CN100531867C - Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution - Google Patents
Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution Download PDFInfo
- Publication number
- CN100531867C CN100531867C CNB2007100209996A CN200710020999A CN100531867C CN 100531867 C CN100531867 C CN 100531867C CN B2007100209996 A CNB2007100209996 A CN B2007100209996A CN 200710020999 A CN200710020999 A CN 200710020999A CN 100531867 C CN100531867 C CN 100531867C
- Authority
- CN
- China
- Prior art keywords
- level
- outlet
- absorption reactor
- collecting tank
- reactor thermally
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Treating Waste Gases (AREA)
Abstract
Description
技术领域 technical field
本发明属于大气环境保护的技术领域,涉及一种烟气同时脱硫脱硝方法及脱硫脱硝装置,特别是涉及一种利用尿素/氨水/添加剂混合溶液联合脱除二氧化硫和氮氧化物方法及其装置。The invention belongs to the technical field of atmospheric environmental protection, and relates to a method and a desulfurization and denitrification device for simultaneous flue gas desulfurization and denitrification, in particular to a method and device for jointly removing sulfur dioxide and nitrogen oxides by using a urea/ammonia water/additive mixed solution.
技术背景 technical background
二氧化硫和氮氧化物是大气污染物中影响较大的气态污染物,对人体、环境和生态系统有极大危害,随着环保要求的日益严格,NOX和SO2排放的问题越来越受到关注。二氧化硫和氮氧化物主要源自于煤、石油等石化燃料的燃烧过程,以及矿石的焙烧、冶炼过程的烟气排放,其中各种燃烧锅炉特别是火电厂锅炉排烟具有浓度低、烟气量大、浮尘多等特点而难以治理。传统技术中,排放烟气中二氧化硫和氮氧化物净化技术通常是将脱硫和脱硝分开进行,这造成了排放烟气净化系统的复杂庞大、初始投资大、运行费用高等缺陷,严重制约了排放烟气脱硫脱硝的实际实施。烟气脱硫技术主要以石灰石-石膏湿法、旋转喷雾半干法、炉内喷钙尾部增湿活化、海水脱硫、电子束脱硫、烟气循环流化床脱硫等为主,其中湿式石灰石法是现今世界上应用最为广泛的尾部烟气脱硫技术,其主要问题在于吸收剂(石灰或石灰石)的溶解度小,利用率低,废渣量大;烟气脱硝技术主要有选择性催化还原技术(SCR)、选择性非催化还原技术(SNCR)、电子束法、脉冲电晕法、络合物吸收法和尿素吸收法等,目前运行中较为成熟的烟气脱硝技术主要是SCR技术、SNCR技术以及SNCR/SCR组合技术,但SCR法存在初期投资费用较高,操作温度范围窄,且存在氨泄漏,会生成N2O,以及催化剂易失活等缺点;而SNCR脱硝效率较低,且氨泄漏多,造成二次污染。近年来世界各国,尤其是工业发达国家都相继开展了同时脱硫脱硝技术的研究开发,并进行了一定的工业应用,国外目前有电子束照射法、脉冲电晕法、活性炭吸附法、NOxSO工艺和Pahlman烟气脱硫脱硝工艺等,但我国目前尚缺乏此类技术或因能耗和成本过高而不适应。中国发明专利(申请号:91105599.1)提出了以氨水、硫铵或其酸性水溶液、尿素及其化合物粉或其水溶液在炉内不同高温度段进行脱硫脱硝。该发明与本发明在脱硫脱硝剂上有某些相同之处,但其使用工艺与本法完全不同,尤其是使用温度区段的不同,其效果也大不相同。中国发明专利(申请号:91105599.1)用于炉内高温段,势必带来高的能量损耗,以及炉内腐蚀等问题。因此,探求一种高效、低成本、低运行费用、无二次污染的烟气净化技术,成为我国环境保护科研工作者关切的问题。Sulfur dioxide and nitrogen oxides are the most influential gaseous pollutants in the air pollutants, which are extremely harmful to the human body, the environment and the ecological system. focus on. Sulfur dioxide and nitrogen oxides are mainly derived from the combustion process of coal, petroleum and other petrochemical fuels, as well as the flue gas emissions from the roasting and smelting of ores. It is difficult to manage due to its characteristics of large size and large amount of floating dust. In the traditional technology, the purification technology of sulfur dioxide and nitrogen oxides in exhaust flue gas usually separates desulfurization and denitrification, which causes the defects of complex and large exhaust gas purification system, large initial investment, and high operating cost, which seriously restricts the emission of flue gas. The actual implementation of gas desulfurization and denitrification. Flue gas desulfurization technologies mainly include limestone-gypsum wet method, rotary spray semi-dry method, calcium spray tail humidification and activation in the furnace, seawater desulfurization, electron beam desulfurization, flue gas circulating fluidized bed desulfurization, etc., among which wet limestone method is The most widely used flue gas desulfurization technology in the world today, its main problems are the low solubility of absorbent (lime or limestone), low utilization rate, and large amount of waste residue; flue gas denitrification technology mainly includes selective catalytic reduction technology (SCR) , Selective non-catalytic reduction technology (SNCR), electron beam method, pulse corona method, complex absorption method and urea absorption method, etc. The relatively mature flue gas denitrification technologies currently in operation are mainly SCR technology, SNCR technology and SNCR technology. /SCR combination technology, but the SCR method has the disadvantages of high initial investment cost, narrow operating temperature range, ammonia leakage, N 2 O generation, and easy deactivation of the catalyst; while SNCR denitrification efficiency is low and ammonia leakage is large. , causing secondary pollution. In recent years, all countries in the world, especially industrially developed countries, have successively carried out the research and development of simultaneous desulfurization and denitrification technology, and have carried out certain industrial applications. At present, there are electron beam irradiation method, pulse corona method, activated carbon adsorption method, NOxSO process and Pahlman flue gas desulfurization and denitrification technology, etc., but my country still lacks such technology or is not suitable due to high energy consumption and cost. The Chinese invention patent (application number: 91105599.1) proposes desulfurization and denitrification at different high temperature sections in the furnace with ammonia water, ammonium sulfate or its acidic aqueous solution, urea and its compound powder or its aqueous solution. This invention has some similarities with the present invention in the desulfurization and denitrification agent, but its use process is completely different from this method, especially the use temperature section is different, and its effect is also very different. The Chinese invention patent (application number: 91105599.1) is used in the high-temperature section of the furnace, which will inevitably bring about high energy loss and corrosion in the furnace. Therefore, the search for a flue gas purification technology with high efficiency, low cost, low operating cost and no secondary pollution has become a concern of environmental protection researchers in my country.
发明内容 Contents of the invention
本发明旨在于提供一种综合效率高、投资成本低、运行费用小、无二次污染的低温段的混合溶液联合脱除二氧化硫和氮氧化物方法及其装置。The invention aims to provide a method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solutions in the low temperature section with high overall efficiency, low investment cost, low operating cost and no secondary pollution.
本发明采用如下技术方案:The present invention adopts following technical scheme:
本发明所述的混合溶液联合脱除二氧化硫和氮氧化物方法如下Mixed solution of the present invention joint removal sulfur dioxide and nitrogen oxide method are as follows
第一步:将除尘后的烟气降温至100℃~110℃后,再使烟气与掺混了添加剂的尿素/氨水混合溶液进行气液接触,混合溶液与烟气的液气比为1.5~4L/m3,氨水在混合溶液中的浓度为2%~10%,尿素在混合溶液中的溶液浓度为2%~6%,混合溶液作为一级吸收溶液且其PH值维持在5~7,温度控制在30℃~60℃,烟气中的SO2和NO、被吸收,在与烟气接触并发生反应后的溶液中鼓入压缩空气将亚硫酸铵氧化成硫酸铵,上述添加剂的加入量为尿素/氨水溶液的0.005%~0.025%质量百分比含量;Step 1: Cool the flue gas after dedusting to 100°C to 110°C, then make the flue gas contact with the urea/ammonia water mixed solution mixed with additives, and the liquid-gas ratio of the mixed solution to the flue gas is 1.5 ~4L/m 3 , the concentration of ammonia water in the mixed solution is 2%~10%, the concentration of urea in the mixed solution is 2%~6%, the mixed solution is used as the primary absorption solution and its pH value is maintained at 5~ 7. The temperature is controlled at 30°C to 60°C. SO2 and NO in the flue gas are absorbed, and compressed air is blown into the solution after contacting with the flue gas and reacting to oxidize ammonium sulfite to ammonium sulfate. The above additives The addition amount is 0.005%~0.025% mass percentage content of urea/ammonia solution;
第二步:除去一级吸收后的烟气中夹带的溶液,再使该烟气与掺混了添加剂的尿素溶液进行气液接触,反应完成后排放,上述尿素溶液与一级吸收后烟气的液气比为5~20L/m3,尿素在含有添加剂的溶液中的质量浓度为4%~13%,含有添加剂的溶液作为二级吸收溶液且其PH值维持在5.5~8,温度控制在30℃~60℃,添加剂的加入量为尿素溶液的0.005%~0.025%质量百分比。The second step: remove the solution entrained in the flue gas after the first-level absorption, and then make the flue gas contact with the urea solution mixed with additives, and discharge it after the reaction is completed. The above-mentioned urea solution and the flue gas after the first-level absorption The liquid-gas ratio is 5-20L/m 3 , the mass concentration of urea in the solution containing additives is 4%-13%, the solution containing additives is used as the secondary absorption solution and its pH value is maintained at 5.5-8, and the temperature is controlled At 30° C. to 60° C., the additive is added in an amount of 0.005% to 0.025% by mass of the urea solution.
