece.
第七观点的搬运装置的发明为这样的结构:是在第五观点的基础上,当上述工件在处理部上的位置偏差量在阈值以下时,通过移动掩模,来使静止于曝光台上的一段工件与工件的位置偏差量大致为零,当工件在处理部上的位置偏差量大于阈值时,设定第一搬运滚子和第二搬运滚子对工件的进给量,以使静止于曝光台上的一段工件的下一段移动至上述曝光台上的预定位置。The invention of the conveying device according to the seventh aspect has a structure in which, on the basis of the fifth aspect, when the amount of positional deviation of the workpiece on the processing part is below a threshold value, the mask is moved to make the workpiece stationary on the exposure table. The positional deviation between the workpiece and the workpiece is approximately zero. When the positional deviation of the workpiece on the processing part is greater than the threshold value, the feed rate of the first conveying roller and the second conveying roller to the workpiece is set to make it stationary The next section of a section of workpiece on the exposure table is moved to a predetermined position on the above-mentioned exposure table.
根据上述结构,利用静止于曝光台上的一段来设定第一搬运滚子和第二搬运滚子对工件的进给量,因此,接着输送来的一段工件与曝光台上的预定位置一致。因此,输送至曝光台上的下一段工件与掩模的位置偏差量变小,从而缩短了掩模与工件的对位时间。According to the above structure, the feed rate of the workpiece by the first conveying roller and the second conveying roller is set by using a section that is stationary on the exposure table, so that the next conveyed section of the workpiece coincides with the predetermined position on the exposure table. Therefore, the positional deviation between the next section of the workpiece and the mask transported to the exposure stage becomes smaller, thereby shortening the alignment time between the mask and the workpiece.
第八观点的搬运装置的发明为这样的结构:第一搬运滚子与第二搬运滚子具有使工件吸附于滚子表面的吸附孔,并且第一搬运滚子与第二搬运滚子与用于经吸附孔来吸附工件的吸附单元连接。The invention of the conveying device according to the eighth viewpoint has such a structure that the first conveying roller and the second conveying roller have adsorption holes for adsorbing the workpiece on the surface of the rollers, and the first conveying roller and the second conveying roller are connected with the Connect to the adsorption unit that absorbs the workpiece through the adsorption hole.
根据上述的结构,搬运装置中,工件在被输送至处理部时在被吸附的同时被搬运,因而工件在滚子表面不会产生滑动,从而能够正确地输送相当于一段的进给量。According to the above configuration, in the conveying device, the workpiece is conveyed while being sucked when being conveyed to the processing unit, so that the workpiece does not slip on the roller surface, and the feeding amount corresponding to one stage can be accurately conveyed.
第九观点的搬运装置的发明为这样的结构:供给侧第一导引滚子、供给侧第二导引滚子、卷绕侧第一导引滚子以及卷绕侧第二导引滚子具有使工件吸附于滚子表面的吸附孔,并且供给侧第一导引滚子、供给侧第二导引滚子、卷绕侧第一导引滚子以及卷绕侧第二导引滚子与用于经吸附孔来吸附工件的吸附单元连接。The invention of the conveyance device according to the ninth viewpoint has a structure in which the first guide roller on the supply side, the second guide roller on the supply side, the first guide roller on the winding side, and the second guide roller on the winding side There are adsorption holes for the workpiece to be adsorbed on the roller surface, and the first guide roller on the supply side, the second guide roller on the supply side, the first guide roller on the winding side, and the second guide roller on the winding side Connected to a suction unit for suctioning workpieces through suction holes.
根据上述结构,搬运装置中,工件在吸附于供给侧第一导引滚子、供给侧第二导引滚子、卷绕侧第一导引滚子以及卷绕侧第二导引滚子上的同时被搬运,因此工件在滚子表面不会产生滑动,工件能够从供给卷筒平顺地送出,并且工件能够平顺地卷绕在卷绕卷筒上。According to the above configuration, in the conveying device, the workpiece is sucked by the first guide roller on the supply side, the second guide roller on the supply side, the first guide roller on the winding side, and the second guide roller on the winding side. Therefore, the workpiece will not slip on the roller surface, the workpiece can be smoothly sent out from the supply reel, and the workpiece can be smoothly wound on the take-up reel.
本发明的搬运装置能够在不夹持工件、且不使工件松弛的情况下,从供给卷筒搬运至处理部,并从处理部搬运至卷绕卷筒,因此能够在不对工件施加剩余的负荷的稳定的状态下搬运工件,而且在处理部中可搬运至正确的位置。The conveying device of the present invention can convey the workpiece from the supply reel to the processing section and from the processing section to the take-up reel without clamping the workpiece and without loosening the workpiece, so it can be used without applying an excessive load to the workpiece. The workpiece can be transported in a stable state and can be transported to the correct position in the processing section.
附图说明 Description of drawings
图1为表示本发明的实施方式的搬运机构的方框图。FIG. 1 is a block diagram showing a transport mechanism according to an embodiment of the present invention.
图2为表示本发明的实施方式的搬运机构的概略立体图。Fig. 2 is a schematic perspective view showing a transport mechanism according to an embodiment of the present invention.
图3为表示本发明的实施方式的搬运机构中的供给侧第一导引滚子的放大剖视图。3 is an enlarged cross-sectional view showing a supply-side first guide roller in the conveyance mechanism according to the embodiment of the present invention.
图4为表示本发明的实施方式的搬运机构中的供给侧第二导引滚子的放大剖视图。4 is an enlarged cross-sectional view showing a supply-side second guide roller in the conveyance mechanism according to the embodiment of the present invention.
图5为表示本发明的实施方式的搬运机构中的第一搬运滚子的放大剖视图。5 is an enlarged cross-sectional view showing a first conveyance roller in the conveyance mechanism according to the embodiment of the present invention.
图6为表示本发明的实施方式的搬运机构的概略结构图。Fig. 6 is a schematic configuration diagram showing a transport mechanism according to an embodiment of the present invention.
图7为表示本发明的实施方式的搬运机构的动作的流程图。FIG. 7 is a flowchart showing the operation of the transport mechanism according to the embodiment of the present invention.
图8为表示本发明的实施方式的搬运机构的变形例的图,是表示工件连接单元的设置状态的主要部分的概略放大图。8 is a diagram showing a modified example of the conveyance mechanism according to the embodiment of the present invention, and is a schematic enlarged view of a main part showing an installed state of a workpiece connecting unit.