本发明所述用于实施混合溶液联合脱除二氧化硫和氮氧化物方法的装置,是由热交换器、一级气体分布器、一级吸收反应器、一级除雾器、二级气体分布器、二级吸收反应器、二级除雾器、二级循环泵、二级集液槽、泵、离心机、一级集液槽、分离液泵、空压机、一级循环泵组成,一级气体分布器设在一级吸收反应器内,二级气体分布器设在二级吸收反应器内,热交换器的烟气出口与一级吸收反应器烟气入口连接,一级吸收反应器的烟气出气口与二级吸收反应器的烟气进气口连接,一级除雾器位于一级吸收反应器的烟气出气口与二级吸收反应器的烟气进气口之间,二级除雾器设在二级吸收反应器烟气出口上,一级集液槽设在一级吸收反应器的下方,一级循环泵设在一级集液槽的循环液排出口与一级吸收反应器的进液口之间且一级循环泵的进口与一级集液槽的循环液排出口连接,一级循环泵的出口与一级吸收反应器的进液口连接,二级集液槽设在二级吸收反应器的下方,二级循环泵设在二级集液槽的循环液排出口与二级吸收反应器的进液口之间且二级循环泵的进口与二级集液槽循环液排出口连接,二级循环泵的出口与二级吸收反应器的进液口连接,一级集液槽的硫酸铵结晶溶液排出口与离心机的进口连接,离心机的出液口与分离液泵进口连接,分离液泵出口与一级集液槽的进口连接,空压机的出口与一级集液槽的进口连接,二级集液槽的浓亚硫酸铵溶液排出口通过泵与一级集液槽的进口连接。The device of the present invention for implementing the mixed solution joint removal of sulfur dioxide and nitrogen oxides is composed of a heat exchanger, a primary gas distributor, a primary absorption reactor, a primary demister, and a secondary gas distributor. , secondary absorption reactor, secondary demister, secondary circulation pump, secondary liquid collection tank, pump, centrifuge, primary liquid collection tank, separation liquid pump, air compressor, and primary circulation pump. The primary gas distributor is set in the primary absorption reactor, the secondary gas distributor is set in the secondary absorption reactor, the flue gas outlet of the heat exchanger is connected with the flue gas inlet of the primary absorption reactor, and the primary absorption reactor The flue gas outlet is connected to the flue gas inlet of the secondary absorption reactor, and the primary demister is located between the flue gas outlet of the primary absorption reactor and the flue gas inlet of the secondary absorption reactor. The secondary demister is installed on the flue gas outlet of the secondary absorption reactor, the primary liquid collection tank is provided below the primary absorption reactor, and the primary circulation pump is provided between the circulating liquid outlet of the primary liquid collection tank and the first Between the liquid inlets of the first-stage absorption reactors and the inlet of the first-stage circulation pump is connected to the outlet of the circulating liquid of the first-stage sump, the outlet of the first-stage circulation pump is connected to the liquid inlet of the first-stage absorption reactor, and the second-stage circulation pump is connected to the liquid inlet of the first-stage absorption reactor. The liquid collecting tank is arranged under the secondary absorption reactor, and the secondary circulating pump is arranged between the circulating liquid outlet of the secondary liquid collecting tank and the liquid inlet of the secondary absorbing reactor, and the inlet of the secondary circulating pump is connected to the secondary absorbing reactor. The outlet of the circulating liquid in the first-stage collecting tank is connected, the outlet of the second-stage circulating pump is connected with the liquid inlet of the second-stage absorption reactor, the outlet of the ammonium sulfate crystallization solution of the first-stage collecting tank is connected with the inlet of the centrifuge, and the outlet of the centrifuge The liquid outlet is connected to the inlet of the separation liquid pump, the outlet of the separation liquid pump is connected to the inlet of the primary liquid collection tank, the outlet of the air compressor is connected to the inlet of the primary liquid collection tank, and the concentrated ammonium sulfite solution of the secondary liquid collection tank is The discharge port is connected with the inlet of the primary sump through a pump.
本发明所述用于实施混合溶液联合脱除二氧化硫和氮氧化物方法的装置的一种改进方案是由热交换器、整体式一二级反应器、二级除雾器、二级循环泵、泵、离心机、分离液泵、空压机、一级循环泵组成,整体式一二级反应器包括筒体,在筒体内设有隔板且由该隔板与筒体围成的一个空间为一级吸收反应器,由该隔板与筒体围成的另一个空间为二级吸收反应器,在一级吸收反应器上设有一级吸收反应器烟气入口,在一级吸收反应器的下部设有一级气体分布器,在一级吸收反应器的下端连接有一级集液槽,在一级吸收反应器的上部设有一级除雾器,在一级吸收反应器内且位于一级除雾器的下方设有一级喷淋器,且一级喷淋器的喷嘴向下,在二级吸收反应器上设有二级吸收反应器烟气出口,在二级吸收反应器的下端连接有二级集液槽,在二级吸收反应器的上部设有二级气体分布器,在二级吸收反应器内且位于二级气体分布器下方设有二级喷淋器且二级喷淋器的喷嘴向下,一级除雾器与二级气体分布器由通道连通,上述热交换器的烟气出口与一级吸收反应器烟气入口连接,二级除雾器设在二级吸收反应器烟气出口上,一级循环泵设在一级集液槽的循环液排出口与一级喷淋器的进液口之间且一级循环泵的进口与一级集液槽的循环液排出口连接,一级循环泵的出口与一级喷淋器的进液口连接,二级循环泵设在二级集液槽的循环液排出口与二级喷淋器的进液口之间且二级循环泵的进口与二级集液槽循环液排出口连接,二级循环泵的出口与二级喷淋器的进液口连接,二级循环泵的出口与二级吸收反应器的进液口连接,一级集液槽的硫酸铵结晶溶液排出口与离心机的进口连接,离心机的出液口与分离液泵进口连接,分离液泵出口与一级集液槽的进口连接,空压机的出口与一级集液槽的进口连接,二级集液槽的浓亚硫酸铵溶液排出口通过泵与一级集液槽的进口连接。A kind of improvement plan of the device that is used for implementing mixed solution joint removal sulfur dioxide and nitrogen oxide method described in the present invention is to be made up of heat exchanger, integral type primary and secondary reactor, secondary mist eliminator, secondary circulating pump, Composed of pumps, centrifuges, separation liquid pumps, air compressors, and primary circulation pumps, the integral primary and secondary reactors include a cylinder, and a partition is arranged in the cylinder and a space surrounded by the partition and the cylinder It is the primary absorption reactor, and the other space surrounded by the partition and the cylinder is the secondary absorption reactor. The lower part of the first-level gas distributor is provided, the lower end of the first-level absorption reactor is connected with a first-level liquid collection tank, and the upper part of the first-level absorption reactor is equipped with a first-level demister. There is a first-stage sprayer under the demister, and the nozzle of the first-stage sprayer is downward, and the flue gas outlet of the second-stage absorption reactor is provided on the second-stage absorption reactor, which is connected to the lower end of the second-stage absorption reactor. There is a secondary liquid collection tank, a secondary gas distributor is provided on the upper part of the secondary absorption reactor, a secondary sprayer is provided in the secondary absorption reactor and below the secondary gas distributor, and the secondary spray The nozzle of the first-stage demister is downward, the first-stage mist eliminator and the second-stage gas distributor are connected by a channel, the flue gas outlet of the above-mentioned heat exchanger is connected with the flue gas inlet of the first-stage absorption reactor, and the second-stage mist eliminator is set On the flue gas outlet of the reactor, the primary circulating pump is installed between the circulating liquid outlet of the primary liquid collection tank and the liquid inlet of the primary sprayer, and the circulation between the inlet of the primary circulating pump and the primary liquid collection tank The outlet of the primary circulating pump is connected to the liquid inlet of the primary sprayer, and the secondary circulating pump is set between the circulating liquid discharge port of the secondary liquid collection tank and the liquid inlet of the secondary sprayer The inlet of the secondary circulation pump is connected to the outlet of the circulating liquid of the secondary liquid sump, the outlet of the secondary circulation pump is connected to the liquid inlet of the secondary sprayer, and the outlet of the secondary circulation pump is connected to the secondary absorption reactor. The liquid inlet is connected, the ammonium sulfate crystallization solution outlet of the first-level liquid collection tank is connected to the inlet of the centrifuge, the liquid outlet of the centrifuge is connected to the inlet of the separation liquid pump, and the outlet of the separation liquid pump is connected to the inlet of the first-level liquid collection tank Connection, the outlet of the air compressor is connected to the inlet of the first-level sump, and the outlet of the concentrated ammonium sulfite solution of the second-level sump is connected to the inlet of the first-level sump through a pump.
本发明所述用于实施混合溶液联合脱除二氧化硫和氮氧化物方法的装置的另一种方案是由热交换器、整体式一二级反应器、二级除雾器、二级循环泵、泵、离心机、分离液泵、空压机、一级循环泵组成,整体式一二级反应器包括筒体,在筒体内设有隔板且由该隔板与筒体围成的一个空间为一级吸收反应器,由该隔板与筒体围成的另一个空间为二级吸收反应器,在一级吸收反应器上设有一级吸收反应器烟气入口,在一级吸收反应器的下部设有一级气体分布器,在一级吸收反应器的下端连接有一级集液槽,在一级吸收反应器的上部设有一级除雾器,在一级吸收反应器下部且位于一级气体分布器上方设有一级液柱式喷射器,且一级液柱式喷射器的喷嘴向上,在二级吸收反应器上设有二级吸收反应器烟气出口,在二级吸收反应器的下端连接有二级集液槽,在二级吸收反应器的上部设有二级气体分布器,在二级吸收反应器的下部设有二级液柱式喷射器且二级液柱式喷射器的喷嘴向上,一级除雾器与二级气体分布器由通道连通,上述热交换器的烟气出口与一级吸收反应器烟气入口连接,二级除雾器设在二级吸收反应器烟气出口上,一级循环泵设在一级集液槽的循环液排出口与一级液柱式喷射器的进液口之间且一级循环泵的进口与一级集液槽的循环液排出口连接,一级循环泵的出口与一级液柱式喷射器的进液口连接,二级循环泵设在二级集液槽的循环液排出口与二级液柱式喷射器的进液口之间且二级循环泵的进口与二级集液槽循环液排出口连接,二级循环泵的出口与二级液柱式喷射器的进液口连接,二级循环泵的出口与二级吸收反应器(6)的进液口连接,一级集液槽的硫酸铵结晶溶液排出口与离心机的进口连接,离心机的出液口与分离液泵进口连接,分离液泵出口与一级集液槽的进口连接,空压机的出口与一级集液槽的进口连接,二级集液槽的浓亚硫酸铵溶液排出口通过泵与一级集液槽的进口连接。Another scheme of the device for implementing the mixed solution joint removal method for sulfur dioxide and nitrogen oxides in the present invention is composed of a heat exchanger, an integral primary and secondary reactor, a secondary demister, a secondary circulation pump, Composed of pumps, centrifuges, separation liquid pumps, air compressors, and primary circulation pumps, the integral primary and secondary reactors include a cylinder, and a partition is arranged in the cylinder and a space surrounded by the partition and the cylinder It is the primary absorption reactor, and the other space surrounded by the partition and the cylinder is the secondary absorption reactor. The lower part of the primary gas distributor is provided, the lower end of the primary absorption reactor is connected with a primary liquid collection tank, the upper part of the primary absorption reactor is provided with a primary demister, and the lower part of the primary absorption reactor is located at the primary A first-stage liquid column injector is arranged above the gas distributor, and the nozzle of the first-stage liquid column injector is upward, and a second-stage absorption reactor flue gas outlet is provided on the second-stage absorption reactor. The lower end is connected with a secondary liquid collection tank, a secondary gas distributor is provided on the upper part of the secondary absorption reactor, a secondary liquid column injector is provided on the lower part of the secondary absorption reactor, and a secondary liquid column injector The nozzle is upward, the primary demister and the secondary gas distributor are connected by a channel, the flue gas outlet of the above heat exchanger is connected to the flue gas inlet of the primary absorption reactor, and the secondary demister is installed in the secondary absorption reactor On the flue gas outlet, the primary circulation pump is set between the circulating liquid outlet of the primary liquid collection tank and the liquid inlet of the primary liquid column injector, and the circulation between the inlet of the primary circulation pump and the primary liquid collection tank The outlet of the first-stage circulating pump is connected to the liquid inlet of the first-stage liquid column injector, and the second-stage circulating pump is installed between the outlet of the circulating liquid of the second-stage liquid collection tank and the outlet of the second-stage liquid column injector. Between the liquid inlets and the inlet of the secondary circulating pump is connected to the circulating fluid outlet of the secondary liquid sump, the outlet of the secondary circulating pump is connected to the liquid inlet of the secondary liquid column ejector, and the outlet of the secondary circulating pump It is connected with the liquid inlet of the secondary absorption reactor (6), the outlet of the ammonium sulfate crystallization solution of the primary liquid collection tank is connected with the inlet of the centrifuge, the liquid outlet of the centrifuge is connected with the inlet of the separation liquid pump, and the separation liquid pump The outlet is connected to the inlet of the first-level sump, the outlet of the air compressor is connected to the inlet of the first-level sump, and the outlet of the concentrated ammonium sulfite solution of the second-level sump is connected to the inlet of the first-level sump through a pump. .
本发明的工作过程如下:除尘后的烟气经管道进入热交换器降温后,再经管道进入一级反应器主体,在一级反应器主体内烟气先经一级气体分布器均匀进入一级吸收反应器;一级集液槽内循环吸收液经管道由一级循环泵泵入一级吸收反应器内;氨水配液槽中的氨水溶液经管道由氨水泵泵入与空压机相连接的管道,与压缩空气一起送入一级集液槽内,一级集液槽内底部结晶的硫酸铵溶液经管道,再经阀门排入离心机,分离得到98%的硫酸铵晶体,离心机分离后的溶液经管道由分离液泵泵入一级集液槽内;一级净化后的烟气经一级除雾器进入二级反应器主体,烟气先经二级气体分布器再进入二级吸收反应器;二级集液槽内的循环吸收液经管道由二级循环泵泵入二级吸收反应器内;尿素溶液配液槽中的尿素溶液由尿素溶液泵经管道送入与二级循环泵相连接的管道,与循环液一起送入二级吸收反应器内;二级集液槽内循环吸收液达到一定的硫酸铵浓度时,经管道由泵泵入与空压机相连接的管道,与压缩空气一起送入一级集液槽内;二级净化后的烟气再经过二级除雾器,通过管道进入热交换器升温后由管道通入烟囱中。The working process of the present invention is as follows: the flue gas after dedusting enters the heat exchanger through the pipeline to cool down, and then enters the main body of the first-stage reactor through the pipe, and the flue gas in the main body of the first-stage reactor first passes through the first-stage gas distributor and enters the first-stage reactor evenly. The first-stage absorption reactor; the circulating absorption liquid in the first-stage liquid collection tank is pumped into the first-stage absorption reactor by the first-stage circulation pump through the pipeline; the ammonia solution in the ammonia water distribution tank is pumped into the air compressor by the ammonia water pump through the pipeline. The connected pipeline is sent into the first-level sump together with the compressed air, and the ammonium sulfate solution crystallized at the bottom of the first-level sump passes through the pipeline, and then is discharged into the centrifuge through the valve, and 98% of ammonium sulfate crystals are separated and centrifuged. The solution separated by the machine is pumped into the first-level liquid collection tank by the separation liquid pump through the pipeline; the flue gas after the first-level purification enters the main body of the second-level reactor through the first-level demister, and the flue gas first passes through the second-level gas distributor and then Enter the secondary absorption reactor; the circulating absorption liquid in the secondary liquid collection tank is pumped into the secondary absorption reactor by the secondary circulation pump through the pipeline; the urea solution in the urea solution dosing tank is sent into the secondary absorption reactor by the urea solution pump through the pipeline The pipeline connected with the secondary circulation pump is sent into the secondary absorption reactor together with the circulating liquid; when the circulating absorption liquid in the secondary liquid collection tank reaches a certain concentration of ammonium sulfate, it is pumped into the secondary absorption reactor through the pipeline by the pump and the air compressor The connected pipes are sent into the first-stage liquid collection tank together with the compressed air; the flue gas after the second-stage purification passes through the second-stage demister, enters the heat exchanger through the pipe to heat up, and then flows into the chimney through the pipe.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
本发明是一种湿法尿素/氨水/添加剂溶液烟气同时脱硫脱硝工艺,采用尿素/氨水溶液作为同时脱硫脱硝剂,以三乙醇胺、乙二胺等作为添加剂,在两级反应塔内烟气与吸收液进行气液混合,有效地实现同时脱硫脱硝过程,吸收液再经氧化制得副产品硫酸铵,该工艺克服了常规烟气净化工艺功能单一的缺点,其综合效率高、系统简单、投资成本低、运行费用小、无二次污染。The invention is a simultaneous desulfurization and denitrification process of wet urea/ammonia water/additive solution flue gas, using urea/ammonia aqueous solution as simultaneous desulfurization and denitrification agent, triethanolamine, ethylenediamine, etc. Gas-liquid mixing with the absorption liquid effectively realizes simultaneous desulfurization and denitrification process, and the absorption liquid is then oxidized to produce ammonium sulfate as a by-product. This process overcomes the shortcomings of the conventional flue gas purification process with single function. Low cost, low operating cost, no secondary pollution.