标号说明Label description
1:供给卷筒旋转部;2:供给侧第一导引滚子;3:供给侧第二导引滚子;4:第一搬运滚子;5:曝光装置;6:第二搬运滚子;7:卷绕侧第一导引滚子;8:卷绕侧第二导引滚子;9:卷绕卷筒旋转部;11:工件连接单元;32:工件位置调整单元;41、61:滚子本体;41a、61a:滚子表面;41b:吸附孔;42、62:吸附单元;51:处理部;51a:曝光台;A、A1:搬运机构;B1:供给卷筒;B2:卷绕卷筒;D1:供给侧松弛吸收单元;D2:卷绕侧松弛吸收单元;M:掩模;T:带(工件);T1:新的带(新的工件);T1a:最前端部;T2:正在处理的带(正在处理的工件):T2a:最后尾。1: Supply reel rotating part; 2: The first guide roller on the supply side; 3: The second guide roller on the supply side; 4: The first conveying roller; 5: Exposure device; 6: The second conveying roller ;7: The first guide roller on the winding side; 8: The second guide roller on the winding side; 9: The rotating part of the winding reel; 11: The workpiece connection unit; 32: The workpiece position adjustment unit; 41, 61 : roller body; 41a, 61a: roller surface; 41b: adsorption hole; 42, 62: adsorption unit; 51: processing part; Winding reel; D1: supply side slack absorbing unit; D2: winding side slack absorbing unit; M: mask; T: tape (work); T1: new tape (new work); T1a: leading end ; T2: Tape being processed (workpiece being processed): T2a: Last tail.
具体实施方式 Detailed ways
下面,根据图1~图7说明本发明的实施方式的搬运机构的一例。Next, an example of the transport mechanism according to the embodiment of the present invention will be described with reference to FIGS. 1 to 7 .
首先,先说明本发明的实施方式的搬运机构A,然后说明由搬运机构A搬运的带状的工件(以下称为「带」)T。First, a conveyance mechanism A according to an embodiment of the present invention will be described, and then a belt-shaped workpiece (hereinafter referred to as "belt") T conveyed by the conveyance mechanism A will be described.
图1为表示本发明的实施方式的搬运机构的方框图。图2为表示本发明的实施方式的搬运机构的概略立体图。FIG. 1 is a block diagram showing a transport mechanism according to an embodiment of the present invention. Fig. 2 is a schematic perspective view showing a transport mechanism according to an embodiment of the present invention.
<<带(工件)的结构>><<Structure of belt (workpiece)>>
如图1和图2所示,带T由作为电路板使用的可挠性基板、或将树脂成形品滚弯成形(hoop)时使用的卷材等薄膜状带的坯料构成。该带T例如由带宽160mm、带全长200m的薄且宽的部件构成,并且卷绕在供给卷筒旋转部1上。在该带T的左右两边缘部侧,有的形成有穿孔(未图示),有的则不形成穿孔。As shown in FIGS. 1 and 2 , the tape T is composed of a film-shaped tape material such as a flexible substrate used as a circuit board or a coil used for hooping a resin molded product. The tape T is made of, for example, a thin and wide member with a width of 160 mm and a total tape length of 200 m, and is wound around the supply reel rotating unit 1 . On both the left and right edge portions of the tape T, some perforations (not shown) are formed, and some have no perforations.
另外,本发明的搬运机构A为搬运带T的机构,以下,作为本发明的实施方式的一例,以搬运作为可挠性基板的坯料使用的带(薄膜状带)T的情况为例进行说明。In addition, the conveyance mechanism A of the present invention is a mechanism for conveying the tape T. Hereinafter, as an example of an embodiment of the present invention, a case of conveying a tape (film-shaped tape) T used as a material for a flexible substrate will be described as an example. .
<<搬运机构的结构>><<The structure of the transport mechanism>>
搬运机构A为这样的装置:配合曝光装置5的处理单位-带T的每一块的处理,将带T朝向设置于铅直方向的曝光台51a(处理部51)逐段地间歇地搬运。该搬运机构A包括:供给卷筒旋转部1,其安装于卷绕有带T的供给卷筒B1的中央的卷筒孔中,用于使供给卷筒B1旋转;引导被搬运的带T的供给侧第一导引滚子2;以及供给侧第二导引滚子3。另外,搬运机构A包括:配置于处理部51的上下位置的、用于搬运带T的第一搬运滚子4和第二搬运滚子6;卷绕侧第一导引滚子7和卷绕侧第二导引滚子8;以及使卷绕带T的卷绕卷筒B2旋转的卷绕卷筒旋转部9。搬运机构A还包括吸收搬运过程中的带T的松弛的供给侧松弛吸收单元D1和卷绕侧松弛吸收单元D2。The conveyance mechanism A is a device that intermittently conveys the tape T piece by piece toward the exposure table 51 a (processing unit 51 ) provided in the vertical direction in accordance with the processing of each tape T, which is a processing unit of the exposure device 5 . This conveyance mechanism A includes: a supply reel rotating part 1, which is installed in the reel hole in the center of the supply reel B1 wound with the tape T, and is used to rotate the supply reel B1; supply-side
<供给卷筒旋转部的结构><Structure of supply roll rotating part>
供给卷筒旋转部1为这样的部件:用于轴支承卷绕有电路板坯料的带T的管筒状的供给卷筒B1、并送出带T,该供给卷筒旋转部1配设在装置壳体(未图示)上,并能够以安装有供给卷筒B1的轴筒部的轴部为中心自由旋转,并且由未图示的驱动电动机驱动旋转。The supply reel rotating part 1 is a member for supporting the tubular supply reel B1 of the tape T wound with the circuit board blank and feeding out the tape T. The supply reel rotating part 1 is arranged on the device. It is mounted on a casing (not shown), and can freely rotate around the shaft part on which the shaft part of the supply roll B1 is attached, and is driven to rotate by a driving motor not shown.