基本过程如下:The basic process is as follows:
含有二氧化硫和氮氧化物的污染烟气(约160℃左右)除尘后首先进入热交换器降温至100℃~110℃后,进入一级反应器主体,烟气经气体分布器进入一级吸收反应器与掺混了三乙醇胺或乙二胺等添加剂(添加剂加入质量百分比为尿素/氨水溶液的0.005%~0.025%)的尿素/氨水混合溶液(一级氨水溶液浓度为2%~10%和尿素溶液浓度为2%~6%)进行气液混合接触,吸收溶液的PH值维持在5~7,温度控制在30℃~60℃,烟气中的SO2和NOx被同时吸收;同时向一级反应器主体的集液槽鼓入压缩空气将亚硫酸铵氧化成硫酸铵;一级净化后的烟气经除雾器除去烟气夹带溶液,再进入二级反应器主体内,烟气再经气体分布器进入二级吸收反应器,再次与掺混了三乙醇胺或乙二胺等添加剂(添加剂加入质量百分比为尿素溶液的0.005%~0.025%)的尿素溶液(尿素质量浓度为4~13%)进行气液混合接触,吸收溶液的PH值维持在5.5~8,温度控制在30℃~60℃,烟气中的SO2和NOx被再次脱除,少量来自一级吸收反应器的氨在此被完全反应,满足氨的排放指标;二级净化后的烟气再经除雾器除去烟气中的夹带的液体(烟气温度为55℃~70℃)后,经热交换器升温至75℃~90℃排入大气。该方法烟气中的SO2总脱除效率为90%~99%,NOx总脱除效率为60%~85%,同时回收了副产品硫酸铵,并无二次污染物产生。The polluted flue gas (about 160°C) containing sulfur dioxide and nitrogen oxides first enters the heat exchanger to cool down to 100°C to 110°C after dust removal, and then enters the main body of the primary reactor, and the flue gas enters the primary absorption reaction through the gas distributor urea/ammonia solution mixed with additives such as triethanolamine or ethylenediamine (the mass percentage of the additive is 0.005% to 0.025% of the urea/ammonia solution) (the concentration of the primary ammonia solution is 2% to 10% and urea The solution concentration is 2%-6%) for gas-liquid mixed contact, the pH value of the absorption solution is maintained at 5-7, the temperature is controlled at 30°C-60°C, and SO 2 and NO x in the flue gas are absorbed simultaneously; Compressed air is blown into the liquid collection tank of the main body of the primary reactor to oxidize ammonium sulfite into ammonium sulfate; the flue gas after the primary purification is removed by the demister to remove the entrained solution of the flue gas, and then enters the main body of the secondary reactor, and the flue gas Then enter the secondary absorption reactor through the gas distributor, again with the urea solution (the mass concentration of urea is 4~0.025% of the urea solution) mixed with additives such as triethanolamine or ethylenediamine (the mass percentage of the additive is 0.005%~0.025%) 13%) for gas-liquid mixed contact, the pH value of the absorption solution is maintained at 5.5-8, the temperature is controlled at 30°C-60°C, the SO2 and NOx in the flue gas are removed again, and a small amount comes from the primary absorption reactor The ammonia is completely reacted here to meet the ammonia emission index; the flue gas after secondary purification is removed from the entrained liquid in the flue gas by a demister The temperature of the device is raised to 75 ° C ~ 90 ° C and discharged into the atmosphere. The total removal efficiency of SO2 in the flue gas is 90%-99%, and the total removal efficiency of NOx is 60%-85%. At the same time, the by-product ammonium sulfate is recovered, and no secondary pollutants are produced.
以三乙醇胺、乙二胺等作添加剂,尿素溶液或尿素和氨水溶液同时脱硫脱硝的原理如下:Using triethanolamine, ethylenediamine, etc. as additives, the principle of simultaneous desulfurization and denitrification of urea solution or urea and ammonia solution is as follows:
氨与SO2和NOx的反应:Reaction of Ammonia with SO2 and NOx :
SO2+2NH3+H2O→(NH4)2SO3 (1)SO 2 +2NH 3 +H 2 O→(NH 4 ) 2 SO 3 (1)
(NH4)2SO3+SO2+H2O→2NH4HSO3 (2)(NH 4 ) 2 SO 3 +SO 2 +H 2 O→2NH 4 HSO 3 (2)
NH4HSO3+NH3→(NH4)2SO3 (3)NH 4 HSO 3 +NH 3 →(NH 4 ) 2 SO 3 (3)
2(NH4)2SO3+O2→2(NH4)2SO4 (4)2(NH 4 ) 2 SO 3 +O 2 →2(NH 4 ) 2 SO 4 (4)
4(NH4)2SO3+2NO2→4(NH4)2SO4+N2 (5)4(NH 4 ) 2 SO 3 +2NO 2 →4(NH 4 ) 2 SO 4 +N 2 (5)
2(NH4)2SO3+2NO→2(NH4)2SO4+N2 (6)2(NH 4 ) 2 SO 3 +2NO→2(NH 4 ) 2 SO 4 +N 2 (6)
2(NH4)OH+NO+NO2→2NH4NO2+H2O (7)2(NH 4 )OH+NO+NO 2 →2NH 4 NO 2 +H 2 O (7)
2NH4NO2→2N2+4H2O (8)2NH 4 NO 2 →2N 2 +4H 2 O (8)
由于一般烟气中,氮氧化物的氧化度一般为5%~10%,反应式(5)和(6)脱硝效率很小,且由于NH4HSO3的存在不利于(NH4)2SO3对NOx吸收,同时NH4HSO3对反应式(7)有抑制作用。Since the oxidation degree of nitrogen oxides in general flue gas is generally 5% to 10%, the denitrification efficiency of reaction formulas (5) and (6) is very small, and the existence of NH 4 HSO 3 is not conducive to (NH 4 ) 2 SO 3 can absorb NO x , and NH 4 HSO 3 can inhibit the reaction formula (7).
尿素与SO2和NOx的反应:Reaction of urea with SO2 and NOx :
2NO+O2→2NO2 (9)2NO+O 2 →2NO 2 (9)
不同组分都可以被吸收至液相,NO除外(NO在水中的亨利常数非常小,常压下,50℃时只有1.25*10-3mol/L)。反应如下:Different components can be absorbed into the liquid phase, except for NO (the Henry constant of NO in water is very small, only 1.25*10 -3 mol/L at 50°C under normal pressure). The response is as follows:
由反应(16)可以看出HNO2的分解会导致NO的生成,而尿素会与HNO2反应生成N2和CO2,抑制反应(16)的发生。反应如下:It can be seen from reaction (16) that the decomposition of HNO 2 will lead to the formation of NO, and urea will react with HNO 2 to generate N 2 and CO 2 , which inhibits the occurrence of reaction (16). The response is as follows:
CO(NH2)2+2HNO2→2N2+CO2+3H2O (17)CO(NH 2 ) 2 +2HNO 2 →2N 2 +CO 2 +3H 2 O (17)
吸收剂尿素与烟气发生的反应可由下列化学反应式表示:The reaction between absorbent urea and flue gas can be expressed by the following chemical reaction formula:
NO(g)+NO2(g)+(NH2)2CO(a.q)=2H2O(l)+CO2(g)+2N2(g) (18)NO(g)+NO 2 (g)+(NH 2 ) 2 CO(aq)=2H 2 O(l)+CO 2 (g)+2N 2 (g) (18)
SO2(g)+(NH2)2CO(a.q)+2H2O(l)+0.5O2(g)=(NH4)2SO4(a.q)+CO2(g) (19)SO 2 (g)+(NH 2 ) 2 CO(aq)+2H 2 O(l)+0.5O 2 (g)=(NH 4 ) 2 SO 4 (aq)+CO 2 (g) (19)
以三乙醇胺、乙二胺等作添加剂,尿素溶液或尿素和氨水溶液作吸收/还原剂,对烟气进行同时脱硫脱硝的过程中,不仅尿素和氨有各自相应的脱硫脱硝作用,而且他们的中间产物也有协同促进作用,同时烟气中的SO2和NOx也具有协同作用的功能,这大大加速了反应过程中的化学反应速率,也就极大地提高了烟气净化效率。Using triethanolamine, ethylenediamine, etc. as additives, urea solution or urea and ammonia solution as absorbing/reducing agent, in the process of simultaneous desulfurization and denitrification of flue gas, not only urea and ammonia have their own corresponding desulfurization and denitrification effects, but also their The intermediate products also have a synergistic promotion effect, and at the same time, SO 2 and NO x in the flue gas also have a synergistic function, which greatly accelerates the chemical reaction rate during the reaction process and greatly improves the flue gas purification efficiency.
三乙醇胺、乙二胺等添加剂在反应过程中主要起催化和缓冲作用。催化作用是指加速反应速率或抑制副反应发生,控制反应方向和过程;缓冲作用是指调节吸收液PH值,使吸收液趋向弱碱性化方向,防止设备的腐蚀。Additives such as triethanolamine and ethylenediamine mainly play a catalytic and buffering role in the reaction process. Catalysis refers to accelerating the reaction rate or inhibiting the occurrence of side reactions, and controlling the direction and process of the reaction; buffering refers to adjusting the pH value of the absorption liquid, making the absorption liquid tend to be weakly alkaline, and preventing corrosion of equipment.
与传统技术相比,本发明的尿素/氨/添加剂溶液联合脱除烟气中二氧化硫和氮氧化物的方法具有以下具体优点:Compared with traditional technology, the method of urea/ammonia/additive solution of the present invention combined removal of sulfur dioxide and nitrogen oxides in flue gas has the following specific advantages:
1.适用范围广,该工艺方法和设备可用于各类含SO2和NOx的尾气和烟气的脱除,包括生活锅炉、工业锅炉、工业窑炉、电站锅炉、冶金尾气、化工尾气;对高、低浓度的SO2和NOx烟气均可有效去除。1. It has a wide range of applications. The process and equipment can be used for the removal of various tail gases and flue gases containing SO 2 and NO x , including domestic boilers, industrial boilers, industrial kilns, power plant boilers, metallurgical tail gas, and chemical tail gas; It can effectively remove both high and low concentrations of SO 2 and NO x flue gas.
2.采用尿素/氨/添加剂溶液联合同时脱除烟气中二氧化硫和氮氧化物的方法,一级反应器内烟气与氨和尿素混合溶液混合接触,烟气中SO2和氨水反应生成的中间产物(NH4)2SO3对NOx具有分解作用(反应(5)和(6)),中间产物(NH4)2SO3和尿素一起联合吸收脱除烟气中的NOx,而尿素也能加速反应(8)的进程和速率,不仅提高了吸收溶液对烟气中SO2脱除效率,而且大大强化和提高了吸收溶液对烟气中NOx的脱除能力。同时烟气同时脱硫脱硝过程中,SO2和NOx也具有协同促进作用,有利于烟气的净化。该方法综合效率高,SO2总脱除效率为90%~99%,NOx总脱除效率为60%~85%,其综合性能可与目前流行的湿式石灰石法脱硫和SCR法脱硝组合相媲美,同时回收了副产品硫酸铵。2. Using the urea/ammonia/additive solution to simultaneously remove sulfur dioxide and nitrogen oxides in the flue gas, the flue gas in the primary reactor is mixed with the mixed solution of ammonia and urea, and the SO in the flue gas reacts with ammonia water to generate The intermediate product (NH 4 ) 2 SO 3 has a decomposition effect on NO x (reactions (5) and (6)), the intermediate product (NH4) 2 SO 3 and urea jointly absorb and remove NO x in flue gas, and urea It can also accelerate the process and rate of the reaction (8), not only improving the removal efficiency of the absorption solution for SO2 in the flue gas, but also greatly strengthening and improving the removal ability of the absorption solution for NOx in the flue gas. At the same time, during the simultaneous desulfurization and denitrification process of flue gas, SO 2 and NO x also have a synergistic promoting effect, which is beneficial to the purification of flue gas. The method has high comprehensive efficiency, the total removal efficiency of SO2 is 90%-99%, and the total removal efficiency of NOx is 60%-85%. Its comprehensive performance can be compared with the current popular combination of wet limestone desulfurization and SCR denitrification Comparable, while the by-product ammonium sulfate is recovered.
3.本尿素/氨/添加剂溶液联合同时脱除烟气中二氧化硫和氮氧化物的方法,采用烟气同时脱硫脱硝在低温段进行,使得系统整体热利用效率提高,降低了能耗。3. This urea/ammonia/additive solution combines the method of simultaneously removing sulfur dioxide and nitrogen oxides in the flue gas. The simultaneous desulfurization and denitrification of the flue gas is carried out in the low temperature section, which improves the overall heat utilization efficiency of the system and reduces energy consumption.
4.本尿素/氨/添加剂溶液联合脱除同时烟气中二氧化硫和氮氧化物的方法,采用廉价的三乙醇胺、乙二胺等添加剂,不但降低了系统运行成本,而且具有催化和缓冲作用,加速了吸收溶液对SO2和NOx的反应速率,并使吸收液趋向弱碱性化方向,防止了系统设备的腐蚀。4. This method of urea/ammonia/additive solution combined removal of sulfur dioxide and nitrogen oxides in flue gas at the same time uses cheap triethanolamine, ethylenediamine and other additives, which not only reduces system operating costs, but also has catalytic and buffering effects. It accelerates the reaction rate of the absorption solution to SO2 and NOx , and makes the absorption solution tend to be weakly alkaline, preventing the corrosion of system equipment.
5.本尿素/氨/添加剂溶液低温联合同时脱除烟气中二氧化硫和氮氧化物的方法,将脱硫和脱硝系统有机地组合在一起,本烟气同时脱硫脱硝系统与目前流行的湿式石灰石法脱硫和SCR法脱硝组合相比得到了大大简化,节约了初始投资成本和运行成本。5. This method of urea/ammonia/additive solution combined with low temperature to simultaneously remove sulfur dioxide and nitrogen oxides in flue gas organically combines desulfurization and denitrification systems. The combination of desulfurization and SCR denitrification has been greatly simplified, saving initial investment costs and operating costs.
6.采用尿素/氨/添加剂溶液低温联合同时脱除烟气中二氧化硫和氮氧化物的方法,其生成物在水中溶解度高,不易结垢,运行安全,维护方便,易于控制;同时由于本方法避免了结垢问题,反应器入口段可采用合适的气体分布器,这大大改善了烟气在反应器内的均匀性,提高了系统烟气净化效率。6. The method of simultaneously removing sulfur dioxide and nitrogen oxides in flue gas by using urea/ammonia/additive solution at low temperature, the product has high solubility in water, is not easy to scale, safe in operation, convenient in maintenance, and easy to control; The problem of fouling is avoided, and a suitable gas distributor can be used in the inlet section of the reactor, which greatly improves the uniformity of the flue gas in the reactor and improves the purification efficiency of the flue gas in the system.
7.本尿素/氨/添加剂溶液低温联合同时脱除烟气中二氧化硫和氮氧化物的方法,采用两级反应器处理过程,在一级反应器内烟气与氨和尿素混合溶液混合接触,烟气中大部分SO2和NOx被联合吸收脱除,烟气经一级除雾器除去烟气中大部分的液滴,少量夹带的氨随烟气一起进入二级反应器;在二级反应器内烟气仅与尿素溶液进行混合接触,烟气从一级反应器夹带的少量氨在此再次与烟气中SO2反应,氨基本被消耗尽,而两级处理过程使得反应温度更易于控制,有效地解决氨法脱硫引起的气溶胶和氨排放等问题。7. This urea/ammonia/additive solution low-temperature combined method for simultaneously removing sulfur dioxide and nitrogen oxides in the flue gas adopts a two-stage reactor treatment process, in which the flue gas is mixed with ammonia and urea mixed solution in the first-stage reactor. Most of the SO 2 and NO x in the flue gas are removed by joint absorption, the flue gas passes through the primary demister to remove most of the liquid droplets in the flue gas, and a small amount of entrained ammonia enters the secondary reactor together with the flue gas; The flue gas in the first-stage reactor is only mixed with the urea solution, and the small amount of ammonia entrained by the flue gas from the first-stage reactor reacts with SO 2 in the flue gas again, and the amino group is basically consumed, and the two-stage treatment process makes the reaction temperature It is easier to control and effectively solves the problems of aerosol and ammonia emissions caused by ammonia desulfurization.