而且,供给卷筒B1由例如卷绕部分的直径为750mm的卷筒构成,在其左右边缘具有突缘部(未图示)。卷绕在该供给卷筒B1上的带T由第一搬运滚子4牵引,由此与供给卷筒旋转部1一起旋转,从而被送出至供给侧第一导引滚子2。Further, the supply roll B1 is constituted by, for example, a roll with a diameter of 750 mm in the winding portion, and has flange portions (not shown) on the left and right edges. The tape T wound on the supply reel B1 is drawn by the
<供给侧第一导引滚子的结构><Structure of the first guide roller on the supply side>
如图1和图2所示,供给侧第一导引滚子2为辅助滚子,卷绕在供给卷筒B1上的带T以朝向供给侧松弛吸收单元D1送出的方式卷挂在供给侧第一导引滚子2上,供给侧第一导引滚子2配设成能够以轴部为中心自由旋转。该供给侧第一导引滚子2配置成比供给卷筒旋转部1靠下方,从供给滚子旋转部1向斜下方输送来的带T配设成由于自重而从供给侧第一导引滚子2大致铅直地向下方垂下。As shown in FIGS. 1 and 2 , the
图3为表示本发明的实施方式的搬运机构中的供给侧第一导引滚子2的放大剖视图。FIG. 3 is an enlarged cross-sectional view showing the supply-side
如图3所示,供给侧第一导引滚子2包括:卷挂有带T并与带T面接触的滚子本体21;可自由旋转地轴支承滚子本体21的支轴22;可自由旋转地设于该支轴22上的轴承23;以及保持该轴承23的装置壳体24。As shown in Figure 3, the
并且,后述的卷绕侧第二导引滚子8(参照图2)例如与该供给侧第一导引滚子2为相同的结构。Moreover, the winding-side 2nd guide roller 8 (refer FIG. 2) mentioned later has the same structure as this supply-side
<供给侧松弛吸收单元的结构><Structure of supply side slack absorption unit>
再次回到图1和图2,供给侧松弛吸收单元D1配置于收纳供给卷筒旋转部1与供给侧第二导引滚子3之间的带T的位置上,是对从供给卷筒旋转部1供给的带T施加张力以吸收松弛的装置。更进一步详细地说,该供给侧松弛吸收单元D1是这样的装置:对从供给卷筒旋转部1送出的带T施加张力,使该带T在箱体内因自重而呈U字状松弛,以使带T在供给卷筒旋转部1与供给侧第一导引滚子2之间、以及在供给侧第二导引滚子3与第一搬运滚子4之间搬运时,不产生过度的负荷或松弛。该供给侧松弛吸收单元D1包括具有搬运空间的筒状的箱体D1a,在形成于上侧的开口部上通过的带T由于自重而可在搬运空间中呈U字状垂下。在该箱体D1内,在形成于上侧的开口部上通过的带T从带T的搬运方向上游向下侧输送,并由于自重而下垂,然后由第一搬运滚子4牵引而朝带T的搬运方向下游向上侧送出。箱体D1a例如由在上下具有开口部的四角形的有底筒状体构成。Returning to Fig. 1 and Fig. 2 again, the supply-side slack absorbing unit D1 is arranged at a position for accommodating the belt T between the supply-side reel rotating part 1 and the supply-side
<供给侧第二导引滚子的结构><Structure of the second guide roller on the supply side>
图4为表示本发明的实施方式的搬运机构中的供给侧第二导引滚子的放大剖视图。4 is an enlarged cross-sectional view showing a supply-side second guide roller in the conveyance mechanism according to the embodiment of the present invention.
图4所示的供给侧第二导引滚子3是这样的滚子:将带T从供给侧松弛吸收单元D1向第一搬运滚子4输送(参照图1及图2),并且具备使带T沿箭头b所示的宽度方向(箭头a所示的轴向)移动的工件位置调整单元32。该供给侧第二导引滚子3包括:电动机M1;保持该电动机M1的装置壳体33;以及固定于电动机轴M1a的滚珠丝杠34。另外,供给侧第二导引滚子3包括:用于搬运带T可自由旋转的滚子本体31;通过滚珠丝杠34的旋转而沿轴向移动的螺母35;与该螺母35一体地动作的键轴36;与该键轴36一体地动作的支轴37;以及夹设于该支轴37与滚子本体31之间的轴承38。The
工件位置调整单元32为这样的装置:用于使滚子本体31的位置沿轴向(带T的宽度方向)移动,以便调整带T在处理部51上的位置。该工件位置调整单元32例如包括:电动机M1、滚珠丝杠34、螺母35、键轴36、支轴37以及滚子本体31。The workpiece
图4所示的电动机M1使滚子本体31在旋转的同时沿箭头a所示的轴向(带T的宽度方向)移动,电动机M1根据控制装置10的信号而正转和反转,从而使卷绕于滚子本体31上的带T沿箭头b所示的宽度方向移动。供给侧第二导引滚子3保持在装置壳体33的预定位置上。The motor M1 shown in FIG. 4 moves the
滚珠丝杠34与电动机M1的电动机轴M1a连接并与其一体地旋转。而且,也可以使减速齿轮机构介于该滚珠丝杠34与电动机轴M1a之间。螺母35螺合于滚珠丝杠34,并安装在形成有键槽的键轴36内。通过该滚珠丝杠34的旋转,螺母35沿箭头a所示的轴向移动。The ball screw 34 is connected to the motor shaft M1a of the motor M1 and rotates integrally therewith. Furthermore, a reduction gear mechanism may be interposed between the
键轴36与螺母35一体地旋转,并且沿箭头a所示的轴向移动。支轴37紧固于键轴36的底面部,支轴37在与键轴36一起沿轴向移动的同时并旋转,其两端部由轴承38轴支承。The
轴承38可自由旋转地安装于支轴37,并且组装成与支轴37一体地沿轴向(箭头a所示的方向)移动。滚子本体31为与轴承38一起沿箭头a所示的轴向移动,并且卷挂有带T的滚子,滚子本体31例如为在两端部具有突缘部的管筒状。该滚子本体31为,至少其滚子表面31a由合成树脂形成,以吸收微振动。此时,形成滚子表面31a的合成树脂优选的是具有缓冲性的软质树脂,其也可以只覆盖于滚子表面31a。The
以上结构的供给侧第二导引滚子3通过电动机M1的旋转,来使由滚珠丝杠34、键轴36、支轴37以及轴承38构成的中介构件旋转和进行直进运动,从而使滚子本体31沿轴向移动,以便能够调整带T的位置。具有能够这样沿轴向移动的滚子本体31的供给侧第二导引滚子3,通过使滚子本体31的位置沿轴向移动来将其调整至适当的位置,从而能够正确地对准处理部51中带T的定位中的所希望的位置。The
此外,图4所示的供给侧第二导引滚子3仅是通过电动机M1直接使支轴37旋转的滚子,也可以是通过其它的电动机或者线性滑动机构等(未图示)来使供给侧第二导引滚子3整体沿轴向移动的结构。In addition, the
另外,后述的卷绕侧第一导引滚子7(参照图2)例如与该供给侧第二导引滚子3为相同的结构。In addition, the winding-side 1st guide roller 7 (refer FIG. 2) mentioned later has the same structure as this supply-side
<第一搬运滚子的结构><Structure of the first conveying roller>
图5为表示本发明的实施方式的搬运机构中的第一搬运滚子的放大剖视图。5 is an enlarged cross-sectional view showing a first conveyance roller in the conveyance mechanism according to the embodiment of the present invention.