8.本尿素/氨/添加剂溶液低温联合同时脱除烟气中二氧化硫和氮氧化物的方法,由于采用两级处理过程,可以对高、低不同浓度的SO2和NOx烟气采用不同比例的氨和尿素混合溶液,便于运行中调节与控制,使得烟气同时脱硫脱硝效率和运行成本达到最佳经济效果。8. This urea/ammonia/additive solution combines low temperature and simultaneous removal of sulfur dioxide and nitrogen oxides in flue gas. Due to the two-stage treatment process, different proportions can be used for high and low concentrations of SO2 and NOx flue gas The mixed solution of ammonia and urea is convenient for adjustment and control during operation, so that the simultaneous desulfurization and denitrification efficiency and operating cost of flue gas can achieve the best economic effect.
9.采用尿素/氨/添加剂溶液低温联合同时脱除烟气中二氧化硫和氮氧化物的方法实现了无二次污染排放,有利于环保。9. The combination of urea/ammonia/additive solution at low temperature and simultaneous removal of sulfur dioxide and nitrogen oxides in the flue gas achieves no secondary pollution emissions, which is conducive to environmental protection.
10.采用两级反应器一体化设计技术,将一级、二级反应器耦合在同一个容器内,以隔板将两级反应器隔开,使得一级反应器的出口和二级反应器进口成为内部通道,烟气流动方向变为先向上再向下的流动方式,这不仅大大简化了两级反应器的连接构造,降低了烟气净化设备的高度,节省初投资成本,减少了设备空间,而且降低了烟气净化设备的散热损失,减少了后续升温的压力,节约了能源;此外,还实现了烟道气低进低出的结构布置,降低了后续烟气管道的高度,节约了成本,并有利于设备的安装与维护。10. Using the integrated design technology of two-stage reactors, the primary and secondary reactors are coupled in the same container, and the two-stage reactors are separated by a partition, so that the outlet of the primary reactor and the secondary reactor The inlet becomes an internal channel, and the flow direction of the flue gas changes to the first upward and then downward flow mode, which not only greatly simplifies the connection structure of the two-stage reactor, reduces the height of the flue gas purification equipment, saves the initial investment cost, and reduces the equipment cost. space, and reduce the heat dissipation loss of the flue gas purification equipment, reduce the pressure of the subsequent temperature rise, and save energy; in addition, it also realizes the structural arrangement of the flue gas with low entry and low exit, which reduces the height of the subsequent flue gas pipeline and saves energy. It reduces the cost and facilitates the installation and maintenance of the equipment.
附图说明 Description of drawings
图1是本发明的尿素/氨水/添加剂溶液联合同时脱除烟气中二氧化硫和氮氧化物的系统流程图,其中有热交换器1、一级气体分布器2、一级吸收反应器3、一级除雾器4、二级气体分布器5、二级吸收反应器6、二级除雾器7、尿素溶液泵8、尿素溶液配液罐9、二级循环泵10、二级集液槽11、泵12、离心机13、阀门14、一级集液槽15、分离液泵16、空压机17、一级循环泵18、氨水泵19、氨水配液罐20。Fig. 1 is the system flow diagram of urea/ammonia liquor/additive solution of the present invention combined and simultaneous removal of sulfur dioxide and nitrogen oxides in flue gas, wherein heat exchanger 1,
图2是本发明一级、二级喷淋式吸收反应器实施例的结构示意图,其中有一级吸收反应器烟气入口21、一级气体分布器2、一级喷淋器22、一级除雾器4、一级和二级反应器隔板23、二级气体分布器5、二级喷淋器24、二级除雾器7、二级吸收反应器烟气出口25、反应器筒体28。Fig. 2 is the structure diagram of the embodiment of primary and secondary spray absorption reactors of the present invention, wherein there are primary absorption reactor
图3是本发明一级、二级液柱式吸收反应器实施例的结构示意图,其中有一级吸收反应器烟气入口21、一级气体分布器2、一级液柱喷射器26、一级除雾器4、一级和二级反应器隔板23、二级气体分布器5、二级液柱喷射器27、二级除雾器7、二级吸收反应器烟气出口25、反应器筒体28。Fig. 3 is the structure diagram of the embodiment of the primary and secondary liquid column absorption reactors of the present invention, wherein there are primary absorption reactor
具体实施方式 Detailed ways
实施例1:Example 1:
参照图1来详细说明本发明的尿素/氨/添加剂溶液联合脱除烟气中二氧化硫和氮氧化物方法的实施例。Referring to Fig. 1, an embodiment of the method for the joint removal of sulfur dioxide and nitrogen oxides in flue gas by urea/ammonia/additive solution of the present invention will be described in detail.
含有二氧化硫600mg/Nm3~6000mg/Nm3和氮氧化物400mg/Nm3~3000mg/Nm3的烟气约160℃除尘后,经管道进入热交换器1降温至100~110℃后,进入一级反应器主体;烟气先经一级气体分布器2均匀进入一级吸收反应器3与掺混了三乙醇胺或乙二胺等添加剂添加剂加入质量百分比为尿素/氨水溶液的0.005%~0.025%的尿素/氨水混合溶液一级氨水溶液浓度为2%~10%和尿素溶液浓度为2%~6%进行气液混合接触,大部分的SO2在此被吸收脱除,部分NOx被吸收除去;一级吸收反应器3可以是喷淋塔、填料塔或液柱塔;一级反应器主体的循环吸收剂溶液PH值维持在5~7,温度控制在30℃~60℃,液气比为1.5~4L/m3,烟气空塔速度控制在2.5~4m/s;氨水配液槽20中的氨水溶液由氨水泵19泵入一级集液槽15内;一级集液槽15内的循环吸收液由一级循环泵18打入一级吸收反应器3内,进行循环利用;空压机17向一级集液槽15鼓入压缩空气将反应生成的亚硫酸铵氧化成硫酸铵,一级集液槽15内结晶的硫酸铵沉积于底部,达到一定浓度后,经阀们14排入离心机13进行固液分离,得到98%的硫酸铵晶体,分离后的溶液经泵16泵入一级集液槽15内;经一级净化后的烟气再经一级除雾器4除去烟气中夹带溶液(防止氨大量带入二级吸收反应器主体),来自一级反应器主体的烟气经二级气体分布器5使烟气均匀进入二级吸收反应器6内,再次与掺混了三乙醇胺或乙二胺等添加剂(添加剂加入质量百分比为尿素溶液的0.005%~0.025%)的尿素溶液(尿素质量浓度为4~13%)进行气液混合接触,烟气中的SO2和NOx被再次吸收脱除,来自一级反应器主体的烟气夹带的少量氨在此也被充分利用完,完全满足氨的排放指标;二级吸收反应器6可以是喷淋塔、填料塔或液柱塔;此时循环吸收剂溶液PH值维持在5.5~8,温度控制在30℃~60℃,液气比为5~20L/m3,烟气空塔速度控制在2.5~4m/s;二级集液槽11内循环吸收液由二级循环泵10打入二级吸收反应器6内,进行循环利用;尿素溶液配液槽9中的尿素溶液由尿素溶液泵8泵入二级吸收反应器6内;二级集液槽11内循环吸收液达到一定的硫酸铵浓度时,由泵12泵入一级集液槽15内;二级净化后的烟气再经二级除雾器7除去烟气中的夹带液体(烟气温度为55℃~70℃)后经热交换器1升温至75℃~90℃排入烟囱。经两级吸收脱除后SO2总脱除效率为90%~99%,NOx总脱除效率为60%~85%,同时回收了副产品硫酸铵,整个系统实现循环利用,无二次污染物产生。The flue gas containing sulfur dioxide 600mg/Nm 3 ~ 6000mg/Nm 3 and nitrogen oxides 400mg/Nm 3 ~ 3000mg/Nm 3 is dedusted at about 160°C, enters the heat exchanger 1 through the pipeline and cools down to 100~110°C, and then enters a The main body of the first-stage reactor; the flue gas enters the first-stage absorption reactor 3 evenly through the first-
实施例2:本发明公开的混合溶液联合脱除二氧化硫和氮氧化物方法如下:Embodiment 2: The method for combined removal of sulfur dioxide and nitrogen oxides by the mixed solution disclosed by the present invention is as follows:
第一步:将除尘后的烟气降温至100℃~110℃后,再使烟气与掺混了添加剂的尿素/氨水混合溶液进行气液接触,混合溶液与烟气的液气比为1.5~4L/m3,氨水在混合溶液中的浓度为2%~10%,尿素在混合溶液中的溶液浓度为2%~6%,混合溶液作为一级吸收溶液且其PH值维持在5~7,温度控制在30℃~60℃,烟气中的SO2和NOx被吸收,在与烟气接触并发生反应后的溶液中鼓入压缩空气将亚硫酸铵氧化成硫酸铵,上述添加剂的加入量为尿素/氨水溶液的0.005%~0.025%质量百分比含量;Step 1: Cool the flue gas after dedusting to 100°C to 110°C, then make the flue gas contact with the urea/ammonia water mixed solution mixed with additives, and the liquid-gas ratio of the mixed solution to the flue gas is 1.5 ~4L/m 3 , the concentration of ammonia water in the mixed solution is 2%~10%, the concentration of urea in the mixed solution is 2%~6%, the mixed solution is used as the primary absorption solution and its pH value is maintained at 5~ 7. The temperature is controlled at 30°C to 60°C. SO2 and NOx in the flue gas are absorbed, and compressed air is blown into the solution after contacting with the flue gas and reacting to oxidize ammonium sulfite to ammonium sulfate. The above additives The addition amount is 0.005%~0.025% mass percentage content of urea/ammonia solution;
第二步:除去一级吸收后的烟气中夹带的溶液,再使该烟气与掺混了添加剂的尿素溶液进行气液接触,反应完成后排放,上述尿素溶液与一级吸收后烟气的液气比为5~20L/m3,尿素在含有添加剂的溶液中的质量浓度为4%~13%,含有添加剂的溶液作为二级吸收溶液且其PH值维持在5.5~8,温度控制在30℃~60℃,添加剂的加入量为尿素溶液的0.005%~0.025%质量百分比。The second step: remove the solution entrained in the flue gas after the first-level absorption, and then make the flue gas contact with the urea solution mixed with additives, and discharge it after the reaction is completed. The above-mentioned urea solution and the flue gas after the first-level absorption The liquid-gas ratio is 5-20L/m 3 , the mass concentration of urea in the solution containing additives is 4%-13%, the solution containing additives is used as the secondary absorption solution and its pH value is maintained at 5.5-8, and the temperature is controlled At 30° C. to 60° C., the additive is added in an amount of 0.005% to 0.025% by mass of the urea solution.
上述的混合溶液联合脱除二氧化硫和氮氧化物方法其中添加剂为三乙醇胺、乙二胺、磷酸胺中的一种或一种以上的混合物。In the method for combined removal of sulfur dioxide and nitrogen oxides by the above mixed solution, the additive is one or more than one of triethanolamine, ethylenediamine, and amine phosphate.
上述的混合溶液联合脱除二氧化硫和氮氧化物方法中经二级吸收后的烟气,经除雾器除去烟气中夹带的液体后排放。The flue gas after secondary absorption in the method of combined removal of sulfur dioxide and nitrogen oxide by the above mixed solution is discharged after the liquid entrained in the flue gas is removed by a demister.
实施例3:一种用于实施所述混合溶液联合脱除二氧化硫和氮氧化物方法的装置是由热交换器1、一级气体分布器2、一级吸收反应器3、一级除雾器4、二级气体分布器5、二级吸收反应器6、二级除雾器7、二级循环泵10、二级集液槽11、泵12、离心机13、一级集液槽15、分离液泵16、空压机17、一级循环泵18组成,一级气体分布器2设在一级吸收反应器3内,二级气体分布器5设在二级吸收反应器6内,热交换器1的烟气出口与一级吸收反应器烟气入口21连接,一级吸收反应器3的烟气出气口与二级吸收反应器6的烟气进气口连接,一级除雾器4位于一级吸收反应器3的烟气出气口与二级吸收反应器6的烟气进气口之间,二级除雾器7设在二级吸收反应器烟气出口25上,一级集液槽15设在一级吸收反应器3的下方,一级循环泵18设在一级集液槽15的循环液排出口与一级吸收反应器3的进液口之间且一级循环泵18的进口与一级集液槽15的循环液排出口连接,一级循环泵18的出口与一级吸收反应器3的进液口连接,二级集液槽11设在二级吸收反应器6的下方,二级循环泵10设在二级集液槽11的循环液排出口与二级吸收反应器6的进液口之间且二级循环泵10的进口与二级集液槽11循环液排出口连接,二级循环泵10的出口与二级吸收反应器6的进液口连接,一级集液槽15的硫酸铵结晶溶液排出口与离心机13的进口连接,离心机13的出液口与分离液泵16进口连接,分离液泵16出口与一级集液槽15的进口连接,空压机17的出口与一级集液槽15的进口连接,二级集液槽11的浓亚硫酸铵溶液排出口通过泵12与一级集液槽15的进口连接。Embodiment 3: A kind of device that is used to implement described mixed solution joint removal sulfur dioxide and nitrogen oxide method is to be made up of heat exchanger 1,
所述的装置在一级集液槽15的进口上连接有氨水泵19且一级集液槽15的进口与氨水泵19的出口连接,在氨水泵19上连接有氨水配液罐20且氨水泵19的进口与氨水配液罐20的出口连接。Described device is connected with
上述的装置在一级集液槽15的进口上连接有尿素溶液泵8且一级集液槽15的进口与尿素溶液泵8的出口连接,在尿素溶液泵8上连接有尿素溶液配液罐9且尿素溶液泵8的进口与尿素溶液配液罐9的出口连接。The above-mentioned device is connected with a urea solution pump 8 on the inlet of the first-
所述的装置在一级集液槽15的硫酸铵结晶溶液排出口与离心机13的进口之间设有阀门14。Said device is provided with a
所述的装置在二级吸收反应器烟气出口25与热交换器1的净化后低温烟气进口连接。The device is connected with the purified low-temperature flue gas inlet of the heat exchanger 1 at the
实施例4:Example 4:
参照图2,一种用于实施所述混合溶液联合脱除二氧化硫和氮氧化物方法的装置是由热交换器1、整体式一二级反应器、二级除雾器7、二级循环泵10、泵12、离心机13、分离液泵16、空压机17、一级循环泵18组成,整体式一二级反应器包括筒体28,在筒体28内设有隔板23且由该隔板23与筒体28围成的一个空间为一级吸收反应器3,由该隔板23与筒体28围成的另一个空间为二级吸收反应器6,在一级吸收反应器3上设有一级吸收反应器烟气入口21,在一级吸收反应器3的下部设有一级气体分布器2,在一级吸收反应器3的下端连接有一级集液槽15,在一级吸收反应器3的上部设有一级除雾器4,在一级吸收反应器3内且位于一级除雾器4的下方设有一级喷淋器22,且一级喷淋器22的喷嘴向下,在二级吸收反应器6上设有二级吸收反应器烟气出口25,在二级吸收反应器6的下端连接有二级集液槽11,在二级吸收反应器6的上部设有二级气体分布器5,在二级吸收反应器6内且位于二级气体分布器5下方设有二级喷淋器24且二级喷淋器24的喷嘴向下,一级除雾器4与二级气体分布器5由通道连通,上述热交换器1的烟气出口与一级吸收反应器烟气入口21连接,二级除雾器7设在二级吸收反应器烟气出口25上,一级循环泵18设在一级集液槽15的循环液排出口与一级喷淋器22的进液口之间且一级循环泵18的进口与一级集液槽15的循环液排出口连接,一级循环泵18的出口与一级喷淋器22的进液口连接,二级循环泵10设在二级集液槽11的循环液排出口与二级喷淋器24的进液口之间且二级循环泵10的进口与二级集液槽11循环液排出口连接,二级循环泵10的出口与二级喷淋器24的进液口连接,二级循环泵10的出口与二级吸收反应器6的进液口连接,一级集液槽15的硫酸铵结晶溶液排出口与离心机13的进口连接,离心机13的出液口与分离液泵16进口连接,分离液泵16出口与一级集液槽15的进口连接,空压机17的出口与一级集液槽15的进口连接,二级集液槽11的浓亚硫酸铵溶液排出口通过泵12与一级集液槽15的进口连接。。With reference to Fig. 2, a kind of device that is used to implement described mixed solution joint removal sulfur dioxide and nitrogen oxides method is to be made up of heat exchanger 1, monolithic primary and secondary reactor,
实施例5:Example 5:
参照图3,一种用于所述混合溶液联合脱除二氧化硫和氮氧化物方法的装置,是由热交换器1、整体式一二级反应器、二级除雾器7、二级循环泵10、泵12、离心机13、分离液泵16、空压机17、一级循环泵18组成,整体式一二级反应器包括筒体28,在筒体28内设有隔板23且由该隔板23与筒体28围成的一个空间为一级吸收反应器3,由该隔板23与筒体28围成的另一个空间为二级吸收反应器6,在一级吸收反应器3上设有一级吸收反应器烟气入口21,在一级吸收反应器3的下部设有一级气体分布器2,在一级吸收反应器3的下端连接有一级集液槽15,在一级吸收反应器3的上部设有一级除雾器4,在一级吸收反应器3下部且位于一级气体分布器2上方设有一级液柱式喷射器26,且一级液柱式喷射器26的喷嘴向上,在二级吸收反应器6上设有二级吸收反应器烟气出口25,在二级吸收反应器6的下端连接有二级集液槽11,在二级吸收反应器6的上部设有二级气体分布器5,在二级吸收反应器6的下部设有二级液柱式喷射器27且二级液柱式喷射器27的喷嘴向上,一级除雾器4与二级气体分布器5由通道连通,上述热交换器1的烟气出口与一级吸收反应器烟气入口21连接,二级除雾器7设在二级吸收反应器烟气出口25上,一级循环泵18设在一级集液槽15的循环液排出口与一级液柱式喷射器26的进液口之间且一级循环泵18的进口与一级集液槽15的循环液排出口连接,一级循环泵18的出口与一级液柱式喷射器26的进液口连接,二级循环泵10设在二级集液槽11的循环液排出口与二级液柱式喷射器27的进液口之间且二级循环泵10的进口与二级集液槽11循环液排出口连接,二级循环泵10的出口与二级液柱式喷射器27的进液口连接,二级循环泵10的出口与二级吸收反应器6的进液口连接,一级集液槽15的硫酸铵结晶溶液排出口与离心机13的进口连接,离心机13的出液口与分离液泵16进口连接,分离液泵16出口与一级集液槽15的进口连接,空压机17的出口与一级集液槽15的进口连接,二级集液槽11的浓亚硫酸铵溶液排出口通过泵12与一级集液槽15的进口连接。With reference to Fig. 3, a kind of device that is used for the combined removal of sulfur dioxide and nitrogen oxides method of described mixed solution is composed of heat exchanger 1, integrated primary and secondary reactor,
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100209996A CN100531867C (en) | 2007-04-06 | 2007-04-06 | Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100209996A CN100531867C (en) | 2007-04-06 | 2007-04-06 | Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101073741A CN101073741A (en) | 2007-11-21 |
| CN100531867C true CN100531867C (en) | 2009-08-26 |
Family
ID=38975105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100209996A Expired - Fee Related CN100531867C (en) | 2007-04-06 | 2007-04-06 | Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100531867C (en) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101879403B (en) * | 2010-07-02 | 2012-09-05 | 洛阳市天誉环保工程有限公司 | Multifunctional reaction tank and purification process thereof for flue gas desulfurization and denitrification |
| CN102188882B (en) * | 2011-04-12 | 2013-06-12 | 北京国电清新环保技术股份有限公司 | Integrated method for simultaneously realizing denitrification, desulfurization and heavy metal removal from flue gas, and special equipment |