图5所示的第一搬运滚子4为搬运带T从供给侧第二导引滚子3向曝光台51a(处理部51)的滚子(参照图1及图2),通过电动机M2间歇地驱动该第一搬运滚子4使其旋转,从而逐段地搬运带T。在该第一搬运滚子4上具有使带T吸附在滚子本体41的滚子表面41a上的吸附孔41b,并且在该第一搬运滚子4上连接有经吸附孔41b吸附带T的吸附单元42。因此,第一搬运滚子4可不使由该第一搬运滚子4的旋转而被搬运的带T空转。The first conveying
而且,第一搬运滚子4包括:使滚子本体41旋转的电动机M2;支承该电动机M2和电动机轴M2a的装置壳体43;与电动机轴M2a连接、并具有吸附单元42的吸气道44a的旋转轴44;与吸气道44a连通、并与抽吸泵(未图示)连接的排气部45。Moreover, the first conveying
而且,如图1所示,该第一搬运滚子4配置于供给侧松弛吸收单元D1的搬运方向下游侧,并且配置于曝光台51a的正上方,以使带T以位于曝光台51a的中央位置的方式与曝光台51a的表面平行。And, as shown in FIG. 1 , the
图5所示的滚子本体41是固定于通过电动机M2旋转的旋转轴44上、用于搬运带T的中空状的旋转体,其在轴向的两端构成为具有突缘部的管筒形状。滚子本体41,至少其卷挂带T的滚子表面41a由具有缓冲性的软质树脂等合成树脂成形,以便容易吸收带T的微振动。The
在其滚子表面41a上穿设有多个吸附孔41b。因此,带T能够借助于空气在其所卷挂的滚子表面41a的吸附孔41b中的流动,冷却滚子表面41a。A plurality of
而且,滚子表面41a也可以是不锈钢制品或将不锈钢线材紧密地卷绕而成的制品。Furthermore, the
吸附单元42为这样的装置:借助于抽吸泵(未图示)的抽吸力来吸引卷挂在滚子本体41的滚子表面41a上的带T,以使带T与滚子表面41a紧密接触。该吸附单元42具有:吸引带T以使其与滚子表面41a紧密接触的、吸入空气的吸附孔41b;从该吸附孔41b吸入的空气被送入的滚子内空间41c;与该滚子内空间41c连通的吸气道44a;排气部45;以及抽吸泵。The suction unit 42 is a device that sucks the tape T wound on the
第一搬运滚子4具有上述的树脂制的滚子本体41和吸附单元42,并且构成为将带T通过空气的负压吸附于滚子表面41a并同时能够平顺地进行搬运的结构。The first conveying
图5所示的电动机M2使滚子本体41旋转,以便间歇地搬运卷挂于滚子本体41的带T。电动机M2与控制装置10电连接,并控制其旋转(参照图1)。The motor M2 shown in FIG. 5 rotates the
装置壳体43为用于将电动机M2和电动机轴M2a支承在预定位置的组件,通过该装置壳体43,第一搬运滚子4被配设于预定高度(参照图1)。The device case 43 is a unit for supporting the motor M2 and the motor shaft M2a at predetermined positions, and the first conveying
旋转轴44为发挥以下作用的构件:将电动机M2的旋转传递至滚子本体41以使滚子本体41旋转的轴的作用,以及用于将滚子本体41内的空气送至抽吸泵(未图示)的配管的作用。旋转轴44的一端连接着电动机轴M2a,另一端上则设有吸附单元42的排气部45。旋转轴44在中央部穿设有抽吸滚子本体41内的空气的抽吸口44b,在吸气道44a的端部设有用于将空气排出至排气部45的吐出口44c,从抽吸口44b至吐出口44c呈中空状。The rotating
而且,未图示的抽吸泵(真空泵)是这样的负压产生装置:经由配管及泄漏阀而与排气部45连接,并经吸气道44a和吸附孔41b来吸入滚子表面41a的空气,并且借助于负压来吸引卷挂于滚子表面41a的带T。Also, a suction pump (vacuum pump) not shown is a negative pressure generating device that is connected to the
而且,后述的第二搬运滚子6例如与该第一搬运滚子4为相同的结构。Moreover, the 2nd conveyance roller 6 mentioned later has the same structure as this
<处理部的结构><Structure of processing department>
这里,说明图2所示的处理部51。处理部51配置于第一搬运滚子4的正下方,是对从该第一搬运滚子4供给的带T进行预定处理的装置。该处理部51沿处理面配设于处在第一搬运滚子4与第二搬运滚子6之间的带T铅直地向下方搬运的部位。而且,在本实施方式中,处理部51为后述的曝光装置5中进行曝光处理的曝光台51a。而且,曝光台51a上形成有吸附未图示的带T的吸附孔,其逐段地吸附和保持带T。Here, the
<第二搬运滚子的结构><Structure of the second transport roller>
第二搬运滚子6配置于曝光台51a的搬运方向下游侧,是将由该曝光台51a处理过的带T搬运至卷绕侧的滚子,该第二搬运滚子6配置于第一搬运滚子4和曝光台51a(处理部51)的正下方。该第二搬运滚子6与图5所示的第一搬运滚子4为相同的结构,如图2所示,其具有:吸附带T在滚子本体61的滚子表面61a上的吸附单元62;以及使滚子本体61旋转的电动机M3。The second conveying roller 6 is arranged on the downstream side of the conveying direction of the exposure table 51a, and is a roller that conveys the tape T processed by the exposure table 51a to the winding side. The second conveying roller 6 is arranged on the first conveying roller. Sub-4 and exposure table 51a (processing section 51) directly below. The second conveying roller 6 has the same structure as the first conveying
<卷绕侧第一导引滚子的结构><Structure of the first guide roller on the winding side>
卷绕侧第一导引滚子7配置于第二搬运滚子6的搬运方向下游侧,是将带T输送至卷绕侧松弛吸收单元D2的滚子。卷绕侧第一导引滚子7与图4所示的第二导引滚子3为相同的结构,如图2所示,其包括:沿带T的宽度方向(轴向)移动以进行带T的位置调整的工件位置调整单元72;以及该工件位置调整单元72的动力源的电动机M4等。The winding-side
<卷绕侧松弛吸收单元的结构><Structure of Slack Absorbing Unit on the Winding Side>
卷绕侧松弛吸收单元D2配置于可收纳在卷绕侧第一导引滚子7与卷绕侧第二导引滚子8之间的带T的位置上。卷绕侧松弛吸收单元D2为这样的装置:吸收在第二搬运滚子6与卷绕侧第一导引滚子7之间的带T的松弛、以及在卷绕侧第二导引滚子8与卷绕卷筒B2之间的带T的松弛。在卷绕侧松弛吸收单元D2的搬运方向上游侧,配置有卷绕侧第一导引滚子7,在卷绕侧松弛吸收单元D2的搬运方向下游侧,配置有卷绕侧第二导引滚子8。该卷绕侧松弛吸收单元D2由例如与供给侧松弛吸收单元D1相同的结构构成,即具有箱体D2a。The winding-side slack absorbing unit D2 is disposed at a position where the belt T can be accommodated between the winding-side
通过卷绕侧松弛吸收单元D2的带T从卷绕侧第一导引滚子7送入,并因带T的自身重量而在箱体D2a内下垂成U字状,然后被朝向位于上方的卷绕侧第二导引滚子8搬运。The tape T passing through the slack absorbing unit D2 on the winding side is fed from the
<卷绕侧第二导引滚子的结构><Structure of the second guide roller on the winding side>
如图2所示,卷绕侧第二导引滚子8是用于引导需卷绕在卷绕卷筒B2上的带T以将其朝向该卷绕卷筒B2搬运的辅助滚子,其与图3所示的供给侧第一导引滚子2为相同的结构。该卷绕侧第二导引滚子8通过未图示的装置壳体配设在预定位置上,并且能够以轴部为中心自由旋转。卷绕侧第二导引滚子8配设成:将从卷绕侧松弛吸收单元D2搬运来的带T从该卷绕侧第二导引滚子8向斜上方输送。As shown in FIG. 2, the
<卷绕卷筒旋转部的结构><Structure of the winding reel rotating part>
如图2所示,卷绕卷筒旋转部9轴支承卷绕由处理部51(曝光装置5)处理过的带T的卷绕卷筒B2,并配设成能够以安装有卷绕卷筒B2的轴筒部的轴部为中心自由旋转,该卷绕卷筒旋转部9由驱动电动机(未图示)驱动。As shown in FIG. 2 , the winding reel rotation unit 9 pivotally supports the winding reel B2 on which the tape T processed by the processing unit 51 (exposure device 5 ) is wound, and is arranged so that The shaft portion of the shaft barrel portion of B2 is rotatable as a center, and the winding drum rotating portion 9 is driven by a drive motor (not shown).
<<曝光装置的结构>><<Structure of Exposure Device>>
回到图1,曝光装置5是将掩模M的图案逐块地曝光在由搬运机构A逐段搬运的带T上的装置。该曝光装置5包括:光源52;反射镜53;复眼透镜L;支承掩模M的支承单元54;投影光学系统(例如戴森光学系统或缩小投影光学系统)55;摄像装置56;以及曝光台51a。另外,曝光装置5包括:摄像机数据输入装置57、图像处理装置58、存储装置59、控制装置10以及开关装置12。Returning to FIG. 1 , the exposure device 5 is a device that exposes the pattern of the mask M on the tape T conveyed by the conveyance mechanism A step by step. The exposure device 5 includes: a
光源52照射包含预定波长的紫外线的光,其包括灯52a和配置成覆盖该灯52a的后部的椭圆镜52b。反射镜53由将从光源52照射的光向掩模M反射的平面镜构成。复眼透镜L是用于调整来自反射镜53的光的照度分布的透镜。The
图1所示的掩模M由支承单元54支承,该掩模M设置成与投影光学系统55正对。该支承单元54具有驱动机构(未图示),以便能够在与投影光学系统55的光轴垂直的平面内移动。The mask M shown in FIG. 1 is supported by a
投影光学系统55在这里配置成:入射光轴和出射光轴设置成与装置的设置面平行且水平,其前表面侧与曝光台51a正对。该投影光学系统55由未图示的多个透镜、面镜等组合而成。Here, the projection
图1所示的摄像装置56在投影光学系统55与曝光台51a之间配备有可沿三维方向移动的驱动系统,并配置了多个CCD摄像机。CCD摄像机对在静止于曝光台51a的一段带T上形成的对位标记以及形成于掩模M的对位标记进行摄影。另外,如前所述,曝光台51a配设有:为了经未图示的吸附孔吸附带T而进行真空排气的排气系统;以及用于输送压缩空气的压缩空气系统。The
摄像机数据输入装置57取入由摄像装置56所拍摄得到的一段带T的对位标记与掩模M的对位标记。图像处理装置58对对位标记进行运算以便用于曝光装置5的控制。在该图像处理装置58中,将从摄像机数据输入装置57接受的对位标记转换成用于控制曝光装置5的位置数据,并将其结果输送至控制装置10与存储装置59。存储装置59存储由摄像装置56所拍摄得到的位置数据。The camera data input device 57 takes in a segment of alignment marks with T and alignment marks of the mask M captured by the
控制装置10为控制搬运机构A和整个曝光装置5的装置,其由CPU所构成。该控制装置10根据图像处理机构58的位置数据使一段带T的对位标记的位置与掩模M的对位标记的位置匹配。为了与吸附于曝光台51a的带T匹配,通过利用支承单元54的驱动机构(未图示)使掩模M移动,以使带T与掩模M匹配。但是,当带T的对位标记与掩模M的对位标记的偏差较大时,在每一段的位置匹配中,掩模移动的距离会变大。因此,当带T的对位标记与掩模M的对位标记的偏差在阈值δ以上时,控制供给侧第二导引滚子3、第一搬运滚子4、第二搬运滚子6以及卷绕侧第一导引滚子7来使曝光台51a上的带T的对位标记的位置进入阈值δ以内。The
另外,控制装置10控制:对带T在供给侧松弛吸收单元D1和卷绕侧松弛吸收单元D2中的位置的监视;带T在曝光台51a上的装卸;摄像装置56的移动、光源52的亮灭和遮光的控制;以及对上述所有动作的监视等。而且,开关装置12是用于控制搬运机构A的电动机M1、M2、M3和M4、抽吸泵(未图示)、曝光装置5等的ON、OFF的控制器。In addition, the
<各组件的位置关系的说明><Explanation of the positional relationship of each component>
接着,参照图6说明搬运机构A的各组件的位置关系。Next, the positional relationship of the components of the transport mechanism A will be described with reference to FIG. 6 .
图6为表示本发明的实施方式中的搬运机构的概略结构图。Fig. 6 is a schematic configuration diagram showing a transport mechanism in the embodiment of the present invention.
如图6所示,供给卷筒旋转部1、供给侧第一导引滚子2、供给侧第二导引滚子3、第一搬运滚子4、第二搬运滚子6、卷绕侧第一导引滚子7、卷绕侧第二导引滚子8以及卷绕卷筒旋转部9分别配置在同一个面上,从正面观察,在上下方向上分别配置于大致同一直线上。As shown in Figure 6, the supply reel rotating part 1, the
在从供给卷筒旋转部1至第一搬运滚子4之间,带T从侧面观察整体上大致向斜下方搬运。在从第一搬运滚子4至第二搬运滚子6之间,带T铅直地向下方搬运。在从第二搬运滚子6至卷绕卷筒B2之间,带T从侧面观察整体上大致向斜上方搬运。Between the supply reel rotating part 1 and the
供给卷筒旋转部1配置于比搬运方向下游侧的供给侧第一导引滚子2高了高度H1的位置上。供给侧第一导引滚子2配置于供给卷筒旋转部1的斜下方,该供给侧第一导引滚子2与供给侧第二导引滚子3配置于相同高度,或者是配置在高于供给侧第二导引滚子3的位置上,而且配置在供给侧松弛吸收单元D1的箱体D1a的开口部的上方。The supply spool rotating unit 1 is disposed at a position higher by a height H1 than the supply-side
供给侧松弛吸收单元D1设于这样的位置:即,能够收纳在供给侧第一导引滚子2、以及与该供给侧第一导引滚子2配设于相同高度的供给侧第二导引滚子3之间垂下的带T的位置。The supply-side slack absorbing unit D1 is provided at a position where it can accommodate the supply-side
供给侧第二导引滚子3配置于与供给侧第一导引滚子2相等或较低的位置上,并且配设在比第一搬运滚子4高了高度H2的位置上。The supply-side
第一搬运滚子4、曝光台51a(处理部51)与第二搬运滚子6在铅直方向上配置于大致一条直线上。通过第一搬运滚子4的带T从供给侧第二导引滚子3朝向斜下方搬运,然后卷挂在第一搬运滚子4上,从而朝向铅直方向的曝光台51a进行方向转换。The
曝光台51a(处理部51)配置于第一搬运滚子4与卷绕侧第一导引滚子7之间的中间位置上。第二搬运滚子6配置于该曝光台51a的正下方。通过第二搬运滚子6的带T铅直地向下方搬运,然后卷挂在第二搬运滚子6上,从而向斜上方进行方向转换。The
卷绕侧第一导引滚子7配置于第二搬运滚子6的搬运方向下游侧,并且配置于比第二搬运滚子6高了高度H3的位置上。该卷绕侧第一导引滚子7配置于比卷绕侧松弛吸收单元D2的开口部高的位置上,并且配置于比卷绕卷筒旋转部9低了高度H4的位置上。The winding-side
卷绕侧第二导引滚子8配置于与卷绕侧第一导引滚子7相等或较高的位置,并且配置于比卷绕卷筒旋转部9低了高度H4的位置上,而且配置于卷绕侧松弛吸收单元D2的箱体D2a的上方。卷绕卷筒旋转部9配置于卷绕侧第二导引滚子8的斜上方。The
<<搬运机构的作用>><<The role of the transport mechanism>>
接着,以图7为主,参照各图对搬运机构A的作用进行说明。Next, mainly referring to FIG. 7 , the action of the conveyance mechanism A will be described with reference to each figure.
图7为表示本发明的实施方式的搬运机构的动作的流程图。FIG. 7 is a flowchart showing the operation of the transport mechanism according to the embodiment of the present invention.
首先,如图1和图2所示,将加工前的新坯料的带T设置于搬运机构A上并使其为可搬运的状态。即,将卷绕有新的带T的供给卷筒B1设置于供给卷筒旋转部1,拉出带T的前端部、并同时将其分别卷挂于供给侧第一导引滚子2、供给侧第二导引滚子3和第一搬运滚子4上,并使其贯穿曝光台51a与摄像装置56之间。然后,将带T卷挂于第二搬运滚子6、卷绕侧第一导引滚子7和卷绕侧第二导引滚子8上,并将带T的前端部卡定于安装在卷绕卷筒旋转部9的卷绕卷筒B2上。接着,使供给侧松弛吸收单元D1以及卷绕侧松弛吸收单元D2上的带T在箱体D1a、D2a内呈U字状松弛。First, as shown in FIG. 1 and FIG. 2 , a belt T of a new material before processing is set on the conveyance mechanism A so as to be in a conveyable state. That is, the supply reel B1 on which the new tape T is wound is set on the supply reel rotating unit 1, and the front end portion of the tape T is pulled out while being wound on the supply side first guide
接着,使图1所示的开关装置12的电源开关(未图示)打开(ON)使曝光装置5及搬运机构A起动(步骤S1)。这样,曝光装置5的灯52a被点亮(步骤S2)。此时,通过未图示的快门机构使来自灯52a的光为遮断状态。Next, a power switch (not shown) of the switch device 12 shown in FIG. 1 is turned on (ON) to activate the exposure device 5 and the transport mechanism A (step S1 ). Thus, the
然后,配置于图2所示的第一搬运滚子4及第二搬运滚子6的搬运驱动用的电动机M2、M3被驱动,并且抽吸泵(未图示)也被驱动,从而在使带T吸附于滚子表面41a、61a的同时进行逐块输送的动作。Then, the motors M2 and M3 for driving the conveyance disposed on the
如图2所示,通过电动机M2、M3的驱动,第一搬运滚子4和第二搬运滚子6旋转,由此来牵引带T进行搬运,所以,供给卷筒旋转部1的供给卷筒B1旋转从而将带T送出(步骤S3)。As shown in FIG. 2, by driving the motors M2 and M3, the first conveying
该带T从供给卷筒旋转部1向斜下方输送,在有自重作用的状态下,该带T以卷挂的方式由供给侧第一导引滚子2接收,然后通过自重输送至供给侧松弛吸收单元D1的箱体D1a内(步骤S4)。The tape T is conveyed obliquely downward from the supply reel rotating part 1, and is received by the
在位于供给侧第一导引滚子2与供给侧第二导引滚子3之间的供给侧松弛吸收单元D1中,带T由于自重,而变成呈U字形向地面方向垂下的状态。带T在利用供给侧松弛吸收单元D1调整了从供给卷筒旋转部1至第一搬运滚子4之间的松弛而施加张力的状态下,被搬运至供给侧第二导引滚子3(步骤S5)。In the supply-side slack absorbing unit D1 located between the supply-side
即,在供给侧松弛吸收单元D1中,从供给侧第一导引滚子2送入箱体D1a内的带T,如图6所示,由于带T的自重,被向与搬运方向(箭头d方向)相同的箭头e的方向牵引,从而从供给卷筒旋转部1到供给侧第一导引滚子2之间的松弛消失。另外,由第一搬运滚子4牵引而从箱体D1a内输送至供给侧第二导引滚子3的方向(箭头d的方向)输送的带T,在由于带T的自重而被向与搬运方向相反的方向(箭头f方向)牵引(施加了张力的状态)的同时,从箱体D1a搬运至供给侧第二导引滚子3和第一搬运滚子4,从而松弛消失。That is, in the supply-side slack absorbing unit D1, the tape T sent into the box D1a from the supply-side
另外,带T在供给卷筒旋转部1与供给侧第一导引滚子2之间、以及在供给侧第二导引滚子3与第一搬运滚子4之间,由于分别被向斜下方输送,因而被配置成不易松弛的状态。In addition, the belt T is obliquely inclined between the supply reel rotating unit 1 and the supply-side
第一搬运滚子4在带T被吸附单元42吸附于滚子表面41a的状态下,通过电动机M2的旋转,把带T的一段的方向转换成朝向铅直下方地进行搬运。此时,第一搬运滚子4因为由合成树脂形成,因此吸收了带T的振动。The first conveying
由搬运机构A所搬运的相当于一段的带T被曝光台51a吸附,一段带T静止于曝光台51a上。然后,移动至投影光学系统55与曝光台51a之间的摄像装置56对显示于带T的曝光部分的对位标记(未图示)与掩模M的对位标记(未图示)进行摄影(步骤S6)。One length of tape T conveyed by the conveyance mechanism A is sucked by the
根据由该摄像装置56所拍摄的两个标记图像来运算出带T与掩模M的位置偏差量及姿态偏差量,并传递至控制装置10(步骤S7)。The amount of positional deviation and the amount of attitude deviation between the tape T and the mask M are calculated from the two marker images captured by the
在步骤S8中,根据来自控制装置10的位置偏差量,通过支承单元54的驱动机构使掩模M移动,使掩模M与带T匹配。In step S8, the mask M is moved by the drive mechanism of the
接着,在曝光台51a上与掩模M完成了匹配的带T,初步固定在位于与投影光学系统55(参照图1)相对的位置上的曝光台51a的表面上,通过释放未图示的快门机构,来从投影光学系统55照射曝光光,从而转印掩模M的图案(步骤S9)。Next, the tape T, which has been matched with the mask M on the exposure table 51a, is initially fixed on the surface of the exposure table 51a at a position opposite to the projection optical system 55 (see FIG. 1 ). The shutter mechanism is used to irradiate exposure light from the projection
接着在步骤S10中,控制装置10判断带T的对位标记与掩模M的对位标记的位置偏差量是否在阈值δ以下。若位置偏差量在阈值δ以下,则前进至步骤S13,若位置偏差量在阈值δ以上,则前进至步骤S11。即,位置偏差量大的情况,有很多是由于每一段带T无法笔直地输送至曝光台51a而引起的。因此若控制带T的进给量与姿态,则静止于曝光台51a上的一段带T的下一段,可正确地输送至曝光台51a。若正确地搬运带T,则通过支承掩模M的支承单元54的驱动机构来使掩模M移动的量很小或为零,从而能够提高生产量。因此,在步骤S10中,判断位置偏差量是否在阈值δ以下,当位置偏差量大于阈值δ时,转移至步骤S11和步骤S12,控制导引滚子以使带T的位置偏差量变小。Next, in step S10, the
在步骤S11中,控制装置10将驱动信号送至电动机M1及电动机M4,使供给侧第二导引滚子3与卷绕侧第一导引滚子7分别沿带T的宽度方向移动,以使带T倾斜,从而调整带T的姿态。In step S11, the
例如如图2所示,控制装置10使供给侧第二导引滚子3和卷绕侧第一导引滚子7的电动机M1、M4旋转,当滚子本体31、71沿箭头a所示的轴向移动时,带T沿箭头b所示的宽度方向移动。由于供给侧第二导引滚子3、第一搬运滚子4、第二搬运滚子6以及卷绕侧第一导引滚子7分别平行地配置,因此当使供给侧第二导引滚子3与卷绕侧第一导引滚子7沿箭头a所示的轴向移动时,在第一搬运滚子4与第二搬运滚子6之间(曝光台51a)搬运的带T沿箭头c所示的宽度方向移动,从而调整了带T的宽度方向位置以及倾斜度(姿态)。For example, as shown in Figure 2, the
另外,在步骤S12中,控制装置10控制第一搬运滚子4的电动机M2和第二搬运滚子6的电动机M3的转数,以便在对进给量进行调整使掩模M的对位标记与带T的对位标记匹配的情况下进行搬运,从而调整上下方向的位置。第一搬运滚子4与第二搬运滚子6由于具有吸附单元42,因此不会在滚子表面产生滑动,可正确地搬运一段带T。In addition, in step S12, the
这样,搬运机构A能够调整带T的宽度方向与进给量,从而正确地搬运至曝光台51a。Thus, the conveyance mechanism A can adjust the width direction and feed rate of the tape T, and can convey it to the
通过了曝光台51a的带T,随着第一搬运滚子4与第二搬运滚子6的驱动,由第二搬运滚子6的吸附单元62吸附于滚子表面61a,在被向铅直下方牵引的同时将搬运方向转换成大致水平方向,然后经由卷绕侧第一导引滚子7被输送至卷绕侧松弛吸收单元D2(步骤S13)。The belt T that has passed through the exposure table 51a, along with the driving of the first conveying
在卷绕侧松弛吸收单元D2中,与供给侧松弛吸收单元D1一样地调整了张力的带T,从卷绕侧松弛吸收单元D2由卷绕侧第二导引滚子8接收带T,并且通过安装于卷绕卷筒旋转部9的卷绕卷筒B2的旋转而卷绕在卷绕卷筒B2上(步骤S14)。In the winding-side slack-absorbing unit D2, the tape T whose tension is adjusted as in the supply-side slack-absorbing unit D1 is received from the winding-side slack-absorbing unit D2 by the winding-side
这样,搬运机构A通过第一搬运滚子4和第二搬运滚子6来调整带T在曝光台51a上的上下方向的进给量,并且通过供给侧第二导引滚子3及卷绕侧第一导引滚子7,来进行带T在曝光台51a上的倾斜方向的调整。因此,在位置偏差量大于阈值δ时,使掩模M移动的量变小,从而能够提高生产量,并且可高精度地进行与掩模的匹配。另外,在曝光台搬运路径中,在带T沿大致水平方向(斜下方、斜上方)搬运的部位,由于带T的自重而向与搬运方向相反的方向施加牵引力(张力)以吸收松弛。结果,搬运机构A以稳定的状态将带T搬运至曝光装置5,致以能够正确地转印预定的电路图案,并且由曝光装置5处理过的带T可平顺地卷绕在卷绕卷筒旋转部9的卷绕卷筒B2上。In this way, the conveying mechanism A adjusts the feeding amount of the tape T in the vertical direction on the exposure table 51a by the first conveying
另外,本发明并不限于本实施方式,在其技术思想的范围内,可做各种改造与变更,本发明当然也包括这些经改造与变更而形成的发明。In addition, the present invention is not limited to the present embodiment, and various modifications and changes can be made within the scope of the technical idea, and the present invention certainly includes the inventions formed by these modifications and changes.
<<变形例>><<Modification>>
下面,参照图8,说明本发明的实施方式的搬运机构的变形例。Next, a modified example of the transport mechanism according to the embodiment of the present invention will be described with reference to FIG. 8 .
而且,在变形例中,对于与图1至图7所示的实施方式的搬运机构A具有相同的功能的构件,省略其说明。In addition, in the modified example, description of members having the same functions as those of the conveyance mechanism A of the embodiment shown in FIGS. 1 to 7 is omitted.
图8为表示本发明的实施方式的搬运机构的变形例的图,其是表示工件连接单元的设置状态的主要部分的概略放大图。Fig. 8 is a diagram showing a modified example of the conveyance mechanism according to the embodiment of the present invention, and is a schematic enlarged view of a main part showing an installed state of a workpiece connecting unit.
如图8所示的变形例的搬运机构A1那样,实施方式的搬运机构A(参照图1和图2),在供给卷筒旋转部1与供给侧第一导引滚子2之间,可插设工件连接单元11。Like the conveying mechanism A1 of the modified example shown in FIG. 8 , the conveying mechanism A (refer to FIGS. 1 and 2 ) of the embodiment can be positioned between the supply reel rotating unit 1 and the
此时,工件连接单元11配置在供给侧松弛吸收单元D1的搬运方向上游侧,并配置于比供给侧松弛吸收单元D1高的位置上。At this time, the workpiece connecting unit 11 is arranged on the upstream side of the supply-side slack absorbing unit D1 in the conveyance direction, and is arranged at a position higher than the supply-side slack absorbing unit D1 .
如图8所示,工件连接单元11为用于将由曝光台51a(参照图1)正在处理的带T2的最后尾T2a与下一段新的带T1的最前端T1a连接起来的连接装置。工件连接单元11例如包括:表面涂敷有特氟隆(注册商标)的台11a;配置于该台11a之上的、保持带T1的保持部11c;以及对带T1与带T2进行热压合的压合部11b。As shown in FIG. 8, the workpiece connecting unit 11 is a connecting device for connecting the last tail T2a of the tape T2 being processed by the
下面,针对带T1、T2的连接进行说明。Next, the connection with T1 and T2 will be described.
当带T2通过一连串的处理工序而接近最终端时,停止搬运机构A的动作,将卷绕于供给卷筒旋转部1的带T2的最后尾T2a载置于供给侧松弛吸收单元D1的上方的台11a上。台11a所配置的、供给侧松弛吸收装置D1上方的位置,位于当前处理过的带T2卷挂到供给侧第一导引滚子2上的附近的位置,因而容易进行带T1、T2的连接作业。When the tape T2 approaches the final end through a series of processing steps, the operation of the conveying mechanism A is stopped, and the last tail T2a of the tape T2 wound on the supply reel rotating unit 1 is placed on the upper side of the supply side slack absorbing unit D1. on
将该带T2的最后尾T2a载置于台11a的中央,通过保持部11c按压该带T2。然后,使新的带T1的最前端部T1a与正在处理的带T2的最后尾T2a重叠,然后压靠于带T1、T2通过热压合来使它们接合在一起。The last tail T2a of the tape T2 is placed on the center of the table 11a, and the tape T2 is pressed by the holding
这样,搬运机构A1由于在搬运路径中具有工件连接单元11,因而可在短时间内连接带T1、T2,所以可以提高作业效率。In this way, since the conveyance mechanism A1 has the workpiece connection means 11 in the conveyance path, the belts T1 and T2 can be connected in a short time, so that the working efficiency can be improved.
<<其它的变形例>><<Other modifications>>
图1和图2所示的供给侧松弛吸收单元D1及卷绕侧松弛吸收单元D2吸收在搬运路径中的带T的松弛,它们只要是对带T施加张力的单元即可。例如,供给侧松弛吸收单元D1和卷绕侧松弛吸收单元D2具有:带T被送入的箱体D1a;以及向该箱体D1a的开口部吹出空气以使在开口部上通过的带T为呈U字状垂下的状态的风扇。The supply-side slack absorbing unit D1 and the take-up-side slack absorbing unit D2 shown in FIGS. 1 and 2 absorb slack of the tape T in the conveyance path, and any of them may apply tension to the tape T. For example, the supply-side slack-absorbing unit D1 and the winding-side slack-absorbing unit D2 have: a box D1a into which the tape T is fed; A fan that hangs down in a U-shape.
另外,供给侧松弛吸收单元D1和卷绕侧松弛吸收单元D2也可以为这样的滚子张力器:将可上下移动和自由旋转的滚子载置于带T的上方,利用该滚子的重量向搬运方向和与搬运方向相反的方向牵引带T,使带T成为呈U字状垂下的状态,从而吸收带T的松弛。In addition, the supply-side slack absorbing unit D1 and the take-up-side slack absorbing unit D2 may be roller tensioners in which vertically movable and freely rotatable rollers are placed above the belt T, and the weight of the rollers is utilized. The belt T is pulled in the conveyance direction and the direction opposite to the conveyance direction, and the slack of the belt T is absorbed by making the belt T hang down in a U-shape.
另外,在实施方式中,以将用于搬运带T的电动机M2、M3设置于第一搬运滚子4与第二搬运滚子6的情况为例进行了说明,但是也可以在其它所有的滚子及卷筒上设置搬运用的电动机。即,在供给卷筒旋转部1、供给侧第一导引滚子2、供给侧第二导引滚子3、卷绕侧第一导引滚子7、卷绕侧第二导引滚子8以及卷绕卷筒旋转部9上,都可设置搬运用的电动机。In addition, in the embodiment, the case where the motors M2 and M3 for conveying the belt T are provided on the first conveying
这样,可以从供给卷筒旋转部1将带T更平顺地送出,另外,在卷绕卷筒旋转部9中,可更平顺地卷绕带T。In this way, the tape T can be fed out from the supply reel rotating unit 1 more smoothly, and the tape T can be wound more smoothly in the take-up reel rotating unit 9 .
在实施方式中,以在第一和第二搬运滚子4、6上设置吸附孔41b、61b和吸附单元42、62的情况为例进行了说明,但在供给侧第一和第二导引滚子2、3以及卷绕侧第一和第二导引滚子7、8上,也可以同样地设置吸附孔和吸附单元。这样,可使带T更平顺地被搬运。In the embodiment, the case where the suction holes 41b, 61b and the suction units 42, 62 are provided on the first and second conveying
此外,处理部51并不限定于曝光装置5,例如可以是带T的检查装置、滚弯成形装置以及其它的机械。In addition, the
另外,在将处理部51用作滚弯成形装置的情况下,可以使卷绕卷筒旋转部9是按各部为一块进行切断的切断装置。In addition, when the
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-
2007
- 2007-04-20 CN CNB2007101044454A patent/CN100517080C/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899631A (en) * | 2011-07-29 | 2013-01-30 | Lg伊诺特有限公司 | Annealing system and method for ITO film in roll to roll |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101063831A (en) | 2007-10-31 |
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