| CN102188897B (en) * | 2011-05-11 | 2013-03-13 | 国电科学技术研究院 | Wet flue gas desulfurization and denitrification combined method |
| CN102583261A (en) * | 2012-01-17 | 2012-07-18 | 江苏新宏大集团有限公司 | Sulfuric-acid absorption tower |
| CN103111184B (en) * | 2012-12-20 | 2015-06-03 | 华南理工大学 | A device for simultaneously removing NOx, SO2 and PM2.5 |
| CN105311934A (en) * | 2014-07-02 | 2016-02-10 | 山西易通环保技术有限公司 | Flue gas desulfurization and denitration integrated apparatus |
| CN107029543A (en) * | 2015-08-05 | 2017-08-11 | 深圳市能源环保有限公司 | A kind of waste incinerator non-catalytic reduction flue gas denitrification system for being used to reclaim useless ammonia |
| CN105289228B (en) * | 2015-11-25 | 2017-07-11 | 上海卫星装备研究所 | A kind of industrial smoke coordinated desulfurization method of denitration |
| CN105536459A (en) * | 2015-12-02 | 2016-05-04 | 上海卫星装备研究所 | Modularized flue gas purifying system |
| CN106178904A (en) * | 2016-09-09 | 2016-12-07 | 成都九十度工业产品设计有限公司 | A kind of emission-control equipment and waste gas processing method |
| CN107638789A (en) * | 2017-09-30 | 2018-01-30 | 成都尊华荣域科技有限公司 | The method of scavenging waste derivatived fuel incineration flue gas |
| CN107905875A (en) * | 2017-12-18 | 2018-04-13 | 北京联飞翔科技股份有限公司 | A kind of purification of nitrogen oxides device and method |
| CN108104907A (en) * | 2018-01-26 | 2018-06-01 | 上海电力学院 | Diesel generator exhaust gas processing device |
| CN108671716A (en) * | 2018-05-21 | 2018-10-19 | 北京航空航天大学 | The collaboration of two-stage ozone oxidation absorbs the method and apparatus for realizing SO 2 from fume and nitrogen oxides minimum discharge |
| CN111054153B (en) * | 2019-12-19 | 2024-09-10 | 安徽意义环保工程有限公司 | A denitrification and dust removal integrated and preheating system device |
| CN111044668B (en) * | 2019-12-26 | 2022-12-02 | 中国华电科工集团有限公司 | SCR denitration system catalyst life online prediction method |
| CN114618274B (en) * | 2022-02-21 | 2023-04-21 | 柳州钢铁股份有限公司 | Method for preventing corrosion of metal heat exchanger |
| CN118954586B (en) * | 2024-10-14 | 2025-05-27 | 安徽迪诺环保新材料科技有限公司 | A method and equipment for bleaching titanium dioxide with metatitanic acid in a sulfuric acid process |
-
2007
- 2007-04-06 CN CNB2007100209996A patent/CN100531867C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101073741A (en) | 2007-11-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100531867C (en) | Method and device for combined removal of sulfur dioxide and nitrogen oxides by mixed solution | |
| TWI880992B (en) | An improved method for controlling aerosol generation in the absorption process of ammonia desulfurization | |
| CN200998639Y (en) | Concentrated crystallization and absorbed oxidation combined type ammonia process desulfuration tower | |
| WO2019047625A1 (en) | Method for controlling aerosol production during absorption in ammonia desulfurization | |
| CN101745306B (en) | Method and device for removing sulfur dioxide and nitric oxide by combining dual-shaft clash smoke gas | |
| CN102179146B (en) | Flue gas desulfurization and denitrification system and process based on dielectric barrier discharge combined with lye absorption | |
| CN101745305A (en) | Method for removing various gaseous pollutants from smoke gas | |
| WO2008052465A1 (en) | A sintered flue gas wet desulfurizing and dedusting process | |
| WO2014172860A1 (en) | Method and apparatus for treating acidic tail gas by using ammonia process flue gas | |
| CN201578985U (en) | Simultaneous flue gas desulfurization and denitrification device with dual-axis collision flow | |
| CN103429313A (en) | Process for removing contaminants from gas streams | |
| CN104524935B (en) | Single tower type double-cycle spray composite absorption device and method | |
| CN201026440Y (en) | Absorption, oxidation, concentration combined desulfurizing tower | |
| CN101543724A (en) | Ammonia desulphurization method suitable for sintering flue gas treatment | |
| CN101757844B (en) | Ammonia flue gas desulfurization method and equipment thereof | |
| CN101254392B (en) | Energy-saving sodium sulfite circulating desulfurization device and method | |
| CN103977682A (en) | Simultaneous desulfurization and denitrification method of flue gas | |
| CN102658016A (en) | Method for ammonia method desulfurization of flue gas and high-purity ammonium hydrogen sulfite by-producing | |
| CN103100294A (en) | Method for removing oxynitride from flue gas through ozone oxidation method | |
| CN203886407U (en) | Flue gas purification and deep afterheat recycling integrated device | |
| CN102847430B (en) | System and technology for cleaning flue gas | |
| CN201454395U (en) | Desulphurization tower combining by using ammonia process | |
| CN111495160A (en) | Desulfurization and denitrification system and method by using ozone oxidation in cooperation with ammonia process | |
| CN111514736A (en) | Flue gas desulfurization and denitrification system and method combining ozone oxidation with ammonia spraying | |
| CN113262614B (en) | Removal device for simultaneous desulfurization, denitrification and decarbonization based on wet absorption |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090826 Termination date: 20190406 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